Punching device and method for aluminum alloy plate machining
By designing a drilling device for aluminum alloy sheet processing, multi-face drilling is achieved by utilizing a ring-shaped rotating box and a clamping and flipping structure. This solves the problem of needing to change fixtures or transfer the device when drilling holes on the side of the sheet in the existing technology, thereby improving processing efficiency and product consistency.
Patent Information
- Application Number
- CN202511484689.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2045-10-17
AI Technical Summary
Existing aluminum alloy sheet processing equipment requires changing fixtures or transferring the sheet when drilling holes on the side of the sheet, which limits its applicability and makes it impossible to achieve efficient positioning and consistency in multi-face processing.
A drilling device for processing aluminum alloy sheets was designed, comprising a support platform, a mounting frame, a ring-shaped rotating box, and a clamping and flipping structure. The ring-shaped rotating box and the clamping and flipping structure drive the sheet to rotate to different work positions, enabling multi-face drilling and avoiding positioning errors caused by secondary clamping.
It achieves efficient positioning and consistency in multi-faceted processing of aluminum alloy sheets, avoids positioning errors, and improves drilling efficiency and the accuracy of batch products.
Smart Images

Figure CN120940691A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of drilling technology, and in particular to a drilling device and method for processing aluminum alloy sheets. Background Technology
[0002] Aluminum alloy sheet is an industrial building material. During the processing of existing aluminum alloy sheets, holes need to be drilled on the surface of the sheet according to different applications and needs, so that the aluminum alloy sheet can be processed into various profiles.
[0003] A search of existing technologies revealed that Chinese Patent CN216096524U discloses a drilling device for processing aluminum alloy sheets. By passing the aluminum alloy sheet to be drilled between a first fixed round rod and a second fixed round rod, a motor is started to drive the lead screw to rotate, causing the second fixed round rod, which is threaded to rotate around the lead screw, to move, thus enabling the drilling of aluminum alloy sheets of different thicknesses and sizes.
[0004] However, it is worth considering that this drilling method involves placing the sheet material horizontally and drilling the sheet material vertically. When using aluminum alloy sheets to build frame structures (industrial equipment protective covers, robot fences, automated equipment racks, display cabinets, etc.), holes need to be drilled on the sides of the sheet material to install panels, hinges, sensors, cable trays, or other functional modules. When drilling holes on the sides of the sheet material, it is also necessary to change other clamps to fix the vertically placed sheet material, or to transfer the sheet material to another drilling device. This results in a limited range of applications and certain limitations.
[0005] Therefore, in order to solve the above problems, a more suitable facility that meets the needs of users is needed. Summary of the Invention
[0006] In view of this, the purpose of the present invention is to provide a drilling device and method for processing aluminum alloy sheets, so as to solve the problem that when drilling holes on the side of the sheet, it is necessary to change other clamps to fix the vertically placed sheet or transfer the sheet to another drilling device.
[0007] To achieve the above objectives, the present invention provides a drilling device for processing aluminum alloy sheets, comprising a support platform and a mounting bracket fixedly installed on the top of the support platform, and further comprising: The workstation adjustment assembly includes two annular rotating boxes disposed above a support platform and a drive mechanism for driving the annular rotating boxes to rotate. The flipping assembly includes several clamping seats arranged on one side of two annular rotating boxes, and the clamping seats are arranged in a circle. Several rotating columns adapted to the clamping seats are passed through the annular rotating boxes. The rotating columns have a groove on the side facing the clamping seat. One side of the clamping seat has a receiving chamber for accommodating the end of the plate. The other side of the clamping seat is fixedly connected to a prism inserted into the groove. The mounting frame is provided with a clamping flipping structure for driving the several rotating columns to translate and rotate. The drilling assembly, mounted on the mounting frame, is used to drill holes in the sheet metal located at the drilling station. The drive mechanism drives the annular rotary box to rotate, so that the clamping and flipping structure on the annular rotary box drives the sheet metal to be drilled to rotate sequentially to the drilling station through the rotating column and clamping seat.
[0008] Optionally, the clamping and flipping structure includes a rotating disk fixedly installed on the end of the rotating column away from the clamping seat. Two annular rotating boxes are respectively provided with positioning rings on opposite sides. The inner wall of the positioning ring is provided with an annular groove that matches the rotating disk. The end of the rotating disk away from the center of the positioning ring is located in the annular groove. Several third hydraulic telescopic rods are fixedly connected to the mounting frame. The telescopic ends of the third hydraulic telescopic rods are fixedly connected to the corresponding positioning rings. A flipping synchronization mechanism for driving several rotating columns to rotate synchronously is installed on the positioning ring.
[0009] Optionally, the flipping synchronization mechanism includes a rotating sleeve fitted outside the rotating column, and the rotating sleeve and the annular rotating box are rotatably connected. The inner wall of the rotating sleeve is provided with several first guide grooves. Several first guide strips are fixedly connected to the outside of the rotating column, and the first guide strips pass through the corresponding first guide grooves. The annular rotating box is provided with a meshing component for driving several rotating sleeves to rotate synchronously. A movable frame is provided on the side of the positioning ring away from the annular rotating box. Several first hydraulic telescopic rods are fixedly connected to the positioning ring, and the telescopic ends of the first hydraulic telescopic rods are fixedly connected to the movable frame. A plug ring is fixedly connected on the side of the movable frame facing the annular rotating box. Four arc-shaped grooves adapted to the plug rings are provided on the side of the rotating disk away from the rotating column. The four arc-shaped grooves are evenly distributed around the circumference, and the plug ring is inserted into an arc-shaped groove on the rotating disk near the center of the positioning ring. A plug-in rotator for driving the rotating disk to rotate is installed on the positioning ring.
