Garlic composite seasoning sauce low-temperature vacuum crushing device

Abstract

The invention discloses a garlic composite seasoning sauce low-temperature vacuum crushing device, and relates to the technical field of food processing, the garlic composite seasoning sauce low-temperature vacuum crushing device is composed of a crushing box body and a composite sauce storage box body, the crushing box body is internally provided with an upper conical guide bin and a lower conical guide bin, the upper bin is provided with a sauce crushing assembly, the lower bin is provided with a sauce grinding assembly, and a rotating motor drives a driving crushing fluted disc and a driven crushing fluted disc to be linked. A crushing serrated knife is driven by a transmission connecting rod to realize primary crushing of raw materials, crushing and stirring twisting blades complete material conveying, a first rotating motor drives two grinding insection discs to reversely rotate at the speed ratio through a speed reduction transmission machine, fine grinding and screening are realized in cooperation with an arc-shaped filter screen cover, and a vacuum treatment structure and a vacuum exhaust structure cooperatively construct a low-temperature vacuum environment. The storage box body adopts a four-layer composite structure, the sauce is ensured to be stored safely and uniform in texture in combination with the sauce stirring device, and finally, the sauce is discharged through the discharging pipe, so that efficient and high-quality production of the garlic composite sauce is realized.

Description

Technical Field

[0001] The invention relates to the technical field of food processing, in particular to a low-temperature vacuum crushing device for garlic compound seasoning sauce. Background Art

[0002] In recent years, consumer demand for uniquely flavored, healthy, and nutritious condiments has grown rapidly. Garlic compound seasoning sauce, with its rich flavor and the health benefits of bioactive ingredients like allicin, has become increasingly popular in the seasoning market, and the market continues to expand. However, existing garlic compound seasoning sauce production technologies have numerous shortcomings, making it difficult to meet the high-quality production requirements and growing market demand.

[0003] During the raw material processing stage, conventional garlic compound sauce production equipment typically uses single-axis crushing technology. This method provides crushing force in only one direction, making the crushing process slow and inefficient. The resulting crushed material has a variable and poorly uniform particle size, seriously affecting the effectiveness and efficiency of the subsequent grinding process.

[0004] In terms of processing environment control, traditional production processes struggle to effectively manage the heat generated by crushing and grinding. Heat accumulation leads to localized temperature increases, accelerating the deterioration of sauce ingredients. Furthermore, the open production environment exposes the sauce to air for extended periods, exacerbating oxidation reactions and causing browning and flavor degradation, seriously impacting product quality and stability. Furthermore, the lack of coordinated temperature and air pressure control makes it impossible to create an ideal processing environment for sauce production, making it difficult to improve product qualification rates, limiting production efficiency and the company's economic benefits.

[0005] When storing sauces, traditional storage tanks have poor insulation and are unable to maintain a stable storage temperature. This creates conditions for the growth and reproduction of microorganisms, significantly shortening the sauce's shelf life. Furthermore, most traditional storage tanks lack stirring devices, making the sauce prone to stratification and sedimentation during static storage, which not only affects the product's appearance but also reduces the consumer's eating experience.

[0006] With the rapid development of the food industry towards high quality and intelligence, and the increasing demand of consumers for high-quality garlic compound seasoning sauce, the development of a low-temperature vacuum crushing device for garlic compound seasoning sauce to overcome the defects of traditional production technology and achieve efficient crushing and grinding, environmental control and safe storage has become an urgent need for the development of the industry. Summary of the Invention

[0007] The purpose of the present invention is to provide a low-temperature vacuum crushing device for garlic compound seasoning sauce to solve the problems of low efficiency and poor quality in traditional production technology.

[0008] To achieve the above-mentioned object, the present invention provides the following technical solutions: a low-temperature vacuum crushing device for garlic compound seasoning sauce, comprising: a crushing box and a compound sauce storage box;

[0009] The lower end of the crushing box is fixedly mounted on the upper end surface of the composite sauce storage box; the upper end surface of the crushing box is provided with a drive mounting cover, and a rotating motor is installed on the upper end of the drive mounting cover, and conical material guide bins are respectively installed on the upper and lower parts of the crushing box, the interior of the upper conical material guide bin is provided with a sauce crushing assembly, and the interior of the lower conical material guide bin is provided with a sauce grinding assembly; a main controller is installed on one side of the outer end surface of the composite sauce storage box, and a sauce stirring device is provided at the rear end of the main controller, a vacuum processing structure is installed on the other side of the surface of the composite sauce storage box, and a vacuum exhaust structure is provided on one side of the upper end surface of the composite sauce storage box.

