Automatic anchor rod pile stress adjusting equipment for reinforcing basement structure
Through the combination of fiber grating sensors and self-locking structures, real-time monitoring and automatic adjustment of anchor pile stress are achieved, solving the problems of high energy consumption and cumbersome operation of existing equipment and improving the safety and stability of the basement structure.
Patent Information
- Application Number
- CN202510992203.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-18
AI Technical Summary
Existing anchor pile equipment is difficult to dynamically adjust the thrust according to the real-time stress changes in the pile body, and lacks a self-locking mechanism, resulting in high energy consumption and cumbersome operation. In addition, monitoring is not real-time and potential risks cannot be discovered in a timely manner.
Fiber Bragg grating sensors are used to monitor stress parameters in real time, and the jacking force is automatically adjusted in combination with a hydraulic pump station. A self-locking structure and linkage mechanism are provided to achieve automatic control and deformation compensation, reduce energy consumption and improve operating efficiency.
Real-time monitoring and automatic adjustment of anchor pile stress are achieved, which reduces energy consumption, improves operational efficiency and safety, and ensures the stability and safety of the basement structure.
Smart Images

Figure CN120666733A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building construction, and in particular to an automatic stress adjustment device for anchor piles used for reinforcing basement structures. Background Art
[0002] In basement structure reinforcement projects, anchor piles are key supporting components, and their stress state directly affects the safety of the overall structure. In existing technologies, anchor pile jacking equipment mostly uses a fixed hydraulic system, which makes it difficult to dynamically adjust the jacking force according to the real-time stress changes of the pile body, which can easily lead to uneven force on the pile body or excessive energy consumption of the equipment. At the same time, traditional equipment lacks a self-locking mechanism, and the hydraulic system needs to continuously supply pressure to maintain the position of the jacking rod, which not only increases energy consumption, but may also cause safety hazards due to hydraulic fluctuations. In addition, existing equipment requires manual disassembly of positioning components when adjusting the jacking height, which is cumbersome and inefficient. In terms of monitoring, traditional equipment mostly relies on manual inspections, and is unable to obtain key parameters such as pile stress and strain in real time, making it difficult to detect potential risks in a timely manner.
[0003] Therefore, the development of an anchor pile stress adjustment device that can monitor the pile status in real time, automatically adjust the jacking force and reduce energy consumption has important engineering application value. Summary of the Invention
[0004] The purpose of the present invention is to solve the shortcomings of the existing system that it is difficult to dynamically adjust the jacking force according to the real-time stress changes of the pile body, lack of a self-locking mechanism, and the need to manually disassemble the positioning components when adjusting the jacking height. An automatic stress adjustment device for anchor piles for basement structure reinforcement is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: An automatic stress adjustment device for anchor piles used for basement structure reinforcement, comprising: The base and the anchor pile body, the top of the base is fixedly connected to the frame body, the crossbeam and the pressure plate are slidably connected to the frame body from top to bottom in sequence, the top of the pressure plate is fixedly connected to the hydraulic cylinder, and the pressure plate is placed on the top of the anchor pile body; the positioning structure is provided between the frame body and the crossbeam, and is used to adjust the height of the crossbeam; the self-locking structure is provided on the top of the pressure plate, and is used to lock the push rod of the hydraulic cylinder when the hydraulic cylinder stops pushing; the hydraulic pump station is provided on one side of the base and is connected to the hydraulic cylinder through an oil pipe, and is used to control the operation of the hydraulic cylinder push rod; The disc spring is fixedly connected to the top of the push rod of the hydraulic cylinder, and the top is fixedly connected to the bottom of the beam.
[0006] In one possible design, the positioning structure includes a rotating shaft rotatably connected to the top of the beam, a rotating plate fixedly mounted on the outer circumference of the rotating shaft, a torsion spring mounted on the outer circumference of the rotating shaft, and two plug rods slidably connected to the top of the beam; both sides of the bottom of the rotating plate are rotatably connected to connecting rods, and the ends of the two connecting rods away from each other are respectively rotatably connected to the tops of the two plug rods; the inner walls on both sides of the frame that are close to each other are provided with a plurality of pin grooves, and the pin grooves are plugged into and matched with the plug rods; the top of the rotating shaft is fixedly connected to a crank, and the top of one side of the crank is rotatably connected to a rotating column.
