A circumferential point distribution plastic bottle cap anti-theft ring cutting device

By employing an auxiliary mechanism with elastic clamping and dual rotation in the plastic bottle cap production equipment, combined with a pneumatic system and automated integrated design, the problems of uneven cutting and low efficiency are solved, achieving efficient and precise anti-theft ring cutting and fully automated production.

CN120962741BActive Publication Date: 2025-12-23NANTONG RUITONG PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202511500829.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2025-12-23
Estimated Expiration
2045-10-21

AI Technical Summary

Technical Problem

Existing plastic bottle cap production equipment suffers from problems such as uneven cuts, low production efficiency, poor cutting uniformity, and difficulty in adapting to bottle caps of different specifications when cutting anti-theft rings.

Method used

The auxiliary mechanism with an elastic clamping structure keeps the bottle cap stable during the cutting process, and the dual rotation mechanism of revolution and rotation ensures cutting accuracy. It also integrates feeding, cutting, unloading and cleaning functions, and uses a pneumatic system to remove debris, achieving fully automated production.

Benefits of technology

It improves cutting precision and consistency, increases production efficiency, reduces the risk of quality defects, and is highly adaptable to the cutting needs of bottle caps of different specifications.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application belongs to the field of mechanical processing equipment, and particularly relates to a circumferential point distribution plastic bottle cap anti-theft ring cutting device, which comprises a workbench, a half-toothed ring and a boss; a driving mechanism, which is arranged at the lower end of the workbench; two rotating discs, which are both fixedly installed on the driving mechanism; auxiliary mechanisms, which are arranged in a ring shape on the rotating disc; a feeding mechanism, which is arranged on the workbench; a cutting mechanism, which is arranged on the top surface of the workbench; a screening mechanism, which is arranged on the bottom surface of the workbench; wherein the auxiliary mechanism comprises a shell group, which is fixedly connected to the rotating disc, the lower end of the shell group is provided with a fixed part, the shell group is provided with a discharging part, and the lower end of the shell group is further provided with a slag discharging part. The present application can improve the cutting precision and consistency, and realizes fully-automated high-efficiency production, thereby significantly improving the quality and efficiency of the whole production process.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of mechanical processing equipment, and particularly relates to a cutting device for circumferential point distribution plastic bottle cap anti-theft ring. BACKGROUND

[0002] In the production process of plastic bottle caps, the anti-theft ring structure, as an important component, usually needs to be formed into a specific breakpoint or opening through a cutting process. Such cutting operations not only require high precision and consistency, but also need to have high-efficiency automated production capacity to meet the dual demands of product quality and production efficiency in the modern packaging industry.

[0003] For example, a bottle cap production equipment in Chinese patent application No. CN202321546040.7 includes a workbench, a rotating disc, a feeding mechanism, and a ring cutting knife. The side wall of the rotating disc is provided with an extension part, the extension part is provided with a fixed rod that can be switched between a first state and a second state, and an elastic member that can switch the fixed rod from the second state to the first state. The fixed rod is longitudinally arranged and located on the outer side of the ring cutting knife. The feeding mechanism includes a feeding track, and the side wall of the feeding track is provided with a discharge port for moving the bottle cap onto the workbench. The upstream side of the feeding track is connected with a lifting rail, and the lifting rail is provided with a gradually rising lifting slope along the rotating direction of the rotating disc. The fixed rod is pushed upward to the second state by sliding to the lifting slope, and the fixed rod is inserted into the bottle cap to the first state by disengaging from the lifting slope. The bottle cap is placed inside the feeding track to prevent the bottle cap from moving, and then the state of the fixed rod is adjusted to accurately insert the fixed rod into the bottle cap, thereby improving the efficiency of the bottle cap ring cutting.

[0004] The bottle cap production equipment in the prior art, such as the above-mentioned, can complete the cutting process of the bottle cap anti-theft ring, but still has some deficiencies in actual use.

[0005] Firstly, manual or fixed rod can easily cause displacement of the bottle cap during the cutting process, resulting in uneven cuts or even waste products, especially for the requirement of fine cutting of circumferential point distribution.

