Full-automatic new energy motor magnetic steel picking and inserting device

Abstract

The invention relates to a full-automatic new energy motor magnetic steel picking and inserting device, and belongs to the technical field of new energy motor machining. Comprising a system working platform, a plurality of magnetic steel feeding and separating mechanisms are arranged on the surface of one side of the system working platform side by side, each magnetic steel separating mechanism comprises a discharging mechanism parallel to the corresponding magnetic steel feeding mechanism, and a separating mechanism perpendicular to the discharging mechanism is arranged at the front end of the discharging mechanism; the separation mechanism comprises a separation working plate, a feeding seat is arranged on the surface of the separation working plate, a separation sliding seat is arranged at the front end of the feeding seat, a feeding guide channel is formed in the position, right opposite to the feeding groove, of the separation sliding seat, and a separation sliding block is arranged on the upper surface of the separation sliding seat; a magnetic steel separation groove and a magnetic isolation strip separation groove are formed in the two ends of the separation sliding block respectively. According to the automatic magnetic steel inserting device, the mode of full-automatic feeding, material separation, magnetic steel picking and magnetic steel inserting is adopted, the magnetic steel inserting efficiency is greatly improved, magnetic isolation strips used for magnetic isolation can be automatically separated, removed and collected, and the automatic magnetic steel inserting device is intelligent and efficient.

Description

TECHNICAL FIELD

[0001] The present application relates to a kind of full-automatic new energy motor magnetic steel pickup insertion device, belong to new energy motor processing technical field. BACKGROUND

[0002] At present, in the field of large new energy motor manufacturing, the structure of the inner-inserted magnetic steel rotor is more, the structure of the inner-inserted magnetic steel rotor is that strip-shaped magnetic steel is pushed into the rotor to form magnetic pole. At present, the method of separating and inserting by hand is generally adopted, which has the problem of low efficiency of magnetic steel insertion. In addition, because of high magnetism, magnetic separator needs to be set between adjacent two magnetic steels to facilitate the separation of magnetic steels during feeding process, but the separation efficiency between magnetic steels and magnetic separators by present manual work is low, which affects production.

[0003] In view of the above defects, the present application is intended to create a full-automatic new energy motor magnetic steel pickup insertion device, so that it has more industrial value. SUMMARY

[0004] To solve the above technical problems, the purpose of the present application is to provide a full-automatic new energy motor magnetic steel pickup insertion device.

[0005] The full-automatic new energy motor magnetic steel pickup insertion device of the present application comprises a system working platform, a plurality of magnetic steel feeding and separating mechanisms are arranged side by side on one side surface of the system working platform, a rotor core indexing mechanism is arranged on one side of the plurality of magnetic steel feeding and separating mechanisms, and a plurality of magnetic steel pickup insertion mechanisms are arranged between the rotor core indexing mechanism and the magnetic steel feeding and separating mechanisms. The magnetic steel pickup insertion mechanism picks up the magnetic steel from the magnetic steel feeding and separating mechanism and inserts it into the rotor core to be inserted in the rotor core indexing mechanism. The magnetic steel feeding and separating mechanism comprises a magnetic steel separating working platform, a magnetic steel feeding mechanism that can be raised and lowered is arranged on the magnetic steel separating working platform, and a magnetic steel separating mechanism is arranged on one side of the magnetic steel feeding mechanism. The magnetic steel and magnetic separator in the magnetic steel assembly in the feeding bin are separated by the discharge mechanism. Each magnetic steel separating mechanism is provided with a magnetic separator collecting bin at the bottom. It is used to contain the separated magnetic separator. The magnetic steel separating mechanism comprises a discharging mechanism arranged in parallel with the magnetic steel feeding mechanism, and a separating mechanism arranged perpendicularly to the discharging mechanism at the front end of the discharging mechanism; the separating mechanism comprises a separating workboard, a feeding seat arranged on the surface of the separating workboard and facing the discharging push rod, a long strip-shaped separating slide seat arranged perpendicularly to the feeding direction at the front end of the feeding seat, an feeding guide channel arranged on the separating slide seat and facing the feeding groove, a separating slide block slidably arranged on the upper surface of the separating slide seat, a magnetic steel separating groove and a magnetic strip separating groove respectively arranged at the two ends of the separating slide block, and a slide seat driving cylinder arranged on the surface of the separating workboard and having a transmission connection between the output end of the slide seat driving cylinder, the slide seat driving block, the slide seat connecting block and the separating slide block.

[0006] Further, the feeding seat is provided with a through feeding groove, the shape of the feeding groove matches the shape of the magnetic steel assembly, the depth of the magnetic steel separating groove and the magnetic strip separating groove is equal to the thickness of a single magnetic steel or magnetic strip, and the slide seat driving block and the slide seat connecting block are slidably sleeved on the surfaces of two parallel driving slide rails and connecting block slide rails, so as to ensure the sliding stability; a magnetic strip collecting hole is further arranged at one end of the separating slide seat, for collecting the separated magnetic strips.