[0010] Preferably, the sauce crushing assembly includes an active crushing tooth disc, a driven crushing tooth disc, a transmission connecting rod and crushing tooth cutters; an active crushing tooth disc is provided in the center of the driving mounting cover, and driven crushing tooth discs are respectively engaged with the outer ends of the active crushing tooth disc, and a transmission connecting rod is connected to the center of the active crushing tooth disc and the driven crushing tooth disc, and the lower end of the transmission connecting rod extends to the interior of the upper conical material guide bin, and a plurality of crushing tooth cutters are arranged and installed on the surface of the transmission connecting rod.

[0011] Preferably, a material feed trough is further provided on the outer end surface of the crushing box, the upper end of the material feed trough is connected to a sealing cover, and a rotating motor is installed on the lower end of one side of the crushing box surface; the upper end of the transmission connecting rod connected to the center of the active crushing toothed disc passes through the inside of the drive mounting cover and is correspondingly connected to the output end of the rotating motor, the lower end of the transmission connecting rod extends to the lower end of the inner part of the upper conical material guide bin, and a crushing and stirring blade is installed on the lower end of the transmission connecting rod, and a number of crushing tooth cutters are alternately arranged above and below.

[0012] Preferably, the sauce grinding assembly includes a grinding toothed disc, a linkage transmission toothed disc and a reduction transmission machine; two grinding toothed discs are respectively provided in the center of the lower conical material guide bin, and linkage transmission toothed discs are respectively installed on one end surface of the two grinding toothed discs, and one end of the two grinding toothed discs extends to the outer end surface of the crushing box and is connected to the reduction transmission machine, and the input end of the reduction transmission machine is correspondingly connected to the output end of the rotating motor.

[0013] Preferably, the outer ends of the two linked transmission gear discs are meshed, and an arc-shaped filter screen cover is fixedly installed on the inner upper end of the lower conical material guide bin. The upper end surface of the arc-shaped filter screen cover is respectively fitted with the lower end surfaces of the two grinding toothed discs, and the lower end of the lower conical material guide bin extends to the inner upper end of the composite sauce storage box.

[0014] Preferably, the inner wall of the composite sauce storage box is provided with multiple layers, including a wear-resistant protective layer, a reflective heat insulation layer, a constant temperature insulation layer and a food-grade stainless steel liner; the wear-resistant protective layer is set as the outermost layer, the inner side of the wear-resistant protective layer is provided with a reflective heat insulation layer, the inner side of the reflective heat insulation layer is provided with a constant temperature insulation layer, and the inner side of the constant temperature insulation layer is provided with a food-grade stainless steel liner, wherein the wear-resistant protective layer is made of galvanized steel plate; the reflective heat insulation layer is made of aluminum-plated polyester film; the constant temperature insulation layer is made of polyurethane foam; and the food-grade stainless steel liner is made of stainless steel.

[0015] Preferably, a finished product collection bin is also provided on the inner bottom surface of the composite sauce storage box, an arc-shaped collection trough is opened in the center of the finished product collection bin, a discharge pipe is connected to one side of the inner wall of the finished product collection bin, the front end of the discharge pipe extends to the outer end of the composite sauce storage box, and a rotary discharge valve is installed.

[0016] Preferably, the sauce stirring device includes a second rotating motor and a stirring roller; the stirring roller is correspondingly arranged in the center of the arc-shaped collection trough opened in the finished product collection bin, and one end of the stirring roller extends to the outer end of the composite sauce storage box, and the second rotating motor is fixedly installed.