[0006] Secondly, the cutting, discharging, and debris cleaning steps are separated, and manual intervention is required to transfer the workpiece or clean the debris, resulting in low production efficiency and easy pollution of the finished product. For example, plastic debris generated during cutting can be easily retained in the clamp or inside the bottle cap, which not only affects the subsequent cutting precision, but also may mix into the finished product to cause quality defects.

[0007] Thirdly, the existing equipment cannot simultaneously realize the combined motion of revolution and rotation of the bottle cap, resulting in poor uniformity of circumferential cutting. Moreover, the cutting height adjustment is complicated and cannot quickly adapt to different specifications of bottle caps. SUMMARY

[0008] The application aims to provide a circumferential point distribution plastic bottle cap anti-theft ring cutting device, which can improve cutting accuracy and consistency, realizes fully automatic high-efficiency production, and significantly improves the quality and efficiency of the whole production process.

[0009] The technical solutions adopted by the application are as follows:

[0010] A circumferential point distribution plastic bottle cap anti-theft ring cutting device, comprising a workbench, the top surface of the workbench is fixedly connected with a half-tooth ring through a support rod;

[0011] A driving mechanism is arranged at the lower end of the workbench to provide power;

[0012] Two rotating discs are fixedly installed on the driving mechanism;

[0013] A plurality of auxiliary mechanisms are arranged on the rotating discs in a ring shape;

[0014] A feeding mechanism is arranged on the workbench to feed;

[0015] A cutting mechanism is arranged on the top surface of the workbench and cooperates with the driving mechanism and the auxiliary mechanism to perform cutting operation;

[0016] A screening mechanism is arranged on the bottom surface of the workbench;

[0017] A boss is fixedly connected to the top surface of the workbench;

[0018] The auxiliary mechanism comprises a shell group, the shell group is fixedly connected to the rotating disc, the lower end of the shell group is provided with a fixed part, the shell group is provided with a discharging part, and the lower end of the shell group is further provided with a slag discharging part.

[0019] In a preferred embodiment, the driving mechanism comprises a motor fixedly installed at the lower end of the workbench, a driving rod fixedly connected to the output shaft of the motor, the driving rod fixedly connected to the rotating disc, a first bevel gear and a second bevel gear fixedly installed on the driving rod.

[0020] In a preferred embodiment, the shell group comprises a first cylinder, the first cylinder is slidingly inserted into the upper rotating disc, the upper end of the first cylinder is fixedly connected with a mounting seat, the lower end of the first cylinder is rotatably connected with a second cylinder, the second cylinder is slidingly connected to the lower rotating disc, the outer wall of the upper end of the first cylinder is fixedly provided with a guide ring, the guide ring is fixedly connected with the upper rotating disc through a first tension spring, the top surface of the upper rotating disc is further fixedly connected with a guide rod, the guide rod is slidingly connected with the guide ring, the lower end of the second cylinder is fixedly provided with a transmission gear, and the lower end of the second cylinder is threadedly connected with a threaded sleeve.

[0021] In a preferred scheme, the fixing part comprises a compression spring fixedly connected to the outer wall of the threaded sleeve in a ring-shaped distribution, the other end of the compression spring is fixedly connected with a supporting block, a cavity is formed on the supporting block, and gas outlets are arranged in an array on the cavity.

[0022] In a preferred scheme, the discharging part comprises a cone gear fixedly connected to the workbench by a supporting rod, the inner cavity of the mounting seat is rotatably connected with a round rod through a bearing, a winding roller is fixedly sleeved on the round rod, the inner wall of the second cylinder is slidably connected with a piston plate, the bottom surface of the piston plate is fixedly connected with a push rod, the push rod is pistonically inserted into the second cylinder, the bottom surface of the piston plate is fixedly connected with a second tension spring, the lower end of the second tension spring is fixedly connected with the inner wall of the second cylinder, the top surface of the piston plate is rotatably connected with a connecting block through a bearing, and the winding roller is connected with a traction rope, and the other end of the traction rope is fixedly connected with the connecting block.

[0023] In a preferred scheme, the discharging part comprises a first hollow ring arranged on the outside of the second cylinder, a gas conveying pipe is communicated with the first hollow ring and the inner cavity of the second cylinder, the lower end of the first hollow ring is rotatably connected with a second hollow ring through a bearing, and the lower end of the second hollow ring is connected with a flexible hose, and the lower end of the flexible hose is communicated with the cavity on the supporting block.

