A multi-point heated copper bar processing furnace charge preheating apparatus

By employing a multi-point heating method in the copper rod preheating equipment, and utilizing rotating rollers and air pressure regulating components to achieve the rotation and continuous preheating of the copper rod, the problem of low efficiency in contact preheating is solved, and the heating uniformity of the copper rod and the continuous operation capability of the equipment are improved.

CN120651009BActive Publication Date: 2025-10-17NANTONG RUNFU COPPER AN ALUMINUM PROD CO LTD
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Patent Information

Application Number
CN202511164282.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2025-10-17
Estimated Expiration
2045-08-20

AI Technical Summary

Technical Problem

In existing copper rod preheating equipment, the contact area between the base and the copper rod is difficult to be directly heated, which affects the preheating efficiency.

Method used

The copper rod processing furnace charge preheating equipment adopts multi-point heating. By setting up rotating rollers and air pressure regulating components in the preheating channel, it utilizes high-temperature waste gas to achieve the rotation and continuous preheating of copper rods through multi-point heating.

Benefits of technology

It improves the preheating efficiency of copper rods, achieves uniform heating of the contact area between copper rods and copper rod carriers, and enables automatic reset and continuous operation of copper rod carriers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical fields of furnace charge preheating, in particular to a multi-point heating copper rod processing furnace charge preheating equipment. It comprises a furnace body, the inside of which is provided with a preheating channel, the two ends of which penetrate the furnace body, and the preheating channel is connected with an exhaust pipe penetrating the top of the furnace body; the inside of the furnace body has a gas distribution cavity and a gas collection cavity connected with each other, and one end of the gas distribution cavity is connected with an air inlet. In the multi-point heating copper rod processing furnace charge preheating equipment, a rotating roller is used to support the copper rod body, when the copper rod body moves to the adjusting area, the high pressure in the gas distribution cavity drives the rotating roller to rotate through the driving part, so that the copper rod body above the rotating roller rotates together, realizing the change of the contact position between the copper rod body and the copper rod carrier, thereby improving the efficiency of the copper rod body preheating.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of furnace charge preheating, in particular to a multi-point heating copper rod processing furnace charge preheating equipment. BACKGROUND

[0002] As raw materials, copper rods or copper bars usually need to be subjected to secondary processing operations in use. Before being subjected to secondary processing, the copper rods as blanks usually need to be subjected to heating treatment to improve the plasticity of the copper rods, so as to facilitate subsequent operations such as stretching, extrusion and other secondary processing forming steps.

[0003] When the copper rod is subjected to such treatment, the commonly used heating method is flame heating. Specifically, the copper rod is first placed in a furnace body, and then a flame is introduced into the furnace body to heat the copper rod by using the high temperature of the flame. During the heating process, the high-temperature waste gas in the furnace body needs to be discharged to the outside. In order to utilize the high-temperature waste gas, the waste heat of the waste gas is usually utilized to preheat the copper rod, thereby improving the subsequent heating efficiency of the copper rod.

[0004] The current preheating method is mostly contact preheating, that is, the high-temperature waste gas is introduced into a preheating furnace to generate high temperature in the preheating furnace, and then the copper rod is placed on a base in the preheating furnace, and the copper rod is moved in the preheating furnace by the base, so as to preheat the copper rod. However, since there is contact between the base and the copper rod, the contact part between the base and the copper rod is difficult to be directly heated, thereby affecting the preheating efficiency of the copper rod. SUMMARY

[0005] The present application aims to provide a multi-point heating copper rod processing furnace charge preheating equipment to solve the problems raised in the background.

[0006] To achieve the above-mentioned purpose, a multi-point heating copper rod processing furnace charge preheating equipment is provided, which comprises a furnace body, a preheating channel is arranged in the furnace body, both ends of the preheating channel penetrate the furnace body, and an exhaust pipe penetrating the top of the furnace body is communicated in the preheating channel; the inside of the furnace body has a gas distribution cavity and a gas collecting cavity which are communicated with each other, one end of the gas distribution cavity is communicated with an air inlet, and a plurality of gas guide pipes which are communicated with the gas collecting cavity are arranged on the inner ring of the preheating channel for guiding the high-temperature waste gas in the gas collecting cavity into the preheating channel;

[0007] The middle part of the preheating channel is an adjustment zone, and both ends are preheating zones, and the gas guide pipes are arranged in the preheating zones;

[0008] A copper rod carrier for moving the copper rod body in the preheating channel is arranged in the bottom of the preheating channel, and the copper rod carrier comprises a plurality of rotating rollers supported on the bottom of the copper rod body.