[0017] Preferably, the vacuum exhaust structure includes a fixed mounting plate, a guide positioning rod, a sealing rubber disc, a limit fixing disc, a reset compression spring and a vacuum exhaust pipe; the vacuum exhaust pipe is fixedly connected to the upper end surface of the composite sauce storage box, and a fixed mounting plate is provided in the center of the inner wall of the vacuum exhaust pipe. A plurality of air outlet holes are provided around the surface of the fixed mounting plate, and a guide positioning rod is sleeved in the center of the fixed mounting plate. The upper end of the guide positioning rod extends to the upper outer end of the fixed mounting plate, and a sealing rubber disc is installed on the upper end of the guide positioning rod, and the sealing rubber disc corresponds to the upper end surface of the air outlet hole. The lower end of the guide positioning rod extends to the lower outer end of the fixed mounting plate, and a limit fixing disc is installed on the lower end of the guide positioning rod. The upper surface of the limit fixing disc is fixedly connected with a reset compression spring, and the upper end of the reset compression spring is connected to the lower end surface of the fixed mounting plate.

[0018] Preferably, the vacuum processing structure includes a condensation water storage tank, a vacuum exhaust pump, a water pump and a connecting water pipe; a condensation water storage tank is provided on one side of the outer end surface of the composite sauce storage box, and the upper end of the condensation water storage tank is respectively connected to a water injection pipe and a connecting water pipe, and the upper end of the connecting water pipe passes through the outer end of the composite sauce storage box and extends to the upper end of the interior of the composite sauce storage box. A water pump is connected to the surface of one side of the condensation water storage tank, and a vacuum exhaust pump is connected to the surface of the other side.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention uses an active crushing tooth disc to drive four groups of driven crushing tooth discs to rotate synchronously in the opposite direction, and cooperates with the staggered arrangement of crushing tooth cutters on the transmission connecting rod to form a three-dimensional cutting network. This design enables raw materials such as garlic and seasonings to be subjected to high-speed shearing and impact in multiple directions in a short period of time after entering the crushing box. Compared with the traditional single-axis crushing method, the raw material crushing efficiency is improved by more than 50%. At the same time, the crushing and stirring blades at the lower end of the transmission connecting rod quickly push the crushed materials to the bottom of the upper conical guide bin during the stirring and mixing process, providing efficient and uniform pre-treated materials for the subsequent grinding process, effectively shortening the overall processing time.

[0021] The present invention uses two grinding tooth disks rotating in opposite directions at a speed ratio of 1:2, combined with staggered spiral grinding teeth, to generate powerful extrusion, grinding, and shearing forces on the material. The arrangement of the arc-shaped filter screen forms a circulating grinding and screening mechanism. Coarse particles that do not meet the particle size requirements are returned to the grinding area under the action of centrifugal force and gravity, ensuring that the garlic compound seasoning sauce has a delicate and uniform texture, meeting the production needs of high-quality sauces and enhancing the product's market competitiveness.

[0022] The present invention uses the combined effects of a wear-resistant protective layer, a reflective heat-insulating layer, a constant temperature insulation layer and a food-grade stainless steel inner liner to resist external physical damage, effectively isolate heat, maintain an internal stable low-temperature environment, and ensure the hygienic and safe storage of sauces. After the sauce enters the finished product collection bin, the rotating motor drives the stirring roller to produce a strong eddy current effect, continuously stirring and mixing the sauce, completely eliminating particle deposition and component separation. Combined with the low-temperature vacuum environment of the device, the flavor, color and nutritional components of the sauce are guaranteed not to be lost from processing to storage. Compared with traditional storage methods, the shelf life of the sauce can be extended by 30%-50%, and the quality stability is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the vacuum processing structure of the present invention;

[0025] Figure 3 This is a schematic diagram of the internal structure of the crushing box of the present invention;

[0026] Figure 4 This is a schematic diagram of the structure of the sauce crushing component of the present invention;

[0027] Figure 5 This is a schematic diagram of the structure of the sauce grinding assembly of the present invention;

[0028] Figure 6 This is a schematic diagram of the vacuum exhaust structure of the present invention;

[0029] Figure 7 This is a schematic diagram of the inner wall structure of the composite sauce storage box of the present invention.

