Bearing press-fitting combination device for mechanical motor machining
By designing a bearing press-fit assembly device, automatic pressing of the sealing ring and stable fixing of the bearing were achieved, solving the problem of uneven force on the sealing ring caused by manual assembly and improving assembly quality and efficiency.
Patent Information
- Application Number
- CN202511195807.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2025-10-21
AI Technical Summary
The existing assembly process of sealing rings for bearings used in mechanical motor processing relies on manual operation, resulting in uneven force on the sealing rings, easy damage to the bearings, and low assembly efficiency.
Design a bearing press assembly for mechanical motor processing, including a base, support frame, bearing support unit, press test unit, extrusion assembly, inner ring fixing assembly and synchronous transmission and control assembly, to realize automatic press-fitting of sealing ring and automatic testing of bearing, and complete the uniform pressing of sealing ring and stable fixing of bearing through automated equipment.
This achieved uniform pressing of the bearing seal ring, improved assembly quality and efficiency, ensured the stability of the bearing during processing, and enhanced assembly efficiency.
Smart Images

Figure CN120816281A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bearing press-fitting, in particular to a bearing press-fitting assembly device for machining mechanical motors. Background Art
[0002] At present, the production and assembly equipment of bearings for mechanical motor processing is usually more complicated, and small bearing production plants cannot meet the requirements of large equipment. As a result, bearings for mechanical motor processing are usually assembled manually. The bearings are composed of an inner ring, an outer ring, rolling elements, a cage and a sealing ring. The existing bearing sealing ring press-fitting is the last process of the bearing. At present, the bearing sealing rings are all installed manually. The operator places the sealing ring on the top of the bearing, and then places it on the top of the sealing ring with the help of a pad. The top of the pad is hammered to protect the sealing ring through the pad so that the sealing ring is clamped into the inside of the bearing. Due to manual knocking, the sealing ring is subjected to uneven force, which makes the sealing ring easily stuck in the inside of the bearing, or there is a difference in the knocking force, which causes damage to the sealing ring or the bearing, reducing the normal operation of the bearing. Therefore, in view of the above situation, it is urgent to develop a bearing press-fitting assembly device for mechanical motor processing to overcome the shortcomings in current practical applications. Summary of the Invention
[0003] The object of the present invention is to provide a bearing press assembly device for machining a mechanical motor, so as to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A bearing press-fitting assembly device for mechanical motor processing comprises: a base and a support frame, wherein the support frame is fixedly arranged on the outer side of the top end of the base; a bearing support unit, wherein the bearing support unit is connected to the shell wall of the top end of the base, and is used to cooperate with the base to support and fix multiple bearings to be processed, and realize automatic switching; a press-fit testing unit, wherein the press-fit testing unit is arranged on the outer side of the bearing support unit, connected to the support frame and connected to the base, and is used to cooperate with the bearing support unit to realize automatic press-fitting of the sealing ring and complete automatic testing of the assembled bearing; wherein the press-fit testing unit comprises: an extrusion assembly, an inner ring fixing assembly and a synchronous transmission control assembly, wherein the extrusion assembly is connected to the support frame, and an inner ring fixing assembly is provided on the outer side of the bottom end of the extrusion assembly, and the inner ring fixing assembly is arranged opposite to the bearing support unit, and is used to cooperate with the lifting and lowering of the extrusion assembly to realize the fixing of the bearing inner ring, and the extrusion assembly is also connected to the synchronous transmission control assembly, which is connected to the base and arranged opposite to the bearing support unit, and is used to cooperate with the extrusion assembly to drive the bearing support unit to complete the fixing of the bearing outer ring.
[0006] As a further solution of the present invention: the extrusion assembly includes: a test motor, a drive rod, a lifting column, a pressing plate and a telescopic controller. The test motor is fixedly arranged on the outside of the top end of the support frame, the output end of the test motor is fixedly connected to the drive rod, a lifting column is slidingly arranged on the outside of the bottom end of the drive rod, a telescopic controller is fixedly arranged between the lifting column and the drive rod, the bottom end of the lifting column is fixedly connected to the pressing plate, the pressing plate is connected to the inner ring fixed assembly on the side away from the lifting column, and the lifting column is also rotatably connected to the synchronous transmission control assembly.
[0007] As a further solution of the present invention: the inner ring fixing assembly includes: a connecting rod, a limiting plate, a gear seat, a bottom rod, a rotating rod, a transmission gear, a locking frame and a directional block. The connecting rod is fixedly arranged on the outside of the bottom end of the pressing plate, and a bottom rod is slidingly arranged on the outside of the bottom end of the connecting rod. A directional groove is arranged on the inner wall of the bottom rod, and a directional block is slidingly arranged on the inner side of the directional groove. The directional block is fixedly connected to the connecting rod, and a rotating rod is symmetrically arranged on the inner side of the bottom rod. Locking frames are fixedly arranged on the outer sides of the rotating rods on both sides. A transmission gear is also fixedly arranged on the rotating rod, and a gear seat is arranged between the transmission gears on both sides. The gear seat is meshed with the transmission gears on both sides, and the gear seat is slidably connected to the limiting plate fixedly arranged on the inner side of the connecting rod, and a spring is fixedly arranged between the limiting plate and the gear seat.