[0010] Optionally, the meshing element includes a gear ring rotatably mounted in an annular rotating box, and a gear located in the annular rotating box is fixedly sleeved on the outside of the rotating sleeve, and the gear and the gear ring mesh with each other.
[0011] Optionally, the plug-in rotator includes a motor frame disposed on the side of the positioning ring away from the annular rotating box. Several second hydraulic telescopic rods are fixedly connected to the positioning ring. The telescopic ends of the second hydraulic telescopic rods are fixedly connected to the motor frame. A first servo motor is fixedly connected to the motor frame. A plug block is fixedly connected to the output end of the first servo motor. A slot adapted to the plug block is opened on the side of the rotating disk away from the rotating column.
[0012] Optionally, the drive mechanism includes two support sleeves rotatably mounted on the mounting frame, and two annular rotating boxes are respectively fixedly sleeved on the outside of the two support sleeves. A second servo motor is fixedly connected to the mounting frame. A first sprocket is fixedly sleeved on the outside of one of the support sleeves. The output end of the second servo motor is fixedly connected to the second sprocket, and the second sprocket and the first sprocket are connected by a chain.
[0013] Optionally, a guide post and a first lead screw are rotatably connected to the mounting bracket. A third servo motor and a fourth servo motor are fixedly connected to both sides of the mounting bracket. The output end of the third servo motor is fixedly connected to the end of the first lead screw, and the output end of the fourth servo motor is fixedly connected to the end of the guide post. A first threaded sleeve is fitted on the outside of the guide post. Several second guide grooves are opened on the guide post. Several second guide strips are fixedly connected to the inner wall of the first threaded sleeve, and the second guide strips are located in the corresponding second guide grooves. A second threaded sleeve is fitted on the outside of the first lead screw. A support part is fixedly connected to the second threaded sleeve, and the support part on the second threaded sleeve and the first threaded sleeve are rotatably connected through a bearing. The connection between the second threaded sleeve and the first lead screw is a threaded connection. A support member for supporting the position of the plate to be drilled is installed on the second threaded sleeve.
[0014] Optionally, the support includes a translation frame that is slidably sleeved outside the second threaded sleeve, and the first threaded sleeve passes through the translation frame. The first threaded sleeve and the translation frame are connected by a threaded connection. Rectangular holes are opened on both sides of the translation frame. A guide frame is fixedly connected to the second threaded sleeve. A support seat for supporting the position of the plate to be drilled passes through the guide frame. Two movable columns are fixedly connected to the support seat, and the two movable columns are respectively located in the two rectangular holes.
[0015] Optionally, the drilling assembly includes a movable seat slidably mounted on a mounting frame, a second lead screw rotatably connected to the mounting frame, the second lead screw and the movable seat being connected by a threaded connection, a fifth servo motor fixedly connected to the mounting frame, and the output end of the fifth servo motor being fixedly connected to the end of the second lead screw, a sliding plate slidably connected to the movable seat, a fourth hydraulic telescopic rod fixedly connected to the movable seat, and the telescopic end of the fourth hydraulic telescopic rod being fixedly connected to the sliding plate, a fifth hydraulic telescopic rod fixedly connected to the side of the sliding plate away from the movable seat, and a drilling mechanism for drilling fixedly connected to the telescopic end of the fifth hydraulic telescopic rod.
[0016] The present invention also provides a drilling method for processing aluminum alloy sheets, applied to the drilling device for processing aluminum alloy sheets as described above, comprising the following steps: Step 1: According to the specifications of the aluminum alloy sheet, the staff selects a clamping seat that matches the receiving chamber. The staff drives the clamping seat to move so that the prism is inserted into the corresponding slide groove. Step 2: After all the clamping seats are installed, the worker drives the aluminum alloy sheet that needs to be drilled to be placed between two adjacent clamping seats. The worker then drives the two adjacent clamping seats to move closer together, and the prism slides relative to the slide groove so that the two ends of the aluminum alloy sheet are inserted into the two adjacent receiving chambers respectively. Step 3: After all the plates are installed, the rotating column is driven to move horizontally by the clamping and flipping structure. The rotating column and the slide slide relative to the prism until the end of the prism away from the clamping seat abuts against the inner wall of the slide, and the two ends of the aluminum alloy plate abut against the inner wall of the receiving chamber, so that the two adjacent clamping seats clamp the aluminum alloy plate. Step 4: Drive the annular rotating box, clamping seat and aluminum alloy plate to rotate through the drive mechanism, so that the clamping and flipping structure on the annular rotating box drives the aluminum alloy plate that needs to be drilled to rotate to the drilling station in sequence through the rotating column and clamping seat, and drill holes in the aluminum alloy plate located at the drilling station through the drilling assembly. Step 5: When it is necessary to drill holes on the side of the aluminum alloy sheet, the clamping and flipping structure drives several rotating columns to rotate. The rotating columns drive the clamping seat and the aluminum alloy sheet to rotate so that the side of the aluminum alloy sheet faces the drilling assembly. The drive mechanism drives the annular rotating box to rotate so that the aluminum alloy sheet to be drilled rotates to the drilling station in sequence. The drilling assembly drills holes in the aluminum alloy sheet located at the drilling station.