[0024] In a preferred scheme, the cutting mechanism comprises a supporting plate fixedly connected to the top surface of the workbench, a sliding rod fixedly connected between the supporting plate and the workbench, a sliding block slidably connected to the sliding rod, a lower clamping block fixedly connected to the sliding block, an upper clamping block connected to the lower clamping block through bolts, a cutter fixedly clamped between the lower clamping block and the upper clamping block, a rotating rod rotatably connected to the top surface of the workbench and rotatably connected to the supporting plate at the upper end of the rotating rod, a screw block sleeved on the outer wall of the rotating rod, and the screw block is fixedly connected with the lower clamping block.

[0025] In a preferred scheme, the outer wall of the rotating rod is formed with threads matched with the screw block, and the rotating rod is threadedly connected with the screw block.

[0026] In a preferred scheme, the screening mechanism includes a discharging box fixedly connected to the bottom surface of the workbench, a screening box fixedly communicated with the lower end of the discharging box, a first rotating shaft rotatably connected to the discharging box, an array of stirring rods connected to one end of the first rotating shaft located in the discharging box, a fourth bevel gear fixedly installed at the other end of the first rotating shaft, a sieve plate hingedly connected in the screening box, an array of springs fixedly connected between the bottom surface of the sieve plate and the screening box, a second rotating shaft rotatably connected to the screening box, a cam fixedly connected to one end of the second rotating shaft located in the screening box, and a fifth bevel gear fixedly installed at the other end of the second rotating shaft.

[0027] In a preferred scheme, the sieve plate is inclined upward at one end close to the driving mechanism.

[0028] The technical effects achieved by the present application are:

[0029] The present application adopts an elastic clamping structure for the fixed part, which can ensure the stable fixation of the plastic bottle cap during cutting. This design effectively avoids the problem of uneven cuts caused by the displacement of the bottle cap during cutting. In addition, the device has a unique function, which can make the bottle cap revolve around the axis of the driving rod during cutting, and the bottle cap itself can also rotate. This double rotation mechanism ensures the fine cutting of the bottle cap in the circumferential direction, greatly improving the consistency and aesthetics of the cutting. This design not only improves the cutting efficiency, but also ensures the cutting quality, making the final bottle cap product more attractive in appearance.

[0030] The present application integrates multiple key components, including the feeding mechanism, cutting mechanism, screening mechanism, and slag discharge part, etc., thereby realizing a fully automated process covering various links from feeding, cutting, discharging to cleaning. In particular, the slag discharge part uses a pneumatic system to effectively discharge the plastic debris generated during cutting, and transfers these debris to the screening mechanism below for further processing. This design not only ensures the continuity of the production process, allowing the production line to run continuously, but also significantly improves the production efficiency. By reducing manual intervention, the device effectively reduces the risk of quality defects caused by human operation errors, thereby improving the overall production quality and reliability.

[0031] In one aspect of the present application, the design of the auxiliary mechanism allows the bottle cap to revolve and rotate during cutting, ensuring the uniformity of circumferential cutting. On the other hand, the threaded sleeve can adjust the height of the cutting groove by rotating, in order to quickly adapt to different specifications of bottle caps. This design greatly enhances the adaptability and flexibility of the equipment, reduces the time cost and technical difficulty required when changing different specifications of bottle caps, and further improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 is a left side view of the whole application;

[0033] Figure 2 is a right side view of the whole application;

[0034] Figure 3 is a back view of the whole application;

[0035] Figure 4 is a structural schematic view of the auxiliary mechanism of the application;

[0036] Figure 5 is a sectional view of the application Figure 4 ;

[0037] Figure 6 is an enlarged schematic view of part A shown in the application Figure 5 ;

[0038] Figure 7 is a structural schematic view of the cutting mechanism of the application;

[0039] Figure 8 is a back sectional view of the cutting mechanism of the application;

[0040] Figure 9 is a sectional view of the screening mechanism of the application;

[0041] Figure 10 is a front view of the application Figure 9 .