[0008] As a further solution of the present invention: the synchronous transmission and control component includes: a collaborative plate, a fixed rod, an energy transmission part, an energy transmission tube, a sensing part and a joint control component. The collaborative plate is rotatably arranged on the outside of the lifting column and is slidably connected to the support frame. A fixed rod is symmetrically arranged on the outside of the bottom end of the collaborative plate. The fixed rod is fixedly connected to the collaborative plate. An energy transmission part is slidingly arranged on the outside of the other end of the fixed rod. A spring is fixedly arranged between the energy transmission part and the fixed rod. The other end of the energy transmission part is slidingly arranged on the inside of the energy transmission tube. The energy transmission tube is fixedly connected to the support frame. The end of the energy transmission tube away from the collaborative plate is arranged on the inside of the base. A sensing part is slidingly arranged on the inside. The other end of the sensing part is connected to the joint control component. The joint control component is arranged relative to the bearing support unit.
[0009] As a further solution of the present invention: the joint control assembly includes: a transmission and control plate, a lifting plate, a push-pull rod, a piston part and a guide rod. The transmission and control plate is slidably arranged on the inner side of the base and is connected to the sensing part. A lifting plate is arranged on the outer side of the transmission and control plate. The lifting plate is slidably connected to the guide rod fixedly arranged on the inner side of the base. A push-pull rod is arranged between the lifting plate and the transmission and control plate. One end of the push-pull rod is rotatably connected to the lifting plate, and the other end is rotatably connected to the transmission and control plate. Several piston parts are correspondingly arranged on the outer side of one end of the lifting plate close to the bearing support unit, which are used to cooperate with the lifting and lowering of the lifting plate to realize the driving of the bearing support unit.
[0010] As a further solution of the present invention: the bearing support unit includes: a switching motor, a control column, a belt part, a support plate and a tooling assembly. The control column is rotatably connected to the top shell wall of the base, a support plate is fixedly provided on the outside of the top of the control column, and a plurality of tooling assemblies are fixedly provided on the outside of the top of the support plate. The tooling assemblies are distributed equidistantly in a ring shape. A switching motor fixedly connected to the base is provided on the outside of the control column, and the output end of the switching motor is connected to the control column by a belt part, which is used to cooperate with the control column to realize the switching of the positions of each tooling assembly.
[0011] As a further solution of the present invention: the tooling assembly includes: a tooling seat, a connecting cavity, a drive control tube, a retractable tube, a positioning block, a connecting seat, a clamping plate, an ejection plate and a lifting controller. The tooling seat is fixedly arranged on the outer side of the top of the support plate, and a plurality of connecting cavities are arranged around the inner side of the shell wall of the tooling seat. A drive control tube connected to the connecting cavity is fixedly arranged on the shell wall of the bottom end of the tooling seat, and the other end of the drive control tube is arranged relative to the synchronous transmission control assembly. The connecting cavity is also connected to the retractable tube fixed on the inner side of the tooling seat, and a retractable part is slidably arranged on the inside of the retractable tube, and the retractable part is fixedly connected to the connecting seat arranged on the outer side of the retractable tube. A clamping plate is slidably arranged on the outer side of the connecting seat, and a plurality of springs are fixedly connected between the clamping plate and the connecting seat. A positioning block connected to the connecting cavity is arranged on the outer side of the other end of the retractable part, and a spring is fixedly arranged between the retractable part and the inner wall of the retractable tube. An ejection plate is also slidably arranged on the shell wall of the bottom end of the tooling seat, and a lifting controller is fixedly arranged between the ejection plate and the support plate.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] Place the bearing to be processed on the bearing support unit, and place the sealing ring on the bearing. The bearing support unit then rotates the bearing to the bottom of the extrusion assembly. The extrusion assembly drives the inner ring fixing assembly to move downward. The inner ring fixing assembly is inserted into the inner ring of the bearing and abuts against the bearing support unit. As the extrusion assembly continues to move downward, the inner ring fixing assembly unfolds to complete the fixation of the inner ring of the bearing. At the same time, the extrusion assembly drives the bearing support unit through the synchronous transmission control assembly. The bearing support unit fixes the outer ring of the bearing. Subsequently, the extrusion assembly presses the sealing ring evenly into the inner side of the bearing to complete the assembly on one side. Subsequently, the extrusion assembly moves upward. At this time, the inner ring fixing assembly and the bearing The support unit has not yet released the fixation of the bearing, the extrusion assembly cooperates with the inner ring fixing assembly to drive the inner ring to rotate, and the installed bearing is tested. Subsequently, the inner ring fixing assembly and the bearing support unit release the fixation of the bearing, and the bearing support unit drives the processed bearing to rotate, completing the switching of the processing stations and realizing continuous processing. This application sets a pressing test unit, which cooperates with the bearing support unit to complete the synchronous fixation of the inner and outer rings of the bearing before pressing, completes the positioning and locking of the bearing, thereby ensuring the stability of the bearing during processing, and completes the automatic pressing of the sealing ring, greatly improving the assembly quality, and realizing continuous processing through rotation switching, greatly improving the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural diagram of a bearing press-fit assembly device for mechanical motor processing.
