Double-compaction spiral plastic-filled anti-rotation steel wire rope and manufacturing method
By using a double-compaction and spiral-filling plastic process to twist the wire rope, the gaps between the inner rope layers are filled with solid polymer to form a plastic coating layer, and the outer strands are embedded in the spiral groove. This solves the problems of insufficient anti-rotation and structural stability of existing wire ropes in wind power construction, and achieves high-strength and long-life wire rope performance.
Patent Information
- Application Number
- CN202410455362.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-10-24
AI Technical Summary
Existing line contact and surface contact wire ropes cannot meet the requirements of high strength, multi-layer winding, structural stability and anti-rotation performance in wind power construction, especially in deep-sea exploration where the service life and performance of wire ropes are insufficient.
The steel wire rope is twisted using a double-compaction and spiral-filled plastic process. The gaps between the inner strands are filled with solid polymer to form a plastic coating layer, while the outer strands are embedded in spiral grooves. Through forging, a double-compaction structure is formed, which improves the steel wire rope's resistance to compression and rotation.
It improves the breaking tensile strength, extrusion resistance and structural stability of the wire rope, eliminates twisting stress, meets the multi-layer winding requirements of Lebus double-folded drum, and extends service life.
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Figure CN120830259A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of engineering machinery steel wire rope, and particularly relates to a double-compaction spiral filling anti-rotation steel wire rope, and also relates to a manufacturing method of the double-compaction spiral filling anti-rotation steel wire rope. BACKGROUND
[0002] In recent years, the wind power industry has developed rapidly, involving the installation of land and offshore wind power equipment, especially the rise of deep-sea wind power and deep-sea exploration, and the concept of new energy low-carbon environmental protection is implemented. Whether the crawler crane commonly used in land wind power or the offshore crane and hoist used in deep-sea exploration and wind power, lebus double-fold line drums are used in combination with steel wire rope multi-layer winding. Such construction methods usually have the following characteristics: 1) high steel wire rope strength level and breaking force, usually 1960MPa-2360MPa; 2) single use length is greater than 3000m, such as deep-sea exploration steel wire rope, the longest can reach more than 10,000m, so the number of multi-layer winding is more, and the anti-extrusion performance of the steel wire rope is higher; 3) the steel wire rope will be repeatedly wound under different load conditions, so the structural stability of the steel wire rope is required to be higher; 4) the steel wire rope needs to be hoisted in an ultra-long state, so the anti-rotation performance of the steel wire rope is required to be extremely high.
[0003] In view of the above problems, the present line contact and surface contact steel wire rope cannot meet the special requirements of such construction methods, so the double-compaction spiral filling anti-rotation steel wire rope is proposed for use in lebus double-fold line drum multi-layer winding. SUMMARY
[0004] The purpose of the present application is to provide a double-compaction spiral filling anti-rotation steel wire rope, which is twisted by double-compaction and spiral filling process, can improve the single rope breaking force and anti-extrusion performance, effectively eliminate the twisting stress, improve the anti-rotation performance of the rope body, and has higher overall structural stability.
[0005] Another purpose of the present application is to provide a manufacturing method of the double-compaction spiral filling anti-rotation steel wire rope.
[0006] The technical solution adopted by the present application is that the double-compaction spiral filling anti-rotation steel wire rope comprises an inner layer rope, the inner layer rope is twisted by a plurality of unit strands, the gaps between the unit strands of the inner layer rope are filled with solid polymers, the solid polymers overflow to the periphery of the inner layer rope to form a plastic coating layer, a plurality of continuous spiral grooves are pre-prepared on the surface of the plastic coating layer along the axial direction, a plurality of outer layer strands are tightly twisted in the spiral grooves, and the plurality of outer layer strands in the spiral grooves constitute an outer layer rope. If the double-compaction spiral filling anti-rotation steel wire rope is an outer layer rope compaction type, the outer layer rope is subjected to a forging process; if the double-compaction spiral filling anti-rotation steel wire rope is an inner layer rope compaction type, the inner layer rope is subjected to a forging process.