[0007] In one possible design, the self-locking structure includes a base fixedly connected to the top of the pressure plate, a positioning rod sliding through the base, and a plurality of slots arranged longitudinally on the periphery of the hydraulic cylinder top push rod; the end of the positioning rod away from the hydraulic cylinder is fixedly connected to a first fixed plate, a tension spring is provided between the first fixed plate and the base, the two ends of the tension spring are fixedly connected to the first fixed plate and the base through spring seats, and the tension spring is sleeved on the periphery of the positioning rod.
[0008] In a possible design, the self-locking structure also includes a sliding ring that is slidably mounted on the outer periphery of the protective ring and a plurality of U-shaped rods fixedly connected to the top of the sliding ring; a plurality of first fixed plates are fixedly connected to a second fixed plate on the side away from the positioning rod, and an inclined groove is provided in the second fixed plate, and a pin rod is slidably connected in the inclined groove, and the pin rod is fixedly connected in the corresponding U-shaped rod.
[0009] In a possible design, a linkage structure is also included; the linkage structure includes a sliding groove arranged in the crossbeam, a sliding rod slidably connected to the sliding groove, a moving cylinder slidably connected to the top of the pressure plate, a push rod fixedly connected to one side of the moving cylinder, and a trapezoidal rod fixedly connected to one side of the sliding ring; the sliding rod is fixedly connected to one of the insertion rods, the bottom end of the sliding rod is slidably inserted into the moving cylinder, and the push rod slides with the inclined surface of the trapezoidal rod.
[0010] In a possible design, a plurality of hydraulic leveling legs are fixedly connected to the bottom of the base, and the plurality of hydraulic leveling legs are connected to the hydraulic pump station through oil pipes; and a tilt sensor is fixedly connected to the bottom of the base.
[0011] In one possible design, a fiber grating sensor is installed in the anchor pile body; wherein the fiber grating sensor monitors the stress parameters of the anchor pile body in real time, and the hydraulic pump station adjusts the jacking force of the hydraulic cylinder according to the monitoring data.
[0012] In a possible design, a pressure sensor is provided at the oil port of the hydraulic cylinder, and the pressure sensor is connected to the oil pipe; the pressure sensor detects the oil pressure of the hydraulic cylinder in real time so as to adjust the thrust in combination with the fiber grating sensor data.
[0013] In a possible design, a second inclined surface is provided at the bottom of the positioning rod on one side close to the hydraulic cylinder; a slide rail is fixedly connected to the top of the pressure plate, and the moving cylinder is slidably connected to the slide rail.
[0014] Beneficial effects: In the present invention, a fiber grating sensor is installed in the anchor pile body, and the hydraulic cylinder is connected to the hydraulic pump station through an oil pipe; the fiber grating sensor is connected to the external control center through a wireless transmission module, and is used to monitor the stress, strain, temperature and other parameters of the anchor pile body in real time when the anchor pile body is pushed to the ground, so as to facilitate the hydraulic pump station to adjust the pushing force applied by the hydraulic cylinder in the later stage, ensure that the anchor pile body is always in the best working state, and timely discover potential safety hazards; In the present invention, a positioning rod is slidably passed through the base, and a first fixing plate is fixed to the end of the positioning rod away from the hydraulic cylinder, and a tension spring is provided on the side where the first fixing plate and the base are close to each other, and both ends of the tension spring are fixedly connected to the first fixing plate and the base through a spring seat; when the push rod of the hydraulic cylinder is extended, the positioning rod always abuts against the outer wall of the push rod of the hydraulic cylinder under the tension of the tension spring; when the positioning rod is aligned with the slot, the positioning rod is inserted into the slot under the action of the tension spring, thereby completing the locking of the push rod of the hydraulic cylinder, thereby reducing the operating loss of the hydraulic pump station when the push rod of the hydraulic cylinder is kept at rest; In the present invention, a rotating plate is fixed to the outer wall of the rotating shaft, and connecting rods are rotatably connected to both sides of the bottom of the rotating plate, and the ends of the two connecting rods that are away from each other are respectively rotatably connected to the tops of the two insertion rods; the rotating shaft and the rotating plate are driven to rotate by the rotating column and the crank, and the rotating plate pulls the insertion rods toward the middle through the connecting rods, and the insertion rods are disengaged from the pin grooves, thereby releasing the clamping of the frame and the crossbeam, thereby being able to control the height of the crossbeam, and facilitating the cooperation with the hydraulic cylinder to apply a thrust to the anchor pile body in the later stage; The cam is fixedly mounted on the support frame of the hydraulic cylinder to move the hydraulic cylinder to the support frame, and the cam is fixed on the support frame of the hydraulic cylinder to move the hydraulic cylinder to the support frame.
