A material horizontal turning multi-piece stacking machine for alcohol cotton piece production and a use method thereof

By designing a stacking machine for horizontally turning materials used in the production of alcohol swabs, the problem of improper handling of sticky swabs was solved, achieving accurate counting and automatic stacking, reducing maintenance pressure and worker fatigue, and ensuring product quality.

CN120922441BActive Publication Date: 2025-12-23TAIZHOU MAOTAI SANITARY PROD CO LTD
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Patent Information

Application Number
CN202511480185.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2025-12-23
Estimated Expiration
2045-10-16

AI Technical Summary

Technical Problem

Existing alcohol swab production equipment cannot effectively handle sticky swabs, affecting the calculation of stacking quantity and efficiency. The reliance on electronic identification to trigger the metering device is prone to damage, increasing maintenance pressure and requiring more manual intervention, leading to increased worker fatigue.

Method used

A horizontally oriented stacking machine for alcohol swab production was designed, comprising a swab peeling module, a counting and adjustment integrated module, and a stacking module. The machine utilizes mechanical triggering to peel, count, and stack the swabs, reducing manual intervention.

Benefits of technology

It improves the accuracy of cotton pad quantity calculation, reduces the number of equipment and maintenance pressure, ensures product quality and reduces worker fatigue, and achieves automated material stacking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a material horizontal turning multi-piece stacking machine for alcohol cotton piece production and a use method thereof, and belongs to the technical field of packaging machines. The machine comprises a horizontal base, a vertical base, a long-distance telescopic leg, a short-distance telescopic leg, a horizontal conveying belt and a vertical conveying belt. The back of the horizontal base is provided with the vertical base. The top of the horizontal base is provided with the long-distance telescopic leg. The top of the vertical base is provided with the short-distance telescopic leg. The inner wall of the long-distance telescopic leg is provided with the horizontal conveying belt. The inner wall of the short-distance telescopic leg is provided with the vertical conveying belt. The cotton piece peeling module is arranged, so that the device can peel the excess and adhered cotton pieces on the cotton pieces. This can help the device to calculate the accuracy of the number of cotton pieces to a certain extent, and can reduce the number of cotton pieces in the package caused by the adhesion of the cotton pieces when the device is stacking to a certain extent. Manual shutdown, parameter adjustment and re-stacking are required, so as to affect the stacking efficiency of the device.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of packaging machinery, in particular to a material horizontal turning piece stacking machine for alcohol cotton sheet production and a use method thereof. BACKGROUND

[0002] The material horizontal turning piece stacking machine for alcohol cotton sheet production is a packaging machine applied to the packaging process of alcohol cotton sheets, which can realize functions such as material horizontal turning, piece counting and stacking.

[0003] Although the existing device can turn, count and stack alcohol cotton sheets horizontally, most of the existing devices separate alcohol cotton sheets by high-speed and low-speed conveying belts. This method is difficult to separate alcohol cotton sheets that are severely adhered, which affects the calculation of the stacking quantity and the stacking efficiency of the device. Most of the existing devices separate the counting and adjustment of the shape of the cotton sheet into two devices for processing, which increases the number of parts or modules, thereby increasing the pressure of maintenance and repair of logistics. Most of the existing devices use electronic recognition to trigger the metering device for counting. The electronic components are damaged after long-term use, causing inaccurate electronic triggering, which affects the calculation of the number of single alcohol cotton sheets by the device, and may affect the product quality and reputation of the factory. Most of the existing devices require manual removal of the completed packaging and replacement of new packaging for stacking and packaging, which requires workers to be near the device and pay close attention, which undoubtedly increases the fatigue of workers. Therefore, the present application provides a material horizontal turning piece stacking machine for alcohol cotton sheet production and a use method thereof to meet the needs. SUMMARY

[0004] The technical problem to be solved by the present application is to provide a material horizontal turning piece stacking machine for alcohol cotton sheet production and a use method thereof to solve the problems that the existing device cannot handle adhered alcohol cotton sheets, affects the calculation of the stacking quantity and the stacking efficiency, the existing device uses two devices to complete counting and adjustment of the shape of the cotton sheet, which easily increases the pressure of logistics maintenance and repair, the existing device relies too much on electronic recognition to trigger the metering device, the electronic components are too easily damaged, which easily affects the product quality and reputation, and the existing device requires more manual participation, which easily increases the fatigue of workers.

[0005] To solve the above technical problems, the present application provides the following technical solutions:

[0006] The utility model provides a kind of material level turning number piece stacking machine for alcohol cotton piece production and its using method, including lateral base, the back of the lateral base is equipped with longitudinal base, the top of the lateral base is equipped with long distance telescopic leg, the top of the longitudinal base is equipped with short distance telescopic leg, the inner wall of the long distance telescopic leg is equipped with lateral conveyor belt, the inner wall of the short distance telescopic leg is equipped with longitudinal conveyor belt, the side of the lateral base is equipped with cotton piece stripping module, the front and back of the longitudinal base is equipped with counting adjustment integrated module, the side of the longitudinal base is equipped with stacking module, the back of the long distance telescopic leg is equipped with triangular pent roof;

[0007] The cotton piece stripping module includes a lateral upright plate, the lateral upright plate has a scale on its side, the lateral upright plate is connected to the lateral base by a hexagonal bolt, the inner wall of the lateral upright plate is provided with a top plate, the front of the top plate is sequentially provided with a threaded connection plate and a sliding groove plate from left to right, the back of the threaded connection plate is provided with a lateral upright plate, the threaded connection plate is connected to the lateral upright plate by a connection plate bolt, one side of the threaded connection plate is fixedly connected to a scale indicating plate, the sliding groove plate has a sliding block inside, the front of the sliding block is provided with a first spring, one end of the first spring is provided with a cotton piece stripping knife.

[0008] Optionally, the top of the top plate is sequentially provided with a first rotating rod base and a gas transfer bin from left to right, the side of the first rotating rod base is provided with a first rotating rod hole, the inner wall of the first rotating rod hole is mounted with a first rotating rod, the surface of the first rotating rod is provided with a first small conveyor belt, the first rotating rod is mounted with a second rotating rod through the first small conveyor belt, one end of the second rotating rod is provided with a second rotating rod base, the side of the second rotating rod base is provided with a second rotating rod hole, the second rotating rod hole and the second rotating rod are mutually adapted, one end of the first rotating rod is provided with a first servo motor, the lower surface of the first servo motor is provided with a first servo motor base, one side of the first servo motor base is fixedly connected to the first rotating rod base, the top of the cotton piece stripping knife is provided with an L-shaped trigger rod.

[0009] Optionally, the front of the gas transfer bin is fixedly connected to a threaded interface, the surface of the threaded interface is threadedly connected to a straight pipe, one end of the straight pipe is fixedly connected to a front nozzle, the upper surface of the straight pipe is provided with an upper nozzle, the top of the gas transfer bin is provided with a first storage battery, the front of the first storage battery is provided with a first trigger button, the back of the gas transfer bin is provided with a solenoid valve, one end of the solenoid valve is threadedly connected to a gas connection hose, one end of the gas connection hose is threadedly connected to a gas cylinder, the top of the top plate is fixedly connected to a problem material recycling bin, the inside of the problem material recycling bin is provided with a recycling bin box, one side of the problem material recycling bin is provided with a recycling bin cover plate, the recycling bin cover plate is threadedly connected to the problem material recycling bin through a recycling bin cover plate bolt.

[0010] Optionally, the count adjustment integrated module comprises a positive vertical plate, the inner wall of the positive vertical plate is provided with a positive horizontal plate, the bottom of the positive horizontal plate is provided with a groove, the inner wall of the groove is provided with a roller, the back of the positive horizontal plate is provided with a lateral plate, the side of the lateral plate is provided with an adaptive hole, the side of the lateral plate is provided with a mechanical counter, the mechanical counter is threadedly connected with the lateral plate through a counter bolt, one side of the mechanical counter is provided with a counter pressing button, the counter pressing button and the adaptive hole are matched with each other, the inner side of the lateral plate is provided with a second spring, one end of the second spring is provided with a light plate, the inner side of the light plate is fixedly connected with a column type trigger lever, one side of the light plate is provided with a light triangular block, the inside of the light triangular block is provided with a rolling wheel.

