Flue gas filtering and dust removing equipment
By introducing a cleaning mechanism consisting of an electric telescopic rod and a ring-shaped cleaning brush into the flue gas filtration and dust removal equipment, the problems of dust accumulation and complicated replacement of filter cartridges have been solved, achieving efficient cleaning and convenient replacement of filter cartridges and improving the filtration effect of the equipment.
Patent Information
- Application Number
- CN202511508671.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-10-22
AI Technical Summary
After prolonged use, existing flue gas filtration and dust removal equipment suffers from dust accumulation on the filter cartridges, reducing the effectiveness of air jet cleaning. Furthermore, filter cartridge replacement is complex, resulting in poor cleaning and filtration performance.
A flue gas filtration and dust removal device was designed, comprising a first cleaning mechanism and a second cleaning mechanism. The device uses an electric telescopic rod to drive the jet pipe and an annular cleaning brush to clean the inner and outer walls of the filter cartridge, and the air intake mechanism improves the filtration effect. The drive component facilitates the replacement of the filter cartridge.
It enables efficient cleaning of the filter cartridge, improves filtration efficiency, simplifies the filter cartridge replacement process, and ensures continuous and efficient operation of the equipment.
Smart Images

Figure CN120960892A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of flue gas filtration technology, and in particular to a flue gas filtration and dust removal device. Background Technology
[0002] With the acceleration of industrialization, industrial emissions have become one of the main sources of air pollution. These emissions contain a large amount of particulate matter, such as dust and soot, which not only reduce visibility and affect air quality but also pose serious health risks, potentially causing respiratory and cardiovascular diseases. Therefore, efficient filtration and dust removal of flue gas is a crucial task for environmental protection.
[0003] Some existing flue gas filtration and dust removal equipment cleans the filter cartridges by installing air jets on top of the cartridges. However, over time, dust accumulates on the filter cartridges, reducing the effectiveness of the air jet cleaning and thus reducing the cleaning efficiency of the filter cartridges. Furthermore, the reduced filtration efficiency of the filter cartridges after prolonged use necessitates replacement. However, existing flue gas filtration and dust removal equipment makes filter cartridge replacement inconvenient and involves complex procedures. Summary of the Invention
[0004] To address the problems mentioned in the background section, the present invention provides a flue gas filtration and dust removal device.
[0005] The flue gas filtration and dust removal equipment provided by this invention adopts the following technical solution: A flue gas filtration and dust removal device includes a filter box, which is fixedly installed on a mounting base. A door is provided on the front side of the filter box. An exhaust pipe is installed in a through-hole on the left side of the filter box near the top. A hopper is installed at the bottom of the filter box, and a receiving box is provided at the bottom of the hopper. A first cleaning mechanism is installed on the top of the filter box. A filter mechanism is installed inside the filter box below the first cleaning mechanism and a second cleaning mechanism is installed inside the filter box at the bottom of the filter mechanism. The first cleaning mechanism drives the second cleaning mechanism to move up and down to clean the filter mechanism. An air inlet mechanism is also connected to the right outer wall of the filter box.
[0006] Preferably, the first cleaning mechanism includes an electric telescopic rod installed on the top of the filter box. The output end of the electric telescopic rod passes through a through hole opened on the top of the filter box and is connected to a support plate provided inside the filter box. The bottom of the support plate is provided with three sets of symmetrical annular fixing blocks. Three identical air storage pipes are installed between the three sets of annular fixing blocks. One end of each air storage pipe is connected to a first connecting hose. The other end of the first connecting hose extends out of the filter box and is connected to one end of a first connecting pipe on the air pump. The air pump is fixedly installed on a support base installed on the right side wall of the filter box.
[0007] Preferably, the gas storage pipe is also equipped with several sets of symmetrical jet assembly. The jet assembly includes several jet pipes connected to the gas storage pipe. The other end of the jet pipe is connected to a rotating nozzle. The jet pipe is also equipped with a cover. A top rod is also installed on the bottom side of the support plate.
