Wire self-adjusting conveying alarm system for corrugated pipe forming

Abstract

The invention relates to a wire self-adjusting conveying alarm system for corrugated pipe forming, and belongs to the technical field of corrugated pipe production. The wire self-adjusting conveying alarm system for corrugated pipe forming comprises a bottom frame, the upper end of the bottom frame is fixedly connected with a top frame, one side of the bottom frame is fixedly connected with a water tank, and a driving motor is installed on the inner bottom wall of the top frame; the alarm conveying mechanism is mounted in the bottom frame; under the combined action of the monitoring alarm assembly and the alarm adjusting assembly, when the driving motor rotates, the monitoring alarm assembly is driven to follow to conduct synchronous monitoring, and the monitoring alarm assembly drives the alarm adjusting assembly to conduct a self-adaptive conveying effect on the wire; and when the wire is conveyed, an auxiliary monitoring effect can be formed on the conveyed wire in cooperation with the monitoring and alarming assembly, and the driving motor is stopped to rotate through monitoring of the monitoring and alarming assembly to form an alarm, so that the product quality of the corrugated pipe is guaranteed.

Description

Technical Field

[0001] This invention relates to the field of corrugated pipe manufacturing technology, and in particular to a self-adjusting conveying alarm system for corrugated pipe forming conductors. Background Technology

[0002] A bellows is a tubular elastic sensitive element made of foldable corrugated sheets connected along the folding and stretching direction. Bellows are widely used in instruments and meters, mainly as auxiliary measuring devices for pressure measuring instruments, converting pressure into displacement or force. Bellows have thin walls, high sensitivity, and a measuring range of tens of Pascals to tens of megapascals. Its open end is fixed, while the sealed end is in a free state, and it uses an auxiliary helical spring or leaf spring to increase elasticity. In the production of corrugated pipes, especially those with internal steel wires, the regulation of the steel wire feeding is crucial. The steel wire primarily enhances the pipe's strength and pressure resistance. By adjusting the feeding speed and position of the steel wire, its uniform distribution within the pipe can be ensured, resulting in even stress distribution throughout the pipeline and improved pressure resistance. When corrugated pipes are buried at great depths or subjected to external pressure, uneven steel wire distribution can lead to pipe deformation. Therefore, regulating the steel wire feeding is one of the key measures to prevent pipeline deformation. A search of existing technologies revealed a "corrugated pipe forming machine" with publication number "CN108656509B". This device achieves hot-melt forming of corrugated pipes through the spiral rotation of a spiral column. The corrugated pipes obtained by this invention have the advantages of a thick adhesive layer on the surface of the inner diameter steel wire, wear resistance, high forming accuracy, and high strength. It can effectively improve the shortcomings of existing corrugated pipes where the inner wall steel wire is easily detached. However, since the existing steel wire conveying equipment is independent of the forming machine, the rotation speed of the drive motor can control the change of the corrugated pipe wall thickness. But the wire conveying equipment cannot adaptively adjust according to the rotation speed of the motor shaft, which will lead to irregular shape of the corrugated pipe after forming, thereby reducing product quality. Summary of the Invention

[0003] Based on this, it is necessary to provide a self-adjusting wire feeding alarm system for corrugated pipe forming, which may cause unstable wire feeding during production of different models and affect the corrugated pipe forming.

[0004] A corrugated tube-formed self-adjusting wire conveying alarm system includes: a bottom frame, a top frame fixedly connected to the upper end of the bottom frame, a water tank fixedly connected to one side of the bottom frame, and a drive motor installed on the inner bottom wall of the top frame; an alarm conveying mechanism installed inside the bottom frame, the upper end of the alarm conveying mechanism extending to the surface of the drive motor, and the surface of the alarm conveying mechanism penetrating to the outside of the water tank; wherein, the alarm conveying mechanism includes a conveying stabilizing component installed on the inner bottom wall of the bottom frame, an alarm adjusting component disposed on the side of the conveying stabilizing component near the water tank, a wire reel seat rotatably connected to the inner bottom wall of the bottom frame disposed on the other side of the conveying stabilizing component, a monitoring alarm component disposed at the upper end of the alarm adjusting component, the surface of the monitoring alarm component penetrating to the outside of the water tank, and a controller disposed at the upper end of the monitoring alarm component, the controller being fixedly connected to the inner bottom wall of the top frame. One end of the controller is electrically connected to two alarms. The surfaces of the two alarms extend to the outside of the top frame. The upper alarm will remain lit normally during normal use. When the transmission speed of the lower alarm is out of sync, the controller will output an alarm signal to control the lower alarm to light up.