[0011] Optionally, the stacking module comprises a lateral connecting block, the lateral connecting block is threadedly connected with a longitudinal base through a lateral connecting block bolt, the top of the lateral connecting block is provided with a third rotating lever base, the front of the third rotating lever base is provided with a third rotating lever hole, the inner wall of the third rotating lever hole is provided with a third rotating lever, the surface of the third rotating lever is provided with a second small conveyor belt, the inside of the second small conveyor belt is provided with a fourth rotating lever, one end of the fourth rotating lever is provided with a fourth rotating lever base, the front of the fourth rotating lever base is provided with a fourth rotating lever hole, the fourth rotating lever hole and the fourth rotating lever are matched with each other, one end of the third rotating lever is provided with a second servo motor, the lower surface of the second servo motor is provided with a second servo motor base.

[0012] Optionally, the back of the second servo motor base is fixedly connected with a third rotating lever base, the side of the lateral connecting block is fixedly connected with a stacking bin side plate, the back of the stacking bin side plate is fixedly connected with a storage bin, the inside of the stacking bin side plate and the storage bin is provided with a stacking bin, the bottom of the stacking bin is provided with a second storage battery, the top of the second storage battery is provided with a third spring, one end of the third spring is provided with a pressing plate, the bottom of the pressing plate is provided with a longitudinal trigger block, the top of the second storage battery is provided with a longitudinal trigger strip, the bottom of the second storage battery is provided with a bellows, the bottom of the bellows is provided with a positive electrode energizing electromagnetic plate, the bottom of the second storage battery is provided with a bottommost plate, the top of the bottommost plate is provided with a magnetic plate adaptive hole, the back of the storage bin is provided with a storage bin sealing plate.

[0013] Optionally, the storage bin cover plate is threaded with a storage bin through a storage bin cover plate bolt, the front surface of the storage bin cover plate is provided with a fourth spring, the front surface of the stacker side plate is provided with a rod sleeve, the inside of the rod sleeve is provided with a door rotating rod, one end of the door rotating rod is provided with a third servo motor, the surface of the third servo motor is provided with a first signal receiver, the third servo motor is threaded with a rod sleeve through a third servo motor bolt, the surface of the door rotating rod is provided with a door plate, the bottom of the stacker side plate is provided with a PLC controller, the top of the PLC controller is provided with a circular hole, the inside of the circular hole is provided with a negative electrode power supply electromagnetic plate, the front surface of the PLC controller is provided with a first signal release device.

[0014] Optionally, the side surface of the PLC controller is provided with a second signal release device, the top of the stacker side plate is fixedly connected with a first short distance strip plate and a second short distance strip plate from left to right, the side surface of the first short distance strip plate and the second short distance strip plate is provided with a rotating shaft hole, the inner wall of the rotating shaft hole is mounted with a rotating shaft, the inner wall of the rotating shaft is provided with a lead screw, the surface of the lead screw is threaded with a lead screw adapter plate, the bottom of the lead screw adapter plate is provided with a high-temperature heat sealer, one side of the high-temperature heat sealer is provided with a second signal receiver, one side of the second short distance strip plate is provided with a lead screw servo motor, the lead screw servo motor is threaded with a second short distance strip plate through a lead screw servo motor bolt, the side surface of the lead screw servo motor is provided with a third signal receiver.

[0015] A method for using a material horizontal turning multi-piece stacking machine for alcohol cotton piece production, comprising the following steps:

[0016] Step one, the horizontal base adjusts the working height of the horizontal conveying belt through the long distance telescopic leg, and the vertical base adjusts the working height of the vertical conveying belt through the short distance telescopic leg. The horizontal conveying belt and the vertical conveying belt both serve to transport cotton pieces. The cotton pieces pass through the cotton piece stripping module through the horizontal conveying belt, and the stacked cotton pieces are stripped by the cotton piece stripping module. The cotton pieces pass through the counting and adjusting integrated module through the vertical conveying belt, and the cotton pieces are counted and their conveying posture is adjusted. Finally, the cotton pieces are transported to the stacking module through the vertical conveying belt.

[0017] Step two, when the cotton pieces pass through the cotton piece stripping module through the horizontal conveying belt, the stacked and excess cotton pieces are stripped of excess material by the cotton piece stripping knife. By starting the electromagnetic valve, high-pressure gas can be sprayed from the front nozzle and the upper nozzle, thereby helping the stacked alcohol cotton pieces to be better stripped. The excess cotton pieces stripped by the upper nozzle can reach the first small conveying belt. By starting the first servo motor, the first small conveying belt is driven, thereby conveying the excess cotton pieces to the problem material recycling bin.

[0018] Step three, when the cotton sheet passes through the counting and adjusting integrated module through the longitudinal conveyor belt, the forward transverse plate is conveyed by the roller, the light triangular block and the roller can standardize the shape and conveying track of the cotton sheet, and the light plate is impacted by the cotton sheet conveyed by the roller and the longitudinal conveyor belt, so that the lateral plate impacts the counter pressing button, thereby triggering the mechanical counter to actively count;

[0019] Step four, after the cotton sheet is conveyed into the stacking module by the longitudinal conveyor belt, the second servo motor is started, so that the second small conveyor belt receives the cotton sheet and conveys the object, the cotton sheet is stacked in the stacking bin, as the gravity increases, the pressing plate is pressed, the longitudinal trigger block triggers the longitudinal trigger bar, so that the battery is powered on the positive electromagnetic plate, the positive electromagnetic plate and the negative electromagnetic plate are attracted to form a complete circuit closed loop, the PLC controller obtains power supply, transmits signals and promotes the third servo motor to open the door plate, the lead screw servo motor and the high-temperature heat sealer are started, so that the high-temperature heat sealer can move left and right, realize sealing of the packaging bag opening, and the stacking bin with stacked cotton sheets is extruded out of the storage bin by the empty stacking bin behind.

[0020] Compared with the prior art, the present application has at least the following beneficial effects:

[0021] In the above scheme, by setting the cotton sheet stripping module, the device can strip the excess cotton sheet adhered to the cotton sheet, which can help the device to calculate the number of cotton sheets accurately to a certain extent, and can reduce the possibility that the number of cotton sheets in the package is more or less due to the adhesion of the cotton sheet when the device stacks, and manual shutdown is required to adjust the parameters and re-stack, thereby affecting the efficiency of the device stacking.

[0022] By setting the counting and adjusting integrated module, the device can not only count the number of single cotton sheets, but also arrange the shape and track of the alcohol cotton sheet, so that the alcohol cotton sheet is processed into a convenient shape for subsequent stacking, which enables the device to realize the functions that can only be realized by other two devices, thereby reducing a lot of equipment or parts to a certain extent, thereby reducing the maintenance pressure of logistics personnel to a certain extent.

[0023] By setting the counting and adjusting integrated module, the device triggers the counter by mechanical triggering, and the possibility of contact damage is much less than the possibility of electronic damage, so that the counting of single alcohol cotton sheet by the device through mechanical triggering is more accurate and reliable, thereby ensuring the number of cotton sheets in the stacking package during subsequent stacking, and thereby ensuring the product quality and reputation of the factory to a certain extent.

[0024] Through the setting of the stacking module, the device can automatically replace the completed package after the stacking is completed, and the new package can replace the stacking position to continue stacking, without the worker's full attention to the device, which reduces the worker's fatigue to a certain extent. BRIEF DESCRIPTION OF DRAWINGS

[0025] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the application and, together with the description, further serve to explain the principles of the application and to enable a person skilled in the relevant art to implement and use the application.

[0026] Figure 1 Structure diagram of the material horizontal turning multi-piece stacking machine for alcohol cotton sheet production and its use method;

[0027] Figure 2 Structure diagram of the cotton sheet stripping module of the material horizontal turning multi-piece stacking machine for alcohol cotton sheet production and its use method;

[0028] Figure 3 Structure diagram of the cotton sheet stripping module of the material horizontal turning multi-piece stacking machine for alcohol cotton sheet production and its use method;

[0029] Figure 4 For Figure 3 A local enlarged structure diagram;

[0030] Figure 5 For Figure 3 B local enlarged structure diagram;

[0031] Figure 6 For Figure 3 C local enlarged structure diagram;

[0032] Figure 7 For Figure 3 D local enlarged structure diagram;

[0033] Figure 8 For Figure 3 E local enlarged structure diagram;

[0034] Figure 9 For Figure 3 F local enlarged structure diagram;

[0035] Figure 10 Structure diagram of the counting and adjusting integrated module of the material horizontal turning multi-piece stacking machine for alcohol cotton sheet production and its use method;

[0036] Figure 11 For Figure 10 A local enlarged structure diagram;

[0037] Figure 12 ForFigure 10 B partial enlarged structure schematic view;

[0038] Figure 13 For Figure 10 C partial enlarged structure schematic view;

[0039] Figure 14 For alcohol cotton piece production material level turning piece stacking machine and its use method stacking module structure schematic view;

[0040] Figure 15 For Figure 14 A partial enlarged structure schematic view;

[0041] Figure 16 For Figure 14 B partial enlarged structure schematic view;

[0042] Figure 17 For Figure 14 C partial enlarged structure schematic view;

[0043] Figure 18 For Figure 14 D partial enlarged structure schematic view.