[0009] A driving unit connected to the gas collecting chamber is provided in the adjustment area; an air pressure regulating component for controlling the pressure change inside the air distribution chamber is provided in the air distribution chamber; when the copper rod carrier moves, the air pressure regulating component increases the pressure of the air distribution chamber in front of the copper rod carrier; when the copper rod carrier moves into the adjustment area, the driving unit drives the roller to rotate under the action of the increased pressure, and then the roller drives the copper rod body to flip in the adjustment area.

[0010] As a further improvement of the present technical solution, the air pressure regulating part includes a piston plate fixedly connected to the copper rod carrier, and the side wall of the piston plate is provided with a closable opening; when the copper rod carrier drives the piston plate to move, the opening is in a closed state, so that the pressure in the air distribution chamber in front of the piston plate is increased.

[0011] As a further improvement of the present technical solution, the furnace body and the preheating channel are both in an inclined state.

[0012] As a further improvement of the present technical solution, a hollow structure is formed between the interior of the furnace body and the exterior of the preheating channel; a first partition is provided on the bottom outer wall of the preheating channel to separate the lower portion of the furnace body into an air distribution cavity and the upper portion into an air collection cavity;

[0013] A plurality of vents are arranged on both sides of the top of the first partition plate, and the plurality of vents are arranged in parallel along the length direction of the furnace body.

[0014] As a further improvement of the present technical solution, a plurality of second partitions are provided inside the gas collecting cavity, wherein the outer ring shape of the second partition matches the inner wall shape of the furnace body, and the inner ring shape matches the outer ring shape of the preheating channel, so as to separate the space inside the gas collecting cavity;

[0015] The area between two adjacent second partitions of the preheating channel forms a regulating area, and the other areas form a preheating area.

[0016] As a further improvement of the present technical solution, a limit member is provided in the adjustment area, the limit member includes a connecting tube at one end connected to one of the vents and extending to the side of the moving direction of the copper rod carrier at the other end; a piston block is slidably connected to the interior of the connecting tube at one end on the side of the moving direction of the copper rod carrier, a side wall at one end of the piston block is fixedly connected to a second baffle that can extend into the moving path of the copper rod carrier, and a return spring is provided between one end of the piston block and the end of the connecting tube to elastically connect the two;

[0017] In a normal state, the return spring restricts the second stopper to be outside the moving path of the copper rod carrier.

[0018] As a further improvement of the technical solution, the copper rod carrier includes a bracket arranged at the bottom of the preheating channel in a sliding manner along the length direction of the furnace body, the bracket has a box-shaped structure with an opening at the top, and the opposite two side walls are concave downward to place the copper rod body;

[0019] The outer ring of the rotating roller is in a toothed shape, and shaft rods are coaxially fixedly connected to the two ends of the outer ring, the rotating roller is arranged on the two sides of the bracket in a rotating manner through the shaft rods, and a cam is fixedly arranged at one end of one of the rotating rollers;

[0020] The inner wall of the bracket close to the rotating roller is attached to the outer ring of the rotating roller;

[0021] One side of the bracket is provided with a through exhaust passage, and the exhaust passage is arranged below the center of the rotating roller.

[0022] As a further improvement of the technical solution, the bottom of the preheating channel and the bottom of the first partition plate are both provided with a through groove; the middle of the top of the piston plate is convex upward to form a connecting block, and the connecting block is fixedly connected to the bottom of the bracket after passing through the through groove;

[0023] The side wall of the piston plate is longitudinally and slidably connected with a movable plate; a plurality of through openings are longitudinally arranged, and the through openings pass through the piston plate and the movable plate;

[0024] The top of the movable plate is fixedly provided with a driven arm extending to below the cam, and a connecting spring elastically connecting the movable plate and the piston plate is arranged between the top of the movable plate and the side wall of the piston plate; in a normal state, the through openings of the movable plate and the through openings of the piston plate are in a misaligned state.

[0025] As a further improvement of the technical solution, the convex end of the cam is in a triangular shape, and the top end of the driven arm is also in a triangular shape.

[0026] As a further improvement of the technical solution, the driving part is a ventilation pipe fixedly arranged on the inner wall of the preheating channel, one end of the ventilation pipe is in communication with the gas collecting cavity, the other end is attached to the side wall of the bracket, and when the end of the bracket abuts against the side wall of the second baffle, the ventilation pipe is in communication with the exhaust passage.

