Gas-liquid two-phase shunting device and bottle flushing machine

By designing a gas-liquid two-phase flow separator, efficient flow separation and hot air drying of the two media were achieved, solving the problems of large footprint and high cost of traditional devices, and improving the drainage speed of liquid in the container and the service life of the equipment.

CN120943196APending Publication Date: 2025-11-14JIANGSU NEWAMSTAR PACKAGING MACHINERY
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Patent Information

Application Number
CN202511331389.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2025-11-14

AI Technical Summary

Technical Problem

Traditional diversion devices can only distribute one type of medium, resulting in bottle rinsing machines having a large footprint, high equipment costs, and slow liquid draining speed in containers.

Method used

A gas-liquid two-phase flow splitting device was designed, including a flow splitting plate and a medium flow splitting block, to achieve the flow splitting of two media, and to ensure sealing through a compression spring and a sealing ring. Combined with a hot air drying function, the drainage speed of the liquid in the container is improved.

Benefits of technology

It achieves efficient diversion of the two media, improves the drainage speed of the liquid in the container, saves space in the filling production equipment, and extends the service life of the equipment.

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Abstract

The gas-liquid two-phase flow dividing device comprises an installation block and a flow dividing disc which are arranged on a hanging rod in a sleeving mode, a medium flow dividing block is embedded in an installation groove in the bottom of the installation block, a gas cavity and a liquid cavity are formed in the medium flow dividing block, the gas cavity is communicated with a flow dividing block gas inlet and a flow dividing block gas outlet, and the liquid cavity is communicated with a flow dividing block gas outlet. The liquid chamber is communicated with the shunting block liquid inlet and the shunting block liquid outlet; the liquid pipeline is communicated with the liquid chamber through the mounting block liquid inlet cavity, and the gas pipeline is communicated with the gas chamber through the mounting block gas inlet cavity; the mounting groove is sealed with the side wall of the medium shunting block; the medium shunting block is elastically sealed, pressed and blocked on the shunting disc; a liquid channel of each liquid connector on the flow dividing disc is communicated with a liquid outlet of the flow dividing block, and the liquid connectors output liquid; the gas channel of each gas connector on the flow dividing disc is communicated with the exhaust port of the flow dividing block, and the gas connectors can output gas. The bottle washer has the advantages of being simple in structure, reliable in sealing and capable of washing and drying.
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Description

Technical Field

[0001] This invention relates to the field of filling production equipment technology, and more specifically to a diversion device in a bottle rinsing machine. Background Technology

[0002] Before containers are filled, they need to be disinfected and cleaned. Bottle rinsing machines are machines specifically designed for cleaning containers.

[0003] Bottle rinsing machines mainly include a distribution device, a container clamping device, and rinsing pipelines. The distribution device includes a distribution plate, whose main function is to distribute the cleaning medium, such as disinfectant or sterile water, to the spray pipelines in the corresponding work areas to achieve the purpose of cleaning the inside of the containers.

[0004] Traditional method: Generally, a diversion device can only distribute one type of medium to achieve disinfection and cleaning of containers. After the containers are cleaned in the bottle rinsing machine, they still need to be drained to remove residual disinfectant. In order to ensure the drainage effect, the bottle rinsing machine needs to have a lot of empty workstations, which leads to a large footprint and increased equipment costs. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a gas-liquid two-phase flow splitting device and a bottle rinsing machine, which realizes the flow splitting of two media, has a good sealing and pressure effect between the flow splitting block and the flow splitting plate, and can perform hot air drying on the bottle rinsing machine, which greatly accelerates the speed of liquid draining in the container and effectively saves the space required for filling production equipment.