[0007] Further, the discharging mechanism comprises a discharging lead screw arranged in parallel with the magnetic steel feeding mechanism, the discharging lead screw is transmissionally connected with the discharging motor at the end away from the separating mechanism, a discharging lead screw sliding block is transmissionally sleeved on the surface of the discharging lead screw, a discharging push rod is arranged on the top surface of the discharging lead screw sliding block and faces the separating mechanism along the direction of the discharging lead screw, a push block matched with the shape of the magnetic steel assembly is connected with the front section of the discharging push rod, and start-stop sensors are further arranged at the two ends of the discharging lead screw, the start-stop sensors are signal-connected with the discharging motor, and are used for controlling the start-stop of the movement of the discharging push rod.

[0008] Further, the magnetic steel feeding and separating mechanism comprises four magnetic steel feeding and separating mechanisms, two of which are arranged on the same side for large magnetic steels, and the other two are arranged on the other side for small magnetic steels; the magnetic steel feeding mechanism comprises a feeding support arranged on the surface of the magnetic steel separating work platform, two feeding slide rails are arranged in parallel along the vertical direction on the front surface of the feeding support, a feeding bin mounting plate is slidably sleeved on the surface of the feeding slide rail, a plurality of feeding bins are arranged in parallel on the front surface of the feeding bin mounting plate, a plurality of magnetic steel assemblies are arranged in the feeding bin, each magnetic steel assembly comprises a magnetic steel and a magnetic strip, the magnetic strip is used for isolating two adjacent magnetic steels to prevent the magnetic steels from being difficult to separate due to magnetic attraction, a feeding lifting motor is further arranged on the top of the feeding support, a feeding lead screw is transmissionally connected with the bottom output end of the feeding lifting motor, and the feeding lead screw is transmissionally connected with the back surface of the feeding bin mounting plate through a lead screw nut.

[0009] Further, the magnetic steel pickup insertion mechanism comprises a lifting rotary mechanical arm, and a pickup insertion claw is connected to the front end of the lifting rotary mechanical arm through a ball spline shaft. The pickup insertion claw improves the stability of the magnetic steel pickup through the pickup clamp. Further, the pickup insertion claw comprises a shaft coupling mechanism connected with the ball spline shaft, and a pickup mounting plate is arranged below the shaft coupling mechanism in the horizontal direction. Two magnetic blocks are symmetrically arranged on the upper surface of the pickup mounting plate.

[0010] Further, two air cylinder mounting plates are symmetrically arranged on the two sides of the pickup mounting plate in the vertical direction. A clamp air cylinder is fixedly arranged on the back surface of each air cylinder mounting plate. The output end of the clamp air cylinder is drivingly connected with a pickup clamp. An insertion air cylinder is fixedly arranged on the top surface of each air cylinder mounting plate. An insertion push pin is fixedly connected to the bottom output end of the insertion air cylinder. The insertion push pin penetrates through the magnetic block. The pickup magnetic steel is inserted into the to-be-inserted rotor core through the insertion push pin. Further, the rotor core indexing mechanism comprises an indexing work platform. An indexing motor is fixedly arranged on the bottom of the indexing work platform. An indexing disc is drivingly connected to the top output end of the indexing motor. Five to-be-inserted rotor cores are uniformly arranged on the surface of the indexing disc. Two insertion guide mechanisms are arranged on the side of the indexing disc corresponding to the magnetic steel pickup insertion mechanism. An indexing stop mechanism is further arranged on the other side of the indexing disc. Five stop seats are uniformly arranged on the bottom surface of the indexing disc. The indexing stop mechanism comprises a stop air cylinder. A stop pin is drivingly connected to the output end of the stop air cylinder. The stop pin and the stop seat are arranged in a matched mode. When the indexing motor rotates to the machining position, the stop pin is inserted into the stop seat to achieve the fixing effect and improve the stability in the magnetic steel insertion process. A plurality of indexing rollers are uniformly arranged below the indexing disc. The indexing rollers and the bottom surface of the indexing disc are in rolling contact.