[0007] The application also has the characteristics that:
[0008] The unit strand of the inner layer rope comprises a center strand, a plurality of inner layer strands are uniformly twisted outside the center strand along the circumferential direction of the center strand, a plurality of secondary outer layer large strands and a plurality of secondary outer layer small strands are uniformly twisted outside the inner layer strands along the circumferential direction of the inner layer strands, and the secondary outer layer large strands and the secondary outer layer small strands are alternately arranged in the same layer.
[0009] The number of the spiral grooves is consistent with the number of the outer layer strands of the outer layer rope, the pitch of the spiral grooves is matched with the lay of the outer layer rope, and the bottom diameter of the spiral grooves is matched with the strand diameter of the outer layer strands of the outer layer rope.
[0010] The unit strands and the outer layer strands are twisted by a plurality of steel wires, and are compacted strands.
[0011] The steel wires are galvanized steel wires.
[0012] The number of the steel wires in the unit strands and the outer layer strands is not less than 7.
[0013] Another technical solution of the application is a manufacturing method of the double-compacted spiral plastic-filled anti-rotation steel wire rope, and the manufacturing method is specifically performed according to the following steps.
[0014] Step 1: a plurality of steel wires are grouped and compacted by a stranding machine and a compacting tool to be twisted into unit strands and outer layer strands.
[0015] Step 2: a plurality of unit strands are twisted, if the inner layer rope is compacted, an online forging process is performed on the twisted inner layer rope by using a forging device, if the outer layer rope is compacted, the inner layer rope does not need to be forged, and the inner layer rope is obtained.
[0016] Step 3: a spiral plastic coating machine head is used to cooperate with an extruding machine to perform spiral plastic coating on the inner layer rope, solid polymers are filled into the inner layer rope, and overflow to the periphery of the inner layer rope to form a plastic coating layer with spiral grooves.
[0017] Step 4: a plurality of outer layer strands corresponding to the number of the spiral grooves are twisted along the circumferential direction of the groove body, so that each outer layer strand is uniformly embedded into the corresponding spiral groove body, if the outer layer rope is compacted, an online forging process is performed on the twisted outer layer rope by using a forging device, if the inner layer rope is compacted, the outer layer rope is directly twisted without forging, and finally the double-compacted spiral plastic-filled anti-rotation steel wire rope is obtained.
[0018] The specific structure of the spiral wrapping machine head in step 3 comprises a chain wheel, the chain wheel is driven to rotate by a servo motor through a chain, the chain wheel is sleeved with the outer ring of a bearing, the inner ring of the bearing is fixedly connected with a die sleeve, the inner cavity of the die sleeve is a smooth cylindrical surface, the chain wheel is fixedly connected with a rotating die sleeve on the outer side in contact with the bearing, the inner cavity of the rotating die sleeve is coaxial with the inner cavity of the die sleeve, a spiral groove star-shaped inner cavity is engraved on the end of the inner cavity of the rotating die sleeve away from the die sleeve, the rotating of the bearing outer ring drives the rotating die sleeve to rotate, the rotating speed of the rotating die is matched with the traction speed of the wrapping spool axis, and the surface spiral groove of the inner layer rope wrapping layer is formed.