[0042] In the drawings, the components represented by each reference numeral are listed as follows:

[0043] 1, workbench; 2, driving mechanism; 3, rotary disc; 4, auxiliary mechanism; 5, feeding mechanism; 6, cutting mechanism; 7, screening mechanism; 8, boss; 9, half-toothed ring;

[0044] 21, motor; 22, driving rod; 23, first bevel gear; 24, second bevel gear;

[0045] 41, shell group; 42, fixed part; 43, discharging part; 44, slag discharging part;

[0046] 411, mounting seat; 412, first cylinder; 413, second cylinder; 414, guide ring; 415, first tension spring; 416, guide rod; 417, transmission gear; 418, threaded sleeve;

[0047] 421, compression spring; 422, support block; 423, cavity; 424, air outlet hole;

[0048] 431, bevel gear; 432, round bar; 433, winding roller; 434, third bevel gear; 435, piston plate; 436, push rod; 437, second tension spring; 438, connecting block; 439, traction rope;

[0049] 441, first hollow ring; 442, gas conveying pipe; 443, second hollow ring; 444, flexible hose;

[0050] 61, support plate; 62, slide rod; 63, sliding block; 64, lower clamping block; 65, upper clamping block; 66, cutter; 67, rotating rod; 68, silk block;

[0051] 71, blanking box; 72, screening box; 73, first rotating shaft; 74, stirring rod; 75, fourth bevel gear; 76, sieve plate; 77, spring; 78, second rotating shaft; 79, cam; 710, fifth bevel gear. DETAILED DESCRIPTION

[0052] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0053] In the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the concept of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0054] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In a preferred embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is separate or alternative to other embodiments.

[0055] Thirdly, the present application is described in detail in conjunction with the schematic diagram, and in the detailed description of the embodiments of the present application, the cross-sectional view of the device structure is partially enlarged without general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application herein. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual manufacture.

[0056] Please refer to the accompanying Figures 1 to 4 As shown in the accompanying drawings, the embodiment provides a circumferential point-like distribution plastic bottle cap anti-theft ring cutting device, which comprises a workbench 1, and a half-tooth ring 9 is fixedly connected to the top surface of the workbench 1 by a support rod;

[0057] A driving mechanism 2 is arranged at the lower end of the workbench 1 for providing power;

[0058] The rotating disc 3 is fixedly installed on the driving mechanism 2.

[0059] The auxiliary mechanism 4 is arranged on the rotating disc 3 in a ring shape.

[0060] The feeding mechanism 5 is arranged on the workbench 1 and is used for feeding.

[0061] The cutting mechanism 6 is arranged on the top surface of the workbench 1 and cooperates with the driving mechanism 2 and the auxiliary mechanism 4 to perform cutting work.

[0062] The screening mechanism 7 is arranged on the bottom surface of the workbench 1.

[0063] The boss 8 is fixedly connected to the top surface of the workbench 1.

[0064] The auxiliary mechanism 4 includes a shell group 41, which is fixedly connected to the rotating disc 3. The lower end of the shell group 41 is provided with a fixed part 42. The shell group 41 is provided with a discharging part 43. The lower end of the shell group 41 is further provided with a residue discharging part 44.

[0065] In this embodiment, the fixed part 42 adopts an elastic clamping structure, which realizes stable fixing of the plastic bottle cap through elastic claws, so as to ensure that the bottle cap does not displace during cutting. The discharging part 43 is used to automatically guide the finished product bottle cap to slide out to the collection area after cutting is completed. The residue discharging part 44 discharges the plastic scraps generated during cutting to the screening mechanism 7 below for processing, so as to ensure continuous and efficient operation of the device. The driving mechanism 2 drives the rotating disc 3 to rotate, so that the auxiliary mechanism 4 moves, and the cutter of the cutting mechanism 6 performs accurate cutting. After the feeding mechanism 5 sequentially sends the bottle cap into the auxiliary mechanism 4, the whole cutting, discharging and residue discharging process is completed in a cycle under the synchronous control of the driving mechanism 2, so as to improve the production automation degree and cutting precision.

[0066] It should be noted that the feeding mechanism 5 is used to orderly transport the bottle cap to a preset position. The currently publicly available feeding equipment is adopted. When selecting the type, the specification and use scene should be suitable, and the type that meets the needs of the application should be selected as much as possible. The specific type and specification are not limited here.