[0015] Figure 2 This is a structural schematic diagram of the press-fit test unit in a bearing press-fit assembly device for mechanical motor processing.
[0016] Figure 3 This is a schematic diagram of the structure of the extrusion component and the inner ring fixing component in the bearing press-fit assembly device for mechanical motor processing.
[0017] Figure 4 This is a cross-sectional view of the inner ring fixing component in the bearing press-fit assembly device used in mechanical motor processing.
[0018] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0019] Figure 6 This is an exploded view of the inner ring fixing component in the bearing press-fit assembly device used in mechanical motor processing.
[0020] Figure 7 This is a schematic diagram of the structure of the synchronous transmission and control components in the bearing press-fit assembly device for mechanical motor processing.
[0021] Figure 8This is a cross-sectional view of the synchronous transmission control component in the bearing press-fit assembly device for mechanical motor processing.
[0022] Figure 9 This is a structural schematic diagram of the bearing support unit in the bearing press-fit assembly device used for mechanical motor processing.
[0023] Figure 10 The figure is a cross-sectional view of a bearing support unit in a bearing press-fit assembly device for machining mechanical motors.
[0024] In the figure: 1. Base; 2. Bearing support unit; 3. Pressing test unit; 4. Extrusion assembly; 5. Inner ring fixing assembly; 6. Synchronous transmission assembly; 7. Support frame; 8. Test motor; 9. Drive rod; 10. Lifting column; 11. Pressing plate; 12. Telescopic controller; 13. Connecting rod; 14. Limiting plate; 15. Gear seat; 16. Bottom rod; 17. Rotating rod; 18. Transmission gear; 19. Locking frame; 20. Orienting block; 21. Collaborative plate; 22. Fixing rod; 2 3. Energy transmission parts; 24. Energy transmission tube; 25. Transmission control plate; 26. Sensing parts; 27. Lifting plate; 28. Push-pull rod; 29. Piston parts; 30. Guide rod; 31. Switching motor; 32. Control column; 33. Belt parts; 34. Support plate; 35. Tooling seat; 36. Connecting cavity; 37. Drive control tube; 38. Retractable tube; 39. Retractable parts; 40. Positioning block; 41. Connecting seat; 42. Clamping plate; 43. Ejector plate; 44. Lifting controller; 45. Orienting slot. DETAILED DESCRIPTION
[0025] The technical solution of this application is further described in detail below in conjunction with specific implementation methods.
[0026] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.
[0027] See also Figure 1 and Figure 2In one embodiment of the present invention, a bearing press-fitting assembly device for machining a mechanical motor includes: a base 1 and a support frame 7, wherein the support frame 7 is fixedly arranged on the outside of the top end of the base 1; a bearing support unit 2, wherein the bearing support unit 2 is connected to the shell wall of the top end of the base 1, and is used to cooperate with the base 1 to support and fix multiple bearings to be processed, and realize automatic switching; a press-fitting test unit 3, wherein the press-fitting test unit 3 is arranged on the outside of the bearing support unit 2, connected to the support frame 7, and connected to the base 1, and is used to cooperate with the bearing support unit 2 to realize automatic pressing of the sealing ring, and complete the assembly. Automatic testing of bearings; wherein, the pressing test unit 3 includes: an extrusion component 4, an inner ring fixing component 5 and a synchronous transmission and control component 6, the extrusion component 4 is connected to the support frame 7, and an inner ring fixing component 5 is provided on the outer side of the bottom end of the extrusion component 4, and the inner ring fixing component 5 is arranged opposite to the bearing support unit 2, and is used to cooperate with the lifting and lowering of the extrusion component 4 to achieve the fixation of the bearing inner ring, the extrusion component 4 is also connected to the synchronous transmission and control component 6, the synchronous transmission and control component 6 is connected to the base 1, and is arranged opposite to the bearing support unit 2, and is used to cooperate with the extrusion component 4 to drive the bearing support unit 2 to complete the fixation of the bearing outer ring.