[0017] The beneficial effects of this invention are as follows: The rotating column is driven to translate by the clamping and flipping structure. The rotating column and the slide groove slide relative to the prism until the end of the prism away from the clamping seat abuts against the inner wall of the slide groove, and both ends of the aluminum alloy plate abut against the inner wall of the receiving chamber, so that two adjacent clamping seats clamp the aluminum alloy plate. The driving mechanism drives the annular rotating box, clamping seats, and aluminum alloy plate to rotate, so that the clamping and flipping structure on the annular rotating box drives the aluminum alloy plate to be drilled to rotate sequentially to the drilling position through the rotating column and clamping seat. The drilling assembly drills holes in the aluminum alloy plate located at the drilling position. When it is necessary to drill holes on the side of the aluminum alloy plate, several rotating columns are driven to rotate by the clamping and flipping structure. The rotating column drives the clamping seat and aluminum alloy sheet to rotate, so that the side of the aluminum alloy sheet faces the drilling component. The drive mechanism then drives the annular rotating box to rotate, so that the aluminum alloy sheets to be drilled are rotated to the drilling station in sequence. The drilling component drills the aluminum alloy sheets located at the drilling station. The processing of different sides of the aluminum alloy sheet can be completed in one clamping. The positioning reference of all sheets does not change during the processing, avoiding positioning errors caused by secondary clamping and ensuring the relative accuracy of the face position of the processed surface. All sheets are processed by the same drilling component at the same station, ensuring the consistency of batch products. Multiple aluminum alloy sheets can be clamped at one time, which improves drilling efficiency compared to single-piece processing. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in this invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 For the present invention Figure 1 Enlarged structural diagram of region A in the middle; Figure 3 This is a schematic diagram of the translation frame according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of the second threaded sleeve and the first threaded sleeve according to an embodiment of the present invention; Figure 5 This is one of the partial structural schematic diagrams of the mounting bracket according to an embodiment of the present invention; Figure 6 This is a second partial structural schematic diagram of the mounting bracket according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the structure of the rotating cylinder and the prism separated according to an embodiment of the present invention; Figure 8This is a schematic diagram showing the disassembled structure of the rotating column and rotating sleeve according to an embodiment of the present invention; Figure 9 This is a schematic diagram of the drive mechanism according to an embodiment of the present invention; Figure 10 This is a schematic diagram of the positioning ring in an embodiment of the present invention.
[0020] The diagram is marked as follows: 1. Support platform; 2. Mounting frame; 3. Annular rotating box; 4. Rotating column; 5. Clamping seat; 6. Prism; 7. Slide groove; 8. Rotating sleeve; 9. First guide groove; 10. First guide strip; 11. Rotating disk; 12. Arc groove; 13. Insert ring; 14. Positioning ring; 15. Annular groove; 16. Movable frame; 17. First hydraulic telescopic rod; 18. Gear ring; 19. Gear; 20. Motor frame; 21. Second hydraulic telescopic rod; 22. First servo motor; 23. Insert block; 24. Slot; 25. Support sleeve; 26. Second servo motor; 27. First sprocket ; 28. Second sprocket; 29. Chain; 30. Third hydraulic telescopic rod; 31. Guide post; 32. First lead screw; 33. Third servo motor; 34. Fourth servo motor; 35. First threaded sleeve; 36. Second guide groove; 37. Second guide bar; 38. Second threaded sleeve; 39. Guide frame; 40. Support base; 41. Rectangular hole; 42. Movable column; 43. Movable seat; 44. Slide plate; 45. Fourth hydraulic telescopic rod; 46. Fifth hydraulic telescopic rod; 47. Drilling mechanism; 48. Second lead screw; 49. Fifth servo motor; 50. Translation frame. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments.