[0015] In the present invention, the adjustment equipment effectively solves the problems existing in the prior art through technical means such as automated control, reliable self-locking, deformation compensation, linkage operation, leveling function, and real-time monitoring and feedback, and improves the quality and efficiency of anchor pile stress adjustment. The equipment can provide strong protection for the safety and stability of basement structures in basement structure reinforcement projects. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural diagram of an automatic stress adjustment device for anchor piles used for basement structure reinforcement provided by the present invention; Figure 2 This is a schematic diagram of the three-dimensional exploded structure of the base, frame and pressure plate of an automatic stress adjustment device for anchor piles used for basement structure reinforcement provided by the present invention; Figure 3 A schematic diagram of the three-dimensional structure of the hydraulic leveling legs and inclination sensors of an automatic stress adjustment device for anchor piles used for basement structure reinforcement provided by the present invention; Figure 4 A schematic diagram of a three-dimensional exploded structure of a frame, beams, and rotating shaft of an automatic stress adjustment device for anchor piles used for basement structure reinforcement provided by the present invention; Figure 5 A schematic diagram of a three-dimensional exploded structure of an anchor pile stress automatic adjustment device for basement structure reinforcement provided by the present invention, including an inserting rod, a rotating plate and a connecting rod; Figure 6 A schematic diagram of the three-dimensional exploded structure of the crossbeam, hydraulic cylinder and disc spring of an automatic stress adjustment device for anchor piles used for basement structure reinforcement provided by the present invention; Figure 7 A schematic diagram of a three-dimensional cross-sectional structure of a beam and a disc spring of an automatic stress adjustment device for anchor piles used for basement structure reinforcement provided by the present invention; Figure 8 A schematic diagram of a three-dimensional exploded structure of a moving cylinder, trapezoidal rods and sliding rings of an automatic stress adjustment device for anchor piles used for basement structure reinforcement provided by the present invention; Figure 9 This is a schematic diagram of the three-dimensional exploded structure of the U-shaped rod, second fixing plate, first fixing plate and base of the automatic stress adjustment device for anchor piles for basement structure reinforcement provided by the present invention.
[0017] In the figure: 1. Base; 2. Frame; 3. Anchor pile; 4. Fiber Bragg grating sensor; 5. Hydraulic leveling leg; 6. Inclination sensor; 7. Hydraulic pump station; 8. Crossbeam; 9. Insertion rod; 10. Rotation shaft; 11. Rotation plate; 12. Torsion spring; 13. Connecting rod; 14. Pin groove; 15. Crank; 16. Rotation column; 17. Pressure plate; 18. Hydraulic cylinder; 19. Disc spring; 20. Positioning groove; 21. First inclined surface; 22. Pressure sensor; 23. Protective ring; 24. Slot; 25. Base; 26. Positioning rod; 27. Second inclined surface; 28. First fixed plate; 29. Tension spring; 30. Second fixed plate; 31. Inclined groove; 32. Pin rod; 33. U-shaped rod; 34. Sliding ring; 35. Moving cylinder; 36. Sliding rod; 37. Sliding groove; 38. Push rod; 39. Trapezoidal rod; 40. Slide rail. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] In one embodiment: Figure 1 and Figure 2 The invention relates to an adjustment device for a building construction technology field. The device mainly comprises a base 1 and an anchor pile body 3. A frame 2 is welded and fixed to the top of the base 1. A crossbeam 8 and a pressure plate 17 are slidably connected in sequence from top to bottom in the frame 2. The pressure plate 17 is placed on top of the anchor pile body 3 to apply a jacking force to the anchor pile body 3.
[0020] Reference Figure 4 and Figure 5 A positioning structure is provided between the frame 2 and the crossbeam 8, which is used to release the brake between the crossbeam 8 and the frame 2 when necessary so as to adjust the height of the crossbeam 8. The positioning structure includes two connecting rods 13 sliding on the top of the crossbeam 8 and a rotating shaft 10 rotating on the top of the crossbeam 8. A rotating plate 11 is fixedly sleeved on the outer wall of the rotating shaft 10, and a torsion spring 12 is also sleeved on the outer wall of the rotating shaft 10. The top and bottom ends of the torsion spring 12 are fixedly connected to the bottom of the rotating plate 11 and the top of the crossbeam 8 respectively through spring seats, which is used to drive the rotating plate 11 to reset. Connecting rods 13 are rotatably connected to both sides of the bottom of the rotating plate 11, and the ends of the two connecting rods 13 that are away from each other are rotatably connected to the tops of the two plug rods 9 respectively. A plurality of pin slots 14 are provided on the inner walls of the frame 2 on both sides that are close to each other, and the pin slots 14 are plugged into and matched with the plug rods 9 to position the crossbeam 8. A crank 15 is fixed to the top of the rotating shaft 10 , and a rotating column 16 is rotatably connected to the top of one side of the crank 15 to facilitate driving the rotating shaft 10 and the rotating plate 11 to rotate.