[0019] The beneficial effects of the present application are: the double-compaction spiral filling and wrapping anti-rotation steel wire rope, the double-compaction includes strand compaction, the outer layer steel wire rope or the inner layer steel wire rope is online forged, which can further improve the filling coefficient (metal cross-sectional area) of the steel wire rope, thereby improving the breaking tension of the steel wire rope; the extrusion resistance of the steel wire rope is improved, and the deformation phenomenon of the bottom layer steel wire rope caused by overlong multi-layer winding is avoided; the twisting stress of the steel wire rope can also be effectively eliminated, and the twisting phenomenon of the steel wire rope can be avoided. Spiral filling and wrapping refers to the use of a spiral wrapping die for offline prefabrication of a spiral wrapping process for the inner layer rope, which can improve the structural stability, form a cushion between the inner and outer layer steel wire ropes, reduce the contact stress between the inner and outer layer steel wire ropes, achieve the effect of balancing the moment, and thereby improve the anti-rotation performance of the steel wire rope. It meets the winding and use requirements of lebus double-fold line drum overlong steel wire rope. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a cross-sectional view of the double-compaction spiral filling and wrapping anti-rotation steel wire rope inner layer rope compaction type wrapping layer of the present application;
[0021] Figure 2 is a cross-sectional view of the double-compaction spiral filling and wrapping anti-rotation steel wire rope outer layer rope compaction type wrapping layer of the present application;
[0022] Figure 3 is a cross-sectional view of the double-compaction spiral filling and wrapping anti-rotation steel wire rope inner layer rope compaction type of the present application;
[0023] Figure 4 is a cross-sectional view of the double-compaction spiral filling and wrapping anti-rotation steel wire rope outer layer rope compaction type of the present application;
[0024] Figure 5 is a three-dimensional view of the double-compaction spiral filling and wrapping anti-rotation steel wire rope wrapping layer of the present application;
[0025] Figure 6 is a structure diagram of the spiral wrapping machine head in the preparation method of the double-compaction spiral filling and wrapping anti-rotation steel wire rope of the present application;
[0026] Figure 7 is a cross-sectional view of the spiral wrapping machine head in the preparation method of the double-compaction spiral filling and wrapping anti-rotation steel wire rope of the present application.
[0027] In the figure, 1. Center strand; 2. Inner strand; 3. Second outer small strand; 4. Second outer large strand; 5. Plastic coating layer; 6. Outer rope; 7. Inner rope; 8. Mold sleeve; 9. Rotating mold sleeve. DETAILED DESCRIPTION
[0028] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0029] The double-compacted spiral plastic-filled anti-rotation steel wire rope provided by the present invention is divided into an inner layer rope compaction type and an outer layer rope compaction type. Figures 1-4 As shown, it includes an inner layer rope 7, which is twisted from a number of unit strands. The space between each unit strand in the inner layer rope 7 is filled with a solid polymer. The solid polymer can be any one of polypropylene (PP), ethylene / α-olefin copolymer elastomer (POE), or low-pressure high-density polyethylene (PE). During filling, the solid polymer overflows to the periphery of the inner layer rope 7 to form a plastic coating layer 5. The surface of the plastic coating layer 5 is prefabricated with a number of continuous spiral grooves evenly distributed along the axial direction. The prefabrication method is to use a spiral plastic coating mold to spirally coat the inner layer rope 7. The specific operation method is described in the manufacturing method below. The cross-section of the prefabricated plastic coating layer 5 is star-shaped. The outer layer strands are evenly twisted around the outer layer 5 with the same number of spiral grooves as the spiral grooves. The outer layer strands are tightly twisted and embedded in the corresponding spiral grooves to form the outer layer rope 6. The twist pitch of the outer layer rope 6 matches the pitch of the spiral groove, and the bottom diameter of the spiral groove matches the strand diameter of the inner and outer layers of the spiral groove. Each unit strand and outer strand is twisted from a number of galvanized steel wires. The number of steel wires in each unit strand and outer strand is no less than 7, and the strands are manufactured using a process of first plating and then drawing. For example, if 7 steel wires are used, the arrangement structure can be a K(1+6) arrangement with 1 wire in the center and 6 wires on the periphery; similarly, if 19 steel wires are used, the arrangement structure can be a K(1+9+9) arrangement with 1 wire in the center, 9 wires in the inner layer, and 9 wires in the outer layer, or an arrangement structure using other quantity structures. The present invention does not limit the specific number of steel wires in the unit strands and outer strands. The diameter of the unit strand is determined by the diameter of the selected steel wire, and the unit strands can be prefabricated into different diameter specifications according to usage needs.