[0008] Preferably, the filtration mechanism includes symmetrical mounting frames installed on the inner walls of both sides of the filter box, a movable frame slidably mounted between the mounting frames, the movable frame having movable holes, a mounting plate provided on the front side of the movable frame, the mounting plate having a plurality of mounting holes, and a corresponding filter cartridge installed in each mounting hole.
[0009] Preferably, the mounting frame is internally provided with a drive assembly for moving the filter cartridge out of the filter box. The drive assembly includes a lead screw installed inside one of the mounting frames. One end of the lead screw is connected to a bearing housing provided on the inner wall of one end of the mounting frame. The other end of the lead screw passes through a through hole opened between the mounting frame and the side wall of the filter box, and is connected to the output end of a drive motor fixedly installed on the back of the filter box. A lead screw sleeve is also adapted to be installed on the lead screw. One end of the lead screw sleeve is connected to one end of the movable frame. A slide rod is installed inside the other mounting frame. A slider is slidably installed on the slide rod. The other end of the slider is connected to the other end of the movable frame.
[0010] Preferably, the second cleaning mechanism includes two symmetrical guide rods installed at the bottom of the movable frame, a movable plate movably installed between the guide rods, symmetrical springs connected to the bottom of the movable plate, the spring rings being sleeved on the outer wall of the guide rods, and the other end being connected to a circular fixed block provided at the bottom of the guide rods. A plurality of support rods are connected to one side of the movable plate, and a plurality of annular cleaning brushes are installed on the support rods, each of the annular cleaning brushes being installed on the outer wall of the corresponding filter cartridge.
[0011] Preferably, the air intake mechanism includes a cyclone separator located on the right side of the filter box. The cyclone separator is mounted on a support frame at the top of one end of the mounting base. An inlet pipe is installed on the outer wall of the cyclone separator, and a discharge pipe is installed at the bottom of the cyclone separator. The other end of the discharge pipe is connected to a receiving box at the bottom of the filter box. A second connecting pipe is connected to the top of the cyclone separator. The other end of the second connecting pipe is connected to an exhaust pipe fixedly installed on the right side wall of the filter box. Several second connecting hoses are provided on the exhaust pipe. The other end of the second connecting hoses passes into the interior of the filter box and is connected to one end of a branch pipe. The branch pipes are respectively connected to through holes opened on the outer wall of the cover of the jet pipe. A fixing plate is also installed at one end of the branch pipe. A symmetrical cylinder is connected to the bottom of the fixing plate. The cylinders are fixedly installed on the top of one of the mounting frames.
[0012] In summary, the present invention has the following beneficial technical effects: This invention includes a first cleaning mechanism and a second cleaning mechanism, which work together. In the first cleaning mechanism, an electric telescopic rod drives an air jet pipe into the corresponding filter cartridge. The air pump is activated, and air is sprayed through the nozzle to clean the filter cartridge. The electric telescopic rod moves the nozzle up and down to further clean the filter cartridge. Simultaneously, the electric telescopic rod moves a top rod up and down to press a movable plate, causing the movable plate to move a ring-shaped cleaning brush up and down to clean the outer wall of the filter cartridge. This allows for cleaning of the outer wall of the filter cartridge first, followed by cleaning of the inside of the filter cartridge through the nozzle, resulting in a more thorough cleaning and improved filtration efficiency.
[0013] The present invention is equipped with an air intake mechanism and a driving cylinder to move the fixed plate and drive the branch pipe downward, so that the cover moves downward and fits with the top of the filter cylinder. The fit between the cover and the filter cylinder can prevent the flue gas from escaping and improve the filtration effect. The present invention includes a drive component in the filtration mechanism. When the filter cartridge is replaced, the drive motor drives the lead screw to rotate, which moves the moving frame and moves the filter cartridge mounted on the front mounting plate out of the filter box, thus making it convenient for the staff to replace the filter cartridge. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a flue gas filtration and dust removal device according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the internal structure of a flue gas filtration and dust removal device according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the first cleaning mechanism of a flue gas filtration and dust removal device in an embodiment of the present invention; Figure 4 This is a schematic diagram of the filter mechanism structure of a flue gas filtration and dust removal device according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the second cleaning mechanism of a flue gas filtration and dust removal device according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the air intake mechanism of a flue gas filtration and dust removal device according to an embodiment of the present invention.
