Welding device for photovoltaic power generation support

By adopting the sealed chamber assembly and vortex tube structure in the welding device, the problems of continuous production and fume pollution of the welding device are solved, efficient welding and energy recycling are achieved, and the welding quality and efficiency are improved.

CN120662996AInactive Publication Date: 2025-09-19YANTAI HAIFA ELECTRIC SCI CO LTD
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Patent Information

Application Number
CN202511149004.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2025-09-19
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing welding devices have problems such as single-cycle processes that make it difficult to achieve continuous production, smoke and dust polluting the environment, the lack of a preheating process leading to cold cracks, shortened welding head life and low cooling efficiency, and ineffective heat utilization.

Method used

A sealed cavity assembly is used to form a closed space for preheating and flue gas recovery, a vortex tube structure is used to separate and reuse hot and cold gases, and a heat conduction assembly and heat dissipation fin structure are combined for secondary cooling to achieve efficient cooling and energy recycling.

Benefits of technology

It realizes continuous welding operation, reduces fume pollution, improves welding quality and efficiency, ensures that the welding head works stably at an appropriate temperature, realizes the full recycling of energy, and reduces energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the welding device for the photovoltaic power generation support, through operation of a feeding assembly, under driving of a feeding disc, workpieces start to rotate at a constant speed, so that the workpieces can be accurately transferred to a welding area according to a preset sequence, and therefore a set of efficient and smooth continuous feeding system is constructed; a solid foundation is laid for follow-up seamless continuous welding operation, along with dynamic changes of the feeding disc, the interlayer and the sealing cavity assembly are flexibly switched and closed to form a closed space, in the closed environment, the high-temperature flue gas recovery assembly filters flue gas generated in the welding process, and the high-temperature flue gas recovery assembly recovers the flue gas generated in the welding process. According to the welding device, the welding temperature is reduced to the maximum extent, pollution of smoke to the surrounding environment is reduced to the maximum extent, the workpiece can be preheated before welding by means of the synergistic effect of the workpiece preheating assembly, the workpiece can reach the temperature needed by welding more quickly and more evenly in the subsequent welding process, and therefore the welding quality and efficiency are remarkably improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of welding devices, and in particular to a welding device for a photovoltaic power generation bracket. Background Art

[0002] Against the backdrop of the rapid development of the photovoltaic power generation industry, the welding quality and production efficiency of photovoltaic power generation brackets directly affect the construction cycle and operating costs of power stations. Existing welding equipment has significant technical bottlenecks in large-scale production: First, traditional single-station welding equipment must go through a single cycle process of "loading-welding-unloading", making it difficult to achieve continuous production; second, the large amount of smoke and dust generated during the welding process not only pollutes the workshop environment, but also causes waste due to the overflow of high-temperature smoke; third, conventional welding lacks a preheating process, which makes bracket welding prone to cold cracks in low-temperature environments, and the separate configuration of preheating equipment increases space and energy consumption costs; fourth, the life of the welding head is shortened due to high temperatures during continuous operation. Existing cooling methods are mostly water cooling or air cooling, which is not only inefficient, but also the lost heat is not effectively utilized, resulting in energy waste. Summary of the Invention

