Vertical machining tool for camshaft
By designing a vertical processing tooling including a base frame, a clamping assembly and a drive assembly, the camshaft rod can be automatically erected and leveled, solving the problems of low efficiency and large space occupation in the existing technology and improving processing efficiency and quality.
Patent Information
- Application Number
- CN202511211198.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-08-28
AI Technical Summary
The existing technology requires the use of lifting machinery for posture adjustment and clamping in vertical processing of camshafts, resulting in low processing efficiency and large space occupation.
A vertical processing tooling is designed, which includes a base frame, a first clamping assembly, a second clamping assembly, a third drive assembly and a detection assembly. The camshaft rod can be automatically erected and leveled through the coordinated action of the drive assembly, avoiding the use of lifting machinery.
The processing efficiency and quality of the camshaft rod are improved, the space occupation is reduced, and the operation process is simplified.
Smart Images

Figure CN120696800A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of camshaft processing, in particular to a vertical processing tool for a camshaft. Background Art
[0002] The camshaft is a component in a piston engine. During production and processing, the forged camshaft rod is generally cut first and then finely polished. Vertical machine tools are often used to process camshafts because they have a small footprint and high space utilization.
[0003] At present, when a vertical machine tool is used to process a camshaft, a special lifting machine is required to lift the camshaft rod. During the lifting process of the camshaft rod, the posture adjustment is completed from a horizontal state to an upright state, and then the upright camshaft rod is clamped by a clamping mechanism. Finally, the clamped camshaft rod is processed. After the camshaft rod is processed, the lifting machine is still used to lift the camshaft rod so that the upright camshaft rod is laid flat. On the one hand, this processing method requires more preparation time, which affects the processing efficiency of the camshaft rod. On the other hand, the use of the lifting machine will also occupy a large space, which is not conducive to space saving. Summary of the Invention
[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the embodiments of the present invention is to provide a vertical processing tool for a camshaft.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: A vertical processing tool for a camshaft includes a base frame, a first driving assembly, a first clamping assembly, a second clamping assembly, a third driving assembly, and a detection assembly. A bracket plate is fixedly provided on the upper portion of the bottom frame. The first clamping assembly is slidably arranged on one side of the bracket plate and is used to clamp one end of the camshaft rod. The first driving assembly is mounted on the side wall of the bracket plate and is used to drive the first clamping assembly to move up and down. The second clamping assembly is slidably arranged on the inner side of the bottom frame and is used to clamp the other end of the camshaft rod. The third driving assembly is arranged inside the bottom frame. When the first driving assembly drives the clamping assembly to move upward, the third driving assembly is used to drive the second clamping assembly to move laterally along the inner side of the bottom frame to provide support for the camshaft rod. The detection assembly is arranged on the first clamping assembly and is used to detect the vertical state of the camshaft rod.
[0006] As a further improvement of the present invention: the first drive assembly includes a motor and a first screw, the motor is fixedly mounted on the inner top wall of the bracket plate, the first screw is mounted on the output end of the motor, and the first screw is vertically distributed. The first clamping assembly includes a first threaded sleeve, a first rotating shaft, a cover plate and a base, the cover plate is hingedly arranged on the upper part of the base, a first arc-shaped opening is opened on one side of the cover plate, and a second arc-shaped opening matching the first arc-shaped opening is opened on one side of the base, a first screw is provided on the cover plate, and a screw hole matching the first screw is provided on the side wall of the base, one end of the first rotating shaft is rotatably connected to the side wall of the base, and the other end is fixedly connected to the first threaded sleeve, and the first threaded sleeve is sleeved on the outside of the first screw and matched with the first screw thread.
[0007] As a further improvement of the present invention: vertically distributed guide rails are fixedly provided on the side walls of the bracket plate. The first clamping assembly further includes a slider, which is fixedly disposed on the side wall of the first threaded sleeve and is slidably engaged with the guide rail.