[0011] Further, the insertion guide mechanism comprises a mounting vertical plate. Two parallel guide lifting slides are mounted on the front surface of the mounting vertical plate in the vertical direction. A guide mounting plate is sleeved on the surface of the guide lifting slide and can slide up and down. A guide disc mounting seat is fixedly mounted on the front surface of the guide mounting plate in the horizontal direction. The guide disc mounting seat is provided with a circular guide disc mounting groove. The guide disc mounting groove can freely mount a large magnetic steel guide disc or a small magnetic steel guide disc. The insertion guide mechanism has two. The large magnetic steel guide disc is mounted on the surface of the insertion guide mechanism close to the magnetic steel feeding and separating mechanism for placing the large magnetic steel. The small magnetic steel guide disc is mounted on the surface of the insertion guide mechanism close to the magnetic steel feeding and separating mechanism for placing the small magnetic steel. A guide lifting air cylinder is further mounted on the surface of the guide disc mounting seat. The top output end of the guide lifting air cylinder is drivingly connected with the bottom surface of the guide disc mounting seat. The guide lifting air cylinder drives the guide disc mounting seat to move up and down. Further, the large magnetic steel guide disc and the small magnetic steel guide disc are both disc-shaped structures, the large magnetic steel guide disc and the small magnetic steel guide disc are matched in size with the guide disc mounting groove, large magnetic steel guide grooves and small magnetic steel guide grooves corresponding to the magnetic steel holes of the rotor iron core to be inserted are arranged on the surfaces of the large magnetic steel guide disc and the small magnetic steel guide disc respectively, and large magnetic steel guide inclined surfaces and small magnetic steel guide inclined surfaces are arranged on the upper edges of the large magnetic steel guide grooves and the small magnetic steel guide grooves respectively.

[0012] By the above scheme, the present application has at least the following advantages: The full-automatic new energy motor magnetic steel pickup and insertion device adopts a full-automatic feeding mode, separates the materials, picks up the magnetic steel, and inserts the magnetic steel, so that the magnetic steel insertion efficiency can be greatly improved, and the magnetic isolation strip used for magnetic isolation can be automatically separated, removed, and collected, which is intelligent and efficient and has a wide application prospect.

[0013] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application, and can be implemented according to the content of the specification, as follows. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, it should be understood that the following drawings only show some embodiments of the present application, therefore should not be regarded as a limitation on the scope, for those skilled in the art, without creative labor, other related drawings can also be obtained according to these drawings.

[0015] Figure 1 is the overall structure schematic diagram of the full-automatic new energy motor magnetic steel pickup and insertion device of the present application; Figure 2 is the structure schematic diagram of the magnetic steel feeding and separating mechanism in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application; Figure 3 is the structure schematic diagram of the magnetic steel feeding mechanism in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application; Figure 4 is the structure schematic diagram of the magnetic steel assembly in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application; Figure 5 is the structure schematic diagram of the magnetic steel separating mechanism in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application; Figure 6 is the structure schematic diagram of the discharge mechanism in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application; Figure 7It is a structure schematic view of a separation mechanism in a full-automatic new energy motor magnetic steel pickup and insertion device of the present application. Figure 8 It is a structure schematic view of a magnetic steel pickup and insertion mechanism in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application. Figure 9 It is a structure schematic view of a pickup and insertion claw in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application. Figure 10 It is a structure schematic view of a rotor core indexing mechanism in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application. Figure 11 It is a structure schematic view of a rotor core indexing mechanism in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application. Figure 12 It is a structure schematic view of an insertion guide mechanism in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application. Figure 13 It is a structure schematic view of a large magnetic steel guide disc in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application. Figure 14 It is a structure schematic view of a small magnetic steel guide disc in the full-automatic new energy motor magnetic steel pickup and insertion device of the present application.

[0016] In the figure, 1, system working platform; 2, magnetic steel feeding and separating mechanism; 3, magnetic steel pickup and insertion mechanism; 4, rotor core indexing mechanism; 21, magnetic steel separating working platform; 22, magnetic steel feeding mechanism; 23, magnetic steel separating mechanism; 24, magnetic shield strip collecting bin; 221, feeding support; 222, feeding bin mounting plate; 223, feeding bin; 224, magnetic steel assembly; 225, feeding lifting motor; 226, feeding screw rod; 227, feeding sliding rail; 2241, magnetic steel; 2242, magnetic shield strip; 231, discharging mechanism; 232, separating mechanism; 2311, discharging motor; 2312, discharging screw rod; 2313, discharging screw rod sliding block; 2314, discharging push rod; 2315, pushing block; 2316, start-stop sensor; 2321, separating working plate; 2322, feeding seat; 2323, separating sliding seat; 2324, separating sliding block; 2325, sliding seat connecting block; 2326, sliding seat driving cylinder; 2327, driving sliding rail; 2328, connecting block sliding rail; 23211, magnetic shield strip collecting hole; 23221, feeding groove; 23231, feeding guide channel; 23241, magnetic steel separation groove; 23242, magnetic separation strip separation groove; 23261, sliding seat driving slider; 31, lifting rotary mechanical arm; 32, pick-up insertion claw; 311, ball spline shaft; 321, shaft connecting mechanism; 322, pick-up mounting plate; 323, cylinder mounting plate; 324, magnetic attraction block; 325, clamping cylinder; 326, pick-up clamping jaw; 327, insertion cylinder; 328, insertion push pin; 40, indexing motor; 41, indexing workbench; 42, indexing disc; 43, indexing stop mechanism; 44, to-be-inserted rotor core; 45, insertion guide mechanism; 421, indexing roller; 422, stop seat; 431, stop cylinder; 432, stop pin; 451, mounting vertical plate; 452, guide lifting slide rail; 453, guide mounting plate; 454, guide disc mounting seat; 455, guide lifting cylinder; 4541, guide disc mounting groove; 4542, large magnetic steel guide disc; 45421, large magnetic steel guide groove; 45422, large magnetic steel guide slope; 4543, small magnetic steel guide disc; 45431, small magnetic steel guide groove; 45432, small magnetic steel guide slope. DETAILED DESCRIPTION

[0017] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present application, but are not used to limit the scope of the present application.