[0022] Example 1, by Figure 1 , Figure 5 , Figure 6 and Figure 7 The present invention includes a support platform 1 and a mounting bracket 2 fixedly installed on the top of the support platform 1, and further includes: The workstation adjustment assembly includes two annular rotating boxes 3 disposed above the support platform 1 and a drive mechanism for driving the annular rotating boxes 3 to rotate. The flipping assembly includes several clamping seats 5 arranged on one side of two annular rotating boxes 3, and the clamping seats 5 are arranged in a circle. Several rotating columns 4 adapted to the clamping seats 5 are passed through the annular rotating box 3. The rotating columns 4 have a groove 7 on the side facing the clamping seat 5. The clamping seat 5 has a receiving chamber for receiving the end of the plate on one side. The other side of the clamping seat 5 is fixedly connected to a prism 6 inserted into the groove 7. The mounting frame 2 is provided with a clamping flipping structure for driving the several rotating columns 4 to translate and rotate. The drilling assembly is mounted on the mounting frame 2 and is used to drill holes in the plate located at the drilling station. The drive mechanism drives the annular rotating box 3 to rotate, so that the clamping and flipping structure on the annular rotating box 3 drives the plate to be drilled to rotate sequentially to the drilling station through the rotating column 4 and the clamping seat 5. According to the specifications of the aluminum alloy sheet, the staff selects a clamping seat 5 that matches the receiving chamber. The staff drives the clamping seat 5 to move so that the prism 6 is inserted into the corresponding slide groove 7. After all the clamping seats 5 are installed, the staff drives the aluminum alloy sheet to be drilled to be placed between two adjacent clamping seats 5. The staff then drives the two adjacent clamping seats 5 to move closer together, and the prism 6 slides relative to the slide groove 7 so that both ends of the aluminum alloy sheet are inserted into the two adjacent receiving chambers respectively. After all the sheets are installed, the rotating column 4 is driven to translate by the clamping flipping structure. The rotating column 4 and the slide groove 7 slide relative to the prism 6 until the end of the prism 6 away from the clamping seat 5 abuts against the inner wall of the slide groove 7, and both ends of the aluminum alloy sheet abut against the inner wall of the receiving chamber respectively, so that the two adjacent clamping seats 5 clamp the aluminum alloy sheet. The driving mechanism drives the annular rotating box 3, the clamping seats 5 and the aluminum alloy sheet to rotate, so that the clamping flipping structure on the annular rotating box 3 passes through the rotating column 4. The aluminum alloy sheet to be drilled is driven by the clamping base 5 to rotate sequentially to the drilling station. The drilling assembly drills holes in the aluminum alloy sheet at the drilling station. When drilling is required on the side of the aluminum alloy sheet, several rotating columns 4 are driven to rotate by the clamping and flipping structure. The rotating columns 4 drive the clamping base 5 and the aluminum alloy sheet to rotate so that the side of the aluminum alloy sheet faces the drilling assembly. The drive mechanism drives the annular rotating box 3 to rotate again, so that the aluminum alloy sheet to be drilled is rotated sequentially to the drilling station. The drilling assembly drills holes in the aluminum alloy sheet at the drilling station. The processing of different sides of the aluminum alloy sheet can be completed in one clamping. The positioning reference of all sheets does not change during the processing, avoiding positioning errors caused by secondary clamping and ensuring the relative accuracy of the face position of the processed surface. All sheets are processed by the same drilling assembly at the same station, ensuring the consistency of batch products. Multiple aluminum alloy sheets can be clamped at one time, which improves drilling efficiency compared to single-piece processing.
[0023] Example 2, based on Example 1, is... Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 10The clamping and flipping structure includes a rotating disk 11 fixedly installed on the end of the rotating column 4 away from the clamping seat 5. Positioning rings 14 are respectively provided on the opposite sides of the two annular rotating boxes 3. Annular grooves 15 adapted to the rotating disk 11 are formed on the inner wall of the positioning rings 14, and the end of the rotating disk 11 away from the center of the positioning rings 14 is located within the annular grooves 15. Several third hydraulic telescopic rods 30 are fixedly connected to the mounting frame 2, and the telescopic ends of the third hydraulic telescopic rods 30 are fixedly connected to the corresponding positioning rings 14. Positioning rings 14 are equipped with mechanisms for driving the several rotating columns 4 to rotate synchronously. The rotating mechanism includes a rotating sleeve 8 fitted around the outside of the rotating column 4, and the rotating sleeve 8 is rotatably connected to the annular rotating box 3. The inner wall of the rotating sleeve 8 has several first guide grooves 9. Several first guide strips 10 are fixedly connected to the outside of the rotating column 4, and the first guide strips 10 pass through the corresponding first guide grooves 9. The annular rotating box 3 has a meshing component for driving the several rotating sleeves 8 to rotate synchronously. A movable frame 16 is provided on the side of the positioning ring 14 away from the annular rotating box 3. Several first hydraulic telescopic rods 17 are fixedly connected to the positioning ring 14. The telescopic end of the first hydraulic telescopic rod 17 is fixedly connected to the movable frame 16. A retaining ring 13 is fixedly connected to the side of the movable frame 16 facing the annular rotating box 3. Four arc-shaped grooves 12, adapted to the retaining rings 13, are provided on the side of the rotating disk 11 away from the rotating column 4. The four arc-shaped grooves 12 are evenly distributed circumferentially, and the retaining ring 13 is inserted into one of the arc-shaped grooves 12 on the rotating disk 11 near the center of the positioning ring 14. A plug-in rotator for driving the rotating disk 11 to rotate is installed on the positioning ring 14. The meshing components include a gear ring 18 rotatably installed inside the annular rotating box 3 and a rotating sleeve 8. The external fixed sleeve is equipped with a gear 19 located inside the annular rotating box 3, and the gear 19 meshes with the gear ring 18. The plug-in type rotator includes a motor frame 20 set on the side of the positioning ring 14 away from the annular rotating box 3. Several second hydraulic telescopic rods 21 are fixedly connected to the positioning ring 14. The telescopic ends of the second hydraulic telescopic rods 21 are fixedly connected to the motor frame 20. A first servo motor 22 is fixedly