Dual-function detection and classified removal all-in-one machine for incense blanks before medicine spraying
By using a high-speed camera and a tilted structure with stacked plates and a damaged removal plate design, combined with a serpentine spray pipe and drive motor control, the problem of low efficiency in traditional incense blank detection and classification has been solved. This enables efficient and accurate detection and classification of incense blanks before spraying, improving the quality of incense products and production efficiency.
Patent Information
- Application Number
- CN202511171106.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2025-11-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional incense pre-spraying inspection and sorting techniques are inefficient, rely on manual identification with low accuracy and strong subjectivity, making it difficult to accurately identify minor defects. Furthermore, they lack automation and precision, leading to waste of chemicals and a decline in the quality of incense products.
A dual-function detection and sorting removal machine for pre-spraying aromatic materials was designed. It uses a high-speed camera for precise detection, and combines a tilted stacked plate and a damaged removal plate for automatic sorting. The spraying pipe adopts a serpentine tube structure to ensure uniform spraying, and the drive motor controls the speed of the conveyor belt to achieve an orderly process.
It achieves efficient and accurate detection and classification of incense embryos, ensuring uniform coverage of the medicinal liquid, improving production efficiency and incense embryo quality, and reducing pesticide waste and production costs.
Smart Images

Figure CN120961464A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aromatic embryo processing technology, specifically to an integrated machine for dual-function detection and classification of aromatic embryos before spraying. Background Technology
[0002] In the production of incense products, quality control of the incense base is crucial. As the initial form of incense products, the quality of the incense base directly affects the quality of the final incense product, its burning effect, and the user experience. Spraying is a key step in the incense base production process, aiming to add functional agents such as insect repellent and mildew inhibitors to ensure the quality stability of the incense product during storage and use. However, conducting dual-function testing and sorting / rejecting the incense base before spraying is an essential preliminary step. By detecting problems such as overlapping or breakage in the incense base and sorting and rejecting substandard incense bases, the effectiveness and uniformity of the spraying can be guaranteed, avoiding waste of agents and decline in incense product quality due to incense base quality issues. Furthermore, high-quality incense bases, after spraying, can enhance the market competitiveness of incense products, meet consumer demand for high-quality incense products, and are of great significance to the healthy development of the incense product industry.
[0003] Traditional incense pre-spraying inspection and sorting techniques have many drawbacks. In the inspection stage, most rely on manual visual inspection, which is inefficient. Prolonged manual inspection can lead to visual fatigue, resulting in decreased accuracy and difficulty in accurately identifying minute overlaps or damage. Furthermore, manual inspection is highly subjective; different inspectors may have different judgment standards, making it impossible to guarantee consistent results. In terms of sorting, traditional techniques lack automation and precision, often relying on simple manual selection or crude mechanical screening, making it difficult to accurately sort and remove incense pre-sprayed pieces with irregular shapes or minor defects. This not only leads to a large number of substandard incense pre-spraying pieces entering the process, affecting the quality of the final incense product, but also potentially wastes chemicals and increases production costs. In addition, the lack of effective linkage and coordination between different stages of traditional techniques results in low overall production efficiency, failing to meet the requirements of modern incense product production for high efficiency, precision, and large-scale production, severely hindering the further development of the incense product industry. To address these problems, this invention proposes a dual-function integrated machine for pre-spraying incense pre-spraying inspection and sorting. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides an integrated machine for dual-function detection and classification of buds before spraying, comprising: a support frame, a fixing plate, and a spraying assembly. The top of the support frame is connected to the fixing frame, the outer side of the fixing frame is connected to an mounting frame, the inner side of the mounting frame is connected to an electrical box, the inner left side of the mounting frame is connected to the fixing plate, connecting rods are connected to both sides of the fixing plate, inclined plates are connected to the outer sides of the connecting rods, a first conveyor belt is connected to the inner side of the fixing plate, the left side of the first conveyor belt is connected to the spraying assembly, a connecting plate is connected to the inner side of the fixing frame, a second conveyor belt is provided on the inner side of the connecting plate, a stacked air inlet is connected to the inner side of the connecting plate, and a broken air inlet is connected to the left side of the stacked air inlet.
[0005] The spraying assembly includes a protective cover and a spray pipe. The spray pipe is connected to the outside of the protective cover. The input end of the spray pipe is connected to an external pesticide tank, and the output end of the spray pipe is flat.
[0006] Preferably, the bottom of the support frame is connected to a support base, the top right side of the support base is connected to a collection box, the top left side of the support base is connected to a drive motor, the collection box is located below the stacked air inlet, and two sets of anti-slip pads are provided on both sides of the bottom of the support base.
[0007] Preferably, an adjustment frame is connected to the right side of the circuit box, and two sets of high-speed cameras are connected to the bottom of the adjustment frame. The inner side of the high-speed cameras is equipped with supplementary lights.