[0006] To solve the above problems, the technical solution adopted by the present invention is: a gas-liquid two-phase flow splitting device, comprising: a flow splitting plate, and a mounting block located above the flow splitting plate. Both the mounting block and the flow splitting plate are sleeved on a fixedly installed hanging rod. The mounting block is fixed to the hanging rod. An annular mounting groove is formed at the bottom of the mounting block, and the mounting groove is concave upward. An annular medium flow splitting block is embedded in the mounting groove. The medium flow splitting block is provided with mutually isolated gas chambers and liquid chambers. The medium flow splitting block is provided with a flow splitting block inlet and a flow splitting block exhaust port that communicate with the gas chambers and are connected to the liquid chambers. The distribution block has a liquid inlet and a liquid outlet. The air inlet is located on the side wall of the distribution block outside the gas chamber. The exhaust port is located at the bottom of the distribution block. The liquid inlet and the liquid outlet are located at the top and bottom of the distribution block, respectively. The mounting block has a liquid inlet chamber connected to the liquid inlet and an air inlet chamber connected to the air inlet. The liquid pipeline is connected to the liquid inlet chamber, and the gas pipeline is connected to the air inlet chamber. The mounting groove is sealed to the inner and outer walls of the distribution block. A pressure plate is installed above the mounting block and is fixed to the mounting block. Several elastic pressure blocking components are installed between the pressure plate and the mounting block. The structure of each elastic pressure blocking component includes: a compression spring, the upper and lower ends of which press against the bottom of the pressure plate and the spring seat, respectively. The spring seat is set on the pressure blocking post, and the lower end of the pressure blocking post passes through the mounting block and extends to the top of the media distribution block. Under the action of each compression spring, the lower end of each pressure blocking post presses against the top of the media distribution block, thereby sealing the media distribution block against the distribution plate. A support base is fixedly installed at the bottom of the boom, and the distribution plate is locked onto the support base. The outer wall of the distribution plate is provided with several liquid connectors and several gas connectors. Each liquid connector is connected to the outlet of a liquid channel in the distribution plate, and the liquid inlet of each liquid channel is located at the top of the distribution plate. Each gas connector is connected to the outlet of a gas channel in the distribution plate, and the gas inlet of each gas channel is also located at the top of the distribution plate. The distribution plate can rotate relative to the boom. When the liquid inlet of any liquid channel on the distribution plate rotates to connect with the liquid outlet of the distribution block, the corresponding liquid connector can output liquid outward. When the gas inlet of any gas channel on the distributor plate is rotated to connect with the exhaust port of the distributor block, the corresponding gas connector can output gas to the outside.

[0007] Furthermore, in the aforementioned gas-liquid two-phase flow splitting device, the fixing structure between the pressure plate and the mounting block includes: at least two evenly distributed connecting columns, the lower end of each connecting column being fixed to the mounting block, a plurality of connecting holes being provided on the pressure plate, the upper end of each connecting column passing through a connecting hole, and an upper locking nut and a lower locking nut being provided at the upper end of each connecting column, the upper locking nut and the lower locking nut being locked to the top and bottom of the pressure plate respectively.

[0008] Furthermore, in the aforementioned gas-liquid two-phase flow splitting device, the bottom of the pressure plate is provided with several pressure plate spring connecting shafts, and the upper end of each compression spring is sleeved on the pressure plate spring connecting shaft.

[0009] Furthermore, in the aforementioned gas-liquid two-phase flow splitting device, the sealing mechanism between the mounting groove and the inner and outer walls of the medium splitting block includes: a first sealing ring, a second sealing ring, and a third sealing ring. The first and second sealing rings are spaced apart between the outer wall of the medium splitting block and the mounting groove, and are located on the upper and lower sides of the air inlet of the medium splitting block. The third sealing ring is located between the inner wall of the medium splitting block and the mounting groove, and is located at the opening of the groove of the mounting groove.

[0010] Furthermore, in the aforementioned gas-liquid two-phase flow splitting device, the air inlet of the flow splitting block is opened along the circumference of the medium flow splitting block, and the air inlet of the flow splitting block is a angular groove with a larger outer opening and a smaller inner opening; the exhaust port of the flow splitting block is opened along the circumference of the bottom of the medium flow splitting block; the liquid inlet of the flow splitting block is spaced apart along the circumference of the top of the medium flow splitting block; and the liquid outlet of the flow splitting block is opened along the circumference of the bottom of the medium flow splitting block.

[0011] Furthermore, in the aforementioned gas-liquid two-phase flow splitting device, a support block is also provided on the support seat of the hanger rod, and the support block is supported on the bottom of the mounting block.