[0018] Reference Figure 1 The full-automatic new energy motor magnetic steel pick-up and insertion device of a preferred embodiment of the present application comprises a system workbench 1, a plurality of magnetic steel feeding and separating mechanisms 2 are arranged side by side on one side surface of the system workbench 1, a rotor core indexing mechanism 4 is arranged on one side of the plurality of magnetic steel feeding and separating mechanisms 2, and a plurality of magnetic steel pick-up and insertion mechanisms 3 are arranged between the rotor core indexing mechanism 4 and the magnetic steel feeding and separating mechanisms 2; the magnetic steel pick-up and insertion mechanism 3 picks up the magnetic steel 2241 from the magnetic steel feeding and separating mechanism 2 and then inserts it into the to-be-inserted rotor core 44 in the rotor core indexing mechanism 4; Reference Figure 2 The magnetic steel feeding and separating mechanism 2 comprises four magnetic steel feeding and separating mechanisms 2, two of which are arranged on the same side to place large magnetic steels, and the other two are arranged on the other side to place small magnetic steels; each magnetic steel feeding and separating mechanism 2 comprises a magnetic steel separation workbench 21, a magnetic steel feeding mechanism 22 that can be raised and lowered is arranged on the magnetic steel separation workbench 21, a magnetic steel separation mechanism 23 is arranged on one side of the magnetic steel feeding mechanism 22, and a magnetic separation strip collection bin 24 is arranged at the bottom of each magnetic steel separation mechanism 23; the magnetic separation strip collection bin 24 is used to contain the separated and fallen magnetic separation strips 2242. Referring to Figure 3 and Figure 4 , the magnetic steel feeding mechanism 22 comprises a feeding support 221 installed on the surface of the magnetic steel separation work platform 21, the front surface of the feeding support 221 is provided with two feeding rails 227 arranged in parallel in the vertical direction, the feeding rails 227 are slidably sleeved with a feeding bin mounting plate 222, a plurality of rows of feeding bins 223 are arranged on the front surface of the feeding bin mounting plate 222, and a plurality of magnetic steel assemblies 224 are arranged in the feeding bins 223; each magnetic steel assembly 224 comprises a magnetic steel 2241 and a magnetic separation strip 2242, the magnetic separation strip 2242 is used to separate the adjacent two magnetic steels 2241 to prevent them from being difficult to separate due to magnetic attraction; a feeding lifting motor 225 is further arranged on the top of the feeding support 221, the bottom output end of the feeding lifting motor 225 is drivingly connected with a feeding lead screw 226, and the feeding lead screw 226 is drivingly connected with the back surface of the feeding bin mounting plate 222 through a lead screw nut; the feeding bin mounting plate 222 is driven by the feeding lifting motor 225 to drive each row of feeding bins 223 to move up and down to the working plane of the magnetic steel separation mechanism 23, so as to facilitate the feeding of the magnetic steel assemblies 224; Referring to Figure 5 , the magnetic steel separation mechanism 23 comprises a discharging mechanism 231 arranged in parallel with the magnetic steel feeding mechanism 22, and the front end of the discharging mechanism 231 is arranged perpendicularly with the separation mechanism 232; the magnetic steel assemblies 224 in the feeding bins 223 are pushed into the separation mechanism 232 through the discharging mechanism 231, so as to separate the magnetic steels 2241 and the magnetic separation strips 2242 in the magnetic steel assemblies 224; Referring to Figure 6 , the discharging mechanism 231 comprises a discharging lead screw 2312 arranged in parallel with the magnetic steel feeding mechanism 22, one end of the discharging lead screw 2312 away from the separation mechanism 232 is drivingly connected with a discharging motor 2311, a discharging lead screw sliding block 2313 is drivingly sleeved on the surface of the discharging lead screw 2312, a discharging push rod 2314 is arranged on the top surface of the discharging lead screw sliding block 2313 in the direction of the discharging lead screw 2312 towards the separation mechanism 232, a pushing block 2315 matched with the shape of the magnetic steel assembly 224 is connected to the front section of the discharging push rod 2314, and start-stop sensors 2316 are further arranged at both ends of the discharging lead screw 2312, the start-stop sensors 2316 are signal-connected between the discharging motor 2311, and are used to control the start-stop of the movement of the discharging push rod 2314; in actual use, first, the discharging push rod 2314 is driven by the discharging motor 2311 to retreat to the rear end entrance of the feeding bin 223, then the discharging push rod 2314 is driven by the discharging motor 2311 to advance by a fixed distance according to the rhythm, so as to push the magnetic steel assemblies 224 in the feeding bin 223 into the separation mechanism 232 for separation; Referring to Figure 7The separating mechanism 232 comprises a separating work plate 2321, a feeding seat 2322 is arranged on the surface of the separating work plate 2321 and faces the discharging push rod 2314, a through feeding groove 23221 is arranged in the feeding seat 2322, the shape of the feeding groove 23221 matches the shape of the magnetic steel assembly 224, a long strip-shaped separating slide seat 2323 is arranged at the front end of the feeding seat 2322 and is perpendicular to the feeding direction, a feeding guide channel 23231 is arranged on the separating slide seat 2323 and faces the feeding groove 23221, and is used for guiding the magnetic steel assembly 224 during conveying; A separating slide block 2324 is slidably arranged on the upper surface of the separating slide seat 2323, a magnetic steel separating groove 23241 and a magnetic strip separating groove 23242 are respectively arranged at the two ends of the separating slide block 2324, the depths of the magnetic steel separating groove 23241 and the magnetic strip separating groove 23242 are equal to the thickness of the single magnetic steel 2241 or the magnetic strip 2242, a slide seat driving cylinder 2326 is further arranged on the surface of the separating work plate 2321, the output end of the slide seat driving cylinder 2326 is drivingly connected between a slide seat driving slide block 23261, a slide connecting block 2325 and the separating slide block 2324, the slide seat driving slide block 23261 and the slide connecting block 2325 are slidably sleeved on the surfaces of two parallel driving slide rails 2327 and a connecting block slide rail 2328 respectively, so as to ensure the sliding stability, and a magnetic strip collecting hole 23211 is further arranged at one end of the separating