[0008] Preferably, the inclined plate has an inclined hole on its front side, and the inclined hole is adapted to the connecting rod, and the inner port of the inclined plate is in contact with the first conveyor belt.
[0009] Preferably, the spray pipe adopts a serpentine pipe structure as a whole, and the output end of the spray pipe is at an angle to the inclined plate.
[0010] Preferably, the left side of the first conveyor belt is parallel to the left side of the support frame, and the left output end of the first conveyor belt is connected to the drive motor via a pulley.
[0011] Preferably, two sets of stacked sheet removal plates are connected to both sides of the fixing frame. A guide plate is provided on the inner side of the stacked sheet removal plate. Fixing holes are provided on both sides of the inner side of the stacked sheet removal plate. The bottom of the stacked sheet removal plate has an inclined structure, and the bottom of the guide plate matches the inclined surface of the stacked sheet removal plate.
[0012] Preferably, a breakage removal plate is connected to one side of the stacked plate removal plate, a protective pad is embedded inside the breakage removal plate, the protective pad is made entirely of rubber, and the bottom of the breakage removal plate has an inclined structure.
[0013] Preferably, the stacked plate removal plate is attached to the inner side of the damaged plate removal plate, and the stacked plate removal plate is adapted to the fixing hole on the inner side of the damaged plate removal plate.
[0014] Compared with the prior art, the present invention provides an integrated machine for dual-function detection and classification of buds before spraying, which has the following beneficial effects:
[0015] 1. Precise Detection and Efficient Sorting and Rejection: This device uses a high-speed camera to capture clear images of the incense blanks at high speed, accurately detecting issues such as stacked pieces and damage. It is unaffected by human fatigue and subjective factors. At the same time, the components such as the fixing frame, stacked piece removal plate, guide plate, damage removal plate, and protective pad work together to achieve efficient separation and rejection of stacked and damaged incense blanks. The inclined structure of the stacked piece removal plate and the damage removal plate, along with the cooperation of the guide plate and protective pad, automatically guides unqualified incense blanks to slide down for collection, greatly improving the efficiency and accuracy of sorting and rejection. This ensures that only qualified incense blanks enter the subsequent process, while traditional technologies cannot achieve such precise and efficient sorting results.
[0016] 2. Flexible and precise spraying control: Compared with traditional incense embryo spraying technology, this device exhibits unique advantages in spraying. The spraying tube of this device adopts a serpentine tube structure, which has good flexibility and can flexibly adjust the spraying angle and position. Its output end is at an angle to the inclined plate, which allows the liquid to be sprayed onto the incense embryo on the inclined plate at a suitable angle, ensuring that the surface of the incense embryo is evenly covered with liquid, avoiding excessive local liquid or the incense embryo being washed off. As the incense embryo slides down the inclined plate, it is continuously and evenly sprayed, ensuring the spraying effect and quality. This precise and flexible spraying control is unmatched by traditional spraying technology, providing better protection for the subsequent preservation and use of incense embryos and effectively improving the quality of incense embryos.
[0017] 3. Stable Operation and High-Efficiency Production: This device uses a drive motor and a first conveyor belt to precisely control the speed of the incense blanks. It can be flexibly adjusted according to the needs of different stages such as detection, spraying, and rejection, ensuring that the incense blanks are transported in an orderly manner according to the preset process. At the same time, the reasonable connection between the inclined plate and the first conveyor belt, as well as the close fit between the stacked removal plate and the broken removal plate, make the incense blanks flow smoothly in the equipment and the various stages are efficiently connected. This stable operation and efficient collaboration mode greatly improves production efficiency and reduces the risk of equipment failure. Traditional equipment often suffers from insufficient stability and coordination, resulting in limited production efficiency. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the support frame of the present invention;
[0020] Figure 3This is a schematic diagram of the three-dimensional structure of the fixing plate of the present invention;
[0021] Figure 4 This is a schematic diagram of the inclined plate three-dimensional structure of the present invention;
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the mounting bracket of the present invention;
[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of the adjustment frame of the present invention;
[0024] Figure 7 This is a schematic diagram of the three-dimensional structure of the connecting plate of the present invention;
[0025] Figure 8 This is a schematic diagram of the three-dimensional structure of the stacked plate removal plate of the present invention.