[0030] Figure: 1. Crushing box; 11. Drive mounting cover; 12. Rotating motor; 13. Rotating motor 1; 14. Material feed chute; 15. Conical guide bin; 2. Composite sauce storage box; 21. Wear-resistant protective layer; 22. Reflective heat insulation layer; 23. Constant temperature insulation layer; 24. Food-grade stainless steel liner; 25. Finished product collection bin; 26. Discharge pipe; 27. Rotary discharge valve; 3. Sauce crushing assembly; 31. Active crushing tooth disc; 32. Driven crushing tooth disc; 33. Transmission connecting rod; 34. Crushing tooth knife; 35. Crushing and mixing 1. Sauce grinding assembly; 2. Grinding tooth plate; 3. Linkage transmission tooth plate; 4. Speed ​​reduction transmission; 5. Arc filter screen cover; 6. Vacuum exhaust structure; 7. Vacuum treatment structure; 8. Sauce stirring device; 9. Rotating motor 2; 10. Mixing roller; 11. Vacuum treatment structure; 12. Condensate storage tank; 13. Vacuum pump; 14. Water pump; 15. Connecting water pipe; 16. Main controller; 17. Sauce stirring device; 18. Rotating motor 2; 19. Mixing roller; 20. Vacuum treatment structure; 21. Condensate storage tank; 22. Vacuum pump; 23. Water pump; 24. Connecting water pipe; 25. Main controller; 26. Sauce stirring device; 27. Rotating motor 3; 28. Mixing roller; 29. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0032] See also Figure 1-Figure 7As shown, the present invention provides a technical solution: a low-temperature vacuum crushing device for garlic compound seasoning sauce, comprising: a crushing box 1 and a compound sauce storage box 2, the lower end of the crushing box 1 is fixed to the upper end of the compound sauce storage box 2, and the crushing box 1 is provided with upper and lower conical guide bins 15, which are respectively equipped with a sauce crushing component 3 and a sauce grinding component 4; the inner wall of the compound sauce storage box 2 is provided with a multi-layer structure of a wear-resistant protective layer 21, a reflective heat insulation layer 22, a constant temperature insulation layer 23 and a food-grade stainless steel liner 24, and a finished product collection bin 25 and a discharge pipe 26 are provided at the bottom of the box; the device is equipped with a vacuum processing structure 6 and a vacuum exhaust structure 5, which are condensed by the vacuum treatment structure 6 and the vacuum exhaust structure 5. Components such as the water tank 61, vacuum pump 62, guide positioning rod 52, and sealing rubber disc 53 work together to form a low-temperature vacuum environment; the sauce crushing component 3 adopts a multi-axis crushing structure in which an active crushing tooth disc 31 is meshed with a driven crushing tooth disc 32, and the sauce grinding component 4 adopts a grinding structure in which double grinding tooth discs 41 rotate in opposite directions; the main controller 7 realizes the linkage of various components by controlling the rotating motor 12, rotating motor 13, and rotating motor 2 81. The present invention prevents the sauce from oxidizing and deteriorating through a low-temperature vacuum environment, and the multi-layer structure ensures storage conditions. The multi-axis crushing and double tooth disc grinding improve processing efficiency, making it suitable for the industrial production of garlic compound seasoning sauce.

[0033] according to Figure 1 、 Figure 2 As shown, the vacuum processing structure 6 is a key part of the low-temperature vacuum crushing device for garlic compound seasoning sauce, which is composed of a condensation water storage tank 61, a vacuum exhaust pump 62, a water pump 63 and a connecting water pipe 64. The condensation water storage tank 61 is installed on one side of the outer end of the compound sauce storage box 2, and its top is replenished with coolant through a water injection pipe, and the connecting water pipe 64 passes through the outer wall of the box and extends to the inner top; the two sides of the condensation water storage tank 61 are respectively connected to the water pump 63 and the vacuum exhaust pump 62. During operation, the vacuum exhaust pump 62 quickly extracts the air in the box to form a vacuum state, and the water pump 63 is started synchronously to drive the coolant in the condensation water storage tank 61 to circulate along the connecting water pipe 64 to cool the environment in the box. The two work together to create a stable low-temperature vacuum environment for the crushing and storage of the garlic compound seasoning sauce, effectively inhibit the oxidation reaction of the sauce, and ensure product quality.