[0030] Depending on the type of twisted wire rope, the inner rope 7 or the outer rope 6 is selected to be forged after twisting, for example, Figure 1 and Figure 3 In the case of the compacted inner rope type shown, the inner rope 7 needs to be forged during manufacturing, while the outer rope 6 does not need to be forged; Figure 2 and Figure 4The outer layer rope compaction type shown, the outer layer rope 6 needs to be forged during manufacturing, and the inner layer rope 7 does not need to be forged. Thus, it can be understood that the double compaction structure in the application refers to the compaction of the unit strand and the outer layer strand during production, and the forging process treatment of the outer layer or the inner layer of the two structures is selected during the production of the steel wire rope, so as to achieve the effect of the double compaction structure.
[0031] The inner layer rope 7 described above is twisted from a plurality of unit strands, and a steel wire rope structure is provided, specifically comprising a center strand 1, the center strand 1 being 1 strand, a plurality of inner layer strands 2 being uniformly twisted along the circumferential direction of the outer side of the center strand 1, the inner layer strands 2 being 6 strands, a plurality of secondary outer layer large strands 4 and secondary outer layer small strands 3 being uniformly twisted along the circumferential direction of the outer side of the inner layer strands 2, the secondary outer layer large strands 4 and the secondary outer layer small strands 3 being 6 strands, the secondary outer layer large strands 4 and the secondary outer layer small strands 3 being alternately arranged in the same layer, the secondary outer layer large strands 4 and the secondary outer layer small strands 3 selecting unit strands of different diameter specifications, the secondary outer layer large strands 4 selecting unit strands of larger diameter specifications, and the secondary outer layer small strands 3 selecting unit strands of smaller diameter specifications. At the same time, the outer layer strands in the outer layer rope 6 are 16 strands.
[0032] The application also provides a manufacturing method of the double-compaction spiral plastic-filled anti-rotation steel wire rope, which is specifically performed according to the following steps:
[0033] Step 1: a plurality of steel wires are grouped and compacted by a stranding machine and a compaction tool to be twisted into unit strands and outer layer strands;
[0034] Step 2: a plurality of unit strands are twisted, if it is an inner layer rope compaction type, the forged inner layer rope 7 is forged on line by using a forging device, if it is an outer layer rope compaction type, the inner layer rope 7 does not need to be forged, and the inner layer rope 7 is obtained;
[0035] Step 3: the inner layer rope 7 is spiral plasticized by using a spiral plasticizing machine head in cooperation with an extruding machine, solid polymers are filled into the inner layer rope 7, and overflow to the periphery of the inner layer rope 7 to form a plasticized layer 5 with spiral grooves;
[0036] Among them, as Figure 6 and Figure 7As shown, the specific structure of the spiral plastic coating machine head includes a chain wheel, which is driven to rotate by a servo motor through a chain. The chain wheel is sleeved with the outer ring of a bearing at the center, and the inner ring of the bearing is fixedly connected with a mold sleeve 8. The bearing can be a deep groove ball bearing, which fixes the bearing mold sleeve 8. The inner cavity of the mold sleeve 8 is a smooth cylindrical surface. The chain wheel is fixedly connected with a rotating mold sleeve 9 at the outer side in contact with the bearing. The inner cavity of the rotating mold sleeve 9 is coaxial with the inner cavity of the mold sleeve 8. The inner cavity of the rotating mold sleeve 9 is engraved with a spiral groove star-shaped inner cavity at the end away from the mold sleeve 8. The inner layer rope 7 passes through the inner cavities of the mold sleeve 8 and the rotating mold sleeve 9 in the axial direction. The molten solid polymer fills into the inner layer rope 7 through the injection channel and overflows to coat the surface thereof. At the same time, the inner layer rope 7 is pulled along the axis. The pulling speed of the plastic coating axis is matched with the radial rotating speed of the rotating mold sleeve 9. When the inner layer rope 7 passes through the spiral groove star-shaped inner cavity of the rotating mold sleeve 9, the spiral groove is formed on the surface of the inner layer rope 7.