[0026] In the diagram: 1. Support frame; 101. Support base; 102. Collection box; 103. Drive motor; 104. Anti-slip mat; 105. Fixing frame; 2. Mounting frame; 201. Circuit box; 3. Adjusting frame; 301. High-speed camera; 302. Fill light; 4. Fixing plate; 401. Connecting rod; 402. Inclined plate; 403. Inclined hole; 404. First conveyor belt; 5. Spraying assembly; 501. Protective cover; 502. Spraying pipe; 6. Connecting plate; 601. Second conveyor belt; 7. Stacked blade air outlet; 701. Damaged blade air outlet; 8. Stacked blade removal plate; 801. Guide plate; 802. Fixing hole; 9. Damaged blade removal plate; 901. Protective pad. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] Please see Figure 1-8A dual-function detection and sorting machine for pre-spraying aromatic compounds includes: a support frame 1, a fixing plate 4, and a spraying assembly 5. The top of the support frame 1 is connected to a fixing frame 105, the outer side of the fixing frame 105 is connected to a mounting frame 2, the inner side of the mounting frame 2 is connected to a circuit box 201, the inner side of the left side of the mounting frame 2 is connected to the fixing plate 4, the two sides of the fixing plate 4 are connected to connecting rods 401, the outer side of the connecting rods 401 is connected to an inclined plate 402, the inner side of the fixing plate 4 is connected to a first conveyor belt 404, the left side of the first conveyor belt 404 is connected to the spraying assembly 5, the inner side of the fixing frame 105 is connected to a connecting plate 6, the inner side of the connecting plate 6 is provided with a second conveyor belt 601, the inner side of the connecting plate 6 is connected to a stacked air inlet 7, and the left side of the stacked air inlet 7 is connected to a broken air inlet 701.
[0029] The spraying assembly 5 includes a protective cover 501 and a spray pipe 502. The spray pipe 502 is connected to the outside of the protective cover 501. The input end of the spray pipe 502 is connected to an external pesticide tank, and the output end of the spray pipe 502 is flat.
[0030] Furthermore, a support base 101 is connected to the bottom of the support frame 1, a collection box 102 is connected to the top right side of the support base 101, and a drive motor 103 is connected to the top left side of the support base 101. The collection box 102 is located below the stacked air inlet 7. Two sets of anti-slip pads 104 are provided on both sides of the bottom of the support base 101. The support base 101 provides a stable support foundation for the entire integrated machine, and the anti-slip pads 104 further enhance the stability of the equipment when placed, preventing displacement due to vibration or other reasons during operation. The drive motor 103 is connected to the first conveyor belt 404. Requirement 6 provides power for the transmission of the fragrance blanks, enabling them to move orderly on the first conveyor belt 404 and achieve continuous detection and processing of the fragrance blanks. The collection box 102 is located below the stacked piece air blowing port 7. When the stacked piece air blowing port 7 blows the stacked fragrance blanks off, the collection box 102 can accurately collect them, completing the classification and collection of unqualified fragrance blanks. This linkage design, from the stable placement of the equipment to the power transmission and the collection of unqualified products, forms an orderly whole, ensuring the smooth realization of various functions of the integrated machine and ensuring that the fragrance blank detection and classification rejection work is carried out efficiently and stably.
[0031] Furthermore, an adjustment frame 3 is connected to the right side of the circuit box 201. Two sets of high-speed cameras 301 are connected to the bottom of the adjustment frame 3. A supplementary light 302 is provided inside the high-speed camera 301. The circuit box 201 provides power support and control signals for the high-speed camera 301 and the supplementary light 302 to ensure their normal operation. The high-speed camera 301 is used to take high-speed, clear pictures of the incense blanks to detect whether there are problems such as stacking or damage. The supplementary light 302 provides sufficient light for the high-speed camera 301 in the case of insufficient light, ensuring the clarity and accuracy of the picture. The adjustment frame 3 can adjust the position and angle of the high-speed camera 301 and the supplementary light 302 according to the actual detection needs to further optimize the detection effect. This linkage enables the detection components to accurately detect the incense blanks under different environments and detection requirements, providing accurate data support for subsequent classification and rejection, and improving the efficiency and accuracy of incense blank detection.
[0032] Furthermore, the inclined plate 402 has an inclined hole 403 on its front side, which is adapted to the connecting rod 401. The inner port of the inclined plate 402 is in contact with the first conveyor belt 404. The inclined plate 402 is connected to the connecting rod 401 through the inclined hole 403, which ensures the stable installation of the inclined plate 402. The angle of the inclined plate 402 can be finely adjusted according to actual needs by cooperating with the connecting rod 401 through the inclined hole 403. The inner port of the inclined plate 402 is in contact with the first conveyor belt 404, so that the fragrance blanks transferred from the first conveyor belt 404 can be smoothly transferred to the inclined plate 402. At the same time, the inclined design of the inclined plate 402 helps the fragrance blanks to slide down in a preset direction under their own gravity, preparing for subsequent spraying or removal operations. This linkage design optimizes the transmission path of the fragrance blanks, ensures the smooth flow of the fragrance blanks in the equipment, and improves the continuity and efficiency of the entire detection and processing process.