[0003] The purpose of the present invention is to solve the problems that the existing welding device needs to go through a single cycle process of "loading-welding-unloading", which makes it difficult to achieve continuous production work; and the large amount of smoke and dust generated during the welding process not only pollutes the workshop environment, but also causes waste due to the overflow of high-temperature smoke; conventional welding lacks a preheating process, which makes it easy for cold cracks to occur when welding the bracket under low-temperature environment, and the separate configuration of preheating equipment increases the floor space and energy consumption costs; the welding head has a shortened life due to high temperature during continuous operation, and the existing cooling methods are mostly water cooling or air cooling, which is not only inefficient, but also the dissipated heat is not effectively utilized, resulting in energy waste. A welding device for a photovoltaic power generation bracket is proposed.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A welding device for a photovoltaic power generation bracket comprises a welding auxiliary mechanism, wherein the welding auxiliary mechanism is provided with a power generation bracket welding mechanism; The welding auxiliary mechanism includes a feeding assembly, a sealed cavity assembly is connected to the feeding assembly, and a plurality of partitions are provided above the feeding assembly. The partitions cooperate with the sealed cavity assembly to form a closed space to ensure the subsequent preheating operation; The power generation bracket welding mechanism includes a welding robot and a workpiece preheating assembly. The hot air head structure of the workpiece preheating assembly is fixedly connected to the upper ring cover of the sealed chamber assembly. A welding head is installed at one end of the welding robot. A heat conduction assembly is provided on the welding head. The heat conduction assembly is connected to the vortex tube structure. The two ends of the vortex tube structure are respectively connected to the cooling head structure and the annular air outlet head of the workpiece preheating assembly, and the cooling head structure is sleeved on the welding head. The workpiece preheating assembly is connected to the high-temperature flue gas recovery assembly.

[0005] Preferably, the feeding assembly includes a fixed base, the welding robot is installed on the fixed base, a driving motor is fixedly installed on the fixed base, the output shaft of the driving motor is fixedly connected to a transmission gear, a transmission ring is engaged on one side of the transmission gear, a driving swivel is fixedly connected inside the transmission ring, a feeding tray is fixedly connected above the driving swivel, the feeding tray is fixedly connected to the partition, and a plurality of limiting structures are provided on the feeding tray.

[0006] Preferably, the sealing chamber assembly includes an intermediate cylinder, the driving swivel is rotatably mounted on the intermediate cylinder via a bearing, the intermediate cylinder is fixedly connected to a fixed base, and an upper ring cover is fixedly connected to the top of the intermediate cylinder.

[0007] Preferably, a plurality of heat dissipation fin structures are fixedly mounted on the welding head, and the cooling head structure is located below the heat dissipation fin structure.

[0008] Preferably, the workpiece preheating assembly includes a hot air head structure and a reflux sealing head. One side of the hot air head structure is connected to a conveying hose. The conveying hose is fixedly connected to the welding robot through multiple pipe clamp fixing structures, and one end of the conveying hose is installed with multiple heat-conducting fin structures.

[0009] Preferably, the reflux sealing head is fixedly connected to the welding head through a fixing rod, the heat-conducting fin structure is located in the reflux sealing head, the reflux sealing head is fixedly connected to the delivery hose, and an annular air outlet head is fixedly installed on the reflux sealing head.

[0010] Preferably, the high-temperature flue gas recovery component includes a fan device, the air outlet end of the fan device passes through the return sealing head and is connected to the delivery hose, and the air inlet end of the fan device is connected to a filter structure.

[0011] Preferably, a smoke conveying pipe is connected to the bottom of the filter structure, one end of the smoke conveying pipe is connected to an annular smoke recovery head, and the annular smoke recovery head is fixedly connected to the bottom of the cooling head structure.

[0012] Preferably, the heat conduction component includes an annular manifold structure, the annular manifold structure is communicated with a plurality of heat conduction cavity structures, and the plurality of heat conduction cavity structures are fixedly connected to the welding head.

[0013] Preferably, an annular confluence cavity structure is connected below the annular confluence pipe structure, the annular confluence cavity structure is connected to the vortex tube structure through a one-way valve, and a one-way air inlet head is also provided on the heat conduction cavity structure.

[0014] Compared with the prior art, the present invention provides a welding device for a photovoltaic power generation bracket, which has the following beneficial effects: The welding device of the photovoltaic power generation bracket is operated by the feeding component. Driven by the feeding disk, the workpiece begins to rotate at a uniform speed, so that the workpiece can be accurately transferred to the welding area according to the preset order, thereby building a set of efficient and smooth continuous feeding system, which lays a solid foundation for the subsequent seamless continuous welding operation. With the dynamic changes of the feeding disk, the interlayer and the sealing cavity components are flexibly switched and closed to form a closed space. In this closed environment, the high-temperature fume recovery component not only filters the fume generated during the welding process to minimize the pollution of the fume to the surrounding environment, but also with the synergistic effect of the workpiece preheating component, it can also preheat the workpiece before welding, so that the workpiece can reach the required welding temperature more quickly and evenly in the subsequent welding process, thereby significantly improving the welding quality and efficiency.