connected to the motor frame 20. A plug block 23 is fixedly connected to the output end of the first servo motor 22. A slot 24 adapted to the plug block 23 is opened on the side of the rotating disk 11 away from the rotating column 4. When it is necessary to move the rotating column 4 relative to the rotating sleeve 8 and the annular rotating box 3, the positioning ring 14 is moved by the third hydraulic telescopic rod 30. The positioning ring 14 drives the rotating column 4 and the first guide strip 10 to slide relative to the first guide groove 9 and the rotating sleeve 8 through the rotating disk 11, so that the rotating column 4 can move relative to the annular rotating box 3. When it is necessary to remove the clamped and fixed aluminum alloy plate, the third hydraulic telescopic rod 30 drives the positioning ring 14 and the rotating column 4 to translate again. The friction between the prism 6 and the slide groove 7 is less than the friction between the aluminum alloy plate and the accommodating chamber of the clamping seat 5. As the rotating column 4 translates, the rotating column 4 slides relative to the prism 6, and the clamping seat 5 remains stationary relative to the aluminum alloy plate. When the distance between two adjacent rotating columns 4 increases to a preset value, The operator drives the prism 6 and the clamping seat 5 to slide relative to the aluminum alloy sheet, increasing the length of the prism 6 within the slide groove 7, thereby increasing the distance between two adjacent clamping seats 5. This allows the end of the aluminum alloy sheet to slide out of the receiving cavity of the clamping seat 5, completing the removal of the aluminum alloy sheet. Initially, the insertion ring 13 is inserted into an arc-shaped groove 12 on the rotating disk 11 near the center of the positioning ring 14. When the drive mechanism drives the annular rotating box 3 to rotate, the annular rotating box 3 drives the rotating column 4 and the rotating sleeve 8 to revolve. The rotating column 4 drives the rotating disk 11 to move synchronously. The arc-shaped groove 12 on the rotating disk 11 slides relative to the insertion ring 13, and the end of the rotating disk 11 away from the center of the positioning ring 14 slides within the annular groove 15. Through the cooperation of the insertion ring 13 and the arc-shaped groove 12... To ensure that the rotating disk 11 and the rotating column 4 remain fixed relative to the annular rotating box 3, preventing the clamping seat 5 and the aluminum alloy plate from rotating and wobbling relative to the annular rotating box 3, when it is necessary to drive the aluminum alloy plate and the clamping seat 5 to rotate, the drive mechanism drives the annular rotating box 3 to rotate, so that one of the corresponding slots 24 rotates to one side of the insert block 23. The second hydraulic telescopic rod 21 drives the motor frame 20 and the first servo motor 22 to move. The first servo motor 22 drives the insert block 23 to insert into the slot 24. At this time, the first hydraulic telescopic rod 17 drives the movable frame 16 and the insert ring 13 to move, so that the insert ring 13 is no longer inserted into the arc groove 12. The first servo motor 22 drives the insert block 23 to rotate, and the insert block 23 can then drive the rotating column 4 and the rotating disk 11 to rotate. The first guide bar 10 rotates, which in turn drives the gear 19 to rotate via the rotating sleeve 8. The gear 19 drives the other gears 19 to rotate synchronously via the gear ring 18, thus causing the other rotating columns 4 and clamping seats 5 to rotate synchronously. This allows several aluminum alloy plates to rotate and flip simultaneously. When the position of the aluminum alloy plates needs to be repositioned, the first hydraulic telescopic rod 17 drives the movable frame 16 and the insertion ring 13 to move in the opposite direction, so that the insertion ring 13 is inserted again into an arc-shaped groove 12 on the rotating disk 11 near the center of the positioning ring 14. Then, the second hydraulic telescopic rod 21 drives the motor frame 20 and the first servo motor 22 to move in the opposite direction, so that the first servo motor 22 drives the insertion block 23 to disengage from the slot 24, thus completing the rotation and flipping of the aluminum alloy plates.This also prevents the aluminum alloy sheet and clamping base 5 from rotating and wobbling relative to the annular rotating box 3.
[0024] Example 3, based on Example 1, is... Figure 1 , Figure 2 and Figure 9 The drive mechanism includes two support sleeves 25 rotatably mounted on the mounting frame 2, and two annular rotating boxes 3 are respectively fixedly sleeved on the outside of the two support sleeves 25. A second servo motor 26 is fixedly connected to the mounting frame 2. A first sprocket 27 is fixedly sleeved on the outside of one of the support sleeves 25. A second sprocket 28 is fixedly connected to the output end of the second servo motor 26, and the second sprocket 28 and the first sprocket 27 are connected by a chain 29. The drilling assembly includes a movable seat 43 slidably mounted on the mounting frame 2. A second lead screw 48 is rotatably connected to the mounting frame 2. The rod 48 and the movable seat 43 are connected by a threaded connection. A fifth servo motor 49 is fixedly connected to the mounting bracket 2, and the output end of the fifth servo motor 49 is fixedly connected to the end of the second lead screw 48. A slide plate 44 is slidably connected to the movable seat 43. A fourth hydraulic telescopic rod 45 is fixedly connected to the movable seat 43, and the telescopic end of the fourth hydraulic telescopic rod 45 is fixedly connected to the slide plate 44. A fifth hydraulic telescopic rod 46 is fixedly connected to the side of the slide plate 44 away from the movable seat 43, and a drilling mechanism 47 for drilling is fixedly connected to the telescopic end of the fifth hydraulic telescopic rod 46. The second servo motor 26 drives the second sprocket 28 to rotate, which in turn drives the first sprocket 27 and the support sleeve 25 to rotate via the chain 29. The support sleeve 25 drives the annular rotating box 3 to rotate, and the annular rotating box 3 drives another annular rotating box 3 and the support sleeve 25 to rotate relative to the mounting frame 2 via the clamping seat 5 and the aluminum alloy plate, so that the aluminum alloy plate to be drilled rotates to the drilling position. The fifth hydraulic telescopic rod 46 drives the drilling mechanism 47 to move toward the aluminum alloy plate, and the drilling mechanism 47 can drill holes in the aluminum alloy plate. The fourth hydraulic telescopic rod 45 drives the slide plate 44 and the fifth hydraulic telescopic rod 46 to slide relative to the movable seat 43, so that the vertical position of the drilling mechanism 47 can be adjusted. The fifth servo motor 49 drives the second lead screw 48 to rotate, and the second lead screw 48 drives the movable seat 43 to slide on the mounting frame 2, so that the horizontal position of the drilling mechanism 47 can be adjusted.