[0033] Furthermore, the spray pipe 502 adopts a serpentine tube structure. The output end of the spray pipe 502 is at an angle to the inclined plate 402. The serpentine tube structure of the spray pipe 502 has good flexibility and can flexibly adjust the spraying angle and position to adapt to incense blanks of different shapes and arrangements. The angle between its output end and the inclined plate 402 allows the liquid to be sprayed onto the incense blanks on the inclined plate 402 at a suitable angle, ensuring that the surface of the incense blanks is evenly covered with the liquid. This angled design also avoids the situation where the liquid is sprayed directly vertically, causing excessive local liquid or the incense blanks to be washed away. As the incense blanks on the inclined plate 402 slide down, they are continuously and evenly sprayed with liquid from the spray pipe 502, ensuring the effect and quality of the spraying. The linkage between the spray pipe 502 and the inclined plate 402 realizes precise control and efficient execution of the spraying process, which helps to improve the uniformity and effectiveness of the spraying of incense blanks and provides better protection for the subsequent preservation and use of incense blanks.
[0034] Furthermore, the left side of the first conveyor belt 404 is parallel to the left side of the support frame 1. The left output end of the first conveyor belt 404 is connected to the drive motor 103 via a pulley. The parallelism between the first conveyor belt 404 and the left side of the support frame 1 ensures the installation accuracy and stability of the conveyor belt within the support frame 1, preventing jamming or falling of the incense blanks during transmission due to conveyor belt position deviation. The drive motor 103 provides power to the first conveyor belt 404 via the pulley, enabling precise control of the first conveyor belt 404's operating speed. This allows for adjustment of the incense blank transmission speed according to the detection and processing requirements. During the detection stage, the transmission speed can be appropriately reduced so that the high-speed camera 301 can clearly capture the incense blanks. During the spraying and rejection stages, the transmission speed can be adjusted according to the actual operating rhythm. This linkage ensures that the incense blanks are transmitted within the integrated machine according to the preset process and speed, guaranteeing the orderly progress of the entire incense blank detection, spraying, and sorting rejection work, and improving the stability and efficiency of equipment operation.
[0035] Furthermore, two sets of stacked piece removal plates 8 are connected to both sides of the fixing frame 105. The inner side of the stacked piece removal plate 8 is provided with a guide plate 801, and both sides of the inner side of the stacked piece removal plate 8 are provided with fixing holes 802. The bottom of the stacked piece removal plate 8 has an inclined structure, and the bottom of the guide plate 801 matches the inclined surface of the stacked piece removal plate 8. The fixing frame 105 provides a stable installation position for the stacked piece removal plate 8, ensuring that the stacked piece removal plate 8 will not shake or shift during equipment operation. With the inclined structure at the bottom of the stacked piece removal plate 8 and the cooperation of the guide plate 801, when the fragrance blank passes through, the stacked fragrance blank slides down along the inclined surface under its own weight and the guidance of the guide plate 801, realizing the separation from the normal fragrance blank. The fixing holes 802 can be used to connect other auxiliary equipment or to make fine adjustments to the position of the stacked piece removal plate 8 to adapt to the detection requirements of fragrance blanks of different specifications. This linkage design, from structural support to fragrance blank separation guidance, forms an efficient stacked fragrance blank removal mechanism, which improves the accuracy of fragrance blank detection and product quality, ensuring that only qualified fragrance blanks enter the subsequent process.
[0036] Furthermore, a breakage removal plate 9 is connected to one side of the stacked piece removal plate 8. A protective pad 901 is embedded inside the breakage removal plate 9. The protective pad 901 is made entirely of rubber. The bottom of the breakage removal plate 9 has an inclined structure. The stacked piece removal plate 8 first separates the stacked fragrance pieces, and then the fragrance pieces continue to move to the breakage removal plate 9. The inclined structure at the bottom of the breakage removal plate 9 corresponds to that of the stacked piece removal plate 8, ensuring a smooth transition between the two. The protective pad 901, made of rubber, has good cushioning and protection properties. Upon detection of breakage... When the incense blanks are damaged, this design avoids further damage caused by direct collisions. It also helps the detection device to better identify the damaged incense blanks. When the incense blanks pass through the damage removal plate 9, the damaged incense blanks identified by the detection device, such as the high-speed camera 301, slide down the inclined bottom under the action of the protective pad 901, thus effectively removing the damaged incense blanks. This linkage design forms a coherent and complete incense blank classification and removal process from the separation of stacked incense blanks to the removal of damaged incense blanks, improving the comprehensiveness and accuracy of the integrated machine in detecting the quality of incense blanks.