[0012] Furthermore, in the aforementioned gas-liquid two-phase flow splitting device, an upper wear-resistant ring and a lower wear-resistant ring are provided outside the support block. The upper wear-resistant ring is locked on the locking step on the outer wall of the upper end of the support block, and the lower wear-resistant ring is locked on the support base. The flow splitting disk is fitted outside the upper wear-resistant ring and the lower wear-resistant ring.

[0013] A bottle rinsing machine includes a rotating base capable of rotation. Around the rotating base are arranged a bottle-feeding area for feeding containers, a turning area for turning containers to a mouth-down position, a washing area for washing the inside of the containers, a drying area for drying the inside of the containers with hot air, and a bottle-discharging area for discharging the containers. The rotating base has several stations evenly spaced. As the rotating base rotates, the stations sequentially pass through the bottle-feeding area, turning area, washing area, drying area, and bottle-discharging area. The machine also includes a gas-liquid two-phase flow divider device as described in any one of claims 1 to 6, wherein the flow divider is fixed to the rotating base. The flow divider's air inlet and exhaust outlet are located on the gas inlet inside the drying area, and its liquid inlet and discharge outlet are located on the gas inlet inside the washing area. Each liquid connector and each gas connector on the flow divider corresponds to a station on the rotating base.

[0014] The advantages of this invention are: it provides a gas-liquid two-phase flow separator and a bottle rinsing machine. The gas-liquid two-phase flow separator has a simple structure and achieves the separation of two media. The sealing effect between the media splitting block and the splitting plate is good, and the compression spring has a self-compensating sealing effect at the end face, greatly improving the service life of each component. Hot air drying can be performed on the bottle rinsing machine, which greatly accelerates the drainage speed of the liquid in the container and effectively saves the space required for filling production equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the gas-liquid two-phase flow splitting device described in this invention.

[0016] Figure 2 This is a three-dimensional structural schematic diagram of the gas-liquid two-phase flow separation device described in this invention.

[0017] Figure 3This is a three-dimensional structural diagram of the medium splitting block in the gas-liquid two-phase splitting device of the present invention.

[0018] Figure 4 This is a schematic diagram of the structure of a bottle rinsing machine according to the present invention. Detailed Implementation

[0019] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments.

[0020] like Figure 1 , Figure 2 , Figure 3 As shown, the gas-liquid two-phase flow splitting device includes: a flow splitting plate 1 and a mounting block 2 located above the flow splitting plate 1. Both the mounting block 2 and the flow splitting plate 1 are sleeved on a fixedly installed hanging rod 3, and the mounting block 2 is fixed to the hanging rod 3. An annular mounting groove 21 is provided at the bottom of the mounting block 2, which is concave upward. An annular medium flow splitting block 4 is embedded in the mounting groove 21. The medium flow splitting block 4 is provided with a gas chamber 41 and a liquid chamber 42 that are separated from each other. The medium flow splitting block 4 is provided with a flow splitting block air inlet 411 and a flow splitting block exhaust port 412 connected to the gas chamber 41, and a flow splitting block liquid inlet 421 and a flow splitting block liquid outlet 422 connected to the liquid chamber 42. The flow splitting block air inlet 411 is located on the side wall of the medium flow splitting block 4 outside the gas chamber 41, and the flow splitting block exhaust port 412 is located at the bottom of the medium flow splitting block 4. The liquid inlet 421 and liquid outlet 422 of the diverter block are located at the top and bottom of the medium diverter block 4, respectively. In this embodiment, the air inlet 411 of the diverter block is opened along the circumference of the medium diverter block 4, and the air inlet 411 is a angular groove with a larger outer opening and a smaller inner opening. The exhaust port 422 of the diverter block is opened along the circumference of the bottom of the medium diverter block 4, the liquid inlets 421 of the diverter block are spaced apart along the circumference of the top of the medium diverter block 4, and the liquid outlet 422 of the diverter block is opened along the circumference of the bottom of the medium diverter block 4.