[0025] Example 4, based on Example 3, by Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 9As shown, a guide post 31 and a first lead screw 32 are rotatably connected to the mounting bracket 2. A third servo motor 33 and a fourth servo motor 34 are fixedly connected to both sides of the mounting bracket 2. The output end of the third servo motor 33 is fixedly connected to the end of the first lead screw 32, and the output end of the fourth servo motor 34 is fixedly connected to the end of the guide post 31. A first threaded sleeve 35 is fitted on the outside of the guide post 31. Several second guide grooves 36 are formed on the guide post 31. Several second guide bars 37 are fixedly connected to the inner wall of the first threaded sleeve 35, and the second guide bars 37 are located in the corresponding second guide grooves 36. A second threaded sleeve 38 is fitted on the outside of the first lead screw 32. A support part is fixedly connected to the second threaded sleeve 38. The support part and the first threaded sleeve 35 are rotatably connected by bearings. The second threaded sleeve 38 and the first lead screw 32 are connected by threads. The second threaded sleeve 38 is equipped with a support for supporting the position of the plate to be drilled. The support includes a translation frame 50 that is slidably sleeved on the outside of the second threaded sleeve 38, and the first threaded sleeve 35 passes through the translation frame 50. The first threaded sleeve 35 and the translation frame 50 are connected by threads. Rectangular holes 41 are opened on both sides of the translation frame 50. A guide frame 39 is fixedly connected to the second threaded sleeve 38. A support seat 40 for supporting the position of the plate to be drilled passes through the guide frame 39. Two movable columns 42 are fixedly connected to the support seat 40, and the two movable columns 42 are located in the two rectangular holes 41 respectively. When drilling is required on the sheet metal, the first lead screw 32 is driven to rotate by the third servo motor 33. The first lead screw 32 drives the second threaded sleeve 38 and the first threaded sleeve 35 to slide relative to the guide post 31. The second guide bar 37 slides in the second guide groove 36. The first threaded sleeve 35 and the second threaded sleeve 38 drive the translation frame 50 and the support base 40 to move synchronously to the position where drilling is required on the aluminum alloy sheet metal. When the support base 40 moves to the position where drilling is required on the aluminum alloy sheet metal, the third servo motor 33 stops driving the first lead screw 32 to rotate. The fourth servo motor 34 drives the guide column 31 to rotate. The guide column 31 drives the first threaded sleeve 35 to rotate through the second guide bar 37. The first threaded sleeve 35 drives the translation frame 50 to slide relative to the second threaded sleeve 38, so that the movable column 42 slides in the rectangular hole 41. The inner wall of the rectangular hole 41 pushes the support seat 40 to slide relative to the guide frame 39, so that the support seat 40 abuts against the side of the aluminum alloy plate away from the drilling mechanism 47. The support seat 40 supports the aluminum alloy plate and reduces the possibility of the aluminum alloy plate bending during the drilling process.
[0026] This embodiment also provides a drilling method for processing aluminum alloy sheets, applied to the drilling device for processing aluminum alloy sheets as described above, including the following steps: Step 1: According to the specifications of the aluminum alloy sheet, the staff selects a clamping seat 5 that matches the receiving chamber. The staff drives the clamping seat 5 to move so that the prism 6 is inserted into the corresponding slide groove 7. Step 2: After all the clamping seats 5 are installed, the worker drives the aluminum alloy plate that needs to be drilled to be placed between two adjacent clamping seats 5. The worker then drives the two adjacent clamping seats 5 to move closer together, and the prism 6 slides relative to the slide groove 7 so that the two ends of the aluminum alloy plate are respectively inserted into the two adjacent receiving chambers. Step 3: After all the plates are installed, the rotating column 4 is driven to move horizontally by the clamping and flipping structure. The rotating column 4 and the slide 7 slide relative to the prism 6 until the end of the prism 6 away from the clamping seat 5 abuts against the inner wall of the slide 7, and the two ends of the aluminum alloy plate abut against the inner wall of the receiving chamber, so that the two adjacent clamping seats 5 clamp the aluminum alloy plate. Step 4: Drive the annular rotating box 3, clamping seat 5 and aluminum alloy plate to rotate through the drive mechanism, so that the clamping and flipping structure on the annular rotating box 3 drives the aluminum alloy plate that needs to be drilled to rotate to the drilling station in sequence through the rotating column 4 and clamping seat 5, and drills the aluminum alloy plate located at the drilling station through the drilling assembly. Step 5: When it is necessary to drill holes on the side of the aluminum alloy sheet, the clamping and flipping structure drives several rotating columns 4 to rotate. The rotating columns 4 drive the clamping seat 5 and the aluminum alloy sheet to rotate, so that the side of the aluminum alloy sheet faces the drilling assembly. The driving mechanism drives the annular rotating box 3 to rotate, so that the aluminum alloy sheet to be drilled rotates to the drilling station in sequence. The drilling assembly drills holes in the aluminum alloy sheet located at the drilling station.