[0021] In actual operation, to adjust the height of beam 8, the operator can rotate crank 15 and shaft 10 via rotating column 16. Shaft 10 rotates rotating plate 11, which, via connecting rod 13, pulls plunger 9 toward the center, disengaging plunger 9 from pin slot 14 and releasing the locking mechanism between frame 2 and beam 8. The operator can then move beam 8 up or down to the desired position. Then, releasing rotating column 16, torsion spring 12 resets rotating plate 11, reinserting plunger 9 into its corresponding pin slot 14, completing the positioning of beam 8.
[0022] Reference Figure 2 and Figure 6 A hydraulic cylinder 18 is fixed to the top of the pressure plate 17. A disc spring 19 is fixed to the top of the push rod of the hydraulic cylinder 18, and the top of the disc spring 19 is in contact with the bottom of the crossbeam 8. The disc spring 19 is used to provide deformation compensation for the anchor pile body 3 when the hydraulic cylinder 18 stops operating, so as to absorb the slight deformation of the anchor pile body 3 during the force application process and ensure the stability of the anchor pile body.
[0023] Reference Figure 1 and Figure 2 A hydraulic pump station 7 is provided on one side of the base 1. The hydraulic pump station 7 is connected to the hydraulic cylinder 18 via an oil pipe and is used to control the operation of the hydraulic cylinder 18's push rod. In actual operation, the operator can adjust the magnitude and direction of the hydraulic cylinder 18's push force by controlling the hydraulic pump station 7, thereby achieving precise adjustment of the stress of the anchor pile body 3.
[0024] Reference Figure 3 、 Figure 6 、 Figure 8 and Figure 9A protective ring 23 is also fixed to the top of the pressure plate 17, and the protective ring 23 is mounted on the outer wall of the hydraulic cylinder 18 to protect the hydraulic cylinder 18. The top of the protective ring 23 is provided with multiple sets of self-locking structures, which are used to lock the push rod of the hydraulic cylinder 18 when the hydraulic cylinder 18 stops pushing. The self-locking structure includes a base 25 fixed to the top of the protective ring 23 and a positioning rod 26 that slides through the base 25. The shape of the positioning rod 26 can be set according to actual needs, such as cylindrical, square or polygonal, to adapt to different installation environments or enhance structural adaptability. The outer wall of the push rod of the hydraulic cylinder 18 has multiple slots 24 arranged longitudinally. The positioning rod 26 cooperates with the slots 24 to lock the push rod of the hydraulic cylinder 18. A first fixing plate 28 is fixed to the end of the positioning rod 26 away from the hydraulic cylinder 18, and a tension spring 29 is provided on the side where the first fixing plate 28 and the base 25 are close to each other. Both ends of the tension spring 29 are fixedly connected to the first fixed plate 28 and the base 25 via spring seats, driving the positioning rod 26 to closely contact the outer wall of the push rod of the hydraulic cylinder 18. The parameters of the tension spring 29 range from 50 to 200 N / mm in spring stiffness and 100 to 500 N in preload force. The specific values can be adjusted according to actual needs.
[0025] When the push rod of hydraulic cylinder 18 extends, positioning rod 26, under the tension of tension spring 29, always abuts against the outer wall of the push rod of hydraulic cylinder 18. When positioning rod 26 is aligned with retaining groove 24, positioning rod 26 is inserted into retaining groove 24 under the action of tension spring 29, completing the locking of the push rod of hydraulic cylinder 18. This reduces operating losses of hydraulic pump station 7.