[0037] Step 4: The corresponding number of outer strands of the spiral groove are twisted in the circumferential direction of the groove body, so that each outer strand is uniformly embedded in the corresponding spiral groove groove body. If it is an outer rope compaction type, the forged device is used for online forging process treatment of the twisted outer rope 6. If it is an inner rope compaction type, it is not necessary to forge, but to twist the outer rope 6 directly. Finally, a double-compaction spiral plastic-filled anti-rotation steel wire rope is obtained.
[0038] Example 1
[0039] The double-compaction spiral plastic-filled anti-rotation steel wire rope provided in Example 1 includes an inner layer rope 7 twisted by a plurality of unit strands. The gaps between the unit strands of the inner layer rope 7 are filled with solid polymers. The solid polymers are polypropylene (PP) / alpha olefin copolymer elastomers (POE). The solid polymers overflow to the periphery of the inner layer rope 7 to form a plastic coating layer 5. The surface of the plastic coating layer 5 is pre-prepared with a plurality of continuous spiral grooves uniformly distributed in the axial direction. The spiral grooves are respectively tightly twisted with outer strands. The plurality of outer strands in the spiral grooves form an outer rope 6. The outer rope 6 has 16 outer strands. The outer rope 6 is subjected to a forging process.
[0040] In the example, each unit strand and outer strand is twisted by a plurality of steel wires, and the steel wire is a galvanized steel wire. The number of steel wires in each unit strand and outer strand is not less than 7. When the inner layer rope 7 is twisted, the arrangement of the unit strands is as follows: the number of center strands 1 is 1 strand. A plurality of inner layer strands 2 are uniformly twisted along the circumferential direction outside the center strands 1. The number of inner layer strands 2 is 6. A plurality of secondary outer large strands 4 and secondary outer small strands 3 are uniformly twisted along the circumferential direction outside the inner layer strands 2. The number of secondary outer large strands 4 and secondary outer small strands 3 is 6. The secondary outer large strands 4 and the secondary outer small strands 3 are alternately arranged in the same layer.
[0041] The double-compaction spiral plastic-filled anti-rotation steel wire rope provided in the example is a double-compaction structure in which each unit strand and outer strand is twisted and compacted, and the outer rope is twisted and forged.
[0042] Example 2
[0043] The double-compacted spiral plastic-filled anti-rotation steel wire rope provided in Embodiment 2 comprises an inner layer rope 7 twisted by a plurality of unit strands, the inner layer rope 7 is subjected to a forging process during twisting, the gaps between the unit strands of the inner layer rope 7 are filled with solid polymers, the solid polymers are polyethylene (PE) / α-olefin copolymer elastomers (POE), the solid polymers overflow to the periphery of the inner layer rope 7 to form a plastic-coated layer 5, a plurality of continuous spiral grooves are pre-prepared on the surface of the plastic-coated layer 5 along the axial direction, and a plurality of outer layer strands are tightly twisted in the spiral grooves, the plurality of outer layer strands in the spiral grooves form an outer layer rope 6, and the number of outer layer strands in the outer layer rope 6 is 16.
[0044] In the embodiment, each unit strand and outer layer strand is twisted by a plurality of steel wires, and the steel wires are galvanized steel wires, and the number of steel wires in each unit strand and outer layer strand is not less than 7. During twisting of the inner layer rope 7, the number of central strands 1 is 1, a plurality of inner layer strands 2 are uniformly twisted along the circumferential direction outside the central strands 1, the number of inner layer strands 2 is 6, a plurality of secondary outer layer large strands 4 and secondary outer layer small strands 3 are uniformly twisted along the circumferential direction outside the inner layer strands 2, the number of secondary outer layer large strands 4 and secondary outer layer small strands 3 is 6, and the secondary outer layer large strands 4 and secondary outer layer small strands 3 are alternately arranged in the same layer.