[0034] according to Figure 1 、 Figure 3 and Figure 4As shown, the sauce crushing assembly 3 is composed of an active crushing toothed disc 31, a driven crushing toothed disc 32, a transmission connecting rod 33 and a crushing toothed knife 34. The active crushing toothed disc 31 is arranged in the center of the driving mounting cover 11, and the outer end is meshed with the driven crushing toothed disc 32 on all sides. The centers of the two are connected to the transmission connecting rod 33. The lower end of the rod body extends into the upper conical guide bin 15. A plurality of alternately arranged crushing toothed knives 34 are arranged on the surface. The upper end of the transmission connecting rod 33 connected to the active crushing toothed disc 31 is connected to the output end of the rotating motor 12, and a crushing and stirring helical blade 35 is installed at the lower end. When working, the rotating motor 12 drives the active crushing toothed disc 31 to rotate, and drives the driven crushing toothed disc 32 to operate synchronously through the meshing relationship, so that the crushing toothed knife 34 on the transmission connecting rod 33 performs multi-directional crushing processing on the garlic compound seasoning sauce, and the crushing and stirring helical blade 35 assists in further refining the material, providing suitable raw materials for the subsequent grinding process.

[0035] according to Figure 1 、 Figure 3 and Figure 5 As shown, the sauce grinding assembly 4 adopts a double-toothed disc reverse grinding structure, which consists of a grinding toothed disc 42, a reduction transmission 43 and an arc-shaped filter screen cover 44. The two grinding toothed discs 41 are horizontally symmetrically arranged in the lower conical guide bin 15, and the linkage transmission toothed discs 42 on their end faces are meshed with each other and connected to the rotating motor 13 through the reduction transmission 43. The arc-shaped filter screen cover 44 is fixed above the two toothed discs. During operation, the rotating motor 13 drives the two grinding toothed discs 41 to rotate in opposite directions through the reduction transmission 43, and the spiral grinding teeth distributed on the surface are staggered to perform secondary grinding and refinement on the falling materials. At the same time, the shear force generated by the reverse rotation is used to improve the grinding efficiency. The arc-shaped filter screen cover 44 intercepts coarse particles to ensure that the materials that do not meet the particle size requirements are continuously ground until they pass through the sieve holes and fall into the compound sauce storage box 2. Through mechanical linkage, efficient grinding and precise screening are integrated to provide the garlic compound seasoning sauce with a delicate and uniform texture.

[0036] according to Figure 1 and Figure 6As shown, the vacuum exhaust structure 5 consists of a vacuum exhaust pipe 56, a fixed mounting plate 51, a guide positioning rod 52, a sealing rubber disc 53, a limiting fixed disc 54 and a reset compression spring 55. The vacuum exhaust pipe 56 is vertically fixed to the upper end of the composite sauce storage box 2, and a fixed mounting plate 51 with a plurality of air outlet holes is set in the center of its inner wall; the guide positioning rod 52 passes through the center of the fixed mounting plate 51, and the upper end is connected to the sealing rubber disc 53, which fits tightly with the air outlet, and the lower end is installed with the limiting fixed disc 54; the reset compression spring 55 is sleeved on the guide positioning rod 52, and the two ends respectively abut the fixed mounting plate 51 and the limiting fixed disc 54. When the device is running, the vacuum processing structure starts to generate negative pressure, and the sealing rubber disc 53 overcomes the elastic force of the reset compression spring 55 and moves upward, and the gas in the box is discharged through the air outlet; when the internal and external air pressures are balanced, the reset compression spring 55 pushes the sealing rubber disc 53 to reset, thereby realizing automatic control of the exhaust process and ensuring a stable vacuum environment in the composite sauce storage box 2.

[0037] according to Figure 1 and Figure 7 As shown, the composite sauce storage box 2 and the sauce stirring device 8 cooperate to realize the storage and homogenization of the garlic compound seasoning sauce. The composite sauce storage box 2 adopts a multi-layer composite structure, which is composed of a wear-resistant protective layer 21 made of galvanized steel plate, a reflective heat insulation layer 22 made of aluminum-plated polyester film, a constant temperature insulation layer 23 made of polyurethane foam and a food-grade stainless steel liner 24 made of 316 stainless steel from the outside to the inside, which effectively resists external wear, blocks heat transfer and ensures food hygiene and safety; a finished product collection bin 25 is provided at the bottom of the box, and its arc-shaped collection trough is matched with a discharge pipe 26 and a rotary discharge valve 27 to facilitate sauce discharge control. The sauce stirring device 8 includes a rotating motor 21 and a stirring roller 82. The stirring roller 82 is placed in the center of the arc-shaped collection trough of the finished product collection bin 25 and is driven to rotate by the rotating motor 21 to continuously stir the sauce stored in the box to ensure that the sauce ingredients are evenly mixed, improve product quality stability, and provide homogenization guarantee for sauce discharge.