[0005] In one embodiment, the alarm adjustment assembly includes an alarm conveying housing fixedly connected to the bottom wall of the bottom frame. A top shell is fixedly connected to the upper end of the alarm conveying housing. Guide tubes are connected to both sides of the surface of the top shell. A slide rail is provided at the upper end of the alarm conveying housing. An alarm rotating vertical shaft is rotatably connected to the bottom inner wall of the alarm conveying housing. The upper end of the alarm rotating vertical shaft extends to the outside of the alarm conveying housing. A compensating worm gear is connected to the surface of the alarm rotating vertical shaft. A compensating servo motor is fixedly connected to the surface of the bottom frame. The output shaft of the compensating servo motor extends into the interior of the bottom frame and is fixedly connected to a compensating worm. The compensating worm meshes with the compensating worm gear. A tensioning seat is installed on one side of the alarm conveying housing. During use, the alarm rotating vertical shaft rotates synchronously under the drive of the monitoring alarm assembly. One-way bearings are fixedly connected to the upper end of the alarm rotating vertical shaft and the surface of the alarm rotating vertical shaft near the compensating worm gear. When the alarm rotating vertical shaft rotates, it drives the internal components of the alarm adjustment assembly to rotate accordingly, thereby actively conveying the steel wire on the surface of the wire reel through the alarm adjustment assembly.

[0006] In one embodiment, the monitoring alarm component includes a rotating horizontal shaft rotatably connected to the inner wall of the bottom frame. Pulleys are fixedly connected to both the surface of the rotating horizontal shaft and the output shaft of the drive motor. A transmission belt is fitted onto the surfaces of the two pulleys. An alarm reflector is fixedly connected to the top wall of the bottom frame on one side of the rotating horizontal shaft. An inner top vertical rod is located on the side of the rotating horizontal shaft away from the alarm reflector. Helical gears are fixedly connected to both the inner top vertical rod and the surface of the rotating horizontal shaft, and the two helical gears mesh with each other. When the drive motor rotates, the rotating horizontal shaft rotates synchronously through the interaction of the pulleys and the transmission belt. During rotation, the inner top vertical rod rotates synchronously through the two meshing helical gears, and the inner top vertical rod, through a one-way bearing, drives the alarm rotating vertical shaft to rotate synchronously.

[0007] In one embodiment, the conveying stabilizing assembly includes a bottom plate frame fixedly connected to the inner bottom wall of the bottom frame. An arc-shaped wire guide plate is fixedly connected to the upper end of the bottom plate frame. Two first grooved wheels are rotatably connected to the inner top wall of the arc-shaped wire guide plate. A second grooved wheel is disposed between the two first grooved wheels. A movable shaft is rotatably connected to the inner wall of the second grooved wheel, and the lower end of the movable shaft extends into the interior of the bottom plate frame. During the wire conveying process by the wire reel, this device reduces wire vibration and maintains stable wire conveying. The arc-shaped wire guide plate reduces wire detachment, and the second grooved wheel reduces wire skipping when the wire is pulled, ensuring stable conveying.

[0008] In one embodiment, one end of the rotating horizontal shaft extends to the outside of the bottom frame and is fixedly connected to a rubber roller. Alarm light guides are embedded inside both the rubber roller and the rotating horizontal shaft. A positioning seat is installed at the end of the rotating horizontal shaft, and the positioning seat is fixedly connected to the surface of the water tank. An infrared alarm receiver is installed on the surface of the positioning seat, and the infrared alarm receiver and the alarm light guide are on the same horizontal line. An airbag roller is rotatably connected to one side of the water tank, and the airbag roller contacts the surface of the rubber roller. A wire passes between the airbag roller and the rubber roller, causing the rubber roller to rotate as the guide moves. The wire is transported relatively stably, and whenever the wire drives the rubber roller to rotate, it synchronously drives the alarm light guide to rotate as well. At this time, the speed at which the drive motor rotates to wind the wire is consistent with the wire transport speed, allowing the light signal to pass through the alarm light guide, be projected onto the infrared alarm receiver, and receive the signal. The infrared alarm receiver then sends the signal to the controller.