[0015] Explanation of reference numerals in the attached drawings: 1. Filter box; 2. Mounting base; 3. Air outlet pipe; 4. Feed hopper; 5. Receiving box; 6. Electric telescopic rod; 7. Support plate; 8. Annular fixing block; 9. Air storage pipe; 10. First connecting pipe; 11. Air pump; 12. Support base; 13. Air jet pipe; 14. Nozzle; 15. Cover; 16. Top rod; 17. Mounting frame; 18. Moving frame; 19. Movable hole; 20. Mounting plate; 21. Filter cylinder; 22. Lead screw; 23. Drive motor; 24. Slide rod; 25. Guide rod; 26. Movable plate; 27. Spring; 28. Support rod; 29. Annular cleaning brush; 30. Cyclone separator; 31. Support frame; 32. Smoke inlet pipe; 33. Discharge pipe; 34. Smoke exhaust pipe; 35. Branch pipe; 36. Fixing plate; 37. Cylinder. Detailed Implementation
[0016] The following is in conjunction with the appendix Figure 1 —6. The present invention will be described in further detail.
[0017] This invention discloses a flue gas filtration and dust removal device, including a filter box 1, which is fixedly installed on a mounting base 2. A door is provided on the front side of the filter box 1. An air outlet pipe 3 is installed in a through hole opened on the left side of the filter box 1 near the top. A hopper 4 is installed at the bottom of the filter box 1, and a receiving box 5 is provided at the bottom of the hopper 4. A first cleaning mechanism is installed on the top of the filter box 1. A filter mechanism is installed inside the filter box 1 below the first cleaning mechanism. A second cleaning mechanism is installed inside the filter box 1 at the bottom of the filter mechanism. The first cleaning mechanism drives the second cleaning mechanism to move up and down to clean the filter mechanism. An air inlet mechanism is also connected to the right outer wall of the filter box 1.
[0018] refer to Figure 2 and Figure 3The first cleaning mechanism includes an electric telescopic rod 6 installed on the top of the filter box 1. The output end of the electric telescopic rod 6 passes through a through hole in the top of the filter box 1 and is connected to a support plate 7 installed inside the filter box 1. Three sets of symmetrical annular fixing blocks 8 are provided at the bottom of the support plate 7. Three identical air storage pipes 9 are installed between the three sets of annular fixing blocks 8. One end of each air storage pipe 9 is connected to a first connecting hose. The other end of the first connecting hose extends out of the filter box 1 and is connected to one end of a first connecting pipe 10 on the air pump 11. The air pump 11 is fixedly installed on a support base 12 installed on the right side wall of the filter box 1. Several sets of symmetrical jet assembly are also installed on the air storage pipe 9. The jet assembly includes several jet pipes 13 connected to the air storage pipe 9. One end is connected to a rotating nozzle 14, and a cover 15 is also provided on the air jet pipe 13. A top rod 16 is also installed on the bottom side of the support plate 7. More specifically, the electric telescopic rod 6 drives the support plate 7 to move downward, so that the bottom of the support plate 7 moves downward through the air storage pipe 9 installed by the annular fixing block 8, so that the air jet pipe 13 connected to the air storage pipe 9 is inserted into the corresponding filter cartridge 21. The air pump 11 is started, and gas is filled into the air storage pipe 9 through the action of the first connecting pipe 10 and the first connecting hose, and then delivered to the nozzle 14 through the air jet pipe 13. The nozzle 14 blows out the dust on the filter cartridge 21, thereby cleaning the filter cartridge 21. The electric telescopic rod 6 drives the nozzle 14 to move up and down to spray air, so that the filter cartridge 21 is cleaned more thoroughly.