[0028] In this embodiment, when the device is running, the bearing to be processed is placed on the bearing support unit 2, and the sealing ring is placed on the bearing. The bearing support unit 2 then rotates the bearing to the bottom of the extrusion assembly 4. The extrusion assembly 4 drives the inner ring fixing assembly 5 to move downward. The inner ring fixing assembly 5 is inserted into the inner ring of the bearing and abuts against the bearing support unit 2. As the extrusion assembly 4 continues to move downward, the inner ring fixing assembly 5 is unfolded to complete the fixation of the inner ring of the bearing. At the same time, the extrusion assembly 4 drives the bearing support unit 2 through the synchronous transmission control assembly 6. The bearing support unit 2 fixes the outer ring of the bearing. Subsequently, the extrusion assembly 4 presses the sealing ring evenly into the inner side of the bearing to complete the assembly on one side. Subsequently, the extrusion assembly 4 moves upward. At this time, The inner ring fixing component 5 and the bearing support unit 2 have not yet released the fixation of the bearing. The extrusion component 4 cooperates with the inner ring fixing component 5 to drive the inner ring to rotate and inspect the installed bearing. Subsequently, the inner ring fixing component 5 and the bearing support unit 2 release the fixation of the bearing, and the bearing support unit 2 drives the processed bearing to rotate, completing the switching of the processing stations and realizing continuous processing. This application sets a pressing test unit 3, which cooperates with the bearing support unit 2 to complete the synchronous fixation of the inner and outer rings of the bearing before pressing, complete the positioning and locking of the bearing, thereby ensuring the stability of the bearing during processing, and completing the automatic pressing of the sealing ring, which greatly improves the assembly quality, and realizes continuous processing through rotation switching, greatly improving the assembly efficiency.
[0029] In one embodiment of the present invention, please refer to Figure 2 、 Figure 3 and Figure 4The extrusion assembly 4 includes: a test motor 8, a drive rod 9, a lifting column 10, a pressing plate 11 and a telescopic controller 12. The test motor 8 is fixedly arranged on the outside of the top of the support frame 7, and the output end of the test motor 8 is fixedly connected to the drive rod 9. The lifting column 10 is slidingly arranged on the outside of the bottom end of the drive rod 9. A telescopic controller 12 is fixedly arranged between the lifting column 10 and the drive rod 9. The bottom end of the lifting column 10 is fixedly connected to the pressing plate 11. The side of the pressing plate 11 away from the lifting column 10 is connected to the inner ring fixing assembly 5. The lifting column 10 is also rotatably connected to the synchronous transmission control assembly 6.
[0030] In this embodiment, the telescopic controller 12 is fixedly arranged between the driving rod 9 and the lifting column 10. The telescopic controller 12 is an electric push rod. As the bearing to be processed is rotated to the bottom of the pressing plate 11, the telescopic controller 12 drives the lifting column 10 to move downward. The lifting column 10 cooperates with the pressing plate 11 to drive the inner ring fixing component 5 to move downward. At the same time, the lifting column 10 can also complete the driving of the bearing support unit 2 through the synchronous transmission control component 6. After the pressing is completed, the pressing plate 11 is lifted and separated from the bearing, and the test motor 8 drives the driving rod 9 to rotate. The driving rod 9 cooperates with the telescopic controller 12 to drive the lifting column 10 to rotate synchronously. The lifting column 10 cooperates with the pressing plate 11 and the inner ring fixing component 5 to drive the inner ring of the bearing to rotate, and then tests the assembled bearing. Subsequently, the pressing plate 11 continues to move upward, and the inner ring fixing component 5 releases the fixation on the inner ring of the bearing and is pulled out from the bearing, so that the bearing support unit 2 can rotate and switch the bearing. By setting the extrusion component 4, not only can the automatic pressing between the sealing ring and the bearing be achieved, but also the inner ring fixing component 5 can fix the inner ring of the bearing and the bearing support unit 2 can fix the outer ring of the bearing during the pressing process, and the assembled bearing can be tested, which greatly improves the assembly efficiency and effectiveness.
[0031] In one embodiment of the present invention, please refer to Figure 2 、 Figure 4 、 Figure 5 and Figure 6, the inner ring fixing assembly 5 includes: a connecting rod 13, a limit plate 14, a tooth seat 15, a bottom rod 16, a rotating rod 17, a control gear 18, a locking frame 19 and a directional block 20. The connecting rod 13 is fixedly arranged on the outer side of the bottom end of the pressing plate 11, and the bottom rod 16 is slidably arranged on the outer side of the bottom end of the connecting rod 13. A directional groove 45 is provided on the inner wall of the bottom rod 16, and a directional block 20 is slidably provided on the inner side of the directional groove 45. The directional block 20 is fixedly connected to the connecting rod 13, and a rotating rod 17 is symmetrically provided on the inner side of the bottom rod 16. Locking frames 19 are fixedly provided on the outer sides of the rotating rods 17 on both sides. A control gear 18 is also fixedly provided on the rotating rod 17. A tooth seat 15 is provided between the control gears 18 on both sides. The tooth seat 15 is meshed with the control gears 18 on both sides. The tooth seat 15 is slidably connected to the limit plate 14 fixedly arranged on the inner side of the connecting rod 13, and a spring is fixedly provided between the limit plate 14 and the tooth seat 15.