slide seat 2323, and is used for collecting the separated magnetic strip 2242; In actual use, first, the slide seat driving cylinder 2326 is retracted, so that the magnetic steel separating groove 23241 and the feeding guide channel 23231 are connected, at this time, the magnetic steel 2241 at the front end of the magnetic steel assembly 224 pushed in by the discharging mechanism 231 is pushed into the magnetic steel separating groove 23241, then the slide seat driving cylinder 2326 is extended, so that the separated magnetic steel 2241 is moved to the grabbing station, so as to be picked up by the magnetic steel picking and inserting mechanism 3, the slide seat driving cylinder 2326 is extended again, so that the magnetic strip separating groove 23242 is connected with the feeding guide channel 23231 again, at this time, the magnetic strip 2242 at the rear end of the magnetic steel assembly 224 pushed in by the discharging mechanism 231 is pushed into the magnetic strip separating groove 23242, after the magnetic steel 2241 is picked up, the slide seat driving cylinder 2326 is retracted again, so that the magnetic steel separating groove 23241 and the feeding guide channel 23231 are connected, and the magnetic strip 2242 separated by the magnetic strip separating groove 23242 moves to the upper side of the magnetic strip collecting hole 23211 and falls and is collected, and the above process is repeated, so that the magnetic steel 2241 and the magnetic strip 2242 are quickly separated, fed and collected; Referring to Figure 8 and Figure 9The magnetic steel pickup insertion mechanism 3 comprises a lifting rotary mechanical arm 31, and a pickup insertion claw 32 is drivingly connected to the front end of the lifting rotary mechanical arm 31 through a ball spline shaft 311, so as to facilitate lifting and rotation of the pickup insertion claw 32. The pickup insertion claw 32 comprises a shaft coupling mechanism 321 connected with the ball spline shaft 311, and a pickup mounting plate 322 is arranged below the shaft coupling mechanism 321 in a horizontal direction, and two magnetic suction blocks 324 are symmetrically arranged at the upper surface of the pickup mounting plate 322, for suction and fixation of the magnetic steel 2241; Two cylinder mounting plates 323 are also symmetrically arranged at the two sides of the pickup mounting plate 322 in a vertical direction, a clamping claw cylinder 325 is fixedly arranged at the back of the cylinder mounting plate 323, and a pickup clamping claw 326 is drivingly connected to the output end of the clamping claw cylinder 325, so as to improve the stability of the magnetic steel 2241 suctioned and fixed by the pickup clamping claw 326 and the magnetic suction block 324; An insertion cylinder 327 is fixedly arranged at the top surface of each cylinder mounting plate 323, an insertion push needle 328 is fixedly connected to the bottom output end of the insertion cylinder 327, and the insertion push needle 328 penetrates through the magnetic suction block 324, so as to insert the picked magnetic steel 2241 into the rotor core 44 by the insertion push needle 328; Referring to Figures 10 to 14 The rotor core indexing mechanism 4 comprises an indexing work platform 41, an indexing motor 40 is fixedly arranged at the bottom of the indexing work platform 41, an indexing disc 42 is drivingly connected to the top output end of the indexing motor 40, five rotor cores 44 to be inserted are uniformly arranged on the surface of the indexing disc 42, two insertion guide mechanisms 45 are respectively arranged on the side of the indexing disc 42 corresponding to the magnetic steel pickup insertion mechanism 3, an indexing stop mechanism 43 is further arranged on the other side of the indexing disc 42, five stop seats 422 are uniformly arranged at the bottom edge of the indexing disc 42, for pin locking of the indexing stop mechanism 43; the indexing stop mechanism 43 comprises a stop cylinder 431, a stop pin 432 is drivingly connected to the output end of the stop cylinder 431, the stop pin 432 and the stop seat 422 are matched, when the indexing motor 40 rotates to the machining position, the stop pin 432 is inserted into the stop seat 422 to achieve the fixing effect, and the stability in the process of inserting the magnetic steel 2241 is improved; a plurality of indexing rollers 421 are also uniformly arranged below the indexing disc 42, the indexing rollers 421 and the bottom surface of the indexing disc 42 are in rolling contact, so as to improve the stability of the rotating process of the indexing disc 42; The insertion guide mechanism 45 comprises a mounting vertical plate 451, two mutually parallel guide lifting rails 452 are mounted on the front surface of the mounting vertical plate 451 along the vertical direction, a guide mounting plate 453 is sleeved on the surface of the guide lifting rails 452 and can slide up and down, a guide disc mounting seat 454 is fixedly mounted on the front surface of the guide mounting plate 453 along the horizontal direction, the guide disc mounting seat 454 is provided with a circular guide disc mounting groove 4541, a large magnetic steel guide disc 4542 or a small magnetic steel guide disc 4543 can be freely mounted in the guide disc mounting groove 4541, the insertion guide mechanism 45 has two, the surface of the insertion guide mechanism 45 close to the magnetic steel feeding and separating mechanism 2 for placing two large magnetic steels is equipped with the large magnetic steel guide disc 4542, and the surface of the insertion guide mechanism 45 close to the magnetic steel feeding and separating mechanism 2 for placing two small magnetic steels is equipped with the small magnetic steel guide disc 4543; the surface of the guide disc mounting seat 454 is further provided with a guide lifting cylinder 455, the top output end of the guide lifting cylinder 455 is in transmission connection with the bottom surface of the guide disc mounting seat 454, and the guide disc mounting seat 454 moves up and down through the driving of the guide lifting cylinder 455. The large magnetic steel guide disc 4542 and the small magnetic steel guide disc 4543 are both in disc-shaped structure, the size of the large magnetic steel guide disc 4542 and the small magnetic steel guide disc 4543 matches the size of the guide disc mounting groove 4541, the large magnetic steel guide groove 45421 and the small magnetic steel guide groove 45431 corresponding to the magnetic steel holes of the rotor iron core 44 to be inserted are arranged on the surfaces of the large magnetic steel guide disc 4542 and the small magnetic steel guide disc 4543 respectively, and the large magnetic steel guide slope 45422 and the small magnetic steel guide slope 45432 are arranged on the upper edges of the large magnetic steel guide groove 45421 and the small magnetic steel guide groove 45431 respectively, so that the subsequent magnetic steels 2241 can be guided when being inserted.