[0019] refer to Figure 4The filtration mechanism includes symmetrical mounting frames 17 installed on the inner walls of both sides of the filter box 1. A movable frame 18 is slidably mounted between the mounting frames 17. The movable frame 18 has movable holes 19. A mounting plate 20 is provided on the front side of the movable frame 18. The mounting plate 20 has several mounting holes, and a corresponding filter cartridge 21 is installed in each mounting hole. A drive assembly is provided inside the mounting frame 17 to move the filter cartridge 21 out of the filter box 1. The drive assembly includes a lead screw 22 installed inside one of the mounting frames 17. One end of the lead screw 22 is connected to a bearing seat provided on the inner wall of one end of the mounting frame 17. The other end of the lead screw 22 passes through a through hole that connects the mounting frame 17 and the side wall of the filter box 1, and is fixedly mounted to the back of the filter box 1. The output end of the drive motor 23 is connected to the lead screw 22, and a lead screw sleeve seat is also fitted on the lead screw 22. One end of the lead screw sleeve seat is connected to one end of the movable frame 18. A slide rod 24 is installed inside the other mounting frame 17. A slider is slidably installed on the slide rod 24. The other end of the slider is connected to the other end of the movable frame 18. More specifically, the operation of the drive motor 23 drives the lead screw 22 connected to the output end to rotate, causing the lead screw sleeve seat to slide along one of the mounting frames 17, and causing the movable frame 18 to slide along the slide rod 24 inside the other mounting frame 17 via the slider set at the other end. This causes the movable frame 18 to move and move the filter cartridge 21 installed on the front mounting plate 20 out of the filter box 1, thus facilitating the replacement of the filter cartridge 21 by the staff.
[0020] refer to Figure 5 The second cleaning mechanism includes two symmetrical guide rods 25 installed at the bottom of the movable frame 18. A movable plate 26 is movably installed between the guide rods 25. Symmetrical springs 27 are connected to the bottom of the movable plate 26. The springs 27 are looped around the outer wall of the guide rods 25, and the other end is connected to a circular fixed block at the bottom of the guide rods 25. Several support rods 28 are connected to one side of the movable plate 26. Several annular cleaning brushes 29 are installed on the support rods 28. Each annular cleaning brush 29 is installed on the outer wall of the corresponding filter cartridge 21. More specifically, when the electric telescopic rod 6 in the first cleaning mechanism drives the support plate 7... When moving downwards, the top rod 16 installed at the bottom of one side of the support plate 7 passes through the movable hole 19 on the movable frame 18 and presses the movable plate 26 on the two guide rods 25 installed at the bottom of the movable frame 18. This causes the movable plate 26 to move downwards along the guide rods 25 and press the spring 27. The downward movement of the movable plate 26 drives the annular cleaning brush 29 installed on one side of the support rod 28 to move downwards along the outer wall of the filter cylinder 21 for cleaning. This achieves the goal of cleaning the outer wall of the filter cylinder 21 first, and then cleaning the inside of the filter cylinder 21 by air jet cleaning from the nozzle 14, making the cleaning effect more thorough and improving the filtration effect.
[0021] refer to Figure 3 and Figure 6The air intake mechanism includes a cyclone separator 30 located on the right side of the filter box 1. The cyclone separator 30 is mounted on a support frame 31 located at the top of one end of the mounting base 2. An inlet pipe 32 is installed on the outer wall of the cyclone separator 30, and a discharge pipe 33 is installed at the bottom of the cyclone separator 30. The other end of the discharge pipe 33 is connected to a receiving box 5 located at the bottom of the filter box 1. A second connecting pipe is connected to the top of the cyclone separator 30. The other end of the second connecting pipe is connected to an exhaust pipe 34 fixedly installed on the right side wall of the filter box 1. Several second connecting hoses are provided on the exhaust pipe 34. The other end of the second connecting hoses passes into the interior of the filter box 1 and is connected to one end of a branch pipe 35. The branch pipes 35 are respectively connected to through holes opened on the outer wall of the cover 15 on the jet pipe 13. A fixing plate 36 is also installed at one end of the branch pipe 35. The bottom of the fixed plate 36 is connected to symmetrical cylinders 37, which are fixedly installed on the top of one of the mounting frames 17. More specifically, the cylinders 37 are first driven to move the fixed plate 36, causing the branch pipe 35 to move downward, so that the hood 15 moves downward and fits against the top of the filter cylinder 21. Then, the flue gas enters the cyclone separator 30 through the smoke inlet pipe 32 for separation. Larger particles in the flue gas will be separated and discharged into the receiving box 5 through the discharge pipe 33. The separated flue gas enters the exhaust pipe 34 through the second connecting pipe, and is then transported to the branch pipe 35 by the second connecting hose installed on the exhaust pipe 34. The branch pipe 35 transports the flue gas into the hood 15, thereby transporting the flue gas into the filter cylinder 21 for filtration. The fit between the hood 15 and the filter cylinder 21 can prevent the flue gas from escaping and improve the filtration effect.