[0044] Reference signs:

[0045] 1, transverse base; 2, longitudinal base; 3, long distance telescopic leg; 4, short distance telescopic leg; 5, transverse conveyor belt; 6, longitudinal conveyor belt; 7, cotton sheet stripping module; 701, lateral upright plate; 702, scale table; 703, top plate; 704, threaded connection plate; 705, chute plate; 706, scale indicating plate; 707, sliding block; 708, first spring; 709, cotton sheet stripping knife; 710, first rotating rod base; 711, gas transfer bin; 712, first rotating rod; 713, first small conveyor belt; 714, second rotating rod; 715, second rotating rod base; 716, first servo motor; 717, first servo motor base; 718, L-shaped trigger rod; 719, threaded interface; 720, straight pipe; 721, front nozzle; 722, upper nozzle; 723, first storage battery; 724, first trigger button; 725, electromagnetic valve; 726, gas connection hose; 727, gas cylinder; 728, problem material recycling bin; 729, recycling bin box; 730, recycling bin sealing plate; 8, integrated counting and adjusting module; 801, forward upright plate; 802, forward horizontal plate; 803, roller; 804, lateral plate; 805, mechanical counter; 806, counter pressing button; 807, second spring; 808, light plate; 809, columnar trigger rod; 810, light triangular block; 811, rolling wheel; 9, material stacking module; 901, lateral connecting block; 902, third rotating rod base; 903, third rotating rod; 904, second small conveyor belt; 905, fourth rotating rod; 906, fourth rotating rod base; 907, second servo motor; 908, second servo motor base; 909, material stacking bin side plate; 910, storage bin; 911, material coding bin; 912, second storage battery; 913, third spring; 914, pressing plate; 915, longitudinal trigger block; 916, longitudinal trigger bar; 917, bellows; 918, positive electrode energizing electromagnetic plate; 919, bottommost plate; 920, storage bin sealing plate; 921, fourth spring; 922, rod sleeve; 923, door rotating rod; 924, third servo motor; 925, first signal receiver; 926, door plate; 927, PLC controller; 928, negative electrode energizing electromagnetic plate; 929, first signal releaser; 930, second signal releaser; 931, first short distance strip plate; 932, second short distance strip plate; 933, rotating shaft; 934, lead screw; 935, lead screw adapter plate; 936, high-temperature heat sealer; 937, second signal receiver; 938, lead screw servo motor; 939, third signal receiver; 10, triangular slope plate.

[0046] As shown in the drawings, in order to clearly realize the structure of the embodiments of the present application, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the present application to the specific structures, devices and environments, and those skilled in the art can adjust or modify these devices and environments according to specific needs. DETAILED DESCRIPTION

[0047] The alcohol cotton piece production material horizontal turning number piece stacking machine and the using method thereof provided by the present application are described in detail below in combination with the drawings and specific embodiments. It should be noted that the following embodiments are the best, preferred embodiments, and other alternative ways can also be used by those skilled in the art to implement some known technologies; and the drawings are only used to more specifically describe the embodiments, and are not intended to specifically limit the present application.

[0048] It should be noted that the terms "one embodiment", "an embodiment", "exemplary embodiment", "some embodiments", etc. in the description indicate that the described embodiment can include a specific feature, structure or property, but not necessarily every embodiment includes the specific feature, structure or property. In addition, when a specific feature, structure or property is described in combination with an embodiment, it should be within the knowledge of those skilled in the related art to implement such a feature, structure or property in combination with other embodiments (whether or not explicitly described).

[0049] Generally, the terms can be understood at least in part from the context in which they are used. For example, depending on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular or can be used to describe combinations of features, structures, or characteristics, in the plural, without necessarily dictating whether any such feature, structure, or characteristic is required, or one-of-many alternatives is supplied. Additionally, the term "based on" can be understood as not necessarily of exclusive alternatives, but rather as allowing for additional implicit factors, whether or not explicitly mentioned herein.

[0050] It can be understood that the meanings of "on", "over", and "above" in the present application should be interpreted in the broadest way, so that "on" not only means "directly on" something, but also includes the meaning of "on" something with intervening features or layers therebetween, and "over" or "above" not only means the meaning of "over" or "above" something, but also can include the meaning of "over" or "above" something without intervening features or layers therebetween.

[0051] In addition, spatially relative terms such as "under", "below", "lower", "over", "upper" and the like can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein can be interpreted accordingly.

[0052] AsFigure 1 As shown, the embodiment of the present application provides a material horizontal turning piece stacking machine for alcohol cotton sheet production and its using method, which comprises a transverse base 1, the back of the transverse base 1 is provided with a longitudinal base 2, the top of the transverse base 1 is provided with a long-distance telescopic leg 3, the top of the longitudinal base 2 is provided with a short-distance telescopic leg 4, the inner wall of the long-distance telescopic leg 3 is provided with a transverse conveying belt 5, the inner wall of the short-distance telescopic leg 4 is provided with a longitudinal conveying belt 6, the side of the transverse base 1 is provided with a cotton sheet stripping module 7, the front and back of the longitudinal base 2 are provided with a counting and adjusting integrated module 8, one side of the longitudinal base 2 is provided with a stacking module 9, and the back of the long-distance telescopic leg 3 is provided with a triangular slope plate 10.

[0053] The transverse base 1 and the longitudinal base 2 are welded together by welding, the long-distance telescopic leg 3 and the short-distance telescopic leg 4 are respectively welded to the top of the transverse base 1 and the longitudinal base 2, the transverse conveying belt 5 is installed on the long-distance telescopic leg 3, the longitudinal conveying belt 6 is installed on the short-distance telescopic leg 4, the cotton sheet stripping module 7 is installed on the transverse base 1, the counting and adjusting integrated module 8 and the stacking module 9 are respectively installed on the front and back of the longitudinal base 2, and the triangular slope plate 10 is welded on the back of the transverse base 1, thereby completing the assembly.

[0054] When the alcohol cotton sheet treated by alcohol infiltration is conveyed to the transverse conveying belt 5 by other devices, the alcohol cotton sheet will move along the transverse conveying belt 5 to the triangular slope plate 10, when the alcohol cotton sheet is single, the alcohol cotton sheet can directly pass through the cotton sheet stripping module 7, but if the alcohol cotton sheet is stacked with each other, the cotton sheet stripping module 7 will strip the excess cotton sheet and recycle the excess cotton sheet, the cotton sheet after stripping will fall on the triangular slope plate 10 and slide along the landslide of the triangular slope plate 10 to the longitudinal conveying belt 6, the longitudinal conveying belt 6 will continue to convey the cotton sheet to the stacking module 9, the cotton sheet from the transverse conveying belt 5 to the longitudinal conveying belt 6 realizes the horizontal turning of the cotton sheet transmission direction, the cotton sheet on the longitudinal conveying belt 6 will be counted, the shape and track of the cotton sheet will be limited and adjusted in the counting and adjusting integrated module 8, so that the track and shape of the cotton sheet are the same after the cotton sheet goes out of the counting and adjusting integrated module 8, the last cotton sheet enters the stacking module 9 for stacking under the conveying of the longitudinal conveying belt 6, and the operation is completed.

[0055] As Figures 2 to 9As shown, in the embodiment, the cotton sheet stripping module 7 comprises a lateral upright plate 701, the lateral surface of the lateral upright plate 701 is provided with a scale table 702, the lateral upright plate 701 is threadedly connected with the transverse base 1 through a hexagonal bolt, the inner wall of the lateral upright plate 701 is provided with a top plate 703, the front surface of the top plate 703 is sequentially provided with a threaded connecting plate 704 and a sliding groove plate 705 from left to right, the back surface of the threaded connecting plate 704 is provided with the lateral upright plate 701, the threaded connecting plate 704 is threadedly connected with the lateral upright plate 701 through a connecting plate bolt, one side of the threaded connecting plate 704 is fixedly connected with a scale indicating plate 706, the inside of the sliding groove plate 705 is slidably connected with a sliding block 707, the front surface of the sliding block 707 is provided with a first spring 708, one end of the first spring 708 is provided with a cotton sheet stripping knife 709.