[0027] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the invention is limited to these examples; within the framework of the invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.
Claims
1. A drilling device for processing aluminum alloy sheets, comprising a support platform (1) and a mounting bracket (2) fixedly installed on the top of the support platform (1), characterized in that, Also includes: The workstation adjustment assembly includes two annular rotating boxes (3) disposed above the support platform (1) and a drive mechanism for driving the annular rotating boxes (3) to rotate; The flipping assembly includes several clamping seats (5) arranged on one side of two annular rotating boxes (3) close to each other, and the several clamping seats (5) are arranged in a circle. Several rotating columns (4) adapted to the clamping seats (5) are passed through the annular rotating box (3). The rotating columns (4) are provided with a groove (7) on the side facing the clamping seat (5). A receiving chamber for accommodating the end of the plate is provided on one side of the clamping seat (5). A prism (6) inserted into the groove (7) is fixedly connected to the other side of the clamping seat (5). The mounting frame (2) is provided with a clamping flipping structure for driving the several rotating columns (4) to translate and rotate. The drilling assembly is mounted on the mounting frame (2) for drilling the plate located at the drilling station. The driving mechanism drives the annular rotating box (3) to rotate so that the clamping and flipping structure on the annular rotating box (3) drives the plate to be drilled to rotate sequentially to the drilling station through the rotating column (4) and the clamping seat (5).
2. The drilling device for processing aluminum alloy sheets according to claim 1, characterized in that, The clamping and flipping structure includes a rotating disk (11) fixedly installed on the end of the rotating column (4) away from the clamping seat (5). The two annular rotating boxes (3) are respectively provided with positioning rings (14) on the side away from each other. The inner wall of the positioning ring (14) is provided with an annular groove (15) that is adapted to the rotating disk (11). The end of the rotating disk (11) away from the center of the positioning ring (14) is located in the annular groove (15). Several third hydraulic telescopic rods (30) are fixedly connected to the mounting frame (2). The telescopic end of the third hydraulic telescopic rod (30) is fixedly connected to the corresponding positioning ring (14). The positioning ring (14) is equipped with a flipping synchronization mechanism for driving several rotating columns (4) to rotate synchronously.
3. The drilling device for processing aluminum alloy sheets according to claim 2, characterized in that, The flipping synchronization mechanism includes a rotating sleeve (8) sleeved outside the rotating column (4), and the rotating sleeve (8) and the annular rotating box (3) are rotatably connected. The inner wall of the rotating sleeve (8) is provided with a number of first guide grooves (9). A number of first guide strips (10) are fixedly connected to the outside of the rotating column (4), and the first guide strips (10) pass through the corresponding first guide grooves (9). The annular rotating box (3) is provided with a meshing component for driving the number of rotating sleeves (8) to rotate synchronously. The positioning ring (14) is provided with a movable frame (16) on the side away from the annular rotating box (3). A number of first guide strips (10) are fixedly connected to the positioning ring (14). A hydraulic telescopic rod (17) is provided, and the telescopic end of the first hydraulic telescopic rod (17) is fixedly connected to the movable frame (16). The movable frame (16) is fixedly connected to the side facing the annular rotating box (3) with a plug ring (13). The rotating disk (11) is provided with four arc-shaped grooves (12) that are compatible with the plug ring (13) on the side away from the rotating column (4). The four arc-shaped grooves (12) are evenly distributed in a circle. The plug ring (13) is inserted into an arc-shaped groove (12) on the rotating disk (11) near the center of the positioning ring (14). The positioning ring (14) is equipped with a plug-in rotator for driving the rotating disk (11) to rotate.
4. The drilling device for processing aluminum alloy sheets according to claim 3, characterized in that, The meshing component includes a gear ring (18) rotatably mounted in an annular rotating box (3), and a gear (19) located in the annular rotating box (3) is fixedly sleeved on the outside of the rotating sleeve (8), and the gear (19) and the gear ring (18) mesh with each other.
5. The drilling device for processing aluminum alloy sheets according to claim 3, characterized in that, The plug-in type rotator includes a motor frame (20) located on the side of the positioning ring (14) away from the annular rotating box (3). Several second hydraulic telescopic rods (21) are fixedly connected to the positioning ring (14). The telescopic ends of the second hydraulic telescopic rods (21) are fixedly connected to the motor frame (20). A first servo motor (22) is fixedly connected to the motor frame (20). A plug block (23) is fixedly connected to the output end of the first servo motor (22). A slot (24) that matches the plug block (23) is opened on the side of the rotating disk (11) away from the rotating column (4).