[0045] The double-compacted spiral plastic-filled anti-rotation steel wire rope provided in Embodiment 2 is different from that in Embodiment 1 in that the inner layer rope is subjected to a forging process during twisting, and the outer layer rope does not need to be forged.
[0046] Embodiment 3
[0047] The manufacturing method of the double-compacted spiral plastic-filled anti-rotation steel wire rope provided in Embodiment 3 specifically comprises the following steps:
[0048] Step 1: a plurality of steel wires are grouped and compacted by a stranding machine and a compacting tool to form unit strands and outer layer strands;
[0049] Step 2: a plurality of unit strands are twisted, if the inner layer rope is compacted, an online forging process is performed on the twisted inner layer rope 7 by using a forging device, and if the outer layer rope is compacted, the inner layer rope 7 does not need to be forged;
[0050] Step 3: a spiral plastic-coating machine head is used in cooperation with an extruding machine to perform spiral plastic coating on the inner layer rope 7, the solid polymers are filled into the inner layer rope 7, and overflow to the periphery of the inner layer rope 7 to form a plastic-coated layer 5 with spiral grooves;
[0051] The specific structure of the spiral plastic coating head comprises a chain wheel, the chain wheel is driven to rotate by a servo motor through a chain, the chain wheel is sleeved with an outer ring of a bearing at the center, an inner ring of the bearing is fixedly connected with a mold sleeve 8, the bearing can be a deep groove ball bearing, and the mold sleeve 8 is fixedly supported. The inner cavity of the mold sleeve 8 is a smooth cylindrical surface, the chain wheel is fixedly connected with a rotating mold sleeve 9 at the outer side in contact with the bearing, the inner cavity of the rotating mold sleeve 9 is coaxial with the inner cavity of the mold sleeve 8, a spiral groove star-shaped inner cavity is engraved at the end of the inner cavity of the rotating mold sleeve 9 away from the mold sleeve 8, the inner layer rope 7 passes through the inner cavities of the mold sleeve 8 and the rotating mold sleeve 9 in the axial direction, the molten solid polymer fills into the inner layer rope 7 through the injection channel and is overflowed to coat the surface of the inner layer rope 7, while the inner layer rope 7 is pulled along the axial line, the pulling speed of the outer layer rope axial line is matched with the radial rotating speed of the rotating mold sleeve 9, and the spiral groove is formed on the surface of the inner layer rope 7 when the inner layer rope 7 passes through the spiral groove star-shaped inner cavity of the rotating mold sleeve 9;
[0052] Step 4: The outer layer strands corresponding to the spiral grooves are twisted in the circumferential direction of the groove body, so that each outer layer strand is uniformly embedded in the corresponding spiral groove groove body, if it is an outer layer rope compaction type, the twisted outer layer rope 6 is processed by an online forging process by using a forging device, if it is an inner layer rope compaction type, the outer layer rope 6 is twisted directly without forging, and finally the double-compaction spiral plastic filling anti-rotation steel wire rope is obtained.
[0053] The compacted spiral plastic filling anti-rotation steel wire rope and the manufacturing method provided by the above embodiment can select the double-compaction structure of the inner layer rope forging or the outer layer rope forging according to actual needs, the double-compaction process improves the single rope breaking pressure and the extrusion resistance, effectively eliminates the twisting stress, improves the anti-rotation performance, can be better applied to the working condition of the lebus double-fold line drum cooperating with the multi-layer winding of the steel wire rope, and improves the service life of the steel wire rope.
Claims
1. Double compacted spiral filled anti-rotation steel wire rope, characterized in that, The inner layer rope (7) is twisted by several unit strands, the gaps between the unit strands of the inner layer rope (7) are filled with solid polymers, the solid polymers overflow to the periphery of the inner layer rope (7) to form a plastic coating layer (5), the surface of the plastic coating layer (5) is pre-prepared with several continuous spiral grooves uniformly distributed in the axial direction, the spiral grooves are respectively tightly twisted with outer layer strands, and the several outer layer strands in the spiral grooves constitute an outer layer rope (6); if the double-compacted spiral plastic-filled anti-rotation steel wire rope is an outer layer rope compacted type, the outer layer rope (6) is subjected to a forging process; if the double-compacted spiral plastic-filled anti-rotation steel wire rope is an inner layer rope compacted type, the inner layer rope (7) is subjected to a forging process.