[0038] The effects achieved by the entire organization are:

[0039] Raw material input and initial crushing

[0040] Open the sealed cover of the material feed chute 14 and add garlic, seasonings, and other ingredients to the crushing chamber 1. After the main controller 7 issues a start command, the rotary motor 12 is energized and its output shaft, via the drive connecting rod 33, drives the active crushing disc 31 inside the drive mounting cover 11 to rotate at high speed. The outer edges of the active crushing disc 31 mesh with the driven crushing disc 32. The rotation of the active disc, through a gear transmission, causes the four sets of driven crushing discs 32 to rotate synchronously in opposite directions. Five sets of drive connecting rods 33, connected at the center of the active and driven crushing discs 31 and 32, rotate accordingly. The staggered crushing cutters 34 on their surfaces form a three-dimensional cutting network. The falling material is initially crushed into smaller particles by the high-speed shearing and impact of the crushing cutters 34. The pulverizing and stirring blades 35 at the lower ends of the drive connecting rods 33 rotate synchronously, mixing the crushed material and using their thrust to transport it downward to the bottom of the upper conical guide hopper 15, ready for the subsequent grinding process.

[0041] Fine grinding and screening

[0042] The rotating motor 13 is activated under the control of the main controller 7. Its power, after being reduced in speed and torque-increased by the reduction gear 43, is then transmitted to the two grinding discs 41 in the lower conical guide silo 15. The interlocking drive discs 42 at one end of the two grinding discs 41 mesh with each other, ensuring that the discs rotate in opposite directions at a speed ratio of 1:2. The crushed material at the bottom of the upper conical guide silo 15 falls by gravity into the lower conical guide silo 15. Between the two counter-rotating grinding discs 41, the material is squeezed, ground, and sheared by the staggered spiral grinding teeth. A curved filter screen 44 is fixed above the grinding discs 41. Coarse particles that do not meet the required particle size are intercepted by the screen during the grinding process. Due to the centrifugal force generated by the rotating discs and the weight of the material itself, the coarse particles are returned along the screen surface to the grinding area for further grinding. The material does not pass through the sieve apertures until the required particle size is reached, and falls into the composite sauce storage box 2 below.

[0043] Low temperature vacuum environment construction

[0044] While the sauce is being crushed and ground, the vacuum processing structure 6 and the vacuum exhaust structure 5 work together to create and maintain a low-temperature vacuum environment. After the vacuum pump 62 is started, it is connected to the interior of the composite sauce storage box 2 through a pipeline, and the air in the box is quickly extracted, causing the air pressure in the box to drop rapidly. As the air pressure in the box decreases, the vacuum exhaust structure 5 starts to work: the pressure difference between the inside and outside of the box acts on the sealing rubber disc 53, causing it to overcome the elastic force of the return compression spring 55 and move upward. The air outlet holes around the surface of the fixed mounting plate 51 are opened, and the gas in the box is discharged through the vacuum exhaust pipe 56. At the same time, the water pump 63 extracts the coolant in the condensation water storage tank 61 and transports it to the cooling pipeline inside the composite sauce storage box 2 through the connecting water pipe 64. The coolant circulates in the pipeline, absorbs the heat in the box, and then flows back to the condensation water storage tank 61, thereby cooling the environment in the box. When the vacuum degree in the box reaches a predetermined value and the temperature drops to a set range, the internal and external air pressures tend to be balanced, and the reset compression spring 55 pushes the sealing rubber disc 53 to re-fit the air outlet, preventing outside air from entering, maintaining a stable low-temperature vacuum environment, and effectively preventing the sauce from oxidizing and deteriorating and the loss of nutrients.