[0021] The mounting block 2 is provided with a mounting block liquid inlet chamber 22 connected to the liquid inlet 421 of the diverter block and a mounting block air inlet chamber 23 connected to the air inlet 411 of the diverter block. The liquid pipeline 5 is connected to the mounting block liquid inlet chamber 22, and the gas pipeline 6 is connected to the mounting block air inlet chamber 23. The mounting groove 21 is sealed to the inner and outer walls of the medium diverter block 4. Specifically, the sealing mechanism between the mounting groove 21 and the inner and outer walls of the medium diverter block 4 includes: a first sealing ring 401, a second sealing ring 402, and a third sealing ring 403. The first sealing ring 401 and the second sealing ring 402 are spaced apart between the outer wall of the medium diverter block 4 and the mounting groove 21, and are located on the upper and lower sides of the diverter block air inlet 411 of the medium diverter block 4. The third sealing ring 403 is located between the inner wall of the medium diverter block 4 and the mounting groove 21, and is located at the opening of the groove 21.

[0022] A pressure plate 7 is provided above the mounting block 2, and the pressure plate 7 is fixed to the mounting block 2. Several elastic pressure blocking components are provided between the pressure plate 7 and the mounting block 2. Specifically, the fixing structure between the pressure plate 7 and the mounting block 2 includes: at least two evenly distributed connecting posts 8, the lower end of each connecting post 8 is fixed to the mounting block 2, several connecting holes are opened on the pressure plate 7, the upper end of each connecting post 8 passes through a connecting hole, and the upper end of each connecting post 8 is provided with an upper locking nut 81 and a lower locking nut 82, which are respectively locked to the top and bottom of the pressure plate 7.

[0023] Each elastic pressure block assembly includes a compression spring 9, with its upper and lower ends pressing against the bottom of the pressure plate 7 and the spring seat 10, respectively. The spring seat 10 is mounted on the pressure block post 11, and the lower end of the pressure block post 11 passes through the mounting block 2 and extends to the top of the medium diversion block 4. To better install the compression spring 9, in this embodiment, the bottom of the pressure plate 7 is provided with several pressure plate spring connecting shafts 71, and the upper end of each compression spring 9 is sleeved on the pressure plate spring connecting shaft 71. Under the action of each compression spring 9, the lower end of each pressure block post 11 presses against the top of the medium diversion block 4, thereby sealing the medium diversion block 4 against the diversion plate 1. A support seat 31 is fixedly provided at the bottom of the boom 3, and the diversion plate 1 is secured to the support seat 31. In this embodiment, a support block 32 is also provided on the support seat 31 of the boom 3, and the support block 32 is supported at the bottom of the mounting block 2. The support block 32 is provided with an upper wear-resistant ring 33 and a lower wear-resistant ring 34. The upper wear-resistant ring 33 is stuck on the locking step on the upper end outer wall of the support block 31, and the lower wear-resistant ring 34 is stuck on the support seat 31. The diverter plate 1 is fitted on the outside of the upper wear-resistant ring 33 and the lower wear-resistant ring 34.

[0024] The pressure plate 7 and the mounting block 2 adopt the above-mentioned fixing structure. The purpose is to adjust the spring force of the compression spring by adjusting the distance between the pressure plate 7 and the mounting block 2, thereby ensuring the sealing and pressure effect between the medium diversion block 4 and the diversion plate 1.

[0025] The outer wall of the distribution plate 1 is provided with a number of liquid connectors 101 and a number of gas connectors 102. Each liquid connector 101 is connected to the outlet of a liquid channel 103 in the distribution plate 1, and the liquid inlet 1031 of each liquid channel 103 is located at the top of the distribution plate 1. Each gas connector 102 is connected to the gas outlet of a gas channel 104 in the distribution plate 1, and the gas inlet 1041 of each gas channel 104 is also located at the top of the distribution plate 1.

[0026] The distribution plate 1 can rotate relative to the boom 3. When the liquid inlet 1031 of any liquid channel 103 on the distribution plate 1 rotates to connect with the liquid outlet 422 of the distribution block, the corresponding liquid connector 101 can output liquid to the outside.

[0027] When the gas inlet 1041 of any gas channel 104 on the distributor plate 1 is rotated to connect with the exhaust port 412 of the distributor block, the corresponding gas connector 102 can output gas to the outside.