[0037] Furthermore, the inner sides of the stacked plate removal plate 8 and the damaged plate removal plate 9 are fitted together, and the inner fixing holes 802 of the stacked plate removal plate 8 and the damaged plate removal plate 9 are matched. The inner fitting ensures that the fragrance blank will not get stuck or fall off when transitioning from the stacked plate removal plate 8 to the damaged plate removal plate 9, ensuring that the fragrance blank can smoothly enter the damage detection and rejection stage. The matching fixing holes 802 facilitate the installation and fixation of both, and also make it easy to fine-tune the relative position of the two plates according to actual production needs. This not only improves the stability of the equipment structure, but also enhances the adaptability of the integrated machine to different fragrance blank detection needs, ensuring the efficient and accurate execution of the dual-function detection and classification rejection of fragrance blanks.
[0038] Working Principle: The support base 101 serves as the basic support structure for the integrated machine, providing a stable platform for the entire device. Its robust structure ensures that the integrated machine can withstand the weight of its components and potential vibrations during operation. The anti-slip pads 104 on both sides of the bottom of the support base 101 further enhance the friction between the device and the placement surface, preventing displacement caused by vibrations from motor operation and embryo transmission during operation. This ensures the overall stability of the device and creates a good foundation for the normal operation of other components. The drive motor 103 is installed on the top left side of the support base 101 and is connected to the left output end of the first transmission belt 404 via a pulley. The drive motor 103 continuously supplies power to the first transmission belt. Power is provided by 404, enabling the first conveyor belt 404 to operate stably. Fragrance pieces are placed on the first conveyor belt 404 and move forward in an orderly manner with the belt, thus achieving continuous conveying of fragrance pieces. This provides a continuous material supply for subsequent operations such as inspection, spraying, and sorting / rejection. The collection box 102 is located directly below the stacked fragrance piece blowing port 7. When the stacked fragrance piece blowing port 7 blows down the detected stacked fragrance pieces, the precise positioning of the collection box 102 accurately catches these defective fragrance pieces, completing the sorting and collection of defective fragrance pieces. From the stable placement of the equipment to the power transmission of the fragrance pieces, and then to the collection of defective products, this series of interconnected structures forms an organic whole, ensuring that all functions of the integrated machine operate smoothly and efficiently, ensuring the quality of the fragrance. The embryo inspection and sorting process can be carried out efficiently and stably. Through the linkage of the circuit box 201, the adjustment frame 3, the high-speed camera 301, and the supplementary light 302, the effect of accurate visual inspection of the embryos under different environments is achieved. A stable power supply is provided to the high-speed camera 301 and the supplementary light 302, while transmitting control signals to ensure that these two components can work normally and in coordination. The high-speed camera 301 is connected to the bottom of the adjustment frame 3 and bears the important mission of high-speed and clear imaging of the embryos. As the embryos move with the first conveyor belt 404, the high-speed camera 301 quickly captures the image information of the embryos. With its high frame rate and high resolution, it can keenly detect whether the embryos have various quality defects such as stacking or breakage. The problem is that when the ambient light is insufficient, the supplementary light 302 automatically turns on under the control of the circuit box 201, providing sufficient and uniform illumination to the shooting area of the high-speed camera 301. This avoids shadows and blurring in the captured image due to lighting issues, ensuring that the high-speed camera 301 can acquire high-quality images of the incense blanks, providing a reliable data foundation for subsequent detection and analysis. The adjustment frame 3 provides adjustability to the position and angle of the high-speed camera 301 and the supplementary light 302. Operators can flexibly adjust the position and angle of the high-speed camera 301 and the supplementary light 302 according to factors such as the actual specifications of the incense blanks, the transmission speed, and the detection requirements. For example, the shooting angle of the high-speed camera 301 can be adjusted for incense blanks of different thicknesses and shapes.To obtain the best shooting field of view; or to adjust the illumination angle of the supplementary light 302 according to the height change of the first conveyor belt 404, ensuring uniform illumination of the incense blanks, this flexible adjustment mechanism further optimizes the detection effect, enabling the detection component to accurately detect the incense blanks under diverse environments and detection requirements, providing accurate data support for subsequent classification and rejection operations, and greatly improving the efficiency and accuracy of incense blank detection. Through the linkage of the inclined plate 402, the inclined hole 403, the connecting rod 401 and the first conveyor belt 404, the effect of optimizing the incense blank transmission path and improving the flow efficiency is achieved. The inclined plate 402 is tightly connected to the connecting rod 401 through the inclined hole 403. This connection method not only ensures the stability of the inclined plate 402 installation, but also makes it more stable in the process of detection. The equipment operates without loosening or shaking, ensuring smooth transport of the incense blanks. Operators can fine-tune the angle of the inclined plate 402 using the engagement of the inclined hole 403 and connecting rod 401, based on actual production needs. When the shape, size, or transport speed of the incense blanks changes, the tilt angle of the inclined plate 402 can be adjusted appropriately to ensure the incense blanks slide