[0015] The welding device of the photovoltaic power generation bracket generates heat through the continuous operation of the welding head, so that the heat dissipation fin structure conducts heat outward and dissipates heat. At the same time, the heat conduction cavity structure conducts heat to heat the internal air. The annular manifold structure serves as a key channel for gas transmission, and accurately guides the hot air into the vortex tube structure. After cooling treatment, it is discharged at a lower temperature, so that the low-temperature cold air flow is accurately transported to the heat dissipation fin structure, and the heat dissipation fin structure is further cooled. The use of a secondary cooling method greatly enhances the heat dissipation effect and significantly improves the cooling efficiency of the welding head, ensuring that the welding head can continue to work stably at an appropriate temperature and ensure the welding quality. The hot air flow is discharged through the annular air outlet head, and then the heat flow inside the conveying hose can be further heated through the heat conduction fin structure, thereby improving the heat utilization efficiency.

[0016] The welding device of the photovoltaic power generation bracket absorbs the fume generated by welding through a high-temperature fume recovery component and performs fume filtration treatment. After filtration, the waste heat of the clean gas is used to accurately guide it out and act on the workpiece to be welded. Under the action of the workpiece preheating component, the workpiece gradually heats up and reaches a suitable initial welding temperature in advance. Secondly, the heat generated by the welding of the welding head is also conducted to the vortex tube structure through the heat conduction component. After the vortex tube structure is separated into cold and hot, the cold air flow cools the heat dissipating fin structure through the cooling head structure, and the hot air flow is discharged through the annular air outlet head. The discharged hot air flow contacts the heat-conducting fin structure with excellent thermal conductivity. The heat-conducting fin structure quickly conducts the heat of the hot air flow to the inside of the conveying hose. After the heat flow inside the conveying hose absorbs this part of the heat, the temperature further increases, realizing the full utilization of the lost heat, avoiding energy waste, and truly realizing the all-round and multi-level recycling of energy, reflecting the advanced design concept of high efficiency, energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional view of a welding device for a photovoltaic power generation bracket proposed by the present invention; Figure 2 This is a three-dimensional view of the connection between the feeding assembly and the sealing cavity assembly of the welding device of the photovoltaic power generation bracket proposed by the present invention; Figure 3 This is a cross-sectional perspective view of a sealed cavity assembly of a welding device for a photovoltaic power generation bracket proposed by the present invention; Figure 4 This is a cross-sectional perspective view of a feeding assembly of a welding device for a photovoltaic power generation bracket proposed by the present invention; Figure 5 This is a cross-sectional perspective view of a feed tray of a welding device for a photovoltaic power generation bracket proposed in the present invention; Figure 6 This is a three-dimensional view of a sealed cavity assembly of a welding device for a photovoltaic power generation bracket proposed by the present invention; Figure 7 This is a three-dimensional view of the connection between the hot air head structure and the upper ring cover of the welding device of the photovoltaic power generation bracket proposed by the present invention; Figure 8 This is a three-dimensional view of the connection between the welding head of the welding device of the photovoltaic power generation bracket proposed by the present invention and the heat dissipation fin structure; Figure 9 A partial cross-sectional perspective view of a workpiece preheating assembly of a welding device for a photovoltaic power generation bracket proposed in the present invention; Figure 10 This is a cross-sectional stereoscopic view of the connection between the heat conduction cavity structure and the welding head of the welding device of the photovoltaic power generation bracket proposed by the present invention.