[0026] Reference Figure 8 and Figure 9 The self-locking structure also includes a sliding ring 34 that is slidably sleeved on the outer wall of the protective ring 23. A plurality of U-shaped rods 33 are fixed to the top of the sliding ring 34, and a second fixing plate 30 is fixed to the side of the plurality of first fixing plates 28 away from the positioning rod 26. An inclined groove 31 is provided in each of the plurality of second fixing plates 30, and a pin rod 32 is slidably connected in the inclined groove 31, and the pin rod 32 is fixed in the corresponding U-shaped rod 33. In actual operation, when it is necessary to release the self-locking of the push rod of the hydraulic cylinder 18, the operator can push the sliding ring 34 downward. The sliding ring 34 drives the U-shaped rod 33 and the pin rod 32 to move downward synchronously, and the cooperation of the pin rod 32 and the inclined groove 31 can drive the first fixing plate 28 and the positioning rod 26 to move outward, thereby releasing the plug-in fit between the positioning rod 26 and the card slot 24, which is convenient for the later retraction of the push rod of the hydraulic cylinder 18.
[0027] Reference Figure 5-Figure 8In order to further improve the degree of automation and ease of operation of the equipment, a linkage structure is also provided. The linkage structure is used to synchronously release the lock of the positioning rod 26 on the push rod of the hydraulic cylinder 18 when the positioning structure releases the brake between the crossbeam 8 and the frame 2. The linkage structure includes a sliding groove 37 provided in the crossbeam 8, and a sliding rod 36 (chrome-plated) is slidably connected in the sliding groove 37. The sliding rod 36 is fixedly connected to one side of one of the insertion rods 9 close to the rotating shaft 10, and is used to drive the sliding rod 36 to move through the insertion rod 9. The top of the pressure plate 17 is slidably connected to the moving cylinder 35, and the bottom end of the sliding rod 36 slides and extends into the moving cylinder 35. A push rod 38 is fixed to the side of the moving cylinder 35 close to the hydraulic cylinder 18, and a trapezoidal rod 39 is fixed to one side of the sliding ring 34. The push rod 38 slides with the inclined surface of the trapezoidal rod 39 to drive the sliding ring 34 to move downward.
[0028] In actual operation, when the rotating column 16 drives the rotating plate 11 and the rotating shaft 10 to rotate, releasing the insertion rod 9 from the pin slot 14, the insertion rod 9 simultaneously disengages from the pin slot 14, pushing the movable cylinder 35 and the push rod 38 toward the center via the sliding rod 36. The push rod 38 cooperates with the trapezoidal rod 39 to drive the sliding ring 34 downward. The sliding ring 34, through the cooperation of the U-shaped rod 33 (chrome-plated), the pin 32 (chrome-plated), and the inclined slot 31, drives the positioning rod 26 outward, thereby releasing the locking force of the positioning rod 26 on the hydraulic cylinder 18's push rod. This allows the crossbeam 8 to move downward when the hydraulic cylinder 18's push rod retracts, facilitating subsequent pushing of the anchor pile 3. The entire process is simple to operate and highly automated, significantly improving pushing efficiency.
[0029] Reference Figure 1 and Figure 3 In order to ensure that the equipment can operate stably on uneven ground, multiple hydraulic leveling legs 5 are fixed to the bottom of the base 1. The multiple hydraulic leveling legs 5 are connected to the hydraulic pump station 7 through oil pipes. A tilt sensor 6 is also fixed to the bottom of the base 1 to detect the inclination of the base 1. In actual operation, the tilt sensor 6 transmits the detected inclination data to the hydraulic pump station 7. The hydraulic pump station 7 adjusts the moving distance of the output end of each hydraulic leveling leg 5 based on this data, thereby adjusting the horizontality of the base 1. This ensures that the hydraulic cylinder 18 can apply a jacking force to the anchor pile body 3 in the vertical direction, thereby improving the stability and jacking effect of the equipment.
[0030] Reference Figure 1 and Figure 2To monitor the stress, strain, and temperature of the anchor pile 3 in real time, a fiber grating sensor 4 is installed inside the anchor pile 3. This sensor is connected to an external control center via a wireless transmission module. In actual operation, as the anchor pile 3 is pushed into the ground, the fiber grating sensor 4 monitors the stress, strain, and temperature of the anchor pile 3 in real time and transmits this data to the control center. Based on this data, the control center adjusts the magnitude and direction of the thrust output by the hydraulic pump station 7, thereby precisely adjusting the stress of the anchor pile 3.