[0056] The top of the top plate 703 is sequentially provided with a first rotating rod base 710 and a gas transfer bin 711 from left to right, the side surface of the first rotating rod base 710 is provided with a first rotating rod hole, the inner wall of the first rotating rod hole is mounted with a first rotating rod 712, the surface of the first rotating rod 712 is provided with a first small conveyor belt 713, the first rotating rod 712 is mounted with a second rotating rod 714 through the first small conveyor belt 713, one end of the second rotating rod 714 is provided with a second rotating rod base 715, the side surface of the second rotating rod base 715 is provided with a second rotating rod hole, the second rotating rod hole and the second rotating rod 714 are matched with each other, one end of the first rotating rod 712 is provided with a first servo motor 716, the lower surface of the first servo motor 716 is provided with a first servo motor base 717, one side of the first servo motor base 717 is fixedly connected with the first rotating rod base 710, the top of the cotton sheet stripping knife 709 is provided with an L-shaped trigger rod 718.

[0057] The front surface of the gas transfer bin 711 is fixedly connected with a threaded interface 719, the surface of the threaded interface 719 is threadedly connected with a straight pipe 720, one end of the straight pipe 720 is fixedly connected with a front nozzle 721, the upper surface of the straight pipe 720 is provided with an upper nozzle 722, the top of the gas transfer bin 711 is provided with a first storage battery 723, the front surface of the first storage battery 723 is provided with a first trigger button 724, the back surface of the gas transfer bin 711 is provided with a solenoid valve 725, one end of the solenoid valve 725 is threadedly connected with a gas connecting hose 726, one end of the gas connecting hose 726 is threadedly connected with a gas cylinder 727, the top of the top plate 703 is fixedly connected with a problem material recycling bin 728, the inside of the problem material recycling bin 728 is provided with a recycling bin box 729, one side of the problem material recycling bin 728 is provided with a recycling bin sealing plate 730, the recycling bin sealing plate 730 is threadedly connected with the problem material recycling bin 728 through a recycling bin sealing plate bolt.

[0058] The scale table 702 and the lateral vertical plate 701 are integrally connected, the threaded connection plate 704 and the sliding groove plate 705 are welded on the top plate 703, the scale indicating plate 706 is welded on the threaded connection plate 704, the top plate 703 is installed on the lateral vertical plate 701 through the threaded connection plate 704 and the connecting plate bolt, the sliding block 707 is slid on the sliding groove plate 705, the first spring 708 is welded between the sliding block 707 and the cotton sheet stripping knife 709, the first rotating rod base 710 and the second rotating rod base 715 are both welded on the top plate 703, the first servo motor base 717 is welded on the first rotating rod base 710, the first rotating rod 712 and the second rotating rod 714 are respectively inserted into the first rotating rod hole and the second rotating rod hole of the first rotating rod base 710 and the second rotating rod base 715 through the first small transmission belt 713, the first servo motor 716 is installed at one end of the first rotating rod 712 and is seated on the first servo motor base 717, the L-shaped trigger rod 718 is welded on the cotton sheet stripping knife 709, the gas transfer bin 711 and the problem material recycling bin 728 are both welded on the top plate 703, the threaded interface 719 and the gas transfer bin 711 are integrally connected, the straight pipe 720 is screwed on the threaded interface 719, the front nozzle 721 and the upper nozzle 722 are both integrally formed with the straight pipe 720, the first storage battery 723 and the gas transfer bin 711 are integrally connected, the electromagnetic valve 725 is installed between the gas transfer bin 711 and the gas connection hose 726, the electromagnetic valve 725 is connected to the first storage battery 723 through the wire, the gas connection hose 726 is installed between the electromagnetic valve 725 and the gas cylinder 727, the recycling bin box 729 is placed in the problem material recycling bin 728, and the recycling bin cover plate 730 is installed on the problem material recycling bin 728 through the recycling bin cover plate bolt. The assembly is completed.

[0059] When the cotton sheet is conveyed by the transverse conveying belt 5, the alcohol cotton sheet passes through the cotton sheet stripping module 7. When the alcohol cotton sheet is single, the cotton sheet can easily pass through the cotton sheet stripping module 7 without any obstruction. When the cotton sheet is stacked, the excess cotton sheet is cut by the cotton sheet stripping knife 709, so that the excess cotton sheet is separated from the bottommost cotton sheet. The mass of the cotton sheet stripping knife 709 and the first spring 708 is much lighter than that of the cotton sheet, so when the stacked cotton sheet is cut by the cotton sheet stripping knife 709, the cotton sheet stripping knife 709 moves towards the first spring 708, and the L-shaped trigger rod 718 also moves, thereby triggering the first trigger button 724 on the first storage battery 723, so that the first storage battery 723 supplies power to the electromagnetic valve 725, the electromagnetic valve 725 opens the valve body, the gas in the gas cylinder 727 enters the gas transfer bin 711, and the gas is sprayed forward and upward through the front nozzle 721 and the upper nozzle 722;

[0060] The front nozzle 721 helps the cotton sheet stripping knife 709 to better tear the adhesion between the cotton sheets. The stripped excess cotton sheets will move upward along the uphill of the cotton sheet stripping knife 709. At this time, the high-pressure gas of the upper nozzle 722 will lift the excess cotton sheets to prevent them from falling. Since the first small conveyor belt 713 is close to the front nozzle 721 and the upper nozzle 722, the excess cotton sheets can easily be caught on the first small conveyor belt 713. Since the first servo motor 716 is turned on at any time, the first small conveyor belt 713 will move with the excess cotton sheets when the first servo motor 716 is turned on. Since the first small conveyor belt 713 is inclined and has a higher height than the problem material recycling bin 728, the first small conveyor belt 713 will move with the excess cotton sheets, and the excess cotton sheets will directly fall into the recycling bin box 729 of the problem material recycling bin 728, completing the operation.

[0061] By setting the cotton sheet stripping module 7, the device can strip the excess cotton sheets adhered to the cotton sheets. This can not only help the device to calculate the number of cotton sheets accurately, but also to a certain extent, reduce the number of packages caused by cotton sheet adhesion when the device stacks the material, which requires manual shutdown to adjust the parameters and re-stack, thereby affecting the efficiency of the device stacking.

[0062] As shown in Figures 10 to 13 In this embodiment, the counting and adjusting integrated module 8 includes a forward vertical plate 801, the inner wall of the forward vertical plate 801 is provided with a forward horizontal plate 802, the bottom of the forward horizontal plate 802 is provided with a groove, the inner wall of the groove is provided with a roller 803, the back of the forward horizontal plate 802 is provided with a lateral plate 804, the side of the lateral plate 804 is provided with an adaptive hole, the side of the lateral plate 804 is provided with a mechanical counter 805, the mechanical counter 805 is threadedly connected with the lateral plate 804 through a counter bolt, one side of the mechanical counter 805 is provided with a counter pressing button 806, the counter pressing button 806 and the adaptive hole are adapted to each other, the inner side of the lateral plate 804 is provided with a second spring 807, one end of the second spring 807 is provided with a light plate 808, the inner side of the light plate 808 is fixedly connected with a column trigger lever 809, one side of the light plate 808 is provided with a light triangular block 810, the inside of the light triangular block 810 is provided with a rolling wheel 811.

[0063] The forward vertical plate 801 is installed on the longitudinal base 2 by hexagonal bolts, the forward horizontal plate 802 is welded on the forward vertical plate 801, the roller 803 is installed in the groove of the forward horizontal plate 802, the lateral plate 804 is welded on the forward horizontal plate 802, the mechanical counter 805 and the counter pressing button 806 are integrally connected, the counter pressing button 806 is passed through the matching hole, and finally the mechanical counter 805 is installed on the lateral plate 804 by the counter bolt, the second spring 807 is welded between the light plate 808 and the lateral plate 804, the column trigger lever 809 is welded on the light plate 808, the light triangular block 810 is welded to the light plate 808, and finally the rolling wheel 811 is installed on the light triangular block 810, and the assembly is completed.