[0018] Figure: 100, power generation bracket welding mechanism; 101, welding robot; 102, workpiece preheating assembly; 1021, hot air head structure; 1022, delivery hose; 1023, pipe clamp fixing structure; 1024, reflux sealing head; 1025, heat conduction fin structure; 1026, annular air outlet head; 103, cooling head structure; 104, welding head; 105, heat dissipation fin structure; 106, high-temperature flue gas recovery assembly; 1061, fan equipment; 1062, filter structure; 1063, flue gas delivery pipe; 1064, annular flue gas Air recovery head; 107, heat conduction component; 1071, heat conduction chamber structure; 1072, annular conduit structure; 1073, annular conduit chamber structure; 1074, one-way air inlet head; 108, vortex tube structure; 200, welding auxiliary mechanism; 201, feeding component; 2011, fixed base; 2012, transmission ring gear; 2013, transmission gear; 2014, driving motor; 2015, driving swivel; 2016, feeding tray; 202, sealing chamber component; 2021, upper ring cover; 2022, intermediate cylinder; 203, partition. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0021] Example 1: Reference Figures 1-9 A photovoltaic power generation bracket welding device includes a welding auxiliary mechanism 200, on which a power generation bracket welding mechanism 100 is provided; The welding auxiliary mechanism 200 includes a feeding assembly 201, which includes a fixed base 2011. The welding robot 101 is installed on the fixed base 2011. A driving motor 2014 is fixedly installed on the fixed base 2011. The output shaft of the driving motor 2014 is fixedly connected to a transmission gear 2013. A transmission ring gear 2012 is engaged with one side of the transmission gear 2013. The transmission is transmitted through the transmission gear 2013 and the transmission ring gear 2012, thereby driving the conversion and feeding tray 2016 to rotate. The rotation of the feeding tray 2016 can drive the workpiece to switch and load the material. A driving swivel 2015 is fixedly connected to the transmission ring gear 2012. A feeding tray 2016 is fixedly connected above the driving swivel 2015. The feeding tray 2016 is fixedly connected to the partition 203, and the partition 203 is switched, so that it can be connected to the upper ring cover 2 021 forms a closed space, which is convenient for preheating, and a plurality of limiting structures are provided on the feeding disk 2016, which can limit the workpiece through the limiting structure to maintain the stability of the workpiece placement, and the feeding component 201 is connected to the sealing chamber component 202, which includes an intermediate cylinder 2022, and the driving swivel 2015 is rotatably mounted on the intermediate cylinder 2022 through a bearing. The driving swivel 2015 can maintain stable rotation through the bearing, so that the driving swivel 2015 can drive the transmission gear ring 2012 to rotate stably, and the intermediate cylinder 2022 is fixedly connected to the fixed base 2011, and the upper ring cover 2021 is fixedly connected above the intermediate cylinder 2022. A plurality of partitions 203 are provided above the feeding component 201, and the partitions 203 cooperate with the sealing chamber component 202 to form a closed space to ensure the subsequent preheating operation. The power generation bracket welding mechanism 100 includes a welding robot 101 and a workpiece preheating component 102. The workpiece preheating component 102 includes a hot air head structure 1021 and a reflux sealing head 1024. One side of the hot air head structure 1021 is connected to a delivery hose 1022. The delivery hose 1022 can deliver the hot air flow, and the delivery hose 1022 can be bent and retracted, so that the welding robot 101 can smoothly adjust the welding angle. The delivery hose 1022 is fixedly connected to the welding robot 101 through multiple pipe clamp fixing structures 1023, and one end of the delivery hose 1022 is equipped with multiple heat-conducting fin structures 1025. The heat-conducting fin structure 1025 can guide the hot air into the delivery hose 1022, so that the delivery hose 1022 can be further adjusted. Internal hot air heating ensures the recycling of heat flow and avoids energy waste. The reflux sealing head 1024 is fixedly connected to the welding head 104 through a fixing rod. The heat-conducting fin structure 1025 is located in the reflux sealing head 1024. The reflux sealing head 1024 can maintain sealing and reduce heat dissipation. The reflux sealing head 1024 is fixedly connected to the conveying hose 1022, and an annular air outlet head 1026 is fixedly installed on the reflux sealing head 1024. The remaining hot air flow can be discharged through the annular air outlet head 1026, and the hot air flow is discharged in an annular shape, thereby keeping the heat-conducting fin structure 1025 evenly heated and achieving the purpose of uniform heat conduction. The hot air head structure 1021 of the workpiece preheating assembly 102 is fixedly connected to the upper ring cover 2021 of the sealing chamber assembly 202 On the top, a welding head 104 is installed at one end of the welding robot 101, and a heat conduction component 107 is provided on the welding head 104. The heat conduction component 107 is connected to the vortex tube structure 108. The vortex tube structure 108 is a device with a simple structure but can achieve a magical energy separation effect. It can separate the gas into two streams of cold and hot air, thereby facilitating energy distribution and utilization, avoiding waste, and reducing costs. The two ends of the vortex tube structure 108 are respectively connected to the cooling head structure 103 and the annular air outlet head 1026 of the workpiece preheating component 102, and the cooling head structure 103 is sleeved on the welding head 104. The workpiece preheating component 102 is connected to the high-temperature fume recovery component 106. The high-temperature fume recovery component 106 includes a fan device 1061. The suction force of 1061 can smoothly absorb high-temperature flue gas through the annular flue gas recovery head 1064 to avoid flue gas pollution to the environment, and can smoothly discharge the purified flue gas so that the residual heat can smoothly preheat the workpiece. The air outlet end of the fan equipment 1061 passes through the reflux sealing head 1024 and is connected to the conveying hose 1022. The air inlet end of the fan equipment 1061 is connected to the filter structure 1062, and the filter structure 1062 can filter the flue gas to avoid secondary pollution caused by reflux discharge. The bottom of the filter structure 1062 is connected to the flue gas conveying pipe 1063, and one end of the flue gas conveying pipe 1063 is connected to the annular flue gas recovery head 1064. The annular flue gas recovery head 1064 is fixedly connected to the bottom of the cooling head structure 103.