[0027] Compared with the prior art, the present application has the following advantages:

[0028] 1. In the multi-point heating copper rod processing furnace material preheating equipment, the rotating roller is used to support the copper rod body, when the copper rod body moves to the adjusting area, the high pressure in the gas distribution cavity drives the rotating roller to rotate through the driving part, so that the copper rod body above the rotating roller rotates together, the contact position between the copper rod body and the copper rod carrier is changed, and the preheating efficiency of the copper rod body is improved.

[0029] 2. In the multi-point heating copper rod processing charge preheating equipment, the air distribution cavity is set up, so that the present invention not only realizes the rotation of the copper rod body in the preheating channel, but also realizes that when the copper rod body is separated from the copper rod carrier, the pressure in the air distribution cavity is used to automatically drive the copper rod carrier to reset, so that the copper rod carrier can realize reciprocating motion in the preheating channel, thereby achieving continuous operation to preheat multiple copper rod bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 Schematic diagram of the internal structure of the furnace body of the present invention;

[0032] Figure 3 Schematic diagram of the structure of the regulatory region of the present invention;

[0033] Figure 4 Schematic diagram of the structure of the second separator of the present invention;

[0034] Figure 5 For the present invention Figure 4 A magnified schematic diagram of the structure at A;

[0035] Figure 6 For the present invention Figure 4 A magnified schematic diagram of the structure at B;

[0036] Figure 7 Schematic diagram of the structure of the copper rod carrier of the present invention;

[0037] Figure 8 Schematic diagram of the cross-sectional structure of the stent of the present invention;

[0038] Figure 9 Schematic diagram of the structure of the piston plate of the present invention in a moving state;

[0039] Figure 10 The position of the ventilation pipe of the present invention is shown in FIG. Figure 1 ;

[0040] Figure 11 The position of the ventilation pipe of the present invention is shown in FIG. Figure 2 .

[0041] The meaning of each number in the figure is:

[0042] 100, furnace body; 101, preheating channel; 102, exhaust pipe; 103, first baffle; 104, first partition; 105, air distribution cavity; 106, air collecting cavity; 107, air inlet; 108, thermal insulation layer; 109, through groove; 110, air vent; 111, air guide tube; 112, second partition; 113, adjustment area; 114, preheating area; 120, copper rod carrier; 121, Bracket; 122, roller; 123, cam; 124, exhaust channel; 130, air pressure regulating member; 131, piston plate; 132, opening; 133, movable plate; 134, follower arm; 135, connecting spring; 140, limit member; 141, connecting pipe; 142, piston block; 143, second baffle; 144, return spring; 150, ventilation pipe; 200, copper rod body. DETAILED DESCRIPTION

[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0046] See also Figure 1 As shown, a multi-point heating copper rod processing charge preheating device is provided, which includes a furnace body 100, a preheating channel 101 is provided inside the furnace body 100, and both ends of the preheating channel 101 are set through the furnace body 100, so that one end of the furnace body 100 forms an inlet and the other end forms an outlet. At the same time, the furnace body 100 and the preheating channel 101 are both inclined, and the inclination direction is referenced toFigure 3 As shown, the high part of the slope is the entrance, and the low part is the exit. In this way, the copper rod carrier 120 located at the entrance can move to the exit under the action of gravity. In order to reduce the loss of hot gas, the present application is provided with a first baffle plate 103 at the entrance and the exit, and the first baffle plate 103 is made of flexible material. When the copper rod body 200 passes through the entrance or the exit, the first baffle plate 103 will be deformed to allow the copper rod body 200 to pass through. In addition, other ways can also be used to block the entrance and the exit. For example, a hydraulic rod is arranged on the top of the first baffle plate 103, and the hydraulic rod is fixed on the top of the furnace body 100. When the copper rod body 200 passes through the entrance or the exit, the hydraulic rod drives the first baffle plate 103 to move upwards, so that the entrance and the exit can also be opened.

[0047] The preheating channel 101 is communicated with an exhaust pipe 102 penetrating through the top of the furnace body 100, for discharging the gas in the preheating channel 101.