[0064] When the alcohol cotton sheet is conveyed to the longitudinal conveying belt 6, the alcohol cotton sheet will move along with the longitudinal conveying belt 6 to the direction of the stacking module 9, and during the movement, the alcohol cotton sheet will pass through the counting and adjusting integrated module 8. If the track and form of the conveyed alcohol cotton sheet are the same as those of the counting and adjusting integrated module 8, the alcohol cotton sheet can easily pass through the counting and adjusting integrated module 8. If the track and form of the conveyed alcohol cotton sheet are not the same as those of the counting and adjusting integrated module 8, the cotton sheet will first reach the light triangular block 810, and the cotton sheet will be conveyed to the preset track center along the rolling wheel 811 on the light triangular block 810, so as to correct the conveying track of the cotton sheet. Because the light plate 808, the column trigger lever 809, the second spring 807, the light triangular block 810 and the rolling wheel 811 are lighter than the single alcohol cotton sheet, when the cotton sheet reaches the light triangular block 810 and moves along the rolling wheel 811 to adjust the conveying track, the cotton sheet at this time moves towards the mechanical counter 805 against the light triangular block 810 and the light plate 808, and then the light plate 808 with the column trigger lever 809 moves towards the counter pressing button 806 of the mechanical counter 805;

[0065] When the alcohol cotton sheet reaches the edge of the light triangular block 810, the column trigger lever 809 triggers the counter press button 806 at this time, and after the counter press button 806 is triggered and pressed, the mechanical counter 805 records once. When the transmission form of the alcohol cotton sheet is forward, the transmission track is adjusted by the light triangular block 810, and the module can be easily passed through, but when the form of the alcohol cotton sheet is diagonal, although the transmission track can be adjusted by the light triangular block 810, the form of the cotton sheet can also be slightly adjusted, but at this time the form of the cotton sheet is still diagonal as a whole, and the cotton sheet reaches the edge of the light triangular block 810, that is, the outlet of the module. The diagonal cotton sheet has one corner facing the outlet and the other corner at the end. The module is installed on both sides of the longitudinal conveyor belt 6, so that the corner of the cotton sheet facing the outlet will move out of the module first, but the rear corner of the cotton sheet will be intercepted by the light triangular block 810, and the longitudinal conveyor belt 6 is always conveying, so that the rear corner of the cotton sheet will be gradually changed from diagonal to forward along the light triangular block 810 under the cooperation of the blocking of the light triangular block 810 and the conveying force, so that the whole cotton sheet will change from diagonal to forward, and the operation is completed.

[0066] By setting the counting and adjusting integrated module 8, the device can not only count the number of single cotton sheets, but also adjust the form and track of the alcohol cotton sheet, so that the alcohol cotton sheet is processed into a form convenient for subsequent stacking. This makes the device can realize the functions that other two devices can realize through one module, which reduces a lot of equipment or parts to a certain extent, thereby reducing the maintenance pressure of logistics personnel to a certain extent.

[0067] By setting the counting and adjusting integrated module 8, the device triggers the counter by mechanical triggering, which can affect the possibility of contact damage, which is much less than the possibility of electronic damage. Therefore, the counting of single alcohol cotton sheet by the device through mechanical triggering is more accurate and reliable, so that the number of cotton sheets in the stacking package during subsequent stacking is fixed, thereby ensuring the product quality and reputation of the factory to a certain extent.

[0068] As Figures 14 to 18As shown, in this embodiment, the stacking module 9 comprises a lateral connecting block 901, the longitudinal base 2 is threadedly connected to the lateral connecting block 901 through a lateral connecting block bolt, the top of the lateral connecting block 901 is provided with a third rotating rod base 902, the front surface of the third rotating rod base 902 is provided with a third rotating rod hole, the inner wall of the third rotating rod hole is provided with a third rotating rod 903, the surface of the third rotating rod 903 is provided with a second small conveyor belt 904, the inside of the second small conveyor belt 904 is provided with a fourth rotating rod 905, one end of the fourth rotating rod 905 is provided with a fourth rotating rod base 906, the front surface of the fourth rotating rod base 906 is provided with a fourth rotating rod hole, the fourth rotating rod hole and the fourth rotating rod 905 are mutually adapted, one end of the third rotating rod 903 is provided with a second servo motor 907, and the lower surface of the second servo motor 907 is provided with a second servo motor base 908.

[0069] The back surface of the second servo motor base 908 is fixedly connected with the third rotating rod base 902, the side surface of the lateral connecting block 901 is fixedly connected with a stacking bin side plate 909, the back surface of the stacking bin side plate 909 is fixedly connected with a storage bin 910, the inside of the stacking bin side plate 909 and the storage bin 910 is provided with a stacking bin 911, the bottom of the stacking bin 911 is provided with a second storage battery 912, the top of the second storage battery 912 is provided with a third spring 913, one end of the third spring 913 is provided with a pressing plate 914, the bottom of the pressing plate 914 is provided with a longitudinal trigger block 915, the top of the second storage battery 912 is provided with a longitudinal trigger strip 916, the bottom of the second storage battery 912 is provided with a bellows 917, the bottom of the bellows 917 is provided with a positive electrode power-on magnetic plate 918, the bottom of the second storage battery 912 is provided with a bottommost plate 919, the top of the bottommost plate 919 is provided with a magnetic plate adaptation hole, and the back surface of the storage bin 910 is provided with a storage bin sealing plate 920.

[0070] The storage bin sealing plate 920 is threadedly connected with the storage bin 910 through a storage bin sealing plate bolt, the front surface of the storage bin sealing plate 920 is provided with a fourth spring 921, the front surface of the stacking bin side plate 909 is provided with a rod sleeve 922, the inside of the rod sleeve 922 is provided with a door rotating rod 923, one end of the door rotating rod 923 is provided with a third servo motor 924, the surface of the third servo motor 924 is provided with a first signal receiver 925, the third servo motor 924 is threadedly connected with the rod sleeve 922 through a third servo motor bolt, the surface of the door rotating rod 923 is provided with a door plate 926, the bottom of the stacking bin side plate 909 is provided with a PLC controller 927, the top of the PLC controller 927 is provided with a circular hole, the inside of the circular hole is provided with a negative electrode power-on magnetic plate 928, and the front surface of the PLC controller 927 is provided with a first signal releaser 929.

[0071] The side of the PLC controller 927 is provided with a second signal releaser 930, the top of the stacking bin side plate 909 is sequentially fixedly connected with a first short distance baffle 931 and a second short distance baffle 932 from left to right, the side of the first short distance baffle 931 and the second short distance baffle 932 is provided with a rotating shaft hole, the inner wall of the rotating shaft hole is provided with a rotating shaft 933, the inner wall of the rotating shaft 933 is provided with a lead screw 934, the surface of the lead screw 934 is threadedly connected with a lead screw adapter plate 935, the bottom of the lead screw adapter plate 935 is provided with a high-temperature heat sealer 936, one side of the high-temperature heat sealer 936 is provided with a second signal receiver 937, one side of the second short distance baffle 932 is provided with a lead screw servo motor 938, the lead screw servo motor 938 is threadedly connected with the second short distance baffle 932 through a lead screw servo motor bolt, and the side of the lead screw servo motor 938 is provided with a third signal receiver 939.

[0072] The lateral connecting block 901 is installed on the longitudinal base 2 through lateral connecting block bolts, the third rotating rod base 902 and the fourth rotating rod base 906 are welded to the lateral connecting block 901 through welding, the third rotating rod 903 and the fourth rotating rod 905 pass through the second small conveyor belt 904 and are respectively inserted into the third rotating rod base 902 and the fourth rotating rod base 906 and the fourth rotating rod hole of the third rotating rod base 902 and the fourth rotating rod base 906, the second servo motor base 908 is welded to the third rotating rod base 902, the second servo motor 907 is installed at one end of the third rotating rod 903 and is located on the second servo motor base 908, the stacking bin side plate 909 is welded to the lateral connecting block 901, the storage bin 910 is welded to the stacking bin side plate 909, the stacking bin 911 is placed on the stacking bin side plate 909 and the storage bin 910, the second storage battery 912 is integrally connected with the stacking bin 911, the third spring 913 is welded between the pressing plate 914 and the second storage battery 912, the trigger block 915 is welded to the bottom of the pressing plate 914, the longitudinal trigger strip 916 is integrally connected with the second storage battery 912, the second storage battery 912, the corrugated pipe 917 and the positive electrode energizing magnetic plate 918 are integrally connected, and the bottom plate 919 is welded to the bottom of the second storage battery 912;

[0073] The storage bin cover plate 920 is installed on the storage bin 910 by the storage bin cover plate bolt, the fourth spring 921 is welded on the front of the storage bin cover plate 920, the rod sleeve 922 is welded on the stacking bin side plate 909, the rod sleeve 922 is inserted into the rod sleeve 922, the third servo motor 924 is installed at one end of the rod sleeve 922 and is installed on the rod sleeve 922 by the third servo motor bolt, the first signal receiver 925 is integrally connected with the third servo motor 924, the door plate 926 is welded on the door rotating rod 923, the PLC controller 927 is integrally connected with the stacking bin side plate 909, the negative electrode power supply electromagnetic plate 928 is integrally connected with the PLC controller 927, the first signal release 929, the PLC controller 927 and the second signal release 930 are integrally connected, the first short distance strip plate 931 and the second short distance strip plate 932 are welded on the top of the stacking bin side plate 909, the rotating shaft 933 is installed in the rotating shaft hole, the lead screw 934 is inserted into the rotating shaft 933, the lead screw adapter plate 935 is installed on the lead screw 934, the high-temperature heat sealer 936 is integrally connected with the lead screw adapter plate 935, the second signal receiver 937 is integrally connected with the high-temperature heat sealer 936, the lead screw servo motor 938 is installed on the second short distance strip plate 932 by the lead screw servo motor bolt, and the third signal receiver 939 is integrally connected with the lead screw servo motor 938, and the assembly is completed.