[0008] As a further improvement of the present invention: the second clamping assembly includes a clamping box, a handle, a second screw and a clamping plate, The upper end of the clamping box is open, and a placement groove adapted to the cam shaft is provided on the side wall of the upper end of the clamping box. The second screw passes through the side wall of the clamping box and cooperates with the clamping box thread. The handle is provided at one end of the second screw located outside the clamping box, and the splint is fixedly provided at one end of the second screw located inside the clamping box.
[0009] As a further improvement of the present invention: a second driving assembly is further provided under the clamping box. After the clamping plate clamps the camshaft, the second driving assembly is used to drive the clamping box to rotate, thereby driving the camshaft to rotate.
[0010] As a further improvement of the present invention: the second driving assembly includes a protective box and a second rotating shaft, The protection box is arranged below the clamping box, a driving motor is arranged inside the protection box, one end of the second rotating shaft is connected to the output end of the driving motor, and the other end extends to the outside of the protection box and is fixedly connected to the bottom of the clamping box.
[0011] As a further improvement of the present invention: a second threaded sleeve is fixedly provided on the side wall of the protection box. The third drive assembly includes a first bevel gear, a second bevel gear and a second lead screw, The first bevel gear is fixedly arranged at an end of the first screw away from the motor, the second screw is rotatably installed on the inner side of the bottom frame, the second bevel gear is fixedly arranged on the outside of the second screw and meshes with the first bevel gear, and the second threaded sleeve is sleeved on the outside of the second screw and cooperates with the second screw thread.
[0012] As a further improvement of the present invention: a guide rod is fixedly provided inside the bottom frame, and a sliding sleeve is fixedly provided on the side wall of the protection box, and the sliding sleeve is slidably provided on the outside of the guide rod.
[0013] As a further improvement of the present invention: a plurality of supports are fixedly arranged on the inner walls of the first arc-shaped opening and the second arc-shaped opening, a group of roller rods are rotatably arranged on one side of each group of supports, and the plurality of roller rods are axially distributed along the first arc-shaped opening and the second arc-shaped opening.
[0014] As a further improvement of the present invention: a notch is provided on the side wall of the base. The detection assembly includes a first conductive rod, a rotating wheel, a support shaft, an indicator light, a power supply, a second conductive rod and a power connection block. The rotating wheel is arranged on the inner side of the slot, one end of the supporting shaft is rotatably connected to the inner wall of the slot, and the other end is fixedly connected to the eccentric position of the side wall of the rotating wheel, the power connection block is fixedly arranged on the circumferential side wall of the rotating wheel, and the power supply is fixedly arranged on the outer wall of the base, one end of the first conductive rod is connected to the negative terminal of the power supply, and the other end is connected in series with the indicator light and then distributed opposite to the second conductive rod, and the end of the second conductive rod away from the first conductive rod is connected to the positive terminal of the power supply.