[0048] As shown in Figure 2 The inside of the furnace body 100 and the outside of the preheating channel 101 are hollow structures. A first partition plate 104 is arranged at the bottom of the preheating channel 101, which separates the lower part of the inside of the furnace body 100 into a gas distribution cavity 105, and separates the upper part into a gas collection cavity 106. One end of the gas distribution cavity 105 is communicated with a gas inlet 107 (combined with Figure 1 As shown, the high part of the slope is the entrance, and the low part is the exit. In this way, the copper rod carrier 120 located at the entrance can move to the exit under the action of gravity. In order to reduce the loss of hot gas, the present application is provided with a first baffle plate 103 at the entrance and the exit, and the first baffle plate 103 is made of flexible material. When the copper rod body 200 passes through the entrance or the exit, the first baffle plate 103 will be deformed to allow the copper rod body 200 to pass through. In addition, other ways can also be used to block the entrance and the exit. For example, a hydraulic rod is arranged on the top of the first baffle plate 103, and the hydraulic rod is fixed on the top of the furnace body 100. When the copper rod body 200 passes through the entrance or the exit, the hydraulic rod drives the first baffle plate 103 to move upwards, so that the entrance and the exit can also be opened.

[0049] In order to prevent heat loss to the outside through the furnace body 100, the present application carries out heat insulation treatment on the furnace body 100. Specifically, a heat insulation layer 108 is arranged on the inner wall of the furnace body 100, which is, for example, an aluminum silicate blanket, heat insulation cotton, etc.

[0050] As shown in Figure 3 The inside of the furnace body 100 and the outside of the preheating channel 101 are hollow structures. A first partition plate 104 is arranged at the bottom of the preheating channel 101, which separates the lower part of the inside of the furnace body 100 into a gas distribution cavity 105, and separates the upper part into a gas collection cavity 106. One end of the gas distribution cavity 105 is communicated with a gas inlet 107 (combined with Figure 4), for separating the space inside the gas collecting cavity 106. The number of the second partitions 112 can be one or more. In the embodiment shown, two second partitions 112 are taken as an example. Specifically, the two second partitions 112 are fixedly arranged inside the gas collecting cavity 106, so as to separate the inside of the gas collecting cavity 106 into three spaces that are not communicated with each other. Meanwhile, the plurality of air vents 110 are arranged corresponding to the three spaces, i.e. there is an air vent 110 at each space (see the position of the air vent 110 in FIG. 4), so that the high-temperature exhaust gas in the gas distribution cavity 105 can enter into different spaces through different air vents 110. Figure 3 In the embodiment shown, two second partitions 112 are taken as an example. Specifically, the two second partitions 112 are fixedly arranged inside the gas collecting cavity 106, so as to separate the inside of the gas collecting cavity 106 into three spaces that are not communicated with each other. Meanwhile, the plurality of air vents 110 are arranged corresponding to the three spaces, i.e. there is an air vent 110 at each space (see the position of the air vent 110 in FIG. 4), so that the high-temperature exhaust gas in the gas distribution cavity 105 can enter into different spaces through different air vents 110. Figure 3

[0051] In addition, the part of the preheating channel 101 inside corresponding to the two second partitions 112 forms an adjusting area 113, and the two ends form preheating areas 114. Meanwhile, the gas guide pipe 111 is arranged in the preheating area 114. Then, the bottom of the preheating channel 101 is provided with a copper bar carrier 120 for driving the copper bar body 200 to move in the preheating channel 101, and the copper bar carrier 120 includes a plurality of rotating rollers 122 supported on the bottom of the copper bar body 200. Moreover, the adjusting area 113 is provided with a driving part communicated with the gas collecting cavity 106, and the gas distribution cavity 105 is provided with a gas pressure adjusting member 130 for controlling the pressure change inside the gas distribution cavity 105. When the copper bar carrier 120 moves, the gas pressure adjusting member 130 increases the pressure in front of the copper bar carrier 120 in the gas distribution cavity 105, and when the copper bar carrier 120 moves into the adjusting area 113, the driving part drives the rotating roller 122 to rotate under the action of the increased pressure, so as to make the rotating roller 122 drive the copper bar body 200 to overturn in the adjusting area 113, thereby realizing uniform preheating of the copper bar body 200.

[0052] In the embodiment shown, the gas pressure adjusting member 130 includes a piston plate 131 fixedly connected with the copper bar carrier 120, and the side wall of the piston plate 131 is provided with a closable through port 132. When the copper bar carrier 120 drives the piston plate 131 to move, the through port 132 is in a closed state, so as to increase the pressure in front of the piston plate 131 in the gas distribution cavity 105. Figure 7

[0053] That is to say, by using the rotating roller 122 to support the copper bar body 200, when the copper bar body 200 moves to the adjusting area 113, the high pressure in the gas distribution cavity 105 drives the rotating roller 122 to rotate through the driving part, so as to make the copper bar body 200 above the rotating roller 122 rotate together, thereby realizing the change of the contact position between the copper bar body 200 and the copper bar carrier 120, and improving the preheating efficiency of the copper bar body 200.