[0022] In this embodiment, the drive motor 2014 drives the transmission gear 2013 to rotate, the transmission gear 2013 and the transmission ring gear 2012 are transmitted, the transmission ring gear 2012 drives the driving ring 2015 to rotate, and the driving ring 2015 drives the feeding tray 2016 to rotate. Driven by the feeding tray 2016, the workpiece begins to rotate at a uniform speed, so that the workpiece can be accurately transferred to the welding area in a preset order, thereby building a set of efficient and smooth continuous feeding system, which lays a solid foundation for the subsequent seamless continuous welding operation. With the movement of the feeding tray 2016, the workpiece begins to rotate at a uniform speed, so that the workpiece can be accurately transferred to the welding area in a preset order, thereby building a set of efficient and smooth continuous feeding system, which lays a solid foundation for the subsequent seamless continuous welding operation. The state changes, and the partition 203 begins to switch flexibly and switches and closes with the sealed cavity component 202 to form a closed space. In this closed environment, the fan equipment 1061 absorbs the smoke through the annular smoke recovery head 1064, and the filter structure 1062 filters the smoke to minimize the pollution of the smoke to the surrounding environment. The purified smoke enters the conveying hose 1022 and is discharged through the hot air head structure 1021 to preheat the workpiece, so that the workpiece can reach the required welding temperature more quickly and evenly during the subsequent welding process, thereby significantly improving the welding quality and efficiency.