[0015] Compared with the prior art, the present invention has the following beneficial effects: When the camshaft is in a vertical position, the first clamping assembly is used to clamp the other end of the camshaft, and the first driving assembly is used to drive the first clamping assembly to move upward along one side of the bracket plate, thereby pulling one end of the camshaft to move upward, while the other end of the camshaft is always suspended on the second clamping assembly under the action of gravity, so that the camshaft gradually rotates to a vertical state. In the above process, the second clamping assembly is driven by the third driving assembly to move horizontally along the inner side of the bottom frame to always provide support for the other end of the camshaft. When the detection assembly detects that the camshaft has rotated to a vertical state, the first driving assembly stops driving the clamping assembly to move upward, and the third driving assembly stops driving the second clamping assembly to move horizontally. At this time, the second clamping assembly clamps the other end of the camshaft, and then the clamping assembly is used The working mechanism (not shown in the figure) can process the camshaft rod in the vertical state; when the camshaft rod is processed, the second clamping assembly releases the clamping state of the other end of the camshaft rod, and then the second driving assembly drives the first clamping assembly to move downward, thereby lowering one end of the camshaft rod, and at the same time the third driving assembly drives the second clamping assembly to move horizontally in the opposite direction along the inner side of the bottom frame, thereby driving the other end of the camshaft rod to move adaptively, so that the vertical camshaft rod is gradually flattened. When the camshaft rod is flattened above the bottom frame again, the clamping state of the first clamping assembly for one end of the camshaft rod is released, and then the processed camshaft rod can be removed from above the bottom frame. Compared with the existing technology, when the camshaft rod is processed vertically, there is no need to rely on a lifting machine, and the camshaft rod can be automatically erected and leveled, thereby improving the processing efficiency of the camshaft rod, and the vertical state of the camshaft rod can be detected during the erection process, thereby improving the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the structure of a vertical machining tool for a camshaft Figure 1 ; Figure 2 A schematic diagram of the structure of a vertical machining tool for a camshaft Figure 2 ; Figure 3 A schematic diagram of the structure of a vertical machining tool for a camshaft Figure 3 ; Figure 4 for Figure 1 A magnified schematic diagram of area A in the middle; Figure 5 for Figure 1 A magnified schematic diagram of area B in the middle; Figure 6 for Figure 1 Enlarged schematic diagram of area C in the middle; Figure 7 for Figure 2 Enlarged schematic diagram of area D in the middle; In the figure: 10- bottom frame, 101- bracket plate, 102- guide rail, 103- guide rod, 20- first driving assembly, 201- motor, 202- first lead screw, 30- first clamping assembly, 301- slider, 302- first threaded sleeve, 303- first rotating shaft, 304- cover plate, 3041- first arc-shaped opening, 305- base, 3051- second arc-shaped opening, 306- first screw, 307- roller rod, 308- support, 309- notch, 40- second clamping assembly, 401- clamping box, 4 02-placement slot, 403-handle, 404-second screw, 405-splint, 50-second drive assembly, 501-protection box, 502-slide, 503-second threaded sleeve, 504-second rotating shaft, 60-third drive assembly, 601-first bevel gear, 602-second bevel gear, 603-second lead screw, 70-detection assembly, 701-first conductive rod, 702-rotating wheel, 703-support shaft, 704-indicator light, 705-power supply, 706-second conductive rod, 707-power connection block. DETAILED DESCRIPTION
[0017] The technical solution of the present invention will be further described in detail below in conjunction with specific implementation methods.
[0018] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0019] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0020] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "disposed" should be understood in a broad sense. For example, they may refer to fixed connection or disposition, detachable connection or disposition, or integral connection or disposition. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0021] See also Figure 1 、 Figure 2 as well as Figure 3 The present embodiment provides a vertical processing tool for a camshaft, comprising a base frame 10, a first drive assembly 20, a first clamping assembly 30, a second clamping assembly 40, a third drive assembly 60, and a detection assembly 70. A support plate 101 is fixedly provided on the upper portion of the base frame 10. The first clamping assembly 30 is slidably provided on one side of the support plate 10 for clamping one end of the camshaft rod. The first drive assembly 20 is mounted on the side wall of the support plate 101 for driving the first clamping assembly 30 to move up and down. The second clamping assembly 40 is slidably provided on the inner side of the base frame 10 for clamping the other end of the camshaft rod. The third drive assembly 60 is provided inside the base frame 10. When the first drive assembly 20 drives the clamping assembly 30 to move upward, the third drive assembly 60 is used to drive the second clamping assembly 40 to move laterally along the inner side of the base frame 10 to provide support for the camshaft rod. The detection assembly 70 is provided on the first clamping assembly 30 for detecting the vertical state of the camshaft rod.