[0074] After the alcohol cotton sheet is adjusted in track and shape, it is conveyed to the edge of the longitudinal conveying belt 6, and the alcohol cotton sheet slides from the edge to the second small conveying belt 904 of the stacking module 9. Because the second servo motor 907 is always started, the second small conveying belt 904 will always be in a conveying state, and the second small conveying belt 904 will convey the alcohol cotton sheet piece by piece to the pressing plate 914 on the stacking bin side plate 909. Because the mass of the pressing plate 914, the third spring 913 and the trigger block 915 is lighter than that of a single alcohol cotton sheet, when the cotton sheet is conveyed to the pressing plate 914, the pressing plate 914 will be pressed down by gravity. At this time, the pressing plate 914 will be pressed down, the third spring 913 will be compressed and deformed, and the trigger block 915 will be pressed down with the pressing plate 914, and then the trigger block 915 triggers the longitudinal trigger strip 916 on the second storage battery 912, thereby starting the second storage battery 912 to discharge the PLC controller 927. When the second storage battery 912 discharges the PLC controller 927, it means that the cotton sheet has been stacked enough;

[0075] PLC controller 927 is powered on, will be through the first signal release 929 and the second signal release 930 in turn to high temperature heat sealer 936, the second signal receiver 937 and the first signal release 929 release signal, so that the high temperature heat sealer 936 heating, screw servo motor 938 start, will high temperature heat sealer 936 to the first short distance strip plate 931, so as to carry out heat sealing treatment to the package, then the door plate 926 is opened under the third servo motor 924 starts, because the limit is removed, at this time the stacking completed after the material warehouse 911 will be hit off the stacking material warehouse side plate 909 by the following unstacking material warehouse 911, it needs to be explained that PLC controller 927 needs to be written in advance program, so that the high temperature heat sealer 936 heating and screw servo motor 938 start are all before the third servo motor 924, and the two sides of the higher part of the product package need to be pasted on the first short distance strip plate 931 and the high temperature heat sealer 936 in advance by using double-sided adhesive, to prevent it from falling off and affecting the stacking, and the corrugated pipe 917 at the bottom of the second storage battery 912 and the positive electrode energized magnetic plate 918 are usually collected between the second storage battery 912 and the bottom plate 919 when not in use, when the second storage battery 912 follows the storage warehouse 910 to reach the PLC controller 927, because the magnetic force of the positive electrode energized magnetic plate 918 on the second storage battery 912 and the negative electrode energized magnetic plate 928 on the PLC controller 927 attracts each other, so the positive electrode energized magnetic plate 918 pulls the corrugated pipe 917 out of the second storage battery 912 and the bottom plate 919 until it is adsorbed on the negative electrode energized magnetic plate 928, waiting for power on, complete operation.

[0076] By setting the stacking module 9, the device can automatically replace the completed stacking package after stacking is completed, and the new package can replace itself to the stacking position to continue stacking, without the worker's full attention to the equipment, which reduces the worker's fatigue to a certain extent.

[0077] A method for using a material horizontal turning multi-piece stacking machine for alcohol cotton piece production, comprising the following steps:

[0078] Step one, the horizontal base 1 adjusts the working height of the horizontal conveying belt 5 through the long distance telescopic leg 3, and the vertical base 2 adjusts the working height of the vertical conveying belt 6 through the short distance telescopic leg 4, the horizontal conveying belt 5 and the vertical conveying belt 6 are used to convey cotton pieces, the cotton pieces pass through the cotton piece stripping module 7 through the horizontal conveying belt 5, the stacked cotton pieces are stripped by the cotton piece stripping module 7, the cotton pieces pass through the counting and adjusting integrated module 8 through the vertical conveying belt 6, the cotton pieces are counted and their conveying posture is adjusted, and finally the cotton pieces are conveyed to the stacking module 9 through the vertical conveying belt 6 for stacking;

[0079] Step two, when the cotton sheet passes through the cotton sheet stripping module 7 by the transverse conveyor belt 5, the stacked and excess cotton sheet is stripped by the cotton sheet stripping knife 709, the high-pressure gas can be sprayed from the front nozzle 721 and the upper nozzle 722 by starting the electromagnetic valve 725, so as to help the stacked alcohol cotton sheet to be stripped better, the upper nozzle 722 assists the stripped excess cotton sheet to reach the first small conveyor belt 713, the first small conveyor belt 713 is driven by starting the first servo motor 716, so as to transport the excess cotton sheet into the problem material recycling bin 728;

[0080] Step three, when the cotton sheet passes through the counting and adjusting integrated module 8 by the longitudinal conveyor belt 6, the forward transverse plate 802 is assisted to convey the cotton sheet by the roller 803, the light weight triangular block 810 and the roller 803 can standardize the cotton sheet shape and conveying track, the light weight plate 808 is impacted by the cotton sheet conveyed by the roller 803 and the longitudinal conveyor belt 6, so that the lateral plate 804 impacts the counter pressing button 806, thereby triggering the mechanical counter 805 to actively count;

[0081] Step four, after the cotton sheet is conveyed into the stacking module 9 by the longitudinal conveyor belt 6, the second small conveyor belt 904 is started to receive the cotton sheet and transport the material, the cotton sheet is conveyed into the stacking bin 911 and is stacked, with the increase of gravity, the pressing plate 914 is pressed downward, the longitudinal trigger block 915 triggers the longitudinal trigger strip 916, so that the battery 912 supplies power to the positive electrode electromagnetic plate 918, the positive electrode electromagnetic plate 918 and the negative electrode electromagnetic plate 928 are adsorbed to form a complete circuit closed loop, the PLC controller 927 obtains power supply, transmits signals and promotes the third servo motor 924 to open the door plate 926, the lead screw servo motor 938 and the high-temperature heat sealer 936 are started, so that the high-temperature heat sealer 936 can move left and right, realizes the sealing of the packaging bag opening, without the door plate 926 blocking, the stacking bin 911 is extruded into the storage bin 910 by the rear empty stacking bin 911.