[0009] In one embodiment, the monitoring alarm component further includes an annular partition and an infrared alarm transmitter disposed inside the alarm adjustment component. The upper end of the annular partition has an alarm light-transmitting hole, and the infrared alarm transmitter is located at the lower end of the annular partition. The infrared alarm transmitter emits a light signal, which passes through the alarm light-transmitting hole and is projected onto the alarm refractor. Because the alarm refractor is tilted at 45 degrees, the vertically emitted light signal is redirected towards the horizontal direction of the alarm light guide column. The emitted light signal is then received by the infrared alarm receiver. The alarm adjustment component can continue its operation. However, if the winding speed of the alarm adjustment component is inconsistent with the conveying speed, the signal emitted by the infrared alarm transmitter will pass through the alarm light-transmitting hole and be projected onto the alarm refractor, refracting towards the alarm light guide column. At this point, because the rubber roller is driven by the wire, its rotation speed will differ from the speed of the horizontal axis, preventing the signal from passing through the alarm light guide column and reaching the infrared alarm receiver. Consequently, the infrared alarm receiver will not receive the light signal and will send an alarm signal to the controller. Upon receiving the alarm signal, the controller will activate the lower alarm light and de-energize and stop the drive motor. The controller will then pause the drive motor's operation, allowing personnel to inspect and adjust the signal.

[0010] In one embodiment, the inner bottom wall of the alarm conveying housing is rotatably connected to two second rotating wheels and a first rotating wheel. A rubber drive belt is fitted onto the surface of the second and first rotating wheels. Multiple actuating discs, rotatably connected to the inner bottom wall of the alarm conveying housing, are disposed between the two second rotating wheels. The actuating discs contact the surface of the rubber drive belt, and their upper ends extend into the interior of the top shell and are fixedly connected to a conveying clamping wheel. When the alarm rotating vertical axis rotates, the rubber drive belt drives the two second rotating wheels to rotate synchronously. The rubber drive belt, through the actuating discs, drives the conveying clamping wheel to rotate synchronously as well. The surface of the conveying clamping wheel is provided with arc-shaped rubber strips to clamp the guide wire for conveying, ensuring the stability of the conveying process.

[0011] In one embodiment, the tensioning seat includes an abutment frame slidably connected to the surface of the alarm conveyor housing. A tensioning wheel is rotatably connected to the end of the abutment frame, and the tensioning wheel is slidably connected to the inner wall of the slide rail. A compression spring is fitted onto the surface of the abutment frame and is fixedly connected to the surface of the alarm conveyor housing. The tensioning wheel is in contact with the surface of the rubber conveyor belt. When the rubber conveyor belt moves, the tensioning wheel, driven by the elastic potential energy of the compression spring and the abutment frame, constantly presses against the surface of the rubber conveyor belt, maintaining a good tension in the conveyor belt and improving the stability of the conveying process.

[0012] In one embodiment, an annular groove is formed on the surface of the movable shaft, and a steel wire rope is disposed inside the annular groove. One end of the steel wire rope is fixedly connected to the inner wall of the bottom frame, and the other end of the steel wire rope is fixedly connected to a double-hook spring, which is also fixedly connected to the inner wall of the bottom frame. Under the pulling action of the wire guide by the double-hook spring, the movable shaft is moved through the second grooved wheel. At this time, the end of the steel wire rope pulls the double-hook spring, and under the reset action of the double-hook spring, a stable traction effect on the guide is maintained.

[0013] In one embodiment, a groove is provided at the upper end of the bottom plate frame, and a slide block is fixedly connected to the surface of the moving shaft. The slide block is located above the annular groove and is slidably connected to the inner wall of the groove. The groove and the slide block on the surface of the moving shaft cooperate to maintain the moving shaft in a stable vertical state, thereby improving the stability of the wire conveying and output.