[0022] When vertical processing is required for the camshaft, the camshaft to be processed can be placed flat on the bottom frame 10, so that one end of the camshaft acts on the first clamping assembly 30 and the other end acts on the second clamping assembly 40. Then, the first clamping assembly 30 is used to clamp one end of the camshaft, and then the first driving assembly 20 is used to drive the first clamping assembly 30 to move upward along one side of the bracket plate 101, thereby pulling one end of the camshaft upward, while the other end of the camshaft is always suspended on the second clamping assembly 40 under the action of gravity, so that the camshaft gradually rotates to a vertical state. In the above process, the second clamping assembly 40 is driven by the third driving assembly 60 to move horizontally along the inner side of the bottom frame 10 to always provide support for the other end of the camshaft. When the detection assembly 70 detects that the camshaft has rotated to a vertical state, the first driving assembly 20 stops driving the clamping assembly 30 to move upward. , the third driving assembly 60 stops driving the second clamping assembly 40 to move horizontally. At this time, the second clamping assembly 40 clamps the other end of the camshaft, and then the processing mechanism (not shown in the figure) is used to process the vertical camshaft; when the camshaft is processed, the clamping state of the other end of the camshaft by the second clamping assembly 40 is released, and then the second driving assembly 20 drives the first clamping assembly 30 to move downward, and then lowers one end of the camshaft. At the same time, the third driving assembly 60 drives the second clamping assembly 40 to move horizontally in the opposite direction along the inner side of the bottom frame 10, and then drives the other end of the camshaft to move adaptively, so that the vertical camshaft is gradually flattened. When the camshaft is flattened again on the top of the bottom frame 10, the clamping state of one end of the camshaft by the first clamping assembly 30 is released, and then the processed camshaft is removed from above the bottom frame 10.
[0023] See also Figure 1 as well as Figure 5 In one embodiment, a vertically distributed guide rail 102 is fixedly provided on the side wall of the bracket plate 101. The first driving assembly 20 includes a motor 201 and a first lead screw 202. The motor 201 is fixedly provided on the inner top wall of the bracket plate 101. The first lead screw 202 is installed at the output end of the motor 201. The first lead screw 202 is vertically distributed. The first clamping assembly 30 includes a slider 301, a first threaded sleeve 302, a first rotating shaft 303, a cover plate 304 and a base 305. The cover plate 304 is hingedly provided on the upper part of the base 305. A first arc-shaped opening 3041 is opened on one side of the cover plate 304. A second arc-shaped opening 3051 is provided on one side of the base 305 to match the first arc-shaped opening 3041, a first screw 306 is provided on the cover plate 304, and a screw hole adapted to the first screw 306 is provided on the side wall of the base 305. One end of the first rotating shaft 303 is rotatably connected to the side wall of the base 305, and the other end is fixedly connected to the first threaded sleeve 302. The slider 301 is fixedly set on the side wall of the first threaded sleeve 302, and the slider 301 is slidably matched with the guide rail 102. The first threaded sleeve 302 is sleeved on the outside of the first lead screw 202 and is threadedly matched with the first lead screw 202.
[0024] Initially, the cover plate 304 is in an open state on the upper part of the base 305. When the camshaft needs to be processed vertically, the camshaft to be processed can be placed flat on the top of the bottom frame 10 so that one end of the camshaft extends into the second arc-shaped opening 3051. Then, the cover plate 304 is rotated so that the cover plate 304 covers the upper part of the base 305. Then, the first screw 306 is screwed into the screw hole, thereby locking the cover plate 304 on the upper part of the base 305. At this time, one end of the camshaft is clamped between the first arc-shaped opening 3041 and the second arc-shaped opening Inside 3051, the motor 201 is then started, and the motor 201 drives the first screw 202 to rotate. When the first screw 202 rotates, it cooperates with the thread of the first threaded sleeve 302 to drive the first threaded sleeve 302 to move upward along the outside of the first screw 202. The first threaded sleeve 302 drives the base 305 and the cover plate 304 to move upward through the first rotating shaft 303, and then pulls one end of the camshaft rod to move upward. In this process, the camshaft rod drives the base 305 and the cover plate 304 to rotate adaptively as a whole compared to the first rotating shaft 303 under the action of gravity.