6. The drilling device for processing aluminum alloy sheets according to claim 1, characterized in that, The drive mechanism includes two support sleeves (25) rotatably mounted on the mounting frame (2), and two annular rotating boxes (3) are respectively fixedly sleeved on the outside of the two support sleeves (25). A second servo motor (26) is fixedly connected to the mounting frame (2). A first sprocket (27) is fixedly sleeved on the outside of one of the support sleeves (25). A second sprocket (28) is fixedly connected to the output end of the second servo motor (26), and the second sprocket (28) and the first sprocket (27) are connected by a chain (29).
7. The drilling device for processing aluminum alloy sheets according to claim 1, characterized in that, The mounting bracket (2) is rotatably connected to a guide post (31) and a first lead screw (32). A third servo motor (33) and a fourth servo motor (34) are fixedly connected to both sides of the mounting bracket (2). The output end of the third servo motor (33) is fixedly connected to the end of the first lead screw (32), and the output end of the fourth servo motor (34) is fixedly connected to the end of the guide post (31). A first threaded sleeve (35) is fitted around the guide post (31). Several second guide grooves (36) are formed on the guide post (31). 5) Several second guide bars (37) are fixedly connected to the inner wall, and the second guide bars (37) are located in the corresponding second guide grooves (36). The first screw (32) is fitted with a second threaded sleeve (38). A support part is fixedly connected to the second threaded sleeve (38), and the support part on the second threaded sleeve (38) and the first threaded sleeve (35) are rotatably connected by a bearing. The connection between the second threaded sleeve (38) and the first screw (32) is a threaded connection. A support member for supporting the position of the plate to be drilled is installed on the second threaded sleeve (38).
8. The drilling device for processing aluminum alloy sheets according to claim 7, characterized in that, The support includes a translation frame (50) that is slidably sleeved outside the second threaded sleeve (38), and the first threaded sleeve (35) passes through the translation frame (50). The first threaded sleeve (35) and the translation frame (50) are connected by a threaded connection. Rectangular holes (41) are opened on both sides of the translation frame (50). A guide frame (39) is fixedly connected to the second threaded sleeve (38). A support seat (40) for supporting the position of the plate to be drilled passes through the guide frame (39). Two movable columns (42) are fixedly connected to the support seat (40), and the two movable columns (42) are located in the two rectangular holes (41) respectively.
9. The drilling device for processing aluminum alloy sheets according to claim 1, characterized in that, The drilling assembly includes a movable seat (43) slidably mounted on a mounting frame (2), a second lead screw (48) rotatably connected to the mounting frame (2), the second lead screw (48) and the movable seat (43) being connected by a threaded connection, a fifth servo motor (49) fixedly connected to the mounting frame (2), and the output end of the fifth servo motor (49) being fixedly connected to the end of the second lead screw (48), a sliding plate (44) slidably connected to the movable seat (43), a fourth hydraulic telescopic rod (45) fixedly connected to the movable seat (43), and the telescopic end of the fourth hydraulic telescopic rod (45) being fixedly connected to the sliding plate (44), a fifth hydraulic telescopic rod (46) fixedly connected to the side of the sliding plate (44) away from the movable seat (43), and a drilling mechanism (47) for drilling fixedly connected to the telescopic end of the fifth hydraulic telescopic rod (46).
10. A drilling method for processing aluminum alloy sheets, applied to the drilling device for processing aluminum alloy sheets as described in claim 1, characterized in that: Includes the following steps: Step 1: According to the specifications of the aluminum alloy sheet, the staff selects a clamping seat (5) that matches the receiving chamber. The staff drives the clamping seat (5) to move so that the prism (6) is inserted into the corresponding slide (7). Step 2: After all the clamping seats (5) are installed, the staff will drive the aluminum alloy plate that needs to be drilled to be placed between two adjacent clamping seats (5). The staff will then drive the two adjacent clamping seats (5) to move closer together, and the prism (6) will slide relative to the slide (7) so that the two ends of the aluminum alloy plate are inserted into the two adjacent receiving chambers respectively. Step 3: After all the plates are installed, the rotating column (4) is driven to move by the clamping and flipping structure. The rotating column (4) and the slide (7) slide relative to the prism (6) until the end of the prism (6) away from the clamping seat (5) abuts against the inner wall of the slide (7), and the two ends of the aluminum alloy plate abut against the inner wall of the receiving chamber, so that the two adjacent clamping seats (5) clamp the aluminum alloy plate. Step 4: Drive the annular rotating box (3), clamping seat (5) and aluminum alloy plate to rotate through the drive mechanism, so that the clamping and flipping structure on the annular rotating box (3) drives the aluminum alloy plate that needs to be drilled to rotate to the drilling station in sequence through the rotating column (4) and clamping seat (5), and drills the aluminum alloy plate located at the drilling station through the drilling assembly. Step 5: When it is necessary to drill holes on the side of the aluminum alloy sheet, several rotating columns (4) are driven to rotate by the clamping and flipping structure. The rotating columns (4) drive the clamping seat (5) and the aluminum alloy sheet to rotate so that the side of the aluminum alloy sheet faces the drilling assembly. The ring rotating box (3) is driven to rotate again by the driving mechanism so that the aluminum alloy sheet to be drilled is rotated to the drilling station in sequence. The drilling assembly drills holes in the aluminum alloy sheet located at the drilling station.
Citation Information
Patent Citations
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