[0054] In the embodiment shown, the gas pressure adjusting member 130 includes a piston plate 131 fixedly connected with the copper bar carrier 120, and the side wall of the piston plate 131 is provided with a closable through port 132. When the copper bar carrier 120 drives the piston plate 131 to move, the through port 132 is in a closed state, so as to increase the pressure in front of the piston plate 131 in the gas distribution cavity 105. Figures 3-5 ​​As shown, a limiting piece 140 is arranged in the adjusting area 113, which includes a connecting pipe 141 extending to one side of the moving direction of the copper bar carrier 120 and communicating with one of the air vents 110 at one end, a piston block 142 slidingly connected at one end inside the connecting pipe 141 at one end of the connecting pipe 141 at one side of the moving direction of the copper bar carrier 120, a second baffle 143 fixedly connected to the side wall of one end of the piston block 142 and extendable into the moving path of the copper bar carrier 120, and a reset spring 144 arranged between the one end of the piston block 142 and the end of the connecting pipe 141 to elastically connect the two. In the normal state, the reset spring 144 limits the second baffle 143 outside the moving path of the copper bar carrier 120. The second baffle 143 is in a plate structure and rotatably provided with a roller on the side facing the bracket 121, which can reduce the friction between the bracket 121 and the second baffle 143 to facilitate the movement of the second baffle 143.

[0055] As shown in Figure 7 and Figure 8 , the copper bar carrier 120 includes a bracket 121 slidingly arranged at the bottom of the preheating channel 101 along the length direction of the furnace body 100, which is in a box-like structure with an opening at the top and downwardly recessed opposite side walls for placing the copper bar body 200; the shaft rods are coaxially fixedly connected to the two ends of the rotating roller 122, and the rotating roller 122 is rotatably arranged at the two sides of the bracket 121 through the shaft rods; and the shaft rod at one end of one of the rotating rollers 122 is fixedly provided with a cam 123. On the other hand, the top of the rotating roller 122 is higher than the top of the bracket 121 to prevent the copper bar body 200 from contacting the top of the bracket 121. Also, as shown in Figure 8 , the inner wall of the bracket 121 close to the rotating roller 122 is in contact with the outer ring of the rotating roller 122, which can prevent the gas from being discharged to cooperate with the exhaust channel 124 to be described in detail next.

[0056] The exhaust channel 124 is arranged through one side of the bracket 121, and the through part is preferably above or below the center of the rotating roller 122. In the embodiment shown in Figure 8 , the through part is below the center of the rotating roller 122, so that Figure 8 , taking the state of the rotating roller 122 as an example, when the gas enters the exhaust channel 124, the gas will push the rotating roller 122 to rotate in the clockwise direction.

[0057] It should be noted that the outer ring of the rotating roller 122 is provided with a plurality of grooves to form a toothed shape, so that the gas in the exhaust channel 124 can push the rotating roller 122 to rotate.

[0058] There are various ways for the bracket 121 to slide at the bottom of the preheating channel 101, for example, in Figure 2 and Figure 7In the shown embodiment, the bottom of the bracket 121 is protruded downward to form a slide bar, which is parallel to the length direction of the furnace body 100; the bottom of the preheating channel 101 is recessed downward to form a slide rail, which is parallel to the length direction of the furnace body 100; in this way, the slide bar is arranged in the slide rail, so as to realize the sliding connection between the bracket 121 and the bottom of the preheating channel 101. In addition, in other embodiments, a rotating wheel, a ball or the like can be arranged at the bottom of the bracket 121, as long as the movement of the bracket 121 at the bottom of the preheating channel 101 is realized.

[0059] In Figure 6 and Figure 7 , the bottom of the preheating channel 101 and the bottom of the first partition plate 104 are both provided with a through groove 109, which is parallel to the length direction of the furnace body 100; the middle of the top of the piston plate 131 is protruded upward to form a connecting block, which is fixedly connected to the bottom of the bracket 121 after passing through the through groove 109.