[0067] Secondly, please refer to Figure 9 and Figure 10 The driving mechanism 2 includes a motor 21, which is fixedly installed at the lower end of the workbench 1. The output shaft of the motor 21 is fixedly connected with a driving rod 22, and the driving rod 22 is fixedly connected with the rotating disc 3. The first bevel gear 23 and the second bevel gear 24 are fixedly installed on the driving rod 22.

[0068] In this embodiment, the motor 21 is started to drive the drive rod 22 to rotate, and then the first bevel gear 23 and the second bevel gear 24 are rotated; at the same time, the rotation of the drive rod 22 also drives the two rotating discs 3 to rotate, and the rotation of the rotating discs 3 drives the auxiliary mechanism 4 to rotate along the axis of the drive rod 22.

[0069] Thirdly, please refer to Figures 3 to 6 , the shell group 41 comprises a first cylinder 412, the first cylinder 412 is slidingly inserted into the upper rotating disc 3, the upper end of the first cylinder 412 is fixedly connected with a mounting seat 411, the lower end of the first cylinder 412 is rotatably connected with a second cylinder 413, and the second cylinder 413 is slidingly connected with the lower rotating disc 3, the outer wall of the upper end of the first cylinder 412 is fixedly sleeved with a guide ring 414, the first tension spring 415 is fixedly connected between the guide ring 414 and the upper rotating disc 3, the top surface of the upper rotating disc 3 is further fixedly connected with a guide rod 416, and the guide rod 416 is slidingly connected with the guide ring 414, the lower end outer wall of the second cylinder 413 is fixedly installed with a transmission gear 417, and the lower end of the second cylinder 413 is threadedly connected with a threaded sleeve 418.

[0070] Secondly, please refer to Figure 6 , the fixed part 42 comprises a compression spring 421, the compression spring 421 is fixedly connected to the outer wall of the threaded sleeve 418 in a ring shape, the other end of the compression spring 421 is fixedly connected with a support block 422, the support block 422 is provided with a cavity 423, and the cavity 423 is provided with a plurality of air outlet holes 424 arranged in an array.

[0071] In this embodiment, when the auxiliary mechanism 4 rotates to the position of the boss 8, the boss 8 contacts the first cylinder 412, the second cylinder 413 and the mounting seat 411, causing the above-mentioned components to move upward and exert a stretching force on the first tension spring 415; with further rotation of the auxiliary mechanism 4, once the contact with the boss 8 is lost, the restoring force of the first tension spring 415 will cause the first cylinder 412, the second cylinder 413 and the mounting seat 411 to quickly return to their original positions, so that the fixed part 42 is inserted into the bottle cap, thereby achieving the fixation of the bottle cap.

[0072] Specifically, the plurality of support blocks 422 on the threaded sleeve 418 will quickly descend, and because the lower end of the support block 422 is smaller and the upper end is larger, the lower end is first inserted into the bottle cap, and then the plurality of support blocks 422 are close to each other and compress the compression spring 421 due to the resistance of the bottle cap. The compression spring 421 then exerts a counteracting force to push the support blocks 422 away from each other, thereby achieving the fixation of the bottle cap.

[0073] It is worth noting that the support block 422 is provided with a cutting groove to avoid rigid contact between the cutting tool and the support block 422, and the threaded sleeve 418 is connected with the second cylinder 413 through threads, and by rotating the threaded sleeve 418, the second cylinder 413 can be lifted at the lower end, so as to adjust the height of the cutting groove according to different cutting requirements.

[0074] With the rotation of the auxiliary mechanism 4 driving the bottle cap along the axis of the drive rod 22, when the transmission gear 417 on the second cylinder 413 rotates to the position of the half-toothed ring 9, the transmission gear 417 meshes with the half-toothed ring 9 to drive the second cylinder 413 to rotate, so that the bottle cap revolves along the axis of the drive rod 22 while also rotates along the axis of the second cylinder 413, thereby realizing uniform and continuous cutting on the bottle cap, ensuring the neatness and beauty of the cut opening.