[0032] The gear holder 15 is driven by the gear 17 and the gear 17 is rotated by the gear 17. The gear 17 drives the locking frame 19 to expand outward. The locking frames 19 on both sides cooperate with each other to complete the locking of the inner ring of the bearing. At this time, the pressing plate 11 has not yet performed the pressing operation. In this state, the rotation test of the pressed bearing can also be carried out. The pressing plate 11 continues to move downward, the gear holder 15 no longer moves, and the connecting rod 13 is inserted downward into the inner side of the bottom rod 16 to ensure the stability of the downward movement of the pressing plate 11. The pressing plate 11 is in uniform contact with the bearing to ensure uniform force and realize the assembly of the bearing and the sealing ring. By setting the inner ring fixing component 5, the inner ring of the bearing can be fixed during the operation of the extrusion component 4, and the extrusion component 4 can be used to drive the inner ring of the bearing to rotate to realize the test of the assembled bearing.
[0033] In one embodiment of the present invention, please refer to Figure 7 and Figure 8 The synchronous transmission control component 6 includes: a collaborative plate 21, a fixed rod 22, an energy transmission member 23, an energy transmission tube 24, a sensing member 26 and a joint control component. The collaborative plate 21 is rotatably arranged on the outside of the lifting column 10 and is slidably connected to the support frame 7. The fixed rod 22 is symmetrically arranged on the outside of the bottom end of the collaborative plate 21. The fixed rod 22 is fixedly connected to the collaborative plate 21. The energy transmission member 23 is slidably arranged on the outside of the other end of the fixed rod 22. A spring is fixedly arranged between the energy transmission member 23 and the fixed rod 22. The other end of the energy transmission member 23 is slidably arranged on the inside of the energy transmission tube 24. The energy transmission tube 24 is fixedly connected to the support frame 7. The end of the energy transmission tube 24 away from the collaborative plate 21 is arranged on the inside of the base 1, and a sensing member 26 is slidably arranged on the inside. The other end of the sensing member 26 is connected to the joint control component. The joint control component is arranged opposite to the bearing support unit 2.
[0034] In this embodiment, the energy transmission member 23 includes a first piston slidably arranged on the inner side of the energy transmission tube 24 and a first push rod fixedly connected to the first piston, the first push rod is slidably connected to the fixed rod 22, and a spring is fixedly arranged between the fixed rod 22 and the first push rod. The sensing member 26 includes a second piston slidably arranged on the inner side of the other end of the energy transmission tube 24 and a second push rod fixedly connected to the second piston, and the other end of the second push rod is connected to the linkage control assembly. When the lifting column 10 moves downward, it will drive the cooperative plate 21 to rise and fall synchronously. The cooperative plate 21 cooperates with the fixed rod 22 to drive the energy transmission member 23 to move inside the energy transmission tube 24, driving the sensing member 26 inside the other end of the energy transmission tube 24 to move accordingly. The sensing member 26 drives the linkage control assembly, and the linkage control assembly drives the bearing support unit 2 opposite thereto. The bearing support unit 2 completes the fixation of the bearing outer ring, which not only ensures the stability of the bearing during assembly, but also ensures the stability of the bearing outer ring during testing.
[0035] In one embodiment of the present invention, please refer to Figure 7 and Figure 8 The joint control assembly includes: a transmission and control plate 25, a lifting plate 27, a push-pull rod 28, a piston member 29 and a guide rod 30. The transmission and control plate 25 is slidably arranged on the inner side of the base 1 and is connected to the sensing member 26. A lifting plate 27 is arranged on the outer side of the transmission and control plate 25. The lifting plate 27 is slidably connected to the guide rod 30 fixedly arranged on the inner side of the base 1. A push-pull rod 28 is arranged between the lifting plate 27 and the transmission and control plate 25. One end of the push-pull rod 28 is rotatably connected to the lifting plate 27, and the other end is rotatably connected to the transmission and control plate 25. Several piston members 29 are correspondingly arranged on the outer side of one end of the lifting plate 27 close to the bearing support unit 2, which are used to cooperate with the lifting and lowering of the lifting plate 27 to drive the bearing support unit 2.
[0036] In this embodiment, the piston member 29 includes a third push rod fixedly arranged on the outer side of the top end of the lifting plate 27 and a third piston fixedly connected to the third push rod. As the cooperative plate 21 moves downward, the sensing member 26 drives the transmission and control plate 25 to move. The transmission and control plate 25 drives the lifting plate 27 to move upward along the guide rod 30 through the push-pull rod 28. The lifting plate 27 drives the piston member 29 to insert into the inner side of the bearing support unit 2 opposite to it, completing the driving of the bearing support unit 2 and realizing the fixation of the outer ring of the bearing.