[0014] The aforementioned self-adjusting conveying alarm system for corrugated pipe forming conductors allows the monitoring alarm component and alarm adjustment component to work together. When the drive motor rotates, the monitoring alarm component will follow and monitor synchronously. The monitoring alarm component drives the alarm adjustment component to adaptively convey the conductor, creating a self-adjusting conveying effect between the conductor conveying and the drive motor rotation. Furthermore, while conveying the conductor, the monitoring alarm component can assist in monitoring the conductor during conveying. When the conductor conveying speed does not match the motor rotation speed, the monitoring alarm component will stop the drive motor rotation and trigger an alarm. Operators can then adjust the conveyed conductor from the inner wall while it is stopped, ensuring the product quality of the corrugated pipe. The device uses a bottom plate frame and an arc-shaped wire stop plate to prevent wires from jumping around on the wire reel. The first groove wheel and the second groove wheel work together to stabilize the wires being transported. The double hook spring and the steel wire rope work together to move the moving shaft along the chute, which helps to keep the wires taut and adjust them, thus stabilizing the wire transport and ensuring the quality of the corrugated pipe. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in this invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram showing the location of the controller in this invention; Figure 3 This is a schematic diagram of the alarm delivery mechanism of the present invention; Figure 4 This is an exploded view of the conveying stabilization component of the present invention; Figure 5 This is a schematic diagram of the connection between the moving shaft and the slide block according to the present invention; Figure 6 This is a schematic diagram of the alarm adjustment component structure of the present invention; Figure 7 This is a schematic diagram of the internal structure of the alarm adjustment component of the present invention; Figure 8 This is a schematic diagram of the alarm light-transmitting hole of the present invention; Figure 9 This is a partial structural diagram of the monitoring and alarm component of the present invention; Figure 10 This is a schematic diagram showing the position of the alarm light guide column of the present invention; Figure 11 This is a partial cross-sectional view of the monitoring and alarm component of the present invention; Figure 12 This is a schematic diagram of the process of the present invention.

[0017] Figure label: 100. Bottom frame; 110. Water tank; 200. Top frame; 210. Drive motor; 300. Alarm conveying mechanism; 310. Monitoring alarm assembly; 311. Pulley; 312. Drive belt; 313. Rotating horizontal shaft; 314. Alarm reflector; 315. Helical gear; 316. Rubber roller; 317. Airbag roller; 318. Alarm light guide column; 319. Positioning seat; 3110. Infrared alarm receiver; 3111. Annular partition; 3112. Alarm light-transmitting hole; 3113. Infrared alarm transmitter; 320. Alarm adjustment assembly; 321. Alarm conveying housing; 322. Top housing; 323. Alarm rotating vertical shaft; 324. Compensating worm gear; 3 25. Compensating worm gear; 326. Compensating servo motor; 327. Slide rail; 328. Guide hose; 329. Tensioning seat; 3291. Contact frame; 3292. Contraction spring; 3293. Tensioning wheel; 3210. First rotating wheel; 3211. Second rotating wheel; 3212. Rubber transmission belt; 3213. Actuating disc; 3214. Conveyor clamping wheel; 330. Conveyor stabilizing assembly; 331. Bottom plate frame; 332. Arc-shaped wire stop plate; 333. First grooved wheel; 334. Second grooved wheel; 335. Moving shaft; 336. Slide groove; 337. Slide seat; 338. Circular groove; 339. Steel wire rope; 3310. Double hook spring; 340. Wire reel seat; 350. Controller Detailed Implementation To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this specification are for illustrative purposes only and do not represent the only possible implementation.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0021] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.