[0023] Example 2: Reference Figure 9-10 A welding device for a photovoltaic power generation bracket includes a heat conduction component 107. The heat conduction component 107 includes an annular manifold structure 1072. The annular manifold structure 1072 is connected to multiple heat conduction cavity structures 1071. The annular manifold structure 1072 can connect the heat conduction cavity structures 1071 together so that the annular manifold structure 1072 can form a converging channel to facilitate the transportation of hot gas. Multiple heat conduction cavity structures 1071 are fixedly connected to the welding head 104. The lower part of the annular manifold structure 1072 is connected to an annular converging cavity structure 1073. The annular converging cavity structure 1073 is connected to the vortex tube structure 108 through a one-way valve. The annular converging cavity structure 1073 can independently discharge the hot gas one-way valve. The flue gas enters the vortex tube structure 108, and the one-way valve maintains one-way flue gas transportation to avoid backflow. The two ends of the vortex tube structure 108 are respectively connected to the cooling head structure 103 and the annular gas outlet head 1026 of the workpiece preheating assembly 102, and the cooling head structure 103 is sleeved on the welding head 104. The heat conduction cavity structure 1071 is also provided with a one-way air inlet head 1074. The one-way air inlet head 1074 can maintain one-way air intake, thereby facilitating automatic gas replenishment. A plurality of heat dissipation fin structures 105 are fixedly mounted on the welding head 104. The heat dissipation fin structure 105 can guide the heat of the welding head 104 to be discharged, thereby facilitating the heat dissipation operation of the welding head 104. The cooling head structure 103 is located below the heat dissipation fin structure 105. The workpiece preheating assembly 102 includes a hot air head structure 1021 and a reflux sealing head 1024. One side of the hot air head structure 1021 is connected to a conveying hose 1022. The conveying hose 1022 is fixedly connected to the welding robot 101 through multiple pipe clamp fixing structures 1023, and one end of the conveying hose 1022 is installed with multiple heat-conducting fin structures 1025. The reflux sealing head 1024 is fixedly connected to the welding head 104 through a fixing rod. The heat-conducting fin structure 1025 is located in the reflux sealing head 1024. The reflux sealing head 1024 is fixedly connected to the conveying hose 1022, and an annular air outlet head 1026 is fixedly installed on the reflux sealing head 1024.

[0024] In this embodiment: heat is generated by the continuous operation of the welding head 104, so that the heat dissipation fin structure 105 conducts heat outward to dissipate heat. At the same time, the heat conduction cavity structure 1071 conducts heat to heat the internal air. The annular manifold structure 1072 serves as a key channel for gas transmission, accurately guiding the hot air into the vortex tube structure 108. After cooling treatment, it is discharged at a lower temperature, so that the low-temperature cold air flow is accurately transported to the heat dissipation fin structure 105 through the cooling head structure 103, and the heat dissipation fin structure 105 is further cooled. The secondary cooling method greatly enhances the heat dissipation effect and significantly improves the cooling efficiency of the welding head 104, ensuring that the welding head 104 can continue to work stably at an appropriate temperature and ensure the welding quality. The hot air flow is discharged through the annular air outlet head 1026, and then the internal heat flow of the delivery hose 1022 can be further heated through the heat conduction fin structure 1025, thereby improving the heat utilization efficiency.

[0025] Example 3: Reference Figure 2 、 Figure 5-Figure 6 and Figure 8-Figure 9 A photovoltaic bracket welding device includes a welding auxiliary mechanism 200, which includes a feeding assembly 201, a sealed cavity assembly 202 connected to the feeding assembly 201, and a plurality of partitions 203 arranged above the feeding assembly 201. The partitions 203 cooperate with the sealed cavity assembly 202 to form a closed space to ensure the subsequent preheating operation. The power generation bracket welding mechanism 100 includes a welding robot 101 and a workpiece preheating assembly 102. The hot air head structure 1021 of the workpiece preheating assembly 102 is fixedly connected to the upper ring cover 2021 of the sealed chamber assembly 202. A welding head 104 is installed at one end of the welding robot 101. A heat conduction assembly 107 is provided on the welding head 104. The heat conduction assembly 107 is connected to the vortex tube structure 108. The two ends of the vortex tube structure 108 are respectively connected to the cooling head structure 103 and the annular air outlet head 1026 of the workpiece preheating assembly 102, and the cooling head structure 103 is mounted on the welding head 104. The workpiece preheating assembly 102 is connected to the high-temperature flue gas recovery assembly 106.