smoothly down the preset path and speed. The inner end of the inclined plate 402 is tightly fitted to the first conveyor belt 404. This design allows the incense blanks to smoothly and steadily transition from the first conveyor belt 404 to the inclined plate 402, preventing jamming or falling during transport. After the incense blanks are transferred from the first conveyor belt 404 to the inclined plate 402, the tilting design of the inclined plate 402 begins to take effect. Under its own gravity, the incense blanks slide down the inclined surface of the inclined plate 402 in a preset direction, preparing for subsequent spraying or removal operations. This linkage design optimizes the transmission path of the incense blanks within the equipment, making their flow smoother. From the transition from the first conveyor belt 404 to the inclined plate 402, and then to the sliding process of the incense blanks on the inclined plate 402, each link works closely together, improving the continuity and efficiency of the entire detection and processing flow. At the same time, the adjustability of the inclined plate 402 enhances the equipment's adaptability to different types of incense blanks. Regardless of the specifications of the incense blanks, the transmission effect can be optimized by adjusting the angle of the inclined plate 402, ensuring that the equipment always maintains high-efficiency operation. Through the linkage between the spray pipe 502 and the inclined plate 402, the desired effect is achieved. Precise control of the paired incense bud spraying process improves spraying quality. The spraying tube 502 adopts a serpentine tube structure, which gives it excellent flexibility. During actual spraying, operators can flexibly adjust the angle and position of the spraying tube 502 according to the arrangement and shape of the incense buds on the inclined plate 402 and the specific spraying requirements, thereby achieving precise spraying of incense buds in different states. The output end of the spraying tube 502 is at an angle to the inclined plate 402. This ingenious design has multiple advantages. When the spraying tube 502 starts working and the liquid sprays out from the output end, the angled design allows the liquid to be sprayed onto the surface of the incense buds on the inclined plate 402 at a suitable angle. This angle ensures that the liquid evenly covers the incense buds.This method avoids the problem of excessive localized application of pesticide due to vertical spraying, which could lead to pesticide waste and damage to the quality of the incense embryo. It also prevents the incense embryo from being washed away by excessive impact force. As the incense embryo slides down the inclined plate 402, the continuous spraying from the spray pipe 502 ensures that it receives a uniform pesticide coverage, thus guaranteeing the effectiveness and quality of the spraying. From adjusting the angle of the spray pipe 502 to ensuring uniform spraying, and then to the continuous pesticide application to the incense embryo on the inclined plate 402, the linkage between the spray pipe 502 and the inclined plate 402 achieves precise control and efficient execution of the spraying process. This helps improve the uniformity and effectiveness of the pesticide application, providing better protection for the subsequent preservation and use of the incense embryo. This precise spraying method not only improves the quality of the incense embryo... This not only improves quality but also reduces waste of chemicals, lowers production costs, and increases production efficiency. Through the linkage of the first conveyor belt 404, support frame 1, and drive motor 103, the raw materials are precisely transported within the integrated machine according to a preset process and speed, ensuring the orderly operation of each stage. The left side of the first conveyor belt 404 is parallel to the left side of the support frame 1. This parallel arrangement ensures that the first conveyor belt 404 has a precise installation position and good stability within the support frame 1. During equipment operation, when the raw materials move on the first conveyor belt 404, there will be no jamming or falling due to belt position deviation, ensuring the smoothness and continuity of raw material transport. The drive motor 103 outputs power to the left side of the first conveyor belt 404 via a pulley. The end connection provides power support for the first conveyor belt 404. The drive motor 103 has the ability to precisely control the speed. The operator can flexibly adjust the speed of the drive motor 103 according to the inspection and processing needs of the incense blanks, thereby precisely controlling the operating speed of the first conveyor belt 404. In the inspection stage, in order to enable the high-speed camera 301 to clearly capture the details of the incense blanks and accurately detect problems such as stacking and breakage, the operator can appropriately reduce the transmission speed of the first conveyor belt 404, giving the high-speed camera 301 enough time to capture high-quality images. In the spraying and removal stages, the transmission speed can be adjusted accordingly according to the actual operation rhythm and efficiency requirements. For example, when spraying, if the incense blanks are arranged relatively tightly, in order to ensure... To ensure uniform spraying, the speed can be appropriately reduced. However, when removing defective fragrance blanks, if the detection efficiency is high, the conveyor speed can be appropriately increased to improve overall production efficiency. From the conveying of fragrance blanks to detection, spraying, and sorting, each step can be completed efficiently at a suitable conveyor speed. This ensures the orderly progress of the entire fragrance blank detection, spraying, and sorting process, improving the stability and efficiency of the equipment. Furthermore, precise control of the conveyor speed allows for better adaptation to different production tasks and fragrance blank types, enhancing the equipment's versatility and adaptability. Through the linkage of the fixed frame 105, the stacked blank removal plate 8, and the guide plate 801, efficient removal of stacked fragrance blanks is achieved, improving the accuracy of fragrance blank detection and product quality.The fixed frame 105 is installed on top of the support frame 1. The two sets of stacked flask removal plates 8 connected