[0031] Reference Figure 1 、 Figure 2 and Figure 8 To monitor the oil pressure within hydraulic cylinder 18 in real time during operation, a pressure sensor 22 is installed at the oil port of hydraulic cylinder 18. Pressure sensor 22 is connected to the corresponding oil pipe and transmits the detected oil pressure data to the hydraulic pump station 7 or the control center. In actual operation, the operator can adjust the magnitude and direction of the oil pressure within hydraulic cylinder 18 based on the data from fiber grating sensor 4 and pressure sensor 22 to ensure accurate and stable thrust force on the anchor pile body 3.
[0032] Reference Figure 2 、 Figure 8 and Figure 9 A second inclined surface 27 is provided at the bottom of the positioning rod 26 near the hydraulic cylinder 18. This second inclined surface 27 is used to push the positioning rod 26 outward when the push rod of the hydraulic cylinder 18 extends, allowing the positioning rod 26 to smoothly align with and insert into the next slot 24. A slide rail 40 is fixed to the top of the pressure plate 17, and the movable cylinder 35 is slidably connected to the slide rail 40. The slide rail 40 ensures that the movable cylinder 35 slides smoothly on the pressure plate 17 under the action of the sliding rod 36, thereby improving the stability and reliability of the equipment.
[0033] In another embodiment: Figure 7 , a positioning groove 20 is provided at the bottom of the crossbeam 8, and the top of the disc spring 19 fits against the top inner wall of the positioning groove 20. The positioning groove 20 is used to limit the disc spring 19 to prevent the disc spring 19 from shifting or falling off during the force application process. The inner wall of the positioning groove 20 is provided with a first inclined surface 21, and the first inclined surface 21 is used to guide the disc spring 19 to extend into the positioning groove 20. In actual operation, when the push rod of the hydraulic cylinder 18 is extended, the disc spring 19 is gradually compressed and extended into the positioning groove 20 under the action of the pushing force. The first inclined surface 21 can guide the disc spring 19 to enter the positioning groove 20 smoothly, and ensure that the disc spring 19 fits tightly against the top inner wall of the positioning groove 20, thereby improving the deformation compensation effect of the disc spring 19.
[0034] A method for using an automatic stress adjustment device for anchor piles used for basement structure reinforcement comprises the following steps: S1. When in use, place the base 1 at the designated position, and place the anchor pile body 3 with the fiber Bragg grating sensor 4 installed inside vertically on the ground to be inserted, then move the pressure plate 17 downward and place it on the top of the anchor pile body 3, then drive the rotating shaft 10 and the rotating plate 11 to rotate through the rotating column 16 and the crank 15, and the rotating plate 11 pulls the insertion rod 9 to the middle through the connecting rod 13, and the insertion rod 9 is disengaged from the pin groove 14, releasing the clamping of the frame 2 and the crossbeam 8, and the hydraulic pump station 7 controls the push rod of the hydraulic cylinder 18 to retract to the corresponding position, then release the force applied to the crank 15, and the connecting rod 13 is reinserted into the corresponding pin groove 14 under the action of the torsion spring 12; S2. The hydraulic pump station 7 cooperates with the multiple hydraulic leveling legs 5 to control the movement of the push rods of the hydraulic leveling legs 5 respectively, and can accurately and brake the horizontality of the base 1 under the detection of the inclination sensor 6, without the need for technician supervision throughout the process; S3. When the anchor pile body 3 needs to be pressed, the hydraulic pump station 7 controls the extension of the push rod of the hydraulic cylinder 18. Under the action of the crossbeam 8, the hydraulic cylinder 18 applies a reverse thrust to the pressure plate 17 and the anchor pile body 3, pushing the anchor pile body 3 to the ground. During the pushing process, the fiber optic Bragg grating sensor 4 in the anchor pile body 3 monitors the stress, strain, temperature and other parameters of the anchor pile body 3 in real time. In addition, a wireless transmission module is added to transmit the monitoring data of the fiber optic Bragg grating sensor 4 to the ground control center in real time. The ground control center processes and analyzes the monitoring data in real time, and according to the analysis results and the pressure sensor 22 at this time, The oil pressure data in the hydraulic cylinder 18 is detected, and the jacking force of the anchor pile body 3 is dynamically adjusted through the hydraulic pump station 7 and the hydraulic cylinder 18 to ensure that the anchor pile body 3 is always in the best working condition; the working condition of the anchor pile body 3 is monitored in real