[0019] The working principle of the application is as follows: The full-automatic new energy motor magnetic steel picking and inserting device of the application, in actual use, first hoists and assembles the to-be-inserted rotor core 44 to the surface of the rotor core indexing mechanism 4, then drives the indexing disc 42 to rotate the to-be-inserted rotor core 44 by the indexing motor 40, so that the to-be-inserted rotor core 44 is rotated to below the insertion guide mechanism 45, the large magnetic steel guide disc 4542 and the small magnetic steel guide disc 4543 are respectively adjusted to the upper surface of the to-be-inserted rotor core 44 by driving the guide disc mounting seat 454 to move up and down by the guide lifting cylinder 455, and the magnetic steel 2241 is inserted, then the two magnetic steel feeding and separating mechanisms 2 for placing large magnetic steel and small magnetic steel are respectively started, the feeding bin mounting plate 222 is driven to move up and down by the feeding lifting motor 225, each row of feeding bins 223 is driven to move up and down to the working plane of the magnetic steel separating mechanism 23, and the magnetic steel assembly 224 is conveniently fed; then the discharge push rod 2314 is driven to retreat to the rear end entrance of the feeding bin 223 by the discharge motor 2311, then the magnetic steel assembly 224 in the feeding bin 223 is pushed into the separating mechanism 232 by the discharge motor 2311 driving the discharge push rod 2314 to advance by a fixed distance; when the magnetic steel assembly 224 is pushed into the separating mechanism 232, the magnetic steel separating groove 23241 and the feeding guide channel 23231 are butt-jointed by the rear retraction of the sliding seat driving cylinder 2326, at this time the magnetic steel 2241 at the front end of the magnetic steel assembly 224 pushed by the discharge mechanism 231 is pushed into the magnetic steel separating groove 23241, then the sliding seat driving cylinder 2326 is driven to move forward to move the separated magnetic steel 2241 to the grabbing station, so that the magnetic steel picking and inserting mechanism 3 picks up, the sliding seat driving cylinder 2326 is driven to move forward to make the magnetic separation groove 23242 butt-jointed with the feeding guide channel 23231, at this time the magnetic separation strip 2242 at the rear end of the magnetic steel assembly 224 pushed by the discharge mechanism 231 is pushed into the magnetic separation groove 23242, after the magnetic steel 2241 is picked up, the sliding seat driving cylinder 2326 is again retracted to make the magnetic steel separating groove 23241 and the feeding guide channel 23231 butt-jointed, and the magnetic separation strip 2242 separated by the magnetic separation groove 23242 moves to above the magnetic separation strip collecting hole 23211 and falls and is collected, and the cycle is completed to quickly separate, feed and collect the magnetic steel 2241 and the magnetic separation strip 2242. The large magnetic steel 2241 and the small magnetic steel 2241 separated are respectively picked up by the two magnetic steel picking and inserting mechanisms 3 and then transported to above the to-be-inserted rotor core 44, sequentially inserted into the corresponding magnetic steel holes in the to-be-inserted rotor core 44 through the large magnetic steel guide groove 45421 and the small magnetic steel guide groove 45431, after complete insertion, the indexing motor 40 drives the indexing disc 42 to rotate the to-be-inserted rotor core 44 to index and rotate the to-be-inserted rotor core 44 to the next station, and the cycle is completed to first insert the large magnetic steel, then insert the small magnetic steel, and finally complete the insertion of all magnetic steels.