on both sides provide stable structural support for the entire stacked flask removal mechanism. The fixed frame 105 ensures that the stacked flask removal plates 8 will not shake or shift during equipment operation, ensuring the stability and reliability of the stacked flask removal work. A guide plate 801 is provided on the inner side of the stacked flask removal plate 8, and the bottom of the stacked flask removal plate 8 is inclined. The bottom of the guide plate 801 matches the inclined surface of the stacked flask removal plate 8. When the flask moves to the position of the stacked flask removal plate 8 with the first conveyor belt 404, normal flasks can pass smoothly. However, due to the special shape of the stacked flasks, when passing through the stacked flask removal plate 8, they will be guided by their own weight and the guide plate 801, and move along the stacked flasks. As the stacked slab removal plate 8 slides down its inclined surface, fixing holes 802 are provided on both sides of its inner side. These fixing holes 802 play an important role. On the one hand, they can be used to connect other auxiliary equipment, such as installing sensors to further accurately detect the state of the stacked slabs. On the other hand, the position of the stacked slab removal plate 8 can be finely adjusted through the fixing holes 802 to adapt to the detection needs of slabs of different specifications. For example, for slabs of different thicknesses and widths, the removal effect of the stacked slabs can be optimized by adjusting the position of the stacked slab removal plate 8. From the support of the fixing frame 105, to the cooperation between the stacked slab removal plate 8 and the guide plate 801, and then to the adjustment function of the fixing holes 802, this linkage design forms an efficient stacked slab removal mechanism. Through precise structural design and reasonable linkage, stacked incense blanks can be accurately separated from normal incense blanks, improving the accuracy of incense blank detection and ensuring that only qualified incense blanks enter subsequent processes, thereby improving product quality and laying a solid foundation for subsequent incense blank processing and the quality of the final product. The linkage of the stacked blank removal plate 8, the damaged blank removal plate 9, and the protective pad 901 achieves comprehensive quality inspection of the incense blanks, perfects the process of removing damaged incense blanks, and improves the comprehensiveness and accuracy of the integrated machine's detection. The stacked blank removal plate 8 first performs preliminary screening of the incense blanks, separating the stacked incense blanks. Then, normal incense blanks continue to move to the damaged blank removal plate 9. The damaged blank removal plate 9 is connected to the stacked blank removal plate 8, and its bottom also has an inclined structure, and is connected to the stacked blank removal plate 8. The inclined structure of plate 8 complements the design, ensuring a smooth transition between the incense burner and the plate, preventing jamming or blockage during transfer. The inside of the damage removal plate 9 is inlaid with a protective pad 901, made entirely of rubber, providing excellent cushioning and protection. When the incense burner passes through the damage removal plate 9, a high-speed camera 301 and other detection devices further inspect it to identify any damage. If damage is detected, the protective pad 901 cushions it, preventing further damage from direct impact. The special material and surface texture of the protective pad 901 also help the detection device better identify damaged incense burners. Once the damaged incense burner is identified...Guided by its own gravity and the protective pad 901, the material slides down the inclined bottom of the broken removal plate 9, thus effectively removing the broken fragrance blanks. From the separation of stacked fragrance blanks to the detection and removal of broken fragrance blanks, the linkage of the stacked removal plate 8, the broken removal plate 9, and the protective pad 901 forms a coherent and complete fragrance blank classification and removal process. This process not only improves the comprehensiveness of the integrated machine's fragrance blank quality inspection, enabling simultaneous detection and removal of two common non-conforming fragrance blanks: stacked and broken ones, but also enhances the accuracy of broken fragrance blank detection and removal through the setting of the protective pad 901, avoiding misjudgment and secondary damage to the fragrance blanks, further improving the quality of the fragrance blanks and production efficiency. Through the linkage of the inner side bonding of the stacked removal plate 8 and the broken removal plate 9 and the matching of the fixing hole 802, the detection process is efficiently connected, improving the stability and adaptability of the equipment. The tight bonding of the inner sides of the stacked removal plate 8 and the broken removal plate 9 ensures that the fragrance blanks are properly separated from the stacked removal plate 8 to the broken removal plate 9. When removing plate 9, the material passes smoothly without jamming or falling. The seamless transition during the transfer of the fragrance blanks ensures the continuity of the inspection process, preventing interruptions or accidental drops that could affect the efficiency and accuracy of the entire inspection and sorting process. Furthermore, the mounting holes 802 on the inner sides of the stacked removal plate 8 and the broken removal plate 9 are compatible. This design offers multiple advantages. First, it facilitates the installation and fixing of the two plates, making the entire structure more stable. During equipment operation, it can withstand various forces generated during fragrance blank transfer and inspection without loosening or deformation, thus ensuring the stability of the equipment structure. Second, through the mounting holes 802, operators can fine-tune the relative position of the two plates according to actual production needs. For example, when inspecting fragrance blanks of different specifications, the distance or angle between the stacked removal plate 8 and the broken removal plate 9 can be adjusted to optimize the transition effect of the fragrance blanks between the two plates, improving the efficiency and accuracy of inspection and rejection.