[0037] In one embodiment of the present invention, please refer to Figure 2 、 Figure 9 and Figure 10The bearing support unit 2 includes: a switching motor 31, a control column 32, a belt member 33, a support plate 34 and a tooling assembly. The control column 32 is rotatably connected to the top shell wall of the base 1. A support plate 34 is fixedly provided on the outside of the top of the control column 32. Several tooling assemblies are fixedly provided on the outside of the top of the support plate 34. The tooling assemblies are distributed equidistantly in a ring shape. A switching motor 31 fixedly connected to the base 1 is provided on the outside of the control column 32. The output end of the switching motor 31 is connected to the control column 32 by a belt member 33, which is used to cooperate with the control column 32 to realize the switching of the positions of the tooling assemblies.
[0038] In this embodiment, the belt member 33 includes a pulley fixedly arranged at the output end of the switching motor 31 and the outside of the control column 32, and a belt for connecting the two pulleys. The switching motor 31 cooperates with the pulley and the belt to realize the rotation of the control column 32. The control column 32 drives the support plate 34 to rotate, and switches the positions of each tooling component on the support plate 34 to realize continuous processing. By setting up the bearing support unit 2, not only can the multiple fixations of the bearing outer ring be completed in cooperation with the pressing test unit 3, but the positions of each tooling component can also be switched by utilizing the rotation of the support plate 34, thereby realizing continuous processing of the bearing, greatly improving the assembly efficiency.
[0039] In one embodiment of the present invention, please refer to Figure 2 and Figure 10 The tooling assembly includes: a tooling seat 35, a connecting cavity 36, a drive control tube 37, a retractable tube 38, a positioning block 40, a connecting seat 41, a clamping plate 42, an ejection plate 43 and a lifting controller 44. The tooling seat 35 is fixedly arranged on the outside of the top of the support plate 34. A plurality of connecting cavities 36 are arranged around the inner side of the shell wall of the tooling seat 35. A drive control tube 37 connected to the connecting cavity 36 is fixedly arranged on the shell wall of the bottom end of the tooling seat 35. The other end of the drive control tube 37 is arranged opposite to the synchronous transmission control component 6. The connecting cavity 36 is also connected to the retractable tube 38 fixedly arranged on the inner side of the tooling seat 35. A retractable member 39 is slidingly provided on the inner side of the retractable tube 38, and the retractable member 39 is fixedly connected to a connecting seat 41 provided on the outer side of the retractable tube 38. A clamping plate 42 is slidingly provided on the outer side of the connecting seat 41, and a number of springs are fixedly connected between the clamping plate 42 and the connecting seat 41. A positioning block 40 connected to the connecting cavity 36 is provided on the outer side of the other end of the retractable member 39, and a spring is fixedly provided between the retractable member 39 and the inner wall of the retractable tube 38. An ejection plate 43 is also slidingly provided on the shell wall of the bottom end of the tooling seat 35, and a lifting controller 44 is fixedly provided between the ejection plate 43 and the support plate 34.
[0040] In this embodiment, the retractable member 39 includes a fourth piston slidably arranged on the inside of the retractable tube 38 and a fourth push rod fixedly connected to the fourth piston. The other end of the fourth push rod is fixedly connected to the clamping plate 42. The positioning block 40 can position the initial position of the fourth piston and then position the connecting seat 41. When the bearing is placed on the inside of the tooling seat 35 and surrounded by the clamping plate 42, the spring arranged between the clamping plate 42 and the connecting seat 41 drives the clamping plate 42 to fix the bearing so that the bearing can remain stable during switching. As the tooling seat 35 is rotated to the bottom of the pressing plate 11, the piston member 29 is inserted into the inside of the drive control tube 37, and the third piston can control the air inside the drive control tube 37 to enter the inside of the connecting chamber 36. The air inside the connecting chamber 36 enters the inside of the retractable tube 38, driving the retractable member 39 to move inside the retractable tube 38, and the retractable member 39 drives the connecting seat 41 It moves toward the side close to the clamping plate 42 so that the clamping plate 42 can fully fix the outer ring of the bearing, ensuring the stability of the bearing during assembly, and thus ensuring the accuracy of assembly. In addition, the lifting controller 44 is an electric push rod. When the bearing is assembled, the support plate 34 rotates the work seat 35 out, and the lifting controller 44 drives the ejection plate 43 to move upward. The ejection plate 43 ejects the bearing slightly and then resets it, so that when entering the next workstation, it is convenient for the operator to take it out. The operator will turn the taken out bearing over and reinsert it into the inner side of the work seat 35. If the bearing has completed the assembly of the sealing rings on both sides, the new bearing will be placed on the inner side of the work seat 35. At the next workstation, the sealing ring is placed on the bearing, and finally enters the assembly station to realize automatic assembly and testing. The above process is repeated to realize continuous processing of the bearing, which greatly improves the assembly efficiency.
[0041] The bearing press-fit assembly device for mechanical motor processing places the bearing inside the tooling seat 35. The bearing is surrounded by the clamping plate 42. The spring set between the clamping plate 42 and the connecting seat 41 drives the clamping plate 42 to fix the bearing. At the next station, the sealing ring is placed on the bearing, and finally enters the assembly station.