[0025] See also Figure 1 as well as Figure 7In one embodiment, the second clamping assembly 40 includes a clamping box 401, a handle 403, a second screw 404 and a clamping plate 405. The upper end of the clamping box 401 is open, and a placement groove 402 adapted to the cam shaft is provided on the upper side wall of the clamping box 401. The second screw 404 passes through the side wall of the clamping box 401 and is threadedly engaged with the clamping box 401. The handle 403 is provided at one end of the second screw 404 located outside the clamping box 401, and the clamping plate 405 is fixedly provided at one end of the second screw 404 located inside the clamping box 401.
[0026] After one end of the camshaft is placed into the second arc-shaped opening 3051 on the base 305, the camshaft can be adjusted so that the other end of the camshaft is embedded in the placement groove 402. When the motor 201 drives the first screw 202 to rotate and thereby drives the base 305, the cover plate 304 and one end of the camshaft to move upward, one end of the camshaft drives the base 305 and the cover plate 304 to rotate as a whole compared to the first rotating shaft 303, and the other end of the camshaft gradually approaches the bracket plate 101. At this time, the third driving assembly 60 is used to drive the clamping box 401 to move horizontally along the inner side of the bottom frame 10 to provide support for the other end of the camshaft to ensure that the camshaft can rotate smoothly to Vertical state. When the detection component 70 detects that the camshaft has rotated to the vertical state, the motor 201 stops driving the first screw 202 to rotate. At this time, the other end of the camshaft rotates into the inside of the clamping box 401. The staff can rotate the handle 403 to drive the second screw 404 to rotate. The second screw 404 moves toward the inside of the clamping box 401 through the threaded cooperation between the second screw 404 and the clamping box 401, thereby driving the clamping plate 405 to move synchronously. When the clamping plate 405 moves, it acts on the side wall of the camshaft, thereby clamping the camshaft, so that the camshaft can maintain a stable vertical state to improve the subsequent processing quality of the camshaft.
[0027] See also Figure 1 In one embodiment, a second driving assembly 50 is further provided under the clamping box 401. After the clamping plate 405 clamps the camshaft, the second driving assembly 50 is used to drive the clamping box 401 to rotate, thereby driving the camshaft to rotate, so that the processing mechanism can subsequently perform rotation processing on the camshaft.
[0028] See also Figure 1 as well as Figure 7In one embodiment, the second driving assembly 50 includes a protective box 501 and a second rotating shaft 504. The protective box 501 is arranged below the clamping box 401. A driving motor (not shown in the figure) is arranged inside the protective box 501. One end of the second rotating shaft 504 is connected to the output end of the driving motor, and the other end extends to the outside of the protective box 501 and is fixedly connected to the bottom of the clamping box 401.
[0029] When the third drive assembly 60 drives the clamping box 401 to move horizontally along the inner side of the bottom frame 10 to provide support for the other end of the camshaft, the clamping box 401 drives the protective box 501, the drive motor and the second rotating shaft 504 to move horizontally synchronously. When the camshaft rotates to a vertical state and the clamping plate 405 clamps the camshaft, the drive motor can be started. The drive motor drives the clamping box 401 to rotate through the second rotating shaft 504, and then drives the camshaft to rotate, so that the processing mechanism can perform rotation processing on the camshaft.
[0030] See also Figure 3 as well as Figure 4 In one embodiment, a second threaded sleeve 503 is fixedly provided on the side wall of the protective box 501, and the third drive assembly 60 includes a first bevel gear 601, a second bevel gear 602 and a second lead screw 603. The first bevel gear 601 is fixedly provided at an end of the first lead screw 202 away from the motor 201, and the second lead screw 603 is rotatably installed on the inner side of the bottom frame 10. The second bevel gear 602 is fixedly provided on the outside of the second lead screw 603 and meshes with the first bevel gear 601. The second threaded sleeve 503 is sleeved on the outside of the second lead screw 603 and is threadedly engaged with the second lead screw 603.