[0020] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. It should be pointed out that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present application, and these improvements and modifications should also be considered as falling within the protection scope of the present application.

Claims

1. A full-automatic new energy motor magnetic steel pickup insertion device, comprising a system workbench, characterized in that: Multiple magnetic steel feeding and separating mechanisms are arranged side by side on the surface of the system working platform, and a rotor core indexing mechanism is arranged on the side of the multiple magnetic steel feeding and separating mechanisms; multiple magnetic steel pickup and insertion mechanisms are arranged between the rotor core indexing mechanism and the magnetic steel feeding and separating mechanisms; The magnetic steel feeding and separating mechanism comprises a magnetic steel separating working platform, and a magnetic steel feeding mechanism that can be raised and lowered is arranged on the magnetic steel separating working platform; a magnetic steel separating mechanism is arranged on the side of the magnetic steel feeding mechanism. The magnetic steel separating mechanism comprises a discharge mechanism that is arranged in parallel with the magnetic steel feeding mechanism; a separating mechanism is arranged perpendicularly to the discharge mechanism at the front end thereof; the separating mechanism comprises a separating working plate, a feeding seat is arranged on the surface of the separating working plate and opposite the discharge push rod, a long strip-shaped separating slide seat is arranged perpendicularly to the feeding direction at the front end of the feeding seat, an feeding guide channel is arranged opposite the feeding groove of the separating slide seat, a separating slide block is slidably arranged on the upper surface of the separating slide seat, a magnetic steel separating groove and a magnetic shunt separating groove are respectively arranged at the two ends of the separating slide block, and a slide seat driving cylinder is further arranged on the surface of the separating working plate; the output end of the slide seat driving cylinder is drivingly connected between a slide seat driving slide block, a slide seat connecting block and the separating slide block.

2. The full-automatic new energy motor magnetic steel picking and inserting device according to claim 1, characterized in that: A through feeding groove is arranged in the feeding seat, the shape of the feeding groove matches the shape of the magnetic steel assembly, the depth of the magnetic steel separating groove and the magnetic shunt separating groove is equal to the thickness of a single magnetic steel or magnetic shunt, and the slide seat driving slide block and the slide seat connecting block are slidably sleeved on the surfaces of two parallel driving slide rails and connecting block slide rails, so as to ensure sliding stability; a magnetic shunt collecting hole is further arranged at one end of the separating slide seat, for collecting the separated magnetic shunts.

3. The full-automatic new energy motor magnetic steel picking and inserting device according to claim 1, characterized in that: The discharge mechanism comprises a discharge screw rod that is arranged in parallel with the magnetic steel feeding mechanism; the end of the discharge screw rod away from the separating mechanism is drivingly connected with a discharge motor, a discharge screw rod slide block is sleeved on the surface of the discharge screw rod in a transmission mode, a discharge push rod is arranged on the top surface of the discharge screw rod slide block and faces the separating mechanism along the direction of the discharge screw rod, a push block that matches the shape of the magnetic steel assembly is connected to the front section of the discharge push rod, and start-stop sensors are further arranged at the two ends of the discharge screw rod; the start-stop sensors are signal-connected with the discharge motor, for controlling the start and stop of the movement of the discharge push rod.