[0026] In this embodiment, the high-temperature fume recovery component 106 absorbs the fume generated by welding and performs fume filtration. After filtration, the residual heat of the clean gas is accurately conducted and applied to the workpiece to be welded. Under the action of the workpiece preheating component 102, the workpiece gradually heats up and reaches a suitable initial welding temperature in advance. Secondly, the heat generated by welding of the welding head 104 is also conducted to the vortex tube structure 108 through the heat conduction component 107. After the vortex tube structure 108 performs cold and hot separation, the cold air flow passes through the cooling head structure 103 to dissipate heat. The fin structure 105 cools down, and the hot air flow is discharged through the annular air outlet head 1026. The discharged hot air flow contacts the heat-conducting fin structure 1025 with excellent thermal conductivity. The heat-conducting fin structure 1025 quickly transfers the heat of the hot air flow to the inside of the conveying hose 1022. After the heat flow inside the conveying hose 1022 absorbs this part of the heat, the temperature rises further, realizing the full utilization of the lost heat, avoiding energy waste, and truly realizing the all-round and multi-level recycling of energy, reflecting the advanced design concept of high efficiency, energy saving and environmental protection.

[0027] Working Principle: During welding, the drive motor 2014 drives the transmission gear 2013 to rotate, which in turn transmits power to the transmission ring gear 2012. The transmission ring gear 2012 drives the drive swivel 2015 to rotate, which in turn drives the feed tray 2016 to rotate. The feed tray 2016 drives the workpiece to the welding area, and then the welding robot 101 controls the welding head 104 to perform welding. The welding process generates high-temperature smoke, which allows the fan device 1061 to be drawn through the annular smoke recovery head 1064, so that the smoke is filtered through the filter structure 1062 and transported to the delivery hose 1022, and finally discharged through the hot air head structure 1021. Since the partition 203 can be sealed with the upper ring cover 2021 each time it is switched, it is beneficial to quickly preheat the workpiece, and the heat generated by the welding process of the welding head 104 can be conducted through the heat dissipation fin structure 105, and at the same time, a part of it is transferred to the heat conduction cavity structure 1071, so that the gas can be heated and transported to the heat conduction cavity structure 1071. The air enters the annular manifold structure 1072 and then enters the vortex tube structure 108, which divides the vortex tube structure 108 into two streams of hot and cold air. The cold air is discharged through the cooling head structure 103, so that the cold air quickly cools the heat dissipation fin structure 105. At the same time, the hot air is discharged through the annular air outlet head 1026, and then introduced into the delivery hose 1022 through the heat-conducting fin structure 1025 to increase the temperature, which is convenient for preheating the workpiece. After the temperature inside the heat-conducting cavity structure 1071 drops, the one-way air inlet head 1074 is used to intake air again to maintain a continuous gas supply. When the workpiece welding is completed, the feed tray 2016 transports the workpiece and transfers it, so that the preheated workpiece reaches the welding area for welding again. At the same time, the workpiece preheating operation is performed again in the previous step, and the welded workpiece is transported to the initial position for material removal.

[0028] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A welding device for a photovoltaic power generation bracket, comprising a welding auxiliary mechanism (200), characterized in that: The welding auxiliary mechanism (200) is provided with a power generation bracket welding mechanism (100); The welding auxiliary mechanism (200) comprises a feeding assembly (201), a sealed cavity assembly (202) is connected to the feeding assembly (201), a plurality of partitions (203) are provided above the feeding assembly (201), and the partitions (203) cooperate with the sealed cavity assembly (202) to form a closed space to ensure the subsequent preheating operation; The power generation bracket welding mechanism (100) comprises a welding robot (101) and a workpiece preheating assembly (102); a hot air head structure (1021) of the workpiece preheating assembly (102) is fixedly connected to an upper ring cover (2021) of a sealed chamber assembly (202); a welding head (104) is installed at one end of the welding robot (101); a heat conduction assembly (107) is provided on the welding head (104); the heat conduction assembly (107) is connected to a vortex tube structure (108); two ends of the vortex tube structure (108) are respectively connected to a cooling head structure (103) and an annular air outlet head (1026) of the workpiece preheating assembly (102); the cooling head structure (103) is sleeved on the welding head (104); and the workpiece preheating assembly (102) is connected to a high-temperature fume recovery assembly (106).