[0031] When the motor 201 drives the first lead screw 202 to rotate and then pulls one end of the camshaft rod upward through the base 305 and the cover plate 304, the first lead screw 202 also drives the first bevel gear 601 to rotate, and through the meshing action of the first bevel gear 601 and the second bevel gear 602, it drives the second lead screw 603 to rotate. When the second lead screw 603 rotates, it cooperates with the thread of the second threaded sleeve 503 to drive the protective box 501 to move horizontally along the inner side of the bottom frame 10. The protective box 501 drives the clamping box 401 to move horizontally synchronously to provide support for the other end of the camshaft rod.
[0032] See also Figure 1 as well as Figure 3 In one embodiment, a guide rod 103 is fixedly provided inside the bottom frame 10, and a sliding sleeve 502 is fixedly provided on the side wall of the protection box 501. The sliding sleeve 502 is slidably sleeved on the outside of the guide rod 103, so that when the second screw 603 rotates, it can smoothly drive the protection box 501 and the clamping box 401 to move horizontally along the inner side of the bottom frame 10.
[0033] When the driving motor drives the clamping box 401 to rotate, in order to prevent one end of the cam shaft from being clamped inside the first arc-shaped opening 3041 and the second arc-shaped opening 3051, thereby affecting the smooth rotation of the cam shaft, please refer to Figure 5 as well as Figure 6 In one embodiment, a plurality of supports 308 are fixedly provided on the inner walls of the first arc-shaped opening 3041 and the second arc-shaped opening 3051, and a group of roller rods 307 are rotatably provided on one side of each group of supports 308, and the plurality of roller rods 307 are axially distributed along the first arc-shaped opening 3041 and the second arc-shaped opening 3051.
[0034] When the first screw 306 is screwed into the screw hole and the cover 304 is locked on the upper part of the base 305, several rollers 307 act evenly on the outer wall of the camshaft to clamp one end of the camshaft, so that the camshaft cannot be separated from the first arc-shaped opening 3041 and the second arc-shaped opening 3051. When the driving motor drives the clamping box 401 to rotate through the second rotating shaft 504, the clamping box 401 can drive the camshaft to rotate. When the camshaft rotates, the friction effect drives the several rollers 307 to rotate relative to the corresponding supports 308, thereby ensuring the smooth and stable rotation of the camshaft to facilitate rotation processing.
[0035] See also Figure 6 In one embodiment, a slot 309 is provided on the side wall of the base 305, and the detection assembly 70 includes a first conductive rod 701, a rotating wheel 702, a support shaft 703, an indicator light 704, a power supply 705, a second conductive rod 706 and a power connection block 707. The rotating wheel 702 is arranged inside the slot 309, one end of the support shaft 703 is rotatably connected to the inner wall of the slot 309, and the other end is fixedly connected to the eccentric position of the side wall of the rotating wheel 702, the power connection block 707 is fixedly provided on the circumferential side wall of the rotating wheel 702, and the power supply 705 is fixedly provided on the outer wall of the base 305. One end of the first conductive rod 701 is connected to the negative terminal of the power supply 705, and the other end is connected in series with the indicator light and then distributed opposite to the second conductive rod 706. The end of the second conductive rod 706 away from the first conductive rod 701 is connected to the positive terminal of the power supply 705.