[0082] The technical scheme provided by the application has the following working principle: when the alcohol-soaked cotton sheet is conveyed to the horizontal conveying belt 5 by other devices, the alcohol-soaked cotton sheet will move towards the triangular slope plate 10 along with the horizontal conveying belt 5; when the alcohol-soaked cotton sheet is a single sheet, the alcohol-soaked cotton sheet can directly pass through the cotton sheet stripping module 7; if the alcohol-soaked cotton sheet is stacked, the cotton sheet stripping module 7 will strip the excess cotton sheet and recycle the excess cotton sheet; the cotton sheet after the stripping treatment will be conveyed by the horizontal conveying belt 5, fall onto the triangular slope plate 10, and slide along the slide of the triangular slope plate 10 to the vertical conveying belt 6; the vertical conveying belt 6 will continue to convey the cotton sheet to the stacking module 9; the cotton sheet is transferred from the horizontal conveying belt 5 to the vertical conveying belt 6, realizing horizontal turning of the cotton sheet conveying direction; the cotton sheet on the vertical conveying belt 6 will be counted and adjusted in the counting and adjusting integrated module 8, so that the cotton sheet has the same track and shape after leaving the counting and adjusting integrated module 8; the last cotton sheet enters the stacking module 9 for stacking; when the cotton sheet is conveyed by the horizontal conveying belt 5, the alcohol-soaked cotton sheet will pass through the cotton sheet stripping module 7; when the alcohol-soaked cotton sheet is a single sheet, the cotton sheet can easily pass through the cotton sheet stripping module 7 without any obstruction; when the cotton sheet is stacked, the excess cotton sheet will be cut by the cotton sheet stripping cutter 709, so that the excess cotton sheet is separated from the bottommost cotton sheet; the mass of the cotton sheet stripping cutter 709 and the first spring 708 is much lighter than that of the cotton sheet, so when the stacked cotton sheet is cut by the cotton sheet stripping cutter 709, the cotton sheet stripping cutter 709 will move towards the first spring 708, and the L-shaped trigger rod 718 will also move, so that the L-shaped trigger rod 718 triggers the first trigger button 724 on the first storage battery 723, so that the first storage battery 723 supplies power to the electromagnetic valve 725, the electromagnetic valve 725 opens the valve body, the gas in the gas cylinder 727 enters the gas transfer warehouse 711, and the high-pressure gas is sprayed forward and upward through the front nozzle 721 and the upper nozzle 722; the front nozzle 721 helps the cotton sheet stripping cutter 709 to better tear the adhesion between the cotton sheets; the excess cotton sheet will move upward along the slope of the cotton sheet stripping cutter 709; the high-pressure gas of the upper nozzle 722 will lift the excess cotton sheet to prevent it from falling; because the first small conveying belt 713 is close to the front nozzle 721 and the upper nozzle 722, the excess cotton sheet can easily be placed on the first small conveying belt 713; because the first servo motor 716 is opened at any time, the first small conveying belt 713 will move with the excess cotton sheet when the first servo motor 716 is opened; because the first small conveying belt 713 is inclined and has a height higher than that of the problem material recycling warehouse 728, the excess cotton sheet will directly fall into the recycling warehouse box 729 of the problem material recycling warehouse 728 after the first small conveying belt 713 moves with the excess cotton sheet,When the alcohol cotton piece is conveyed to the longitudinal conveying belt 6, the alcohol cotton piece will follow the longitudinal conveying belt 6 to move towards the stacking module 9, and when moving, the alcohol cotton piece will pass through the counting and adjusting integrated module 8. If the track and form of the conveyed alcohol cotton piece are the same as those of the counting and adjusting integrated module 8, the alcohol cotton piece can easily pass through the counting and adjusting integrated module 8. If the track and form of the conveyed alcohol cotton piece are not the same as those of the counting and adjusting integrated module 8, the cotton piece will first reach the light triangular block 810, and the cotton piece will be conveyed to the preset track center along the rolling wheel 811 on the light triangular block 810, so as to correct the conveying track of the cotton piece. Because the light plate 808, the column type trigger lever 809, the second spring 807, the light triangular block 810 and the rolling wheel 811 are all lighter than the single alcohol cotton piece, when the cotton piece reaches the light triangular block 810 and adjusts the conveying track along the rolling wheel 811, the cotton piece moves towards the mechanical counter 805 against the light triangular block 810 and the light plate 808, and then the light plate 808 with the column type trigger lever 809 moves towards the counter pressing button 806 of the mechanical counter 805. When the alcohol cotton piece reaches the edge of the light triangular block 810, the column type trigger lever 809 triggers the counter pressing button 806, and after the counter pressing button 806 is triggered and pressed, the mechanical counter 805 records once. When the conveying form of the alcohol cotton piece is forward, the conveying track is adjusted through the light triangular block 810, and then the alcohol cotton piece can easily pass through the module. However, when the form of the alcohol cotton piece is diagonal, the conveying track can be adjusted through the light triangular block 810, and the form of the cotton piece can also be slightly adjusted. However, the form of the cotton piece is still diagonal in general, and the cotton piece reaches the edge of the light triangular block 810, that is, the outlet of the module. The diagonal cotton piece has one corner facing the outlet and the other corner at the back. The module is installed on both sides of the longitudinal conveying belt 6, so the corner of the cotton piece facing the outlet will move out of the module first. However, because the cotton piece is diagonal, the back corner will be intercepted by the light triangular block 810. The longitudinal conveying belt 6 is always conveying, so the back corner of the cotton piece will gradually change from diagonal to forward along the light triangular block 810 under the cooperation of the block and the conveying force, so that the form of the whole cotton piece changes from diagonal to forward. After the alcohol cotton piece is adjusted in track and form, the alcohol cotton piece is conveyed to the edge of the longitudinal conveying belt 6 through the longitudinal conveying belt 6, and the alcohol cotton piece falls from the edge to the second small conveying belt 904 of the stacking module 9. Because the second servo motor 907 is always started, the second small conveying belt 904 is always in the conveying state, and the second small conveying belt 904 conveys the alcohol cotton piece to the pressing plate 914 on the stacking bin side plate 909 piece by piece.Because the mass of the pressing plate 914, the third spring 913 and the trigger block 915 are all lighter than the single piece of alcohol cotton sheet, when the cotton sheet is conveyed to the pressing plate 914, the pressing plate 914 will be pressed down by gravity, at this time, the pressing plate 914 will be pressed down, the third spring 913 will be compressed and deformed, and the trigger block 915 will be pressed down along with the pressing plate 914, and then the trigger block 915 triggers the longitudinal trigger strip 916 on the second storage battery 912, so as to start the second storage battery 912 to discharge for the PLC controller 927, when the second storage battery 912 discharges for the PLC controller 927, it means that the cotton sheet has been stacked enough, after the PLC controller 927 is powered on, it will release signals to the high-temperature heat sealer 936, the second signal receiver 937 and the first signal releaser 929 in turn through the first signal releaser 929 and the second signal releaser 930, so as to make the high-temperature heat sealer 936 heat, and the lead screw servo motor 938 starts to send the high-temperature heat sealer 936 to the first short distance strip plate 931, so as to heat seal the package, and then the door plate 926 is opened under the action of the third servo motor 924, because the limit is removed, at this time, the stacked material bin 911 after stacking is knocked away from the stacking material bin side plate 909 by the following unstacked material bin 911, it is need to be explained that the PLC controller 927 needs to be programmed in advance, so that the high-temperature heat sealer 936 heats and the lead screw servo motor 938 starts before the third servo motor 924, and the two sides of the higher part of the product package need to be pasted on the first short distance strip plate 931 and the high-temperature heat sealer 936 in advance by using double-sided adhesive tape, so as to prevent them from falling off and affecting the stacking of materials, and the corrugated pipe 917 at the bottom of the second storage battery 912 and the positive electrode energizing magnetic plate 918 are usually collected between the second storage battery 912 and the bottom plate 919 when they are not used, when the second storage battery 912 reaches the PLC controller 927 along with the storage bin 910, because the magnetic force of the negative electrode energizing magnetic plate 928 on the PLC controller 927 and the positive electrode energizing magnetic plate 918 on the second storage battery 912 attract each other, so the positive electrode energizing magnetic plate 918 pulls the corrugated pipe 917 out of the second storage battery 912 and the bottom plate 919 until it is adsorbed on the negative electrode energizing magnetic plate 928, and waits for energization.

[0083] The present application encompasses any alternatives, modifications, equivalent methods and solutions made on the essence and scope of the present application. In order to make the public have a thorough understanding of the present application, specific details are described in the following preferred embodiments of the present application, and the present application can also be completely understood without the description of these details for those skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the present application, well-known methods, processes, flows, elements and circuits are not described in detail.

[0084] The above merely describes the preferred embodiments of the present application, and it should be pointed out that, for those skilled in the art, some improvements and refinements can be made without departing from the principles of the present application, and these improvements and refinements should also be considered as falling within the protection scope of the present application.