4. The full-automatic new energy motor magnetic steel picking and inserting device according to claim 1, characterized in that: The magnetic steel feeding mechanism comprises a feeding support that is mounted on the surface of the magnetic steel separating working platform; two feeding slide rails are arranged in parallel with each other in the vertical direction on the front surface of the feeding support; a feeding bin mounting plate is slidably sleeved on the surface of the feeding slide rail; multiple rows of feeding bins that are parallel with each other are arranged on the front surface of the feeding bin mounting plate; multiple magnetic steel assemblies are arranged in the feeding bins; each magnetic steel assembly comprises a magnetic steel and a magnetic shunt; the magnetic shunt is used to isolate two adjacent magnetic steels, so as to prevent the magnetic steels from being difficult to separate due to magnetic attraction; a feeding lifting motor is further arranged on the top of the feeding support; a feeding screw rod is drivingly connected to the bottom output end of the feeding lifting motor; and the feeding screw rod is drivingly connected to the back surface of the feeding bin mounting plate through a screw rod nut.

5. The full-automatic new energy motor magnetic steel picking and inserting device according to claim 1, characterized in that: The magnetic steel pickup insertion mechanism comprises a lifting rotary mechanical arm, and a pickup insertion claw is connected to the front end of the lifting rotary mechanical arm through a ball spline shaft transmission.

6. The full-automatic new energy motor magnetic steel picking and inserting device according to claim 5, characterized in that: The pickup insertion claw comprises a shaft coupling mechanism connected to the ball spline shaft, and a pickup mounting plate is arranged below the shaft coupling mechanism in the horizontal direction.

7. The full-automatic new energy motor magnetic steel picking and inserting device according to claim 6, characterized in that: Two cylinder mounting plates are symmetrically arranged in the vertical direction on both sides of the pickup mounting plate, a clamping jaw cylinder is fixedly arranged on the back surface of each cylinder mounting plate, the output end of the clamping jaw cylinder is transmissionally connected with a pickup clamping jaw, an insertion cylinder is fixedly arranged on the top surface of each cylinder mounting plate, and an insertion push pin is fixedly connected to the bottom output end of the insertion cylinder, and the insertion push pin penetrates through the magnetic attraction block. 8.The full-automatic new energy motor magnetic steel pickup and insertion device according to claim 1, characterized in that: The rotor core indexing mechanism comprises an indexing work platform, a indexing motor is fixedly arranged on the bottom surface of the indexing work platform, a indexing disc is transmissionally connected to the top output end of the indexing motor, five to-be-inserted rotor cores are uniformly arranged on the surface of the indexing disc, two insertion guide mechanisms are respectively arranged on the side of the indexing disc corresponding to the magnetic steel pickup insertion mechanism, and an indexing stop mechanism is further arranged on the other side of the indexing disc, and five stop seats are uniformly arranged on the bottom surface of the indexing disc. 9.The full-automatic new energy motor magnetic steel pickup and insertion device according to claim 1, characterized in that: The indexing stop mechanism comprises a stop cylinder, a stop pin is transmissionally connected to the output end of the stop cylinder, the stop pin and the stop seat are arranged in a matched mode, and a plurality of indexing rollers are uniformly arranged below the indexing disc and in rolling contact with the bottom surface of the indexing disc.

10. The full-automatic new energy motor magnetic steel picking and inserting device according to claim 9, characterized in that: The insertion guide mechanism comprises a mounting vertical plate, two parallel guide lifting slides are mounted on the front surface of the mounting vertical plate in the vertical direction, a guide mounting plate is sleeved on the surfaces of the guide lifting slides and can slide up and down, a guide disc mounting seat is fixedly mounted on the front surface of the guide mounting plate in the horizontal direction, the guide disc mounting seat is provided with a circular guide disc mounting groove, the insertion guide mechanism has two, a large magnetic steel guide disc is arranged on the surface of the insertion guide mechanism close to the magnetic steel feeding and separating mechanism for placing two large magnetic steels, and a small magnetic steel guide disc is arranged on the surface of the insertion guide mechanism close to the magnetic steel feeding and separating mechanism for placing two small magnetic steels. The large magnetic steel guide disc and the small magnetic steel guide disc are both disc-shaped structures, the sizes of the large magnetic steel guide disc and the small magnetic steel guide disc are matched with the size of the guide disc mounting groove, a large magnetic steel guide groove and a small magnetic steel guide groove corresponding to the magnetic steel hole of the to-be-inserted rotor core are arranged on the surfaces of the large magnetic steel guide disc and the small magnetic steel guide disc respectively, and a large magnetic steel guide slope and a small magnetic steel guide slope are arranged on the upper edges of the large magnetic steel guide groove and the small magnetic steel guide groove respectively.

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