[0045] Sauce storage and mixing

[0046] The ground sauce passes through the lower opening of the lower conical guide bin 15 and falls into the composite sauce storage box 2. The box adopts a four-layer composite structure design: the outermost wear-resistant protective layer 21 is made of galvanized steel plate to resist external mechanical collisions and wear; the reflective heat insulation layer 22 uses aluminum-plated polyester film to effectively reflect heat and reduce the impact of external temperature on the box; the polyurethane foam of the constant temperature insulation layer 23 further isolates heat and maintains a stable internal temperature; the food-grade stainless steel liner 24 is made of 316 stainless steel to ensure safe and hygienic storage of the sauce. After the sauce enters the arc-shaped collection trough of the finished product collection bin 25, the rotating motor 81 drives the stirring roller 82 to rotate. The stirring roller 82 rotates at high speed in the center of the collection trough, generating a strong eddy current effect, stirring and mixing the sauce in all directions, effectively eliminating the sedimentation of sauce particles and the separation of components, and making the sauce texture uniform. After the sauce is fully mixed, the operator turns the rotary discharge valve 27 and the sauce is discharged through the discharge pipe 26 under the action of gravity, completing the entire processing process of the garlic compound seasoning sauce.

[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A low-temperature vacuum crushing device for garlic compound seasoning sauce, comprising: The crushing box (1) and the composite sauce storage box (2) are characterized by: The lower end of the crushing box (1) is fixedly mounted on the upper end surface of the composite sauce storage box (2); a driving mounting cover (11) is provided on the upper end surface of the crushing box (1), and a rotating motor (12) is installed on the upper end of the driving mounting cover (11); conical guide bins (15) are respectively installed on the upper and lower parts of the crushing box (1); a sauce crushing assembly (3) is provided inside the upper conical guide bin (15), and a sauce grinding assembly (4) is provided inside the lower conical guide bin (15); A main controller (7) is installed on one side of the outer end surface of the composite sauce storage box (2), a sauce stirring device (8) is provided at the rear end of the main controller (7), a vacuum processing structure (6) is installed on the other side of the surface of the composite sauce storage box (2), and a vacuum exhaust structure (5) is provided on one side of the upper end surface of the composite sauce storage box (2).

2. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 1, characterized in that: The sauce crushing assembly (3) comprises an active crushing toothed disc (31), a driven crushing toothed disc (32), a transmission connecting rod (33) and a crushing toothed cutter (34); an active crushing toothed disc (31) is provided at the center of the interior of the drive mounting cover (11); driven crushing toothed discs (32) are respectively engaged with the outer ends of the active crushing toothed disc (31); a transmission connecting rod (33) is connected to the center of each of the active crushing toothed disc (31) and the driven crushing toothed disc (32); the lower end of the transmission connecting rod (33) extends to the interior of the upper conical guide bin (15); and a plurality of crushing toothed cutters (34) are respectively arranged and mounted on the surface of the transmission connecting rod (33).

3. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 2, characterized in that: The outer end surface of the crushing box (1) is also provided with a material feed trough (14), the upper end of which is connected to a sealing cover, and a rotating motor (13) is installed at the lower end of one side of the surface of the crushing box (1); the upper end of the transmission connecting rod (33) connected to the center of the active crushing toothed disc (31) passes through the inside of the driving mounting cover (11) and is correspondingly connected to the output end of the rotating motor (12), the lower end of the transmission connecting rod (33) extends to the lower end of the inner part of the upper conical guide bin (15), and a crushing and stirring blade (35) is installed at the lower end of the transmission connecting rod (33), and a plurality of crushing tooth cutters (34) are alternately arranged above and below.

4. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 1, characterized in that: The sauce grinding assembly (4) comprises a grinding toothed disc (41), a linkage transmission toothed disc (42) and a reduction transmission machine (43); two grinding toothed discs (41) are respectively provided in the center of the lower conical guide bin (15), and one end surface of the two grinding toothed discs (41) is respectively mounted with a linkage transmission toothed disc (42), one end of the two grinding toothed discs (41) respectively extends to the outer end surface of the crushing box (1) and is connected to the reduction transmission machine (43), and the input end of the reduction transmission machine (43) is correspondingly connected to the output end of the rotating motor (13).

5. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 4, characterized in that: The outer ends of the two linked transmission toothed discs (42) are meshed, and an arc-shaped filter screen cover (44) is fixedly installed on the upper end of the interior of the lower conical guide bin (15). The upper end surface of the arc-shaped filter screen cover (44) is respectively fitted with the lower end surfaces of the two grinding toothed discs (41). The lower end of the lower conical guide bin (15) extends to the upper end of the interior of the composite sauce storage box (2).

6. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 1, characterized in that: The inner wall of the composite sauce storage box (2) is provided with multiple layers, including a wear-resistant protective layer (21), a reflective heat insulation layer (22), a constant temperature insulation layer (23) and a food-grade stainless steel liner (24); the wear-resistant protective layer (21) is provided as the outermost layer, the inner side of the wear-resistant protective layer (21) is provided with a reflective heat insulation layer (22), the inner side of the reflective heat insulation layer (22) is provided with a constant temperature insulation layer (23), and the inner side of the constant temperature insulation layer (23) is provided with a food-grade stainless steel liner (24), wherein the wear-resistant protective layer (21) is made of galvanized steel plate; the reflective heat insulation layer (22) is made of aluminum-plated polyester film; the constant temperature insulation layer (23) is made of polyurethane foam; and the food-grade stainless steel liner (24) is made of 316 stainless steel.

7. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 1, characterized in that: The bottom surface of the composite sauce storage box (2) is further provided with a finished product collection bin (25), the center of which is provided with an arc-shaped collection trough, and one side of the inner wall of the finished product collection bin (25) is connected to a discharge pipe (26), the front end of which extends to the outer end of the composite sauce storage box (2) and is provided with a rotary discharge valve (27).

8. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 7, characterized in that: The sauce stirring device (8) includes a second rotating motor (81) and a stirring roller (82); the stirring roller (82) is correspondingly arranged in the center of the arc-shaped collecting trough opened in the finished product collecting bin (25), and one end of the stirring roller (82) extends to one side of the outer end of the composite sauce storage box (2) and is fixedly installed with the second rotating motor (81).

9. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 1, characterized in that: The vacuum exhaust structure (5) comprises a fixed mounting plate (51), a guide positioning rod (52), a sealing rubber disc (53), a limit fixing plate (54), a return compression spring (55) and a vacuum exhaust pipe (56); the vacuum exhaust pipe (56) is fixedly connected to the upper end surface of the composite sauce storage box (2); a fixed mounting plate (51) is provided at the center of the inner wall of the vacuum exhaust pipe (56); a plurality of air outlet holes are provided around the surface of the fixed mounting plate (51); a guide positioning rod (52) is sleeved at the center of the fixed mounting plate (51); and a guide positioning rod (52) is provided at the center of the fixed mounting plate (51). The upper end of the positioning rod (52) extends to the outer end of the upper end of the fixed mounting plate (51), and a sealing rubber disc (53) is installed on the upper end of the guide positioning rod (52). The sealing rubber disc (53) is correspondingly fitted on the upper end surface of the air outlet. The lower end of the guide positioning rod (52) extends to the outer end of the lower end of the fixed mounting plate (51), and a limited fixed disc (54) is installed on the lower end of the guide positioning rod (52). The upper surface of the limited fixed disc (54) is fixedly connected to a return compression spring (55), and the upper end of the return compression spring (55) is connected to the lower end surface of the fixed mounting plate (51).

10. The low-temperature vacuum crushing device for garlic compound seasoning sauce according to claim 1, characterized in that: The vacuum processing structure (6) comprises a condensation water storage tank (61), a vacuum extraction pump (62), a water pump (63) and a connecting water pipe (64); a condensation water storage tank (61) is provided on one side of the outer end surface of the composite sauce storage box (2); the upper end of the condensation water storage tank (61) is respectively connected to a water injection pipe and a connecting water pipe (64); the upper end of the connecting water pipe (64) passes through the outer end of the composite sauce storage box (2) and extends to the upper end of the interior of the composite sauce storage box (2); one side surface of the condensation water storage tank (61) is connected to the water pump (63), and the other side surface thereof is connected to the vacuum extraction pump (62).

Images