time through the cooperation of the fiber grating sensor 4 and the pressure sensor 22, and potential safety hazards are discovered in time; based on the monitoring data, the stress condition of the anchor pile body 3 is intelligently analyzed and its development trend is predicted; the prestress of the anchor pile body 3 is dynamically adjusted to ensure that the bearing capacity and stability of the anchor pile body 3 always meet the design requirements; the degree of automation of the equipment is improved, and manual intervention and labor intensity are reduced; S4. In addition, when the hydraulic cylinder 18 is extended to a certain distance, in order to ensure that the anchor pile body 3 can be continuously and stably inserted into the ground and to reduce the operating loss of the hydraulic pump station 7 when the hydraulic cylinder 18 push rod is at rest, the hydraulic cylinder 18 push rod can be locked by mechanical locking. Specifically, when the hydraulic cylinder 18 push rod stops, the positioning rod 26 always abuts against the outer wall of the hydraulic cylinder 18 push rod under the tension of the tension spring 29. When the positioning rod 26 is aligned with the slot 24, the positioning rod 26 is inserted into the slot 24 under the action of the tension spring 29, thereby completing the locking of the hydraulic cylinder 18. In addition, the disc spring 19 compensates for the micro-deformation of the anchor pile body 3 and the ground contraction. S5. When the anchor pile body 3 extends to a certain depth and the stroke of the hydraulic cylinder 18 has reached its limit, the hydraulic cylinder 18 stops lifting. At this time, the staff drives the rotating plate 11 and the rotating shaft 10 to rotate by the rotating column 16, releasing the plug-in fit between the insertion rod 9 and the pin groove 14. When the insertion rod 9 disengages from the pin groove 14, the insertion rod 9 pushes the moving cylinder 35 and the push rod 38 to move toward the middle through the sliding rod 36. The push rod 38 cooperates with the trapezoidal rod 39 to drive the card groove 24 and the U-shaped rod 33 to move downward. The U-shaped rod 33 drives the positioning rod 26 to move outward through the cooperation of the pin rod 32 and the inclined groove 31, thereby releasing the locking of the positioning rod 26 on the hydraulic cylinder 18 pushing rod. When the hydraulic cylinder 18 pushing rod contracts, it can drive the crossbeam 8 to move downward, so as to facilitate the anchor pile body 3 to be pushed later. The operation is simple and the pushing efficiency is improved.
[0035] However, as is well known to those skilled in the art, the working principles and wiring methods of the hydraulic leveling legs 5, hydraulic cylinder 18, inclination sensor 6, pressure sensor 22 and hydraulic pump station 7 are commonplace, and are all conventional means or common knowledge, so they will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.
[0036] The drawings in this application are for illustrative purposes only. The sizes and shapes of the components shown are not intended to be limiting, but are merely for illustrative purposes. In actual implementation, the components may be appropriately configured and adjusted based on specific needs and actual conditions.
[0037] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An automatic stress adjustment device for anchor piles for basement structure reinforcement, comprising a base (1) and an anchor pile body (3), wherein the top of the base (1) is fixedly connected to a frame body (2), a crossbeam (8) and a pressure plate (17) are slidably connected in sequence from top to bottom in the frame body (2), a hydraulic cylinder (18) is fixedly connected to the top of the pressure plate (17), and the pressure plate (17) is placed on the top of the anchor pile body (3), characterized in that: Also includes: A positioning structure, disposed between the frame (2) and the crossbeam (8), for adjusting the height of the crossbeam (8); A self-locking structure is provided on the top of the pressure plate (17) and is used to lock the pushing rod of the hydraulic cylinder (18) when the hydraulic cylinder (18) stops pushing; A hydraulic pump station (7) is provided on one side of the base (1) and is connected to the hydraulic cylinder (18) via an oil pipe, and is used to control the operation of the push rod of the hydraulic cylinder (18); A disc spring (19) is fixedly connected to the top of the push rod of the hydraulic cylinder (18), and the top is fixedly connected to the bottom of the crossbeam (8); The hydraulic cylinder (18) drives the anchor pile body (3) downward through the hydraulic pump station (7), the disc spring (19) provides deformation compensation when the hydraulic cylinder (18) stops, the positioning structure adjusts the height of the beam (8) to match the jacking force, and the self-locking structure automatically locks the jacking rod when the jacking stops to reduce the maintenance loss of the hydraulic pump station (7).