[0036] Initially, the rotating wheel 702 is affected by its own weight, causing the power block 707 to droop naturally inside the slot 309. At this time, the power block 707 is separated from the first conductive rod 701 and the second conductive rod 706, and the indicator light 704 is off. As the motor 201 drives the first lead screw 202 to rotate, thereby driving one end of the cam shaft to gradually move upward, the one end of the cam shaft drives the base 305 to rotate adaptively relative to the first rotating shaft 303. Under the action of its own gravity, the rotating wheel 702 drives the support shaft 703 to rotate adaptively relative to the inner wall of the slot 309, thereby driving the power block 707 to gradually approach the first conductive rod 701. 01 and the second conductive rod 706. When the camshaft rotates to a vertical state, the power block 707 contacts the first conductive rod 701 and the second conductive rod 706. At this time, the power supply 705 supplies power to the indicator light 704 through the second conductive rod 706, the power block 707 and the first conductive rod 701, and the indicator light 704 lights up. The staff uses the lighting signal of the indicator light 704 to conclude that the camshaft rotates to a vertical state, and then shuts down the motor 201 to keep the camshaft in a vertical state, and then starts the drive motor, thereby driving the clamping box 401 and the camshaft to rotate, thereby realizing the rotation processing of the camshaft.
[0037] In the embodiment of the present invention, when vertical processing is required for the camshaft, the camshaft to be processed can be placed flat on the top of the base frame 10, so that one end of the camshaft acts on the first clamping assembly 30 and the other end acts on the second clamping assembly 40. Then, the first clamping assembly 30 is used to clamp one end of the camshaft, and then the first driving assembly 20 drives the first clamping assembly 30 to move upward along one side of the bracket plate 101, thereby pulling one end of the camshaft upward, while the other end of the camshaft always hangs on the second clamping assembly 40 under the action of gravity, so that the camshaft gradually rotates to a vertical state. During the above process, the second clamping assembly 40 is driven by the third driving assembly 60 to move laterally along the inner side of the base frame 10 to always provide support for the other end of the camshaft. When the detection assembly 70 detects that the camshaft has rotated to a vertical state, the first driving assembly 20 stops driving the clamping assembly 30 to move upward, and the third driving assembly 60 stops driving the second clamping assembly 40 to move laterally. At this time, the second clamping assembly 40 is used to clamp the other end of the camshaft. The camshaft is clamped in a row, and then the processing mechanism (not shown in the figure) is used to process the camshaft in a vertical state; when the camshaft is processed, the second clamping assembly 40 is released from the clamping state of the other end of the camshaft, and then the second driving assembly 20 drives the first clamping assembly 30 to move downward, thereby lowering one end of the camshaft, and at the same time, the third driving assembly 60 drives the second clamping assembly 40 to move laterally in the opposite direction along the inner side of the base frame 10, thereby driving the other end of the camshaft to move adaptively, so that the camshaft in the vertical state is gradually leveled. When the camshaft is leveled above the base frame 10 again, the clamping state of the first clamping assembly 30 on one end of the camshaft is released, and then the processed camshaft is removed from above the base frame 10. Compared with the prior art, when the camshaft is processed vertically, there is no need to rely on a lifting machine, and the camshaft can be automatically erected and leveled, thereby improving the processing efficiency of the camshaft, and the vertical state of the camshaft can be detected during the erection process, thereby improving the processing quality.
[0038] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. A vertical processing tool for a camshaft, characterized in that: It includes a bottom frame, a first driving component, a first clamping component, a second clamping component, a third driving component and a detection component. A bracket plate is fixedly provided on the upper portion of the bottom frame. The first clamping assembly is slidably arranged on one side of the bracket plate and is used to clamp one end of the camshaft rod. The first driving assembly is mounted on the side wall of the bracket plate and is used to drive the first clamping assembly to move up and down. The second clamping assembly is slidably arranged on the inner side of the bottom frame and is used to clamp the other end of the camshaft rod. The third driving assembly is arranged inside the bottom frame. When the first driving assembly drives the clamping assembly to move upward, the third driving assembly is used to drive the second clamping assembly to move laterally along the inner side of the bottom frame to provide support for the camshaft rod. The detection component is arranged on the first clamping component and is used to detect the vertical state of the camshaft. The first clamping assembly includes a base, The side wall of the base is provided with a notch. The detection assembly includes a first conductive rod, a rotating wheel, a support shaft, an indicator light, a power supply, a second conductive rod and a power connection block. The rotating wheel is arranged on the inner side of the slot, one end of the supporting shaft is rotatably connected to the inner wall of the slot, and the other end is fixedly connected to the eccentric position of the side wall of the rotating wheel, the power connection block is fixedly arranged on the circumferential side wall of the rotating wheel, and the power supply is fixedly arranged on the outer wall of the base, one end of the first conductive rod is connected to the negative terminal of the power supply, and the other end is connected in series with the indicator light and then distributed opposite to the second conductive rod, and the end of the second conductive rod away from the first conductive rod is connected to the positive terminal of the power supply.