[0028] like Figure 4 As shown, a bottle rinsing machine 100 includes a rotating base 12. Around the rotating base 12, a bottle feeding area 1001 for feeding containers, a turning area 1002 for turning containers to a mouth-down position, a washing area 1003 for washing the inside of the containers, a drying area 1004 for drying the inside of the containers with hot air, and a bottle output area 1005 for outputting the containers. Several workstations 1006 are evenly spaced on the rotating base 12. As the rotating base 12 rotates, the workstations 1006 sequentially pass through the bottle feeding area 1001, the turning area 1002, the washing area 1003, the drying area 1004, and the bottle output area 1005. The diverter plate 1 is fixed to the rotary seat 12; the diverter block air inlet 411 and diverter block exhaust port 412 are opened on the gas inlet 1041 inside the drying zone 1004, and the diverter block liquid inlet 421 and diverter block liquid outlet 422 are opened on the gas inlet 1041 inside the washing zone 1003; each liquid connector 101 and each gas connector 102 on the diverter plate 1 corresponds to a station 1006 on the rotary seat 12.

[0029] The working principle is as follows: Each container is fed into a station 1006 of the rinsing machine 100 via the bottle loading area 1001. As the rotary table 12 rotates, it first enters the flipping area 1002 and is flipped so that its opening is facing down, and then enters the washing area 1003. The liquid inlet 1031 of the liquid channel 103 corresponding to the station 1006 entering the washing area 1003 is connected to the drain outlet 422 of the diversion block, and the corresponding liquid connector 101 supplies detergent to the station 1006 to sterilize and clean the containers, thereby achieving sterilization and cleaning of the containers in the station 1006. After washing, the containers enter the drying zone 1004. At station 1006, the liquid inlet 1031 of the liquid channel 103 is redirected away from the drain outlet 422 of the distribution block, and the gas inlet 1041 of the corresponding gas channel 104 is rotated to connect with the exhaust outlet 412 of the distribution block. The corresponding gas connector 102 supplies drying gas to station 1006 to accelerate the drying process inside the container. After drying, the containers leave the drying zone 1004 and enter the bottle outlet zone 1005. In the bottle outlet zone 1005, the gas inlet 1041 of the gas channel 104 corresponding to station 1006 is redirected away from the exhaust outlet 412 of the distribution block. The dried containers are then output through the bottle outlet zone 1005.

[0030] The advantages of this invention are: it provides a gas-liquid two-phase flow splitting device and a bottle rinsing machine. The gas-liquid two-phase flow splitting device has a simple structure and achieves the splitting of two media. The sealing effect between the media splitting block 4 and the splitting plate 1 is good, and the pressure of the compression spring 9 has a self-compensating sealing effect at the end face, greatly improving the service life of each component. Hot air drying can be performed on the bottle rinsing machine, which greatly accelerates the drainage speed of the liquid in the container and effectively saves the space required for filling production equipment.

Claims

1. A gas-liquid two-phase flow separator, comprising: The distribution plate is characterized by: including a mounting block located above the distribution plate; both the mounting block and the distribution plate are sleeved on a fixedly installed hanger rod; the mounting block is fixed to the hanger rod; an annular mounting groove is formed at the bottom of the mounting block, the groove is concave upwards, and an annular medium distribution block is embedded in the groove; the medium distribution block is provided with mutually isolated gas chambers and liquid chambers; the medium distribution block is provided with a distribution block air inlet and a distribution block exhaust port communicating with the gas chambers, and a distribution block liquid inlet and a distribution block exhaust port communicating with the liquid chambers. The liquid inlet and the air inlet of the distribution block are located on the side wall of the media distribution block outside the gas chamber. The exhaust port of the distribution block is located at the bottom of the media distribution block. The liquid inlet and the liquid outlet of the distribution block are located at the top and bottom of the media distribution block, respectively. The mounting block is provided with a liquid inlet chamber connected to the liquid inlet of the distribution block and an air inlet chamber connected to the air inlet of the distribution block. The liquid pipeline is connected to the liquid inlet chamber of the mounting block, and the gas pipeline is connected to the air inlet chamber of the mounting block. The mounting groove is sealed to the inner and outer walls of the media distribution block. A pressure plate is installed above the mounting block and is fixed to the mounting block. Several elastic pressure blocking components are installed between the pressure plate and the mounting block. The structure of each elastic pressure blocking component includes: a compression spring, the upper and lower ends of which press against the bottom of the pressure plate and the spring seat, respectively. The spring seat is set on the pressure blocking post, and the lower end of the pressure blocking post passes through the mounting block and extends to the top of the media distribution block. Under the action of each compression spring, the lower end of each pressure blocking post presses against the top of the media distribution block, thereby sealing the media distribution block against the distribution plate. A support base is fixedly installed at the bottom of the boom, and the distribution plate is locked onto the support base. The outer wall of the distribution plate is provided with several liquid connectors and several gas connectors. Each liquid connector is connected to the outlet of a liquid channel in the distribution plate, and the liquid inlet of each liquid channel is located at the top of the distribution plate. Each gas connector is connected to the outlet of a gas channel in the distribution plate, and the gas inlet of each gas channel is also located at the top of the distribution plate. The distribution plate can rotate relative to the boom. When the liquid inlet of any liquid channel on the distribution plate rotates to connect with the liquid outlet of the distribution block, the corresponding liquid connector can output liquid outward. When the gas inlet of any gas channel on the distributor plate is rotated to connect with the exhaust port of the distributor block, the corresponding gas connector can output gas to the outside.