2. The dual compacted spiral plaited rotation resistant steel wire rope of claim 1, wherein, The unit strands of the twisted inner layer rope (7) include a center strand (1), several inner layer strands (2) are uniformly twisted on the outer side of the center strand (1) in the circumferential direction, several secondary outer layer large strands (4) and secondary outer layer small strands (3) are uniformly twisted on the outer side of the inner layer strands (2) in the circumferential direction, and the secondary outer layer large strands (4) and the secondary outer layer small strands (3) are alternately arranged in the same layer.
3. The dual compacted spiral fill anti-rotation steel wire rope of claim 2, wherein, The number of spiral grooves is consistent with the number of outer layer strands of the outer layer rope (6), the pitch of the spiral grooves matches the twist pitch of the outer layer rope (6), and the bottom diameter of the spiral grooves matches the strand diameter of the outer layer strands of the outer layer rope (6).
4. The dual compacted spiral fill anti-rotation steel wire rope of claim 1, wherein, The unit strands and the outer layer strands are twisted by several steel wires and are compacted strands.
5. The dual compacted spiral fill anti-rotation steel wire rope of claim 4, wherein, The steel wires are galvanized steel wires.
6. The dual compacted spiral fill anti-rotation steel wire rope of claim 5, wherein, The number of steel wires in the unit strands and the outer layer strands is not less than 7.
7. The method of claim 1-6, wherein the method further comprises the step of: The following steps are performed: Step 1: several steel wires are grouped and compacted by a stranding machine and a compacting tool to form unit strands and outer layer strands; Step 2: several unit strands are twisted, if it is an inner layer rope compacted type, the twisted inner layer rope is subjected to an online forging process by using a forging device; if it is an outer layer rope compacted type, the inner layer rope does not need to be forged, and an inner layer rope (7) is obtained; Step 3: a spiral plastic coating machine head is used to spiral plastic coat the inner layer rope (7) in cooperation with an extruder, the solid polymers are filled into the inner layer rope (7), and overflow to the periphery of the inner layer rope (7) to form a plastic coating layer (5) with spiral grooves; Step 4: the corresponding number of outer layer strands is twisted along the circumferential direction of the groove body, so that each outer layer strand is uniformly embedded in the corresponding spiral groove body, if it is an outer layer rope compacted type, the twisted outer layer rope (6) is subjected to an online forging process by using a forging device; if it is an inner layer rope compacted type, it does not need to be forged, and an outer layer rope (6) is directly twisted, and finally a double-compacted spiral plastic-filled anti-rotation steel wire rope is obtained.
8. The method of claim 7, wherein the method further comprises the step of: The specific structure of the spiral plastic coating machine head in step 3 includes a sprocket, the sprocket is rotated by a servo motor through a chain, the center of the sprocket is sleeved with the outer ring of a bearing, the inner ring of the bearing is fixedly connected with a mold sleeve (8), the inner cavity of the mold sleeve (8) is a smooth cylindrical surface, the outer side of the sprocket in contact with the bearing is fixedly connected with a rotating mold sleeve (9), the inner cavity of the rotating mold sleeve (9) is coaxial with the inner cavity of the mold sleeve (8), the inner cavity of the rotating mold sleeve (9) away from the mold sleeve (8) is engraved with a spiral groove star-shaped inner cavity, and the outer ring of the bearing rotates The rotating die sleeve (9) is driven to rotate, and the rotating speed of the rotating die sleeve (9) matches the traction speed of the plastic-coated wire axis, The surface spiral groove forms the inner layer rope plastic-coated layer.