[0060] The side wall of the piston plate 131 is longitudinally and slidably connected with a movable plate 133; a plurality of through openings 132 are longitudinally arranged, and the through openings 132 pass through the piston plate 131 and the movable plate 133; the top of the movable plate 133 is fixedly provided with a driven arm 134, which extends to below the cam 123; a connecting spring 135 is arranged between the top of the movable plate 133 and the side wall of the piston plate 131, and elastically connects the two. In the normal state, the through openings 132 of the side wall of the movable plate 133 are in a misaligned state with the through openings 132 of the side wall of the piston plate 131.

[0061] In the above, the reset spring 144 and the connecting spring 135 are preferably made of a high-temperature-resistant material, such as ceramic.

[0062] It should be noted that the protruding end of the cam 123 is in a triangular state, and the top end of the driven arm 134 is also in a triangular state. In this way, the contact area between the top end of the driven arm 134 and the protruding end of the cam 123 is small, so that the protruding end of the cam 123 will not be stuck at the top of the driven arm 134, so that the connecting spring 135 can drive the movable plate 133 to move upward and reset.

[0063] As shown in Figure 3 and Figure 4 , the driving part is a ventilation pipe 150 fixedly arranged on the inner wall of the preheating channel 101, in Figure 3 the shown embodiment, one end of the ventilation pipe 150 communicates with the gas collecting cavity 106, and the other end is attached to the side wall of the bracket 121; when the end of the bracket 121 abuts against the side wall of the second baffle 143, the ventilation pipe 150 communicates with the exhaust channel 124.

[0064] Working principle:

[0065] In combination with Figures 9-11As shown, the high-temperature exhaust gas enters into the air distribution cavity 105 through the air inlet 107, then enters into the air collection cavity 106 through the air passage 110, and finally enters into the preheating channel 101 through the air guide pipe 111 and is discharged through the air outlet pipe 102. Since the high-temperature exhaust gas has a high pressure, the high-pressure exhaust gas in the air distribution cavity 105 will push the piston plate 131 to the one end of the preheating channel 101, so that the piston plate 131 drives the bracket 121 to move to the one end of the preheating channel 101 (i.e. the inlet).

[0066] When the copper rod body 200 is placed on the top of the rotating roller 122, since the copper rod body 200 has a large weight, the weight of the copper rod body 200 will act on the bracket 121, so that the piston plate 131 at the bottom of the bracket 121 overcomes the pressure of the high-temperature exhaust gas in the air distribution cavity 105 and moves to the other end of the preheating channel 101 (i.e. the outlet). When the bracket 121 drives the copper rod body 200 to move to the adjusting area 113, the copper rod body 200 will first pass through the first preheating area 114 and is preheated through the air guide pipe 111 in the first preheating area 114. At the same time, the movement of the bracket 121 to the adjusting area 113 also drives the piston plate 131 to move. During the movement of the piston plate 131, the space of the area a will decrease. Since the area b is isolated from the area a by the piston plate 131, the exhaust gas in the air distribution cavity 105 can only be discharged through the air passage 110 corresponding to the area a. In this way, since the number of the air passages 110 through which the exhaust gas can be discharged decreases, the pressure of the high-temperature exhaust gas in the area a is further increased. At this time, the pressure in the connecting pipe 141 connected with one of the air passages 110 is also increased. When the pressure in the connecting pipe 141 is greater than the elastic force of the return spring 144, the high-temperature exhaust gas in the connecting pipe 141 pushes the second baffle 143 through the piston block 142 to move, so that the second baffle 143 enters the movement path of the bracket 121 and intercepts the movement of the bracket 121, so that the bracket 121 cannot move.

[0067] When the end of the support 121 abuts against the side wall of the second baffle 143, the ventilation pipe 150 will be in communication with the exhaust passage 124, at this time, the high-temperature exhaust gas in the air distribution chamber 105 enters the exhaust passage 124 through the air collection chamber 106 and the ventilation pipe 150, and pushes the rotating roller 122 to rotate. When the rotating roller 122 rotates, the rotating roller 122 drives the copper bar body 200 to rotate, and at the same time, the rotating roller 122 also drives the cam 123 to rotate, when the protruding end of the cam 123 rotates downward, the cam 123 presses the driven arm 134 downward, the driven arm 134 drives the movable plate 133 to move downward, so that the through hole 132 in the side wall of the movable plate 133 is in communication with the through hole 132 in the side wall of the piston plate 131, at this time, the region a and the region b are in communication through the through hole 132. In this way, the high-temperature exhaust gas in the region a can enter the region b through the through hole 132, so as to reduce the pressure in the region a, when the pressure in the region a is reduced, the reset spring 144 drives the piston block 142 to reset through the elasticity, so that the piston block 142 drives the second baffle 143 to disengage from the support 121. At this time, the second baffle 143 no longer blocks the support 121. Under the action of gravity, the support 121 continues to move to the outlet of the preheating passage 101, when the copper bar body 200 moves to the next preheating zone 114 after passing through the adjusting zone 113, the air guide pipe 111 located at the preheating zone 114 continues to preheat the copper bar body 200 after rotating.