[0022] The implementation principle of a flue gas filtration and dust removal device according to an embodiment of the present invention is as follows: When filtering and removing dust from flue gas, firstly, the cylinder 37 is driven to move the fixed plate 36, causing the branch pipe 35 to move downward, so that the cover 15 moves downward and fits against the top of the filter cylinder 21. Then, the flue gas enters the cyclone separator 30 through the inlet pipe 32 for separation. Larger particles in the flue gas are separated and discharged into the receiving box 5 through the discharge pipe 33. The separated flue gas enters the exhaust pipe 34 through the second connecting pipe, and is then connected by the second connecting pipe installed on the exhaust pipe 34. The connecting hose delivers the flue gas to the branch pipe 35, which then delivers the flue gas to the hood 15, thereby allowing the flue gas to be filtered inside the filter cartridge 21. The filtered flue gas is then discharged through the outlet pipe 3. When cleaning the filter cartridge 21, the electric telescopic rod 6 is driven to move the support plate 7 downwards, causing the gas storage pipe 9 and the top rod 16 installed at the bottom of the support plate 7 to move downwards. The top rod 16 first passes through the movable hole 19 on the movable frame 18 and presses against the movable plate 26, causing the movable plate 26 to move downwards along the guide rod 25 and press against the spring 27. The pressure causes the movable plate 26 to move downwards, which in turn moves the annular cleaning brush 29 mounted on the support rod 28 downwards along the outer wall of the filter cylinder 21 for cleaning. The jet pipe 13 connected to the air storage pipe 9 is then inserted into the corresponding filter cylinder 21. The air pump 11 is activated, and gas is injected into the air storage pipe 9 through the first connecting pipe 10 and the first connecting hose. Air is then sprayed onto the filter cylinder 21 through the nozzle 14 connected to one end of the jet pipe 13. The electric telescopic rod 6 moves the nozzle 14 up and down to spray air, making the filter cylinder 21 cleaner. The system is designed to clean the filter cartridge 21 by first cleaning its outer wall and then by spraying air into the inside of the filter cartridge 21 through the nozzle 14. This process ensures a more thorough cleaning and improves the filtration efficiency. The cleaned dust falls into the receiving box 5 through the bottom hopper 4 of the filter box 1. When the filter cartridge 21 needs to be replaced, the drive motor 23 rotates the lead screw 22, causing the moving frame 18 to move and move the filter cartridge 21 mounted on the front mounting plate 20 out of the filter box 1, making it easier for staff to replace the filter cartridge 21.
[0023] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A flue gas filtration and dust removal device, comprising a filter box (1), the filter box (1) being fixedly mounted on a mounting base (2), a door being provided on the front side of the filter box (1), an exhaust pipe (3) being installed in a through hole opened on the left side of the filter box (1) near the top, a hopper (4) being installed at the bottom of the filter box (1), and a receiving box (5) being provided at the bottom of the hopper (4), characterized in that: The filter box (1) is equipped with a first cleaning mechanism on its top. Inside the filter box (1) below the first cleaning mechanism, a filter mechanism is installed. Inside the filter box (1) at the bottom of the filter mechanism, a second cleaning mechanism is installed. The first cleaning mechanism drives the second cleaning mechanism to move up and down to clean the filter mechanism. An air intake mechanism is also connected to the right outer wall of the filter box (1).