2. The gas-liquid two-phase flow splitter according to claim 1, characterized in that: The fixing structure between the pressure plate and the mounting block includes: at least two evenly distributed connecting columns, the lower end of each connecting column is fixed to the mounting block, the pressure plate has several connecting holes, the upper end of each connecting column passes through a connecting hole, and the upper end of each connecting column is provided with an upper locking nut and a lower locking nut, which are locked to the top and bottom of the pressure plate respectively.

3. The gas-liquid two-phase flow divider device according to claim 1, characterized in that: The bottom of the pressure plate is provided with several pressure plate spring connecting shafts, and the upper end of each compression spring is sleeved on the pressure plate spring connecting shaft.

4. The gas-liquid two-phase flow divider device according to claim 1, characterized in that: The sealing mechanism between the mounting groove and the inner and outer walls of the medium distribution block includes: a first sealing ring, a second sealing ring, and a third sealing ring. The first and second sealing rings are spaced apart between the outer wall of the medium distribution block and the mounting groove, and are located on the upper and lower sides of the air inlet of the medium distribution block. The third sealing ring is located between the inner wall of the medium distribution block and the mounting groove, and is located at the opening of the mounting groove.

5. The gas-liquid two-phase flow divider device according to claim 1, characterized in that: The air inlet of the splitter block is opened along the circumference of the media splitter block, and the air inlet of the splitter block is a angular groove with a large outer opening and a small inner opening; The vent of the flow divider block is opened circumferentially at the bottom of the flow divider block, the inlet of the flow divider block is spaced circumferentially at the top of the flow divider block, and the outlet of the flow divider block is opened circumferentially at the bottom of the flow divider block.

6. The gas-liquid two-phase flow divider device according to claim 1, characterized in that: The support base of the boom is also equipped with a support block, which is supported at the bottom of the mounting block.

7. The gas-liquid two-phase flow divider device according to claim 6, characterized in that: The support block is provided with an upper wear-resistant ring and a lower wear-resistant ring. The upper wear-resistant ring is stuck on the retaining step on the outer wall of the upper end of the support block, and the lower wear-resistant ring is stuck on the support base. The diverter plate is fitted around the upper wear-resistant ring and the lower wear-resistant ring.

8. A bottle rinsing machine, comprising a rotating base capable of rotation, and arranged sequentially around the rotating base are a bottle feeding zone for feeding containers, a turning zone for turning containers to a mouth-down position, a washing zone for washing the inside of the containers, a drying zone for drying the inside of the containers with hot air, and a bottle output zone for outputting the containers; the rotating base has a plurality of workstations evenly spaced, and the workstations on the rotating base rotate and sequentially pass through the bottle feeding zone, the turning zone, the washing zone, the drying zone, and the bottle output zone, characterized in that: It also includes the gas-liquid two-phase flow divider device according to any one of claims 1 to 6, wherein the flow divider is fixed to the rotary seat; the flow divider inlet and flow divider outlet are opened on the gas inlet inside the drying zone, and the flow divider liquid inlet and flow divider outlet are opened on the gas inlet inside the washing zone; each liquid connector and each gas connector on the flow divider corresponds to a station on the rotary seat.