[0042] The telescopic controller 12 drives the lifting column 10 to move downward, and the lifting column 10 drives the pressing plate 11 to move downward. During the downward movement of the pressing plate 11, the bottom rod 16 first inserts into the inner ring of the bearing, and the bottom end abuts against the tooling seat 35. As the pressing plate 11 continues to move downward, the connecting rod 13 drives the gear seat 15 to move downward, and the gear seat 15 cooperates with the transmission gear 18 to drive the rotating rods 17 on both sides to rotate. The rotating rod 17 drives the locking frame 19 to expand outward, and the locking frames 19 on both sides cooperate with each other to complete the locking of the inner ring of the bearing. At this time, the pressing plate 11 has not yet performed the pressing operation, and the pressing plate 11 continues to move downward. The gear seat 15 no longer moves, and the connecting rod 13 is inserted downward into the inner side of the bottom rod 16. The pressing plate 11 is evenly in contact with the bearing, completing the assembly of the bearing and the sealing ring;
[0043] When the lifting column 10 moves downward, it will drive the cooperative plate 21 to move synchronously. The cooperative plate 21 cooperates with the fixed rod 22 to drive the energy transmission member 23 to move inside the energy transmission tube 24, driving the sensing member 26 inside the other end of the energy transmission tube 24 to move accordingly. The sensing member 26 drives the transmission control plate 25 to move. The transmission control plate 25 drives the lifting plate 27 to move upward along the guide rod 30 through the push-pull rod 28. The lifting plate 27 drives the piston member 29 to insert into the inner side of the opposite drive control tube 37. The third piston can control the air inside the drive control tube 37 to enter the inner side of the connecting chamber 36. The air inside the connecting chamber 36 enters the inner side of the retractable tube 38, driving the retractable member 39 to move inside the retractable tube 38. The retractable member 39 drives the connecting seat 41 to move toward the side close to the clamping plate 42, so that the clamping plate 42 can fully fix the outer ring of the bearing.
[0044] After the pressing is completed, the pressing plate 11 is lifted and separated from the bearing, and the test motor 8 drives the driving rod 9 to rotate. The driving rod 9 cooperates with the telescopic controller 12 to drive the lifting column 10 to rotate synchronously. The lifting column 10 cooperates with the pressing plate 11 and the locking frame 19 to drive the inner ring of the bearing to rotate, thereby testing the assembled bearing. Subsequently, the pressing plate 11 continues to move upward, and the locking frame 19 releases the fixation on the inner ring of the bearing and is withdrawn from the bearing.
[0045] The switching motor 31 cooperates with the pulley and belt to realize the rotation of the control column 32. The control column 32 drives the support plate 34 to rotate, and switches the position of the tooling seat 35 on the support plate 34. The lifting controller 44 drives the ejection plate 43 to move upward. The ejection plate 43 ejects the bearing slightly and then resets it. When entering the next workstation, it is convenient for the operator to take it out. The operator will turn the taken out bearing over and reinsert it into the inner side of the tooling seat 35. If the bearing has been assembled with sealing rings on both sides, the new bearing will be placed on the inner side of the tooling seat 35. At the next workstation, the sealing ring is placed on the bearing, and finally enters the assembly station and repeats the above process to achieve continuous processing of the bearing.
[0046] The above are only preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the scope of protection of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A bearing press assembly device for mechanical motor processing, characterized in that: include: A base and a support frame, wherein the support frame is fixedly arranged on the outer side of the top end of the base; A bearing support unit is connected to the top shell wall of the base and is used to cooperate with the base to support and fix multiple bearings to be processed and realize automatic switching; A press-fit test unit, which is arranged outside the bearing support unit, connected to the support frame and the base, and is used to cooperate with the bearing support unit to realize automatic press-fitting of the sealing ring and complete automatic testing of the assembled bearing; Among them, the pressing test unit includes: an extrusion assembly, an inner ring fixing assembly and a synchronous transmission and control assembly. The extrusion assembly is connected to the support frame, and an inner ring fixing assembly is provided on the outer side of the bottom end of the extrusion assembly. The inner ring fixing assembly is arranged relative to the bearing support unit, and is used to cooperate with the lifting and lowering of the extrusion assembly to achieve the fixation of the inner ring of the bearing. The extrusion assembly is also connected to the synchronous transmission and control assembly, which is connected to the base and is arranged relative to the bearing support unit, and is used to cooperate with the extrusion assembly to drive the bearing support unit to complete the fixation of the outer ring of the bearing.
2. The bearing press assembly device for mechanical motor processing according to claim 1, characterized in that: The extrusion assembly includes: a test motor, a driving rod, a lifting column, a pressing plate and a telescopic controller. The test motor is fixedly arranged on the outside of the top end of the support frame, the output end of the test motor is fixedly connected to the driving rod, a lifting column is slidingly arranged on the outside of the bottom end of the driving rod, a telescopic controller is fixedly arranged between the lifting column and the driving rod, the bottom end of the lifting column is fixedly connected to the pressing plate, the side of the pressing plate away from the lifting column is connected to the inner ring fixed assembly, and the lifting column is also rotatably connected to the synchronous transmission control assembly.