[0022] The following is combined Figures 1-12The corrugated tube forming wire self-adjusting conveying alarm system of the present invention includes: a bottom frame 100, a top frame 200 fixedly connected to the upper end of the bottom frame 100, a water tank 110 fixedly connected to one side of the bottom frame 100, and a drive motor 210 mounted on the inner bottom wall of the top frame 200; an alarm conveying mechanism 300, which is installed inside the bottom frame 100, with its upper end extending to the surface of the drive motor 210 and its surface extending through to the outside of the water tank 110; wherein the alarm conveying mechanism 300... The 0 includes a conveying stabilizing component 330 installed on the inner bottom wall of the bottom frame 100. An alarm adjustment component 320 is provided on the side of the conveying stabilizing component 330 near the water tank 110. A wire reel seat 340 rotatably connected to the inner bottom wall of the bottom frame 100 is provided on the other side of the conveying stabilizing component 330. A monitoring alarm component 310 is provided at the upper end of the alarm adjustment component 320. The surface of the monitoring alarm component 310 extends to the outside of the water tank 110. A controller 350 is provided at the upper end of the monitoring alarm component 310. The controller 350 is fixedly connected to the inner bottom wall of the top frame 200. One end of the controller 350 is electrically connected to two alarms. The surfaces of the two alarms extend to the outside of the top frame 200. The upper alarm will keep its light on during normal use. When the transmission speed of the lower alarm is out of sync, the controller 350 will output an alarm signal to control the lower alarm to light up. like Figure 1 , Figure 2 , Figure 3 , Figure 8 , Figure 9 , Figure 10 , Figure 11As shown, the alarm adjustment assembly 320 includes an alarm conveying housing 321 fixedly connected to the inner bottom wall of the bottom frame 100. A top shell 322 is fixedly connected to the upper end of the alarm conveying housing 321. Guide tubes 328 are connected to both sides of the surface of the top shell 322. A slide rail 327 is provided at the upper end of the alarm conveying housing 321. An alarm rotation vertical shaft 323 is rotatably connected to the bottom inner wall of the alarm conveying housing 321. The upper end of the alarm rotation vertical shaft 323 extends to the outside of the alarm conveying housing 321. A compensating worm gear 324 is connected to the surface of the alarm rotation vertical shaft 323. A compensating servo motor 326 is fixedly connected to the surface of the bottom frame 100. The output shaft of the compensating servo motor 326 extends into the interior of the bottom frame 100 and is fixedly connected to a compensating worm 325. The compensating worm 325 meshes with the compensating worm gear 324. A tensioning seat 329 is installed on one side of the alarm conveying housing 321. Two... A second rotating wheel 3211 and a first rotating wheel 3210 are provided. A rubber transmission belt 3212 is fitted on the surface of the second rotating wheel 3211 and the first rotating wheel 3210. A plurality of actuating discs 3213 are provided between the two second rotating wheels 3211 and are rotatably connected to the bottom wall of the alarm conveying housing 321. The actuating discs 3213 are in contact with the surface of the rubber transmission belt 3212. The upper end of the actuating discs 3213 extends into the interior of the top shell 322 and is fixedly connected to a conveying clamping wheel 3214. The tensioning seat 329 includes an abutment frame 3291 slidably connected to the surface of the alarm conveying housing 321. A tensioning wheel 3293 is rotatably connected to the end of the abutment frame 3291. The tensioning wheel 3293 is slidably connected to the inner wall of the slide 327. A compression spring 3292 is fitted on the surface of the abutment frame 3291 and is fixedly connected to the surface of the alarm conveying housing 321. The tensioning wheel 3293 is in contact with the surface of the rubber transmission belt 3212. During operation, the alarm rotating shaft 323 rotates synchronously under the drive of the monitoring alarm component 310. One-way bearings are fixedly connected to the upper end of the alarm rotating shaft 323 and to the surface of the alarm rotating shaft 323 near the compensating worm gear 324. When the alarm rotating shaft 323 rotates, it drives the internal components of the alarm adjusting component 320 to rotate accordingly. This, in turn, actively feeds the steel wire on the surface of the wire reel seat 340. When the alarm rotating shaft 323 rotates, it drives two second rotating wheels via the rubber transmission belt 3212. 3211 rotates synchronously, with the rubber transmission belt 3212 driving the conveyor clamping wheel 3214 to rotate synchronously via the actuating disc 3213. The surface of the conveyor clamping wheel 3214 is provided with arc-shaped rubber strips to clamp the wire for conveying, ensuring the stability of the conveying. When the rubber transmission belt 3212 moves, the tensioning wheel 3293, driven by the elastic potential energy of the contraction spring 3292 and the contact frame 3291, always presses the tensioning wheel 3293 against the surface of the rubber transmission belt 3212, maintaining the good tension of the rubber transmission belt 3212 and improving the stability of the conveying. like Figure 1 , Figure 2 , Figure 3 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 12As shown, the monitoring alarm component 310 includes a rotating horizontal shaft 313 rotatably connected to the inner wall of the bottom frame 100. Pulleys 311 are fixedly connected to both the surface of the rotating horizontal shaft 313 and the output shaft of the drive motor 210. A transmission belt 312 is fitted onto the surface of the two pulleys 311. An alarm reflector 314 is fixedly connected to the inner top wall of the bottom frame 100 on one side of the rotating horizontal shaft 313. An inner top vertical rod is provided on the side of the rotating horizontal shaft 313 away from the alarm reflector 314. Helical gears 315 are fixedly connected to both the inner top vertical rod and the surface of the rotating horizontal shaft 313. The two helical gears 315 mesh with each other. One end of the rotating horizontal shaft 313 extends to the outside of the bottom frame 100 and is fixedly connected to a rubber roller 316. The rubber roller 316 and the inner surface of the rotating horizontal shaft 313 are connected... Each part is embedded with an alarm light guide column 318. A positioning seat 319 is installed at the end of the rotating horizontal shaft 313. The positioning seat 319 is fixedly connected to the surface of the water tank 110. An infrared alarm receiver 3110 is installed on the surface of the positioning seat 319. The infrared alarm receiver 3110 and the alarm light guide column 318 are located on the same horizontal line. An airbag roller 317 is rotatably connected to one side of the water tank 110. The airbag roller 317 is in contact with the surface of the rubber roller 316. The monitoring alarm component 310 also includes an annular partition 3111 and an infrared alarm transmitter 3113 disposed inside the alarm adjustment component 320. An alarm light-transmitting hole 3112 is opened at the upper end of the annular partition 3111, and the infrared alarm transmitter 3113 is located at the lower end of the annular partition 3111. When the drive motor 210 rotates, the pulley 311 and the transmission belt 312 drive the rotating horizontal shaft 313 to rotate synchronously. When the rotating horizontal shaft 313 rotates, it drives the inner top vertical rod to rotate synchronously through two meshing helical gears 315. The inner top vertical rod drives the alarm rotating vertical shaft 323 to rotate synchronously through a one-way bearing. The wire passes between the airbag roller 317 and the rubber roller 316, so that while the guide moves, it will actuate the rubber roller 316 to rotate, and at the same time, the wire is transported relatively stably. Infrared alarm receiver 3110 receives the light signal passing through alarm light guide column 318 and emits it through infrared alarm transmitter 3113. The light signal passes through alarm light transmission hole 3112 and is projected onto alarm refractor 314. At this time, because alarm refractor 314 is tilted at 45 degrees, it redirects the vertically emitted light signal to the horizontal direction of the projection alarm light guide column 318, and the emitted light signal is received by infrared alarm receiver 3110. At this time, alarm adjustment component 320 can continue to operate. When the winding speed of alarm adjustment component 320 is inconsistent with the conveying speed, the signal emitted by infrared alarm transmitter 3113 will pass through alarm light transmission hole. 3112 is projected onto the alarm refractor 314 and refracted towards the alarm light guide column 318. At this time, because the rubber roller 316 is driven by the wire, the rotation speed will be different from the rotation speed of the horizontal axis 313, so that the signal cannot pass through the alarm light guide column 318 and be projected to the infrared alarm receiver 3110. As a result, the infrared alarm receiver 3110 will not receive the light signal. At this time, the infrared alarm receiver 3110 will send an alarm signal to the controller 350. The controller 350 receives the alarm signal, controls the lower alarm to light up, and at the same time controls the drive motor 210 to cut off the power and stop rotating. The operation of the drive motor 210 is paused by the controller 350, and the staff can check and adjust it. like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the conveying stabilizing assembly 330 includes a bottom plate frame 331 fixedly connected to the inner bottom wall of the bottom frame 100. An arc-shaped baffle plate 332 is fixedly connected to the upper end of the bottom plate frame 331. Two first grooved wheels 333 are rotatably connected to the inner top wall of the arc-shaped baffle plate 332. A second grooved wheel 334 is disposed between the two first grooved wheels 333. A moving shaft 335 is rotatably connected to the inner wall of the second grooved wheel 334. The lower end of the moving shaft 335 penetrates into the interior of the bottom plate frame 331. A ring is formed on the surface of the moving shaft 335. The groove 338 and the annular groove 338 are provided with a steel wire rope 339. One end of the steel wire rope 339 is fixedly connected to the inner wall of the bottom frame 100, and the other end of the steel wire rope 339 is fixedly connected to a double hook spring 3310. The double hook spring 3310 is fixedly connected to the inner wall of the bottom frame 100. The upper end of the bottom plate frame 331 is provided with a sliding groove 336. The surface of the moving shaft 335 is fixedly connected to a slide block 337. The slide block 337 is located above the annular groove 338 and is slidably connected to the inner wall of the sliding groove 336. During the conductor conveying process by the conductor reel 340, the device reduces conductor vibration and maintains stable conductor conveying. The arc-shaped guide plate 332 reduces conductor detachment, and the second grooved wheel 334 helps reduce wire skipping when the conductor is pulled, ensuring stable conveying. Under the pull of the conductor, the double-hook spring 3310 drives the moving shaft 335 via the second grooved wheel 334. This causes the end of the wire rope 339 to pull the double-hook spring 3310, and the reset action of the double-hook spring 3310 maintains stable traction. The groove 336 cooperates with the slide block 337 on the surface of the moving shaft 335 to maintain the stable vertical state of the moving shaft 335, improving the stability of conductor conveying and output.