[0068] When the copper bar body 200 abuts against the outlet of the preheating passage 101, the copper bar body 200 preheated is taken out from the top of the support 121. At this time, the connecting spring 135 also drives the movable plate 133 to move upward and reset through the elastic force, the movable plate 133 moves upward drives the driven arm 134, the driven arm 134 moves upward drives the protruding end of the cam 123, so that the protruding end of the cam 123 changes direction. At the same time, due to the reduction of the weight of the support 121, the reset of the movable plate 133 makes the through hole 132 closed, therefore, the high-temperature exhaust gas in the air distribution chamber 105 can push the piston plate 131 to move to one end of the preheating passage 101, so that the piston plate 131 drives the support 121 to move to the inlet end of the preheating passage 101.

[0069] It should be noted that in order to improve the pressure of the high-temperature exhaust gas, a turbine fan can be arranged in the air inlet 107, and the fan is used to improve the pressure in the air distribution chamber 105, so that the pressure in the air distribution chamber 105 can push the piston plate 131 to reset when the copper bar body 200 is not loaded.

[0070] Therefore, through the air distribution cavity 105, the copper bar body 200 can rotate in the preheating channel 101, and when the copper bar body 200 is separated from the copper bar carrier 120, the copper bar carrier 120 can be automatically driven to reset by the pressure in the air distribution cavity 105, so that the copper bar carrier 120 can realize reciprocating motion in the preheating channel 101, thereby achieving continuous operation to preheat multiple copper bar bodies 200.

[0071] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A multi-point heating copper rod processing charge preheating equipment, characterized by: The invention comprises a furnace body (100), wherein a preheating channel (101) is provided inside the furnace body (100), both ends of the preheating channel (101) are provided through the furnace body (100), and the preheating channel (101) is connected to an exhaust pipe (102) that passes through the top of the furnace body (100); the furnace body (100) has an air distribution cavity (105) and an air collection cavity (106) that are connected to each other, one end of the air distribution cavity (105) is connected to an air inlet (107), and the inner circle of the preheating channel (101) is provided with a plurality of air guide pipes (111) that are connected to the air collection cavity (106) and are used to guide the high-temperature exhaust gas in the air collection cavity (106) into the preheating channel (101); The middle portion of the preheating channel (101) is a regulating zone (113), and both ends are preheating zones (114), and the air guide tube (111) is arranged in the preheating zone (114); A copper rod carrier (120) for driving the copper rod body (200) to move in the preheating channel (101) is provided in the bottom of the preheating channel (101), and the copper rod carrier (120) includes a plurality of rollers (122) supported on the bottom of the copper rod body (200); A driving unit communicating with the gas collecting chamber (106) is provided in the regulating area (113); an air pressure regulating member (130) for controlling the pressure change inside the air distribution chamber (105) is provided in the air distribution chamber (105); when the copper rod carrier (120) moves, the air pressure regulating member (130) increases the pressure of the air distribution chamber (105) in front of the copper rod carrier (120); when the copper rod carrier (120) moves into the regulating area (113), the driving unit drives the roller (122) to rotate under the action of the increased pressure, thereby causing the roller (122) to drive the copper rod body (200) to flip in the regulating area (113).

2. The multi-point heating copper rod processing charge preheating equipment according to claim 1 is characterized in that: The air pressure regulating member (130) includes a piston plate (131) fixedly connected to the copper rod carrier (120), and a closable opening (132) is provided on the side wall of the piston plate (131); when the copper rod carrier (120) drives the piston plate (131) to move, the opening (132) is in a closed state, so that the pressure of the air distribution cavity (105) in front of the piston plate (131) is increased.

3. The multi-point heating copper rod processing charge preheating equipment according to claim 1 is characterized in that: The furnace body (100) and the preheating channel (101) are both in an inclined state.