2. A welding device for a photovoltaic power generation bracket according to claim 1, characterized in that: The feeding assembly (201) comprises a fixed base (2011), the welding robot (101) is mounted on the fixed base (2011), a driving motor (2014) is fixedly mounted on the fixed base (2011), an output shaft of the driving motor (2014) is fixedly connected to a transmission gear (2013), a transmission ring gear (2012) is meshed on one side of the transmission gear (2013), a driving rotating ring (2015) is fixedly connected inside the transmission ring gear (2012), a feeding tray (2016) is fixedly connected above the driving rotating ring (2015), the feeding tray (2016) is fixedly connected to the partition (203), and a plurality of limiting structures are provided on the feeding tray (2016).

3. A welding device for a photovoltaic power generation bracket according to claim 2, characterized in that: The sealed chamber assembly (202) comprises an intermediate cylinder (2022), the driving swivel (2015) is rotatably mounted on the intermediate cylinder (2022) via a bearing, the intermediate cylinder (2022) is fixedly connected to a fixed base (2011), and an upper ring cover (2021) is fixedly connected above the intermediate cylinder (2022).

4. The welding device for a photovoltaic power generation bracket according to claim 1, characterized in that: A plurality of heat dissipation fin structures (105) are fixedly mounted on the welding head (104), and the cooling head structure (103) is located below the heat dissipation fin structure (105).

5. The welding device for a photovoltaic power generation bracket according to claim 1, characterized in that: The workpiece preheating assembly (102) comprises a hot air head structure (1021) and a reflux sealing head (1024); one side of the hot air head structure (1021) is connected to a delivery hose (1022); the delivery hose (1022) is fixedly connected to the welding robot (101) via a plurality of pipe clamp fixing structures (1023); and one end of the delivery hose (1022) is installed with a plurality of heat-conducting fin structures (1025).

6. The welding device for a photovoltaic power generation bracket according to claim 5, characterized in that: The reflux sealing head (1024) is fixedly connected to the welding head (104) via a fixing rod, the heat-conducting fin structure (1025) is located in the reflux sealing head (1024), the reflux sealing head (1024) is fixedly connected to the delivery hose (1022), and an annular air outlet head (1026) is fixedly installed on the reflux sealing head (1024).

7. A welding device for a photovoltaic power generation bracket according to claim 6, characterized in that: The high-temperature flue gas recovery component (106) comprises a fan device (1061), the air outlet end of the fan device (1061) passes through the return sealing head (1024) and is connected to the delivery hose (1022), and the air inlet end of the fan device (1061) is connected to the filter structure (1062).

8. The welding device for a photovoltaic power generation bracket according to claim 7, characterized in that: The filter structure (1062) is connected to a smoke conveying pipe (1063) below, and one end of the smoke conveying pipe (1063) is connected to an annular smoke recovery head (1064). The annular smoke recovery head (1064) is fixedly connected to the bottom of the cooling head structure (103).

9. The welding device for a photovoltaic power generation bracket according to claim 1, characterized in that: The heat conduction component (107) comprises an annular manifold structure (1072), the annular manifold structure (1072) is in communication with a plurality of heat conduction cavity structures (1071), and the plurality of heat conduction cavity structures (1071) are fixedly connected to the welding head (104).

10. A welding device for a photovoltaic power generation bracket according to claim 9, characterized in that: The annular confluence pipe structure (1072) is connected to an annular confluence cavity structure (1073) below, and the annular confluence cavity structure (1073) is connected to the vortex tube structure (108) via a one-way valve. A one-way air inlet head (1074) is also provided on the heat conduction cavity structure (1071).

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