2. The automatic stress adjustment device for anchor piles used for basement structure reinforcement according to claim 1 is characterized in that: The positioning structure comprises a rotating shaft (10) rotatably connected to the top of the crossbeam (8), a rotating plate (11) fixedly sleeved on the outer periphery of the rotating shaft (10), a torsion spring (12) sleeved on the outer periphery of the rotating shaft (10), and two insertion rods (9) slidably connected to the top of the crossbeam (8); Both sides of the bottom of the rotating plate (11) are rotatably connected to connecting rods (13), and the ends of the two connecting rods (13) that are away from each other are rotatably connected to the tops of the two plug rods (9); the inner walls of the two sides of the frame (2) that are close to each other are provided with a plurality of pin grooves (14), and the pin grooves (14) are plugged into and matched with the plug rods (9); the top of the rotating shaft (10) is fixedly connected to a crank (15), and the top of one side of the crank (15) is rotatably connected to a rotating column (16); The rotating shaft (10) and the rotating plate (11) are driven to rotate by the rotating column (16), and the rotating plate (11) pulls the inserting rod (9) through the connecting rod (13) to move toward each other and disengage from the pin groove (14), thereby releasing the fixation between the frame (2) and the crossbeam (8).
3. The automatic stress adjustment device for anchor piles used for basement structure reinforcement according to claim 2 is characterized in that: The self-locking structure includes a base (25) fixedly connected to the top of the pressure plate (17), a positioning rod (26) slidingly passing through the base (25), and a plurality of slots (24) arranged longitudinally on the periphery of the push rod of the hydraulic cylinder (18); the end of the positioning rod (26) away from the hydraulic cylinder (18) is fixedly connected to the first fixed plate (28), a tension spring (29) is provided between the first fixed plate (28) and the base (25), and the two ends of the tension spring (29) are fixedly connected to the first fixed plate (28) and the base (25) through spring seats, and the tension spring (29) is sleeved on the periphery of the positioning rod (26).
4. The automatic stress adjustment device for anchor piles used for basement structure reinforcement according to claim 3 is characterized in that: The self-locking structure further comprises a sliding ring (34) slidably sleeved on the outer periphery of the protective ring (23), and a plurality of U-shaped rods (33) fixedly connected to the top of the sliding ring (34); a second fixing plate (30) is fixedly connected to the side of the plurality of first fixing plates (28) away from the positioning rod (26), an inclined groove (31) is provided in the second fixing plate (30), a pin rod (32) is slidably connected in the inclined groove (31), and the pin rod (32) is fixedly connected in the corresponding U-shaped rod (33).
5. The automatic stress adjustment device for anchor piles used for basement structure reinforcement according to claim 4 is characterized in that: It also includes linkage structures; The linkage structure includes a sliding groove (37) provided in the crossbeam (8), a sliding rod (36) slidably connected to the sliding groove (37), a moving cylinder (35) slidably connected to the top of the pressure plate (17), a push rod (38) fixedly connected to one side of the moving cylinder (35), and a trapezoidal rod (39) fixedly connected to one side of the sliding ring (34); The sliding rod (36) is fixedly connected to one of the insertion rods (9), the bottom end of the sliding rod (36) is slidably inserted into the moving cylinder (35), and the push rod (38) is slidably matched with the inclined surface of the trapezoidal rod (39).
6. The automatic stress adjustment device for anchor piles for basement structure reinforcement according to claim 5, characterized in that: The bottom of the base (1) is fixedly connected to a plurality of hydraulic leveling legs (5), and the plurality of hydraulic leveling legs (5) are all connected to a hydraulic pump station (7) via oil pipes; the bottom of the base (1) is fixedly connected to an inclination sensor (6).
7. The automatic stress adjustment device for anchor piles for basement structure reinforcement according to claim 6, characterized in that: A fiber grating sensor (4) is installed in the anchor pile body (3); The fiber grating sensor (4) monitors the stress parameters of the anchor pile body (3) in real time, and the hydraulic pump station (7) adjusts the thrust of the hydraulic cylinder (18) according to the monitoring data.
8. The automatic stress adjustment device for anchor piles for basement structure reinforcement according to claim 7, characterized in that: The oil port of the hydraulic cylinder (18) is provided with a pressure sensor (22), which is connected to the oil pipe; the pressure sensor (22) detects the oil pressure of the hydraulic cylinder (18) in real time so as to adjust the thrust force in combination with the data of the fiber optic Bragg grating sensor (4).
9. The automatic stress adjustment device for anchor piles for basement structure reinforcement according to claim 8, characterized in that: A second inclined surface (27) is provided at the bottom of the positioning rod (26) on one side close to the hydraulic cylinder (18); a slide rail (40) is fixedly connected to the top of the pressure plate (17), and the moving cylinder (35) is slidably connected to the slide rail (40).
Citation Information
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