3. The bearing press assembly device for mechanical motor processing according to claim 2, characterized in that: The inner ring fixing assembly includes: a connecting rod, a limiting plate, a gear seat, a bottom rod, a rotating rod, a transmission gear, a locking frame and a directional block. The connecting rod is fixedly arranged on the outside of the bottom end of the pressing plate, and a bottom rod is slidingly arranged on the outside of the bottom end of the connecting rod. A directional groove is arranged on the inner wall of the bottom rod, and a directional block is slidingly arranged on the inner side of the directional groove. The directional block is fixedly connected to the connecting rod, and a rotating rod is symmetrically arranged on the inner side of the bottom rod. Locking frames are fixedly arranged on the outer sides of the rotating rods on both sides. A transmission gear is also fixedly arranged on the rotating rod, and a gear seat is arranged between the transmission gears on both sides. The gear seat is meshed with the transmission gears on both sides, and the gear seat is slidably connected to the limiting plate fixedly arranged on the inner side of the connecting rod, and a spring is fixedly arranged between the limiting plate and the gear seat.
4. The bearing press assembly device for machining a mechanical motor according to claim 3, characterized in that: The synchronous transmission and control assembly includes: a collaborative plate, a fixed rod, an energy transmission part, an energy transmission tube, a sensing part and a joint control assembly. The collaborative plate is rotatably arranged on the outside of the lifting column and is slidably connected to the support frame. A fixed rod is symmetrically arranged on the outside of the bottom end of the collaborative plate. The fixed rod is fixedly connected to the collaborative plate. An energy transmission part is slidably arranged on the outside of the other end of the fixed rod. A spring is fixedly arranged between the energy transmission part and the fixed rod. The other end of the energy transmission part is slidably arranged on the inside of the energy transmission tube. The energy transmission tube is fixedly connected to the support frame. The end of the energy transmission tube away from the collaborative plate is arranged on the inside of the base. A sensing part is slidably arranged on the inside. The other end of the sensing part is connected to the joint control assembly. The joint control assembly is arranged relative to the bearing support unit.
5. The bearing press-fit assembly device for machining a mechanical motor according to claim 4, characterized in that: The joint control assembly includes: a transmission and control plate, a lifting plate, a push-pull rod, a piston part and a guide rod. The transmission and control plate is slidably arranged on the inner side of the base and is connected to the sensing part. A lifting plate is arranged on the outer side of the transmission and control plate. The lifting plate is slidably connected to the guide rod fixed on the inner side of the base. A push-pull rod is arranged between the lifting plate and the transmission and control plate. One end of the push-pull rod is rotatably connected to the lifting plate, and the other end is rotatably connected to the transmission and control plate. Several piston parts are correspondingly arranged on the outer side of one end of the lifting plate close to the bearing support unit, which are used to cooperate with the lifting and lowering of the lifting plate to realize the driving of the bearing support unit.
6. The bearing press assembly device for machining a mechanical motor according to claim 1, characterized in that: The bearing support unit includes: a switching motor, a control column, a belt part, a support plate and a tooling assembly. The control column is rotatably connected to the top shell wall of the base. A support plate is fixedly provided on the outside of the top of the control column. Several tooling assemblies are fixedly provided on the outside of the top of the support plate. The tooling assemblies are distributed equidistantly in a ring shape. A switching motor fixedly connected to the base is provided on the outside of the control column. The output end of the switching motor is connected to the control column by a belt part, which is used to cooperate with the control column to realize the switching of the positions of each tooling assembly.
7. The bearing press-fit assembly device for machining a mechanical motor according to claim 6, characterized in that: The tooling assembly includes: a tooling seat, a connecting cavity, a drive control tube, a retractable tube, a positioning block, a connecting seat, a clamping plate, an ejection plate and a lifting controller. The tooling seat is fixedly arranged on the outer side of the top of the support plate, and a plurality of connecting cavities are arranged around the inner side of the shell wall of the tooling seat. A drive control tube connected to the connecting cavity is fixedly arranged on the shell wall of the bottom end of the tooling seat, and the other end of the drive control tube is arranged relative to the synchronous transmission control assembly. The connecting cavity is also connected to the retractable tube fixed on the inner side of the tooling seat, and a retractable part is slidably arranged on the inside of the retractable tube, and the retractable part is fixedly connected to the connecting seat arranged on the outer side of the retractable tube. A clamping plate is slidably arranged on the outer side of the connecting seat, and a plurality of springs are fixedly connected between the clamping plate and the connecting seat. A positioning block connected to the connecting cavity is arranged on the outer side of the other end of the retractable part, and a spring is fixedly arranged between the retractable part and the inner wall of the retractable tube. An ejection plate is also slidably arranged on the shell wall of the bottom end of the tooling seat, and a lifting controller is fixedly arranged between the ejection plate and the support plate.
Citation Information
Patent Citations
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