2. A vertical processing tool for a camshaft according to claim 1, characterized in that: The first driving assembly includes a motor and a first screw. The motor is fixedly mounted on the inner top wall of the bracket plate. The first screw is mounted on the output end of the motor. The first screw is vertically distributed. The first clamping assembly also includes a first threaded sleeve, a first rotating shaft and a cover plate, the cover plate is hingedly arranged on the upper part of the base, a first arc-shaped opening is opened on one side of the cover plate, and a second arc-shaped opening matching the first arc-shaped opening is opened on one side of the base, a first screw is provided on the cover plate, and a screw hole matching the first screw is provided on the side wall of the base, one end of the first rotating shaft is rotatably connected to the side wall of the base, and the other end is fixedly connected to the first threaded sleeve, and the first threaded sleeve is sleeved on the outside of the first screw and matched with the first screw thread.
3. The vertical processing tool for a camshaft according to claim 2, characterized in that: The side walls of the bracket plate are fixed with vertically distributed guide rails. The first clamping assembly further includes a slider, which is fixedly disposed on the side wall of the first threaded sleeve and is slidably engaged with the guide rail.
4. The vertical processing tool for a camshaft according to claim 2, characterized in that: The second clamping assembly includes a clamping box, a handle, a second screw and a clamping plate. The upper end of the clamping box is open, and a placement groove adapted to the cam shaft is provided on the side wall of the upper end of the clamping box. The second screw passes through the side wall of the clamping box and cooperates with the clamping box thread. The handle is provided at one end of the second screw located outside the clamping box, and the splint is fixedly provided at one end of the second screw located inside the clamping box.
5. The vertical processing tool for a camshaft according to claim 4, characterized in that: A second driving assembly is further provided below the clamping box. After the clamping plate clamps the camshaft, the second driving assembly is used to drive the clamping box to rotate, thereby driving the camshaft to rotate.
6. The vertical processing tool for a camshaft according to claim 5, characterized in that: The second driving assembly includes a protective box and a second rotating shaft, The protection box is arranged below the clamping box, a driving motor is arranged inside the protection box, one end of the second rotating shaft is connected to the output end of the driving motor, and the other end extends to the outside of the protection box and is fixedly connected to the bottom of the clamping box.
7. The vertical processing tool for a camshaft according to claim 6, characterized in that: A second threaded sleeve is fixedly provided on the side wall of the protection box. The third drive assembly includes a first bevel gear, a second bevel gear and a second lead screw, The first bevel gear is fixedly arranged at an end of the first screw away from the motor, the second screw is rotatably installed on the inner side of the bottom frame, the second bevel gear is fixedly arranged on the outside of the second screw and meshes with the first bevel gear, and the second threaded sleeve is sleeved on the outside of the second screw and cooperates with the second screw thread.
8. The vertical processing tool for a camshaft according to claim 7, characterized in that: A guide rod is fixedly provided inside the bottom frame, and a sliding sleeve is fixedly provided on the side wall of the protection box. The sliding sleeve is slidably sleeved on the outside of the guide rod.
9. The vertical processing tool for a camshaft according to claim 2, characterized in that: A plurality of supports are fixedly provided on the inner walls of the first arc-shaped opening and the second arc-shaped opening, a group of rollers are rotatably provided on one side of each group of supports, and the plurality of rollers are axially distributed along the first arc-shaped opening and the second arc-shaped opening.
Citation Information
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