4. The multi-point heating copper rod processing charge preheating equipment according to claim 1 is characterized in that: A hollow structure is formed between the interior of the furnace body (100) and the exterior of the preheating channel (101); a first partition (104) is provided on the bottom outer wall of the preheating channel (101) to separate the lower portion of the interior of the furnace body (100) into an air distribution cavity (105) and the upper portion into an air collection cavity (106); A plurality of vents (110) are provided on both sides of the top of the first partition (104), and the plurality of vents (110) are arranged in parallel along the length direction of the furnace body (100).

5. The multi-point heating copper rod processing charge preheating equipment according to claim 1 is characterized in that: A plurality of second partitions (112) are provided inside the gas collecting cavity (106), wherein the outer shape of the second partition (112) matches the inner wall shape of the furnace body (100), and the inner shape matches the outer shape of the preheating channel (101), so as to separate the space inside the gas collecting cavity (106); The portion between two adjacent second partitions (112) of the preheating channel (101) forms a regulating zone (113), and the other portions form a preheating zone (114).

6. The multi-point heating copper rod processing charge preheating equipment according to claim 1 is characterized in that: A limiting member (140) is provided in the adjustment area (113), and the limiting member (140) includes a connecting tube (141) whose one end is connected to one of the vents (110) and whose other end extends to the side of the moving direction of the copper rod carrier (120); a piston block (142) is slidably connected to the interior of the connecting tube (141) at one end located on the side of the moving direction of the copper rod carrier (120), a second baffle (143) that can extend into the moving path of the copper rod carrier (120) is fixedly connected to the side wall of one end of the piston block (142), and a return spring (144) is provided between one end of the piston block (142) and the end of the connecting tube (141) to elastically connect the two; Under normal conditions, the return spring (144) limits the second baffle (143) outside the moving path of the copper rod carrier (120).

7. The multi-point heating copper rod processing charge preheating equipment according to claim 1 is characterized in that: The copper rod carrier (120) comprises a bracket (121) slidably arranged at the bottom of the preheating channel (101) along the length direction of the furnace body (100), and the bracket (121) is a box-shaped structure with an opening at the top, and the two opposite side walls thereof are recessed downwards for the placement of the copper rod body (200); The outer ring of the rotating roller (122) is tooth-shaped, and both ends are coaxially fixedly connected to a shaft, and the rotating roller (122) is rotatably arranged on both sides of the bracket (121) through the shaft; and a cam (123) is fixedly arranged on the shaft at one end of one of the rotating rollers (122); The inner wall of the bracket (121) close to the roller (122) is in contact with the outer ring of the roller (122); A through-exhaust passage (124) is provided on one side of the bracket (121); the exhaust passage (124) penetrates the bracket (121) and is located below the center of the roller (122).

8. The multi-point heating copper rod processing charge preheating equipment according to claim 2 is characterized in that: A through groove (109) is provided through the bottom of the preheating channel (101) and the bottom of the first partition (104); the middle of the top of the piston plate (131) protrudes upward to form a connecting block, and the connecting block passes through the through groove (109) and is fixedly connected to the bottom of the bracket (121); The side wall of the piston plate (131) is longitudinally slidably connected to a movable plate (133); a plurality of through openings (132) are longitudinally provided, and the through openings (132) are provided through the piston plate (131) and the movable plate (133); A driven arm (134) is fixedly provided on the top of the movable plate (133), the top of which extends to below the cam (123). A connecting spring (135) is provided between the top of the movable plate (133) and the side wall of the piston plate (131) to elastically connect the two. Under normal conditions, the opening (132) on the side wall of the movable plate (133) and the opening (132) on the side wall of the piston plate (131) are in a misaligned state.

9. The multi-point heating copper rod processing charge preheating equipment according to claim 8, characterized in that: The protruding end of the cam (123) is in a triangular shape, and the top end of the driven arm (134) is also in a triangular shape.

10. The multi-point heating copper rod processing charge preheating equipment according to claim 7, characterized in that: The driving part is a ventilation pipe (150) fixedly arranged on the inner wall of the preheating channel (101), one end of the ventilation pipe (150) is connected to the gas collecting chamber (106), and the other end is in contact with the side wall of the bracket (121). When the end of the bracket (121) abuts against the side wall of the second baffle (143), the ventilation pipe (150) is connected to the exhaust channel (124).

Citation Information

Patent Citations

  • Preheating device of single-bar heating furnace

    CN109737757A

  • Efficient and energy-saving preheating device for continuous machining of copper bars

    CN119309423A