Claims

1. A stacking machine for horizontally turning materials in the production of alcohol swabs, characterized in that, The device includes a horizontal base, a vertical base on the back of the horizontal base, a long telescopic leg on the top of the horizontal base, a short telescopic leg on the top of the vertical base, a horizontal conveyor belt on the inner wall of the long telescopic leg, a vertical conveyor belt on the inner wall of the short telescopic leg, a cotton stripping module on the side of the horizontal base, an integrated counting and adjustment module on both the front and back of the vertical base, a stacking module on one side of the vertical base, and a triangular ramp on the back of the long telescopic leg. The cotton pad peeling module includes a side plate with a scale on its side. The side plate is threadedly connected to a horizontal base via hexagonal bolts. The inner wall of the side plate has a top plate. The front of the top plate has a threaded connecting plate and a sliding groove plate arranged sequentially from left to right. The back of the threaded connecting plate has a side plate. The threaded connecting plate is threadedly connected to the side plate via connecting plate bolts. A scale indicator plate is fixedly connected to one side of the threaded connecting plate. A sliding block is slidably connected inside the sliding groove plate. A first spring is provided on the front of the sliding block, and a cotton pad peeling knife is provided at one end of the first spring. The top of the top plate is provided with a first rotating rod base and a gas transfer chamber from left to right. The side of the first rotating rod base is provided with a first rotating rod hole. The inner wall of the first rotating rod hole is provided with a first rotating rod. The surface of the first rotating rod is provided with a first small conveyor belt. The first rotating rod is connected to a second rotating rod through the first small conveyor belt. One end of the second rotating rod is provided with a second rotating rod base. The side of the second rotating rod base is provided with a second rotating rod hole. The second rotating rod hole and the second rotating rod are mutually compatible. One end of the first rotating rod is provided with a first servo motor. The lower surface of the first servo motor is provided with a first servo motor base. The first rotating rod base is fixedly connected to one side of the first servo motor base. The top of the cotton stripping knife is provided with an L-shaped trigger rod. The gas transfer chamber has a threaded interface fixedly connected to its front side. A straight pipe is threadedly connected to the surface of the threaded interface. A front nozzle is fixedly connected to one end of the straight pipe, and an upper nozzle is provided on the upper surface of the straight pipe. A first battery is provided on the top of the gas transfer chamber, and a first trigger button is provided on the front of the first battery. A solenoid valve is provided on the back of the gas transfer chamber. A gas connection hose is threadedly connected to one end of the solenoid valve, and a gas pressure cylinder is threadedly connected to one end of the gas connection hose. A problematic material recovery chamber is fixedly connected to the top of the top plate. A recovery chamber box is provided inside the problematic material recovery chamber. A recovery chamber sealing plate is provided on one side of the problematic material recovery chamber, and the recovery chamber sealing plate is threadedly connected to the problematic material recovery chamber via a recovery chamber sealing plate bolt.

2. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 1, characterized in that, The integrated counting and adjustment module includes a front upright plate, an inner wall of which is provided with a front horizontal plate, a groove at the bottom of which is provided with a roller on the inner wall of the groove, a side plate on the back of which is provided with a fitting hole on the side of which is provided with a mechanical counter, which is threadedly connected to the side plate by a counter bolt, a counter button on one side of which is fitted with the fitting hole, a second spring on the inner side of which is provided with a lightweight plate at one end, a column-type trigger rod fixedly connected to the inner side of which is provided with a lightweight triangular block on one side of which is provided with a rolling wheel inside.

3. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 1, characterized in that, The stacking module includes a lateral connecting block, which is threadedly connected to a longitudinal base via bolts. A third rotating rod base is located on the top of the lateral connecting block. A third rotating rod hole is opened on the front of the third rotating rod base, and a third rotating rod is located on the inner wall of the third rotating rod hole. A second small conveyor belt is located on the surface of the third rotating rod, and a fourth rotating rod is located inside the second small conveyor belt. A fourth rotating rod base is located at one end of the fourth rotating rod, and a fourth rotating rod hole is opened on the front of the fourth rotating rod base. The fourth rotating rod hole and the fourth rotating rod are mutually compatible. A second servo motor is located at one end of the third rotating rod, and a second servo motor base is located on the lower surface of the second servo motor.

4. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 3, characterized in that, A third rotating rod base is fixedly connected to the back of the second servo motor base. A stacking bin side plate is fixedly connected to the side of the lateral connecting block. A storage bin is fixedly connected to the back of the stacking bin side plate. Both the stacking bin side plate and the storage bin are equipped with stacking bins. A second battery is provided at the bottom of the stacking bin. A third spring is provided at the top of the second battery. A pressure plate is provided at one end of the third spring. A longitudinal trigger block is provided at the bottom of the pressure plate. A longitudinal trigger strip is provided at the top of the second battery. A corrugated tube is provided at the bottom of the second battery. A positive electrode electromagnetic plate is provided at the bottom of the corrugated tube. A bottom plate is provided at the bottom of the second battery. A magnetic plate adapter hole is opened at the top of the bottom plate. A storage bin sealing plate is provided on the back of the storage bin.

5. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 4, characterized in that, The storage compartment sealing plate is connected to the storage compartment via bolts. A fourth spring is provided on the front of the storage compartment sealing plate. A rod sleeve is provided on the front of the stacking hopper side plate. A door rotating rod is provided inside the rod sleeve. A third servo motor is provided at one end of the door rotating rod. A first signal receiver is provided on the surface of the third servo motor. The third servo motor is connected to the rod sleeve via bolts. A door panel is provided on the surface of the door rotating rod. A PLC controller is provided at the bottom of the stacking hopper side plate. A circular hole is opened on the top of the PLC controller. A negative electrode electromagnetic plate is provided inside the circular hole. A first signal release device is provided on the front of the PLC controller.

6. The multi-sheet stacking machine for horizontal material turning in the production of alcohol swabs according to claim 5, characterized in that, The PLC controller has a second signal release device on its side. From left to right, a first short-pitch strip and a second short-pitch strip are fixedly connected to the top of the stacking bin side plate. The sides of the first and second short-pitch strips have shaft holes. A shaft is installed on the inner wall of the shaft hole. A lead screw is installed on the inner wall of the shaft. A lead screw adapter plate is threaded onto the surface of the lead screw. A high-temperature heat sealer is located at the bottom of the lead screw adapter plate. A second signal receiver is located on one side of the high-temperature heat sealer. A lead screw servo motor is located on one side of the second short-pitch strip. The lead screw servo motor is threadedly connected to the second short-pitch strip via a lead screw servo motor bolt. A third signal receiver is located on the side of the lead screw servo motor.

7. The method of using a stacking machine for horizontally turning materials in the production of alcohol swabs according to any one of claims 1-6, characterized in that, Includes the following steps: Step 1: The horizontal base adjusts the working height of the horizontal conveyor belt using long telescopic legs, while the vertical base adjusts the working height of the vertical conveyor belt using short telescopic legs. Both the horizontal and vertical conveyor belts are used to transport cotton sheets. The cotton sheets pass through the cotton sheet peeling module via the horizontal conveyor belt, and the stacked cotton sheets are peeled off by the cotton sheet peeling module. The cotton sheets pass through the counting and adjustment integrated module via the vertical conveyor belt, where the cotton sheets are counted and the conveying posture is adjusted. Finally, the cotton sheets are transported to the stacking module for stacking via the vertical conveyor belt. Step 2: When the cotton pads pass through the cotton pad stripping module via the transverse conveyor belt, the stacked and excess cotton pads are stripped off by the cotton pad stripping knife. By activating the solenoid valve, high-pressure gas can be sprayed from the front nozzle and the upper nozzle, which helps to better strip the stacked alcohol cotton pads. The excess cotton pads stripped by the upper nozzle can reach the first small conveyor belt. The first servo motor is activated to drive the first small conveyor belt, thereby transporting the excess cotton pads to the problem material recycling bin. Step 3: When the cotton pad passes through the counting and adjustment integrated module via the longitudinal conveyor belt, the forward horizontal plate is assisted by rollers to convey the cotton pad. The lightweight triangular block and rollers can regulate the shape and conveying trajectory of the cotton pad. The lightweight plate is impacted by the cotton pad conveyed by the rollers and the longitudinal conveyor belt, causing the side plate to impact the counter button, thereby triggering the mechanical counter to count actively. Step 4: After the cotton sheets are conveyed to the stacking module via the longitudinal conveyor belt, the second servo motor is started, causing the second small conveyor belt to receive the cotton sheets and transport the materials. The cotton sheets are then stacked in the stacking bin. As gravity increases, the pressure plate presses down, and the longitudinal trigger block triggers the longitudinal trigger strip, energizing the positive electrode electromagnet of the battery. The positive and negative electrodes of the electromagnet attract each other to form a complete closed circuit loop, enabling the PLC controller to obtain power, transmit signals, and prompt the third servo motor to open the door panel. This activates the lead screw servo motor and the high-temperature heat sealer, allowing the high-temperature heat sealer to move left and right to seal the packaging bag opening. Without the obstruction of the door panel, the stacked cotton sheets in the stacking bin are squeezed out of the storage bin by the empty stacking bin behind.

Citation Information

Patent Citations

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    CN107628467A

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