[0039] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dual-function detection and classification rejection machine for pre-spraying aromatic buds, comprising: A support frame (1), a fixing plate (4), and a spraying assembly (5), characterized in that: a fixing frame (105) is connected to the top of the support frame (1), a mounting frame (2) is connected to the outer side of the fixing frame (105), a circuit box (201) is connected to the inner side of the mounting frame (2), a fixing plate (4) is connected to the inner side of the left side of the mounting frame (2), and connecting rods (401) are connected to both sides of the fixing plate (4), and the outer side of the connecting rods (401) is connected to... There is an inclined plate (402), the inner side of the fixed plate (4) is connected to a first conveyor belt (404), the left side of the first conveyor belt (404) is connected to a spraying assembly (5), the inner side of the fixed frame (105) is connected to a connecting plate (6), the inner side of the connecting plate (6) is provided with a second conveyor belt (601), the inner side of the connecting plate (6) is connected to a stacked air inlet (7), and the left side of the stacked air inlet (7) is connected to a broken air inlet (701). The spraying assembly (5) includes a protective cover (501) and a spray pipe (502). The outer side of the protective cover (501) is connected to the spray pipe (502). The input end of the spray pipe (502) is connected to an external medicine tank, and the output end of the spray pipe (502) is flat.
2. The integrated machine for dual-function detection and classification of buds before spraying, as described in claim 1, is characterized in that: The bottom of the support frame (1) is connected to a support base (101), the top right side of the support base (101) is connected to a collection box (102), the top left side of the support base (101) is connected to a drive motor (103), the collection box (102) is located below the stacked air blowing port (7), and two sets of anti-slip pads (104) are provided on both sides of the bottom of the support base (101).
3. The integrated machine for dual-function detection and classification of buds before spraying, as described in claim 1, is characterized in that: An adjustment frame (3) is connected to the right side of the circuit box (201), and two sets of high-speed cameras (301) are connected to the bottom of the adjustment frame (3). A fill light (302) is provided on the inner side of the high-speed camera (301).
4. The integrated machine for dual-function detection and classification of buds before spraying, as described in claim 1, is characterized in that: The inclined plate (402) has an inclined hole (403) on its front side, and the inclined hole (403) is adapted to the connecting rod (401). The inner port of the inclined plate (402) is in contact with the first conveyor belt (404).
5. The integrated machine for dual-function detection and classification of buds before spraying, as described in claim 1, is characterized in that: The spray pipe (502) adopts a serpentine pipe structure as a whole, and the output end of the spray pipe (502) is at an angle to the inclined plate (402).
6. The integrated machine for dual-function detection and classification of buds before spraying, as described in claim 1, is characterized in that: The left side of the first transmission belt (404) is parallel to the left side of the support frame (1), and the left output end of the first transmission belt (404) is connected to the drive motor (103) via a pulley.
7. The integrated machine for dual-function detection and classification of buds before spraying, as described in claim 1, is characterized in that: The fixing frame (105) is connected to two sets of stacked piece removal plates (8) on both sides. The inner side of the stacked piece removal plate (8) is provided with a guide plate (801). The inner sides of the stacked piece removal plate (8) are provided with fixing holes (802). The bottom of the stacked piece removal plate (8) is inclined. The bottom of the guide plate (801) matches the inclined surface of the stacked piece removal plate (8).
8. The integrated machine for dual-function detection and classification of buds before spraying, as described in claim 7, is characterized in that: One side of the stacked plate removal plate (8) is connected to a damage removal plate (9). The inside of the damage removal plate (9) is inlaid with a protective pad (901). The protective pad (901) is made of rubber. The bottom of the damage removal plate (9) has an inclined structure.
9. The integrated machine for dual-function detection and classification of buds before spraying, as described in claim 7, is characterized in that: The stacked plate removal plate (8) is attached to the inner side of the damaged plate removal plate (9), and the stacked plate removal plate (8) is adapted to the fixing hole (802) on the inner side of the damaged plate removal plate (9).