[0075] Please refer again to Figures 3 to 6 , the blanking part 43 includes a bevel gear ring 431, which is fixedly connected to the workbench 1 by a support rod, the inner cavity of the mounting seat 411 is rotatably connected with a round rod 432 through a bearing, the round rod 432 is fixedly sleeved with a winding roller 433, one end of the round rod 432 is fixedly connected with a third bevel gear 434, the inner wall of the second cylinder 413 is slidably connected with a piston plate 435, the bottom surface of the piston plate 435 is fixedly connected with a push rod 436, and the push rod 436 is pistonically inserted into the second cylinder 413, the bottom surface of the piston plate 435 is fixedly connected with a second tension spring 437, and the lower end of the second tension spring 437 is fixedly connected with the inner wall of the second cylinder 413, the top surface of the piston plate 435 is rotatably connected with a connecting block 438 through a bearing, the winding roller 433 is connected with a traction rope 439, and the other end of the traction rope 439 is fixedly connected with the connecting block 438.

[0076] In this embodiment, with the continuous rotation of the auxiliary mechanism 4, when the third bevel gear 434 reaches the position of the bevel gear ring 431, the third bevel gear 434 meshes with the bevel gear ring 431 to drive the round rod 432 to rotate. The rotation of the round rod 432 drives the winding roller 433 to rotate to wind the traction rope 439, and at the same time, the connecting block 438, the piston plate 435 and the push rod 436 move upward synchronously, and the second tension spring 437 is stretched.

[0077] With further rotation of the auxiliary mechanism 4, once the meshing of the third bevel gear 434 and the bevel gear ring 431 is released, under the restoring force of the second tension spring 437, the piston plate 435 and the push rod 436 will return to the original position. At the same time, the winding roller 433 performs unwinding operation, and under the rapid elastic rebounding action of the second tension spring 437, the push rod 436 will extend downward by a distance to hit the bottle cap, so that the bottle cap falls off from the fixing part 42.

[0078] Please refer again to Figure 6The slag discharge part 44 comprises a first hollow ring 441 arranged outside the second cylinder 413, a gas delivery pipe 442 is communicated on the first hollow ring 441, the gas delivery pipe 442 is communicated with the inner cavity of the second cylinder 413, the lower end of the first hollow ring 441 is rotatably connected with a second hollow ring 443 through a bearing, the lower end of the second hollow ring 443 is connected with an elastic hose 444, and the lower end of the elastic hose 444 is communicated with the cavity 423 on the support block 422.

[0079] In this embodiment, when the piston plate 435 moves downward, the air in the second cylinder 413 is compressed, and the compressed air enters the first hollow ring 441 through the gas delivery pipe 442 and continues to flow to the second hollow ring 443. Then, the air enters the cavity 423 on the support block 422 through the elastic hose 444 at the lower end of the second hollow ring 443, and finally is discharged through the air outlet hole 424. This process removes the cutting debris adhering to the cutting groove on the support block 422 by blowing gas, so as to prevent the cutting debris from affecting the subsequent cutting operation.

[0080] It should be noted that the first hollow ring 441 and the second hollow ring 443 are rotatably connected, so that the second hollow ring 443 can rotate synchronously when the threaded sleeve 418 is rotated. This design avoids the winding of the elastic hose 444 and ensures the smoothness of gas flow.

[0081] In addition, the connecting block 438 and the piston plate 435 are rotatably connected to adapt to the rotation of the second cylinder 413. This design allows the connecting block 438 and the piston plate 435 to rotate relatively, thereby avoiding excessive twisting of the traction rope 439 and preventing it from breaking.

[0082] Please refer to Figure 7 and Figure 8 The cutting mechanism 6 comprises a support plate 61 fixedly connected to the top surface of the workbench 1, a sliding rod 62 fixedly connected between the support plate 61 and the workbench 1, a sliding block 63 slidably connected to the sliding rod 62, a lower clamping block 64 fixedly connected to the sliding block 63, an upper clamping block 65 connected to the lower clamping block 64 through bolts, a cutting knife 66 fixedly clamped between the lower clamping block 64 and the upper clamping block 65, a rotating rod 67 rotatably connected to the top surface of the workbench 1 and rotatably connected to the support plate 61 at the upper end, a silk block 68 sleeved on the outer wall of the rotating rod 67, and the silk block 68 is fixedly connected to the lower clamping block 64, wherein the outer wall of the rotating rod 67 is provided with a thread matched with the silk block 68, and the rotating rod 