[0023] Working principle: The drive motor 210 rotates, causing the pulley 311 and the transmission belt 312 to rotate the horizontal shaft 313 synchronously. When the horizontal shaft 313 rotates, the two meshing helical gears 315 drive the inner top vertical rod to rotate synchronously. The wire passes between the airbag roller 317 and the rubber roller 316. The movement of the wire is affected by the movement of the rubber roller 316. The infrared alarm transmitter 3113 emits a light signal, which passes through the alarm light-transmitting hole 3112 and is projected onto the alarm refractor 314. Since the alarm refractor 314 is tilted at 45 degrees, it will redirect the vertically emitted light signal to the horizontal direction of the alarm light guide column 318. The infrared alarm receiver 3110 receives the light signal passing through the alarm light guide column 318. The emitted light signal is received by the infrared alarm receiver 3110 and transmitted to the controller 350 to control the alarm adjustment component 320 to continue its operation. If the infrared alarm transmitter 3113 emits a signal but the infrared alarm receiver 3110 does not receive it, the controller 350 stops the drive motor 210 from rotating and controls the lower alarm to sound an alarm, ensuring the stability of the transmission wire of the alarm adjustment component 320. When the rubber transmission belt 3212 moves, it passes through the tension wheel 3293, and under the elastic potential energy of the compression spring 3292, the contact frame 3291 will contact the surface of the rubber transmission belt 3212. The squeezing alarm rotates the vertical shaft 323, which drives the two second rotating wheels 3211 to rotate synchronously via the rubber transmission belt 3212. The rubber transmission belt 3212, in conjunction with the actuating disc 3213, drives the conveying clamping wheel 3214 to rotate synchronously. The arc-shaped wire stop plate 332 reduces the occurrence of wire detachment. Under the pulling action of the wire, the double hook spring 3310 drives the moving shaft 335 to move via the second grooved wheel 334. The end of the wire rope 339 pulls the double hook spring 3310, and under the reset action of the double hook spring 3310, it maintains stable traction on the guide, reducing the occurrence of asynchronous wire conveying and forming winding.