2. The flue gas filtration and dust removal equipment according to claim 1, characterized in that: The first cleaning mechanism includes an electric telescopic rod (6) installed on the top of the filter box (1). The output end of the electric telescopic rod (6) passes through a through hole opened on the top of the filter box (1) and is connected to a support plate (7) provided inside the filter box (1). Three sets of symmetrical annular fixing blocks (8) are provided at the bottom of the support plate (7). Three identical air storage pipes (9) are installed between the three sets of annular fixing blocks (8). One end of each air storage pipe (9) is connected to a first connecting hose. The other end of the first connecting hose passes through the filter box (1) and is connected to one end of a first connecting pipe (10) provided on the air pump (11). The air pump (11) is fixedly installed on a support base (12) installed on the right side wall of the filter box (1).
3. The flue gas filtration and dust removal equipment according to claim 2, characterized in that: The gas storage pipe (9) is also equipped with several sets of symmetrical jet assembly. The jet assembly includes several jet pipes (13) connected to the gas storage pipe (9). The other end of the jet pipe (13) is connected to a rotating nozzle (14). The jet pipe (13) is also equipped with a cover (15). The bottom side of the support plate (7) is also equipped with a top rod (16).
4. The flue gas filtration and dust removal equipment according to claim 1, characterized in that: The filtration mechanism includes symmetrical mounting frames (17) installed on the inner walls of both sides of the filter box (1). A movable frame (18) is slidably installed between the mounting frames (17). The movable frame (18) has a movable hole (19). A mounting plate (20) is provided on the front side of the movable frame (18). The mounting plate (20) has a plurality of mounting holes, and a corresponding filter cylinder (21) is installed in each mounting hole.
5. The flue gas filtration and dust removal equipment according to claim 4, characterized in that: The mounting frame (17) is equipped with a drive assembly that moves the filter cylinder (21) out of the filter box (1). The drive assembly includes a lead screw (22) installed inside one of the mounting frames (17). One end of the lead screw (22) is connected to a bearing seat box provided on the inner wall of one end of the mounting frame (17). The other end of the lead screw (22) passes through a through hole opened between the mounting frame (17) and the side wall of the filter box (1) and is connected to the output end of a drive motor (23) fixedly installed on the back of the filter box (1). A thread sleeve seat is also fitted on the lead screw (22). One end of the thread sleeve seat is connected to one end of the moving frame (18). A slide rod (24) is installed inside the other mounting frame (17). A slider is slidably installed on the slide rod (24). The other end of the slider is connected to the other end of the moving frame (18).
6. The flue gas filtration and dust removal equipment according to claim 1, characterized in that: The second cleaning mechanism includes two symmetrical guide rods (25) installed at the bottom of the movable frame (18). A movable plate (26) is movably installed between the guide rods (25). A symmetrical spring (27) is connected to the bottom of the movable plate (26). The spring (27) is looped around the outer wall of the guide rod (25), and the other end is connected to a circular fixed block set at the bottom of the guide rod (25). A number of support rods (28) are connected to one side of the movable plate (26). A number of annular cleaning brushes (29) are installed on the support rods (28). Each annular cleaning brush (29) is installed on the outer wall of the corresponding filter cartridge (21).
7. The flue gas filtration and dust removal equipment according to claim 1, characterized in that: The air intake mechanism includes a cyclone separator (30) located on the right side of the filter box (1). The cyclone separator (30) is mounted on a support frame (31) located at the top of one end of the mounting base (2). An inlet pipe (32) is installed on the outer wall of the cyclone separator (30). A discharge pipe (33) is installed at the bottom of the cyclone separator (30). The other end of the discharge pipe (33) is connected to a receiving box (5) located at the bottom of the filter box (1). A second connecting pipe is connected to the top of the cyclone separator (30). The other end of the second connecting pipe is connected to the right side wall of the filter box (1). The exhaust pipe (34) is fixedly installed on the top and connected to a number of second connecting hoses. The other end of the second connecting hoses passes into the filter box (1) and is connected to one end of the branch pipe (35). The branch pipe (35) is connected to the through hole box opened on the outer wall of the cover (15) on the jet pipe (13). A fixing plate (36) is also installed at one end of the branch pipe (35). A symmetrical cylinder (37) is connected to the bottom of the fixing plate (36). The cylinder (37) is fixedly installed on the top of one of the mounting frames (17).
Citation Information
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