[0024] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0025] The above-described embodiments are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the appended claims.

Claims

1. A self-adjusting wire conveying alarm system formed by corrugated pipe, characterized in that, include: A bottom frame (100) is fixedly connected to a top frame (200) at its upper end. A water tank (110) is fixedly connected to one side of the bottom frame (100). A drive motor (210) is installed on the inner bottom wall of the top frame (200). An alarm conveyor (300) is installed inside the base frame (100), the upper end of the alarm conveyor (300) extends to the surface of the drive motor (210), and the surface of the alarm conveyor (300) extends to the outside of the water tank (110); The alarm conveying mechanism (300) includes a conveying stabilizing component (330) installed on the inner bottom wall of the bottom frame (100). An alarm adjusting component (320) is provided on one side of the conveying stabilizing component (330) near the water tank (110). A wire reel seat (340) is rotatably connected to the inner bottom wall of the bottom frame (100) on the other side of the conveying stabilizing component (330). A monitoring alarm component (310) is provided at the upper end of the alarm adjusting component (320). The surface of the monitoring alarm component (310) extends to the outside of the water tank (110). A controller (350) is provided at the upper end of the monitoring alarm component (310). The controller (350) is fixedly connected to the inner bottom wall of the top frame (200).

2. The self-adjusting conveying alarm system for corrugated tube forming of conductors according to claim 1, characterized in that, The alarm adjustment assembly (320) includes an alarm conveying housing (321) fixedly connected to the inner bottom wall of the bottom frame (100). A top shell (322) is fixedly connected to the upper end of the alarm conveying housing (321). Guide tubes (328) are connected to both sides of the surface of the top shell (322). A slide rail (327) is provided at the upper end of the alarm conveying housing (321). An alarm rotation vertical shaft (323) is rotatably connected to the inner bottom wall of the alarm conveying housing (321). The upper end extends to the outside of the alarm transmission housing (321). The surface of the alarm rotation vertical shaft (323) is connected to a compensating worm gear (324). The surface of the bottom frame (100) is fixedly connected to a compensating servo motor (326). The output shaft of the compensating servo motor (326) extends to the inside of the bottom frame (100) and is fixedly connected to a compensating worm (325). The compensating worm (325) meshes with the compensating worm gear (324). A tensioning seat (329) is installed on one side of the alarm transmission housing (321).

3. The self-adjusting conveying alarm system for corrugated tube forming of conductors according to claim 1, characterized in that, The monitoring alarm component (310) includes a rotating horizontal shaft (313) rotatably connected to the inner wall of the bottom frame (100). The surface of the rotating horizontal shaft (313) and the output shaft of the drive motor (210) are both fixedly connected to pulleys (311). The surfaces of the two pulleys (311) are fitted with transmission belts (312). An alarm reflector (314) is fixedly connected to the inner top wall of the bottom frame (100) on one side of the rotating horizontal shaft (313). An inner top vertical rod is provided on the side of the rotating horizontal shaft (313) away from the alarm reflector (314). The inner top vertical rod and the surface of the rotating horizontal shaft (313) are both fixedly connected to helical gears (315). The two helical gears (315) are meshed together.

4. The self-adjusting conveying alarm system for corrugated tube forming of conductors according to claim 1, characterized in that, The conveying stabilizing component (330) includes a bottom plate frame (331) fixedly connected to the inner bottom wall of the bottom frame (100). An arc-shaped baffle plate (332) is fixedly connected to the upper end of the bottom plate frame (331). Two first grooved wheels (333) are rotatably connected to the inner top wall of the arc-shaped baffle plate (332). A second grooved wheel (334) is provided between the two first grooved wheels (333). A moving shaft (335) is rotatably connected to the inner wall of the second grooved wheel (334). The lower end of the moving shaft (335) extends through the interior of the bottom plate frame (331).

5. The self-adjusting conveying alarm system for corrugated tube forming of conductors according to claim 3, characterized in that, One end of the rotating horizontal shaft (313) extends through to the outside of the bottom frame (100) and is fixedly connected to a rubber roller (316). Both the rubber roller (316) and the rotating horizontal shaft (313) are embedded with alarm light guides (318). The end of the rotating horizontal shaft (313) is equipped with a positioning seat (319). The positioning seat (319) is fixedly connected to the surface of the water tank (110). An infrared alarm receiver (3110) is installed on the surface of the positioning seat (319). The infrared alarm receiver (3110) and the alarm light guide (318) are located on the same horizontal line. An airbag roller (317) is rotatably connected to one side of the water tank (110). The airbag roller (317) is in contact with the surface of the rubber roller (316).

6. The self-adjusting conveying alarm system for corrugated tube forming of conductors according to claim 2, characterized in that, The inner bottom wall of the alarm transmission housing (321) is rotatably connected to two second rotating wheels (3211) and a first rotating wheel (3210). The surfaces of the second rotating wheels (3211) and the first rotating wheel (3210) are fitted with rubber transmission belts (3212). Between the two second rotating wheels (3211), there are multiple actuating discs (3213) rotatably connected to the inner bottom wall of the alarm transmission housing (321). The actuating discs (3213) are in contact with the surface of the rubber transmission belts (3212). The upper end of the actuating discs (3213) extends into the interior of the top shell (322) and is fixedly connected to a conveying clamping wheel (3214).

7. The self-adjusting conveying alarm system for corrugated tube forming of conductors according to claim 5, characterized in that, The monitoring alarm component (310) also includes an annular partition (3111) and an infrared alarm transmitter (3113) disposed inside the alarm adjustment component (320). The upper end of the annular partition (3111) is provided with an alarm light-transmitting hole (3112), and the infrared alarm transmitter (3113) is located at the lower end of the annular partition (3111).

8. The corrugated tube forming wire self-adjusting conveying alarm system according to claim 6, characterized in that, The tensioning seat (329) includes an abutment frame (3291) slidably connected to the surface of the alarm transmission housing (321). A tensioning wheel (3293) is rotatably connected to the end of the abutment frame (3291). The tensioning wheel (3293) is slidably connected to the inner wall of the slide (327). A contraction spring (3292) is sleeved on the surface of the abutment frame (3291). The contraction spring (3292) is fixedly connected to the surface of the alarm transmission housing (321). The tensioning wheel (3293) is in contact with the surface of the rubber transmission belt (3212).

9. The corrugated tube forming wire self-adjusting conveying alarm system according to claim 4, characterized in that, The surface of the movable shaft (335) is provided with an annular groove (338), and a steel wire rope (339) is provided inside the annular groove (338). One end of the steel wire rope (339) is fixedly connected to the inner wall of the bottom frame (100), and the other end of the steel wire rope (339) is fixedly connected to a double hook spring (3310), which is fixedly connected to the inner wall of the bottom frame (100).

10. The self-adjusting conveying alarm system for corrugated tube forming of conductors according to claim 9, characterized in that, The upper end of the bottom plate frame (331) is provided with a sliding groove (336), and a sliding block (337) is fixedly connected to the surface of the moving shaft (335). The sliding block (337) is located above the annular groove (338), and the sliding block (337) is slidably connected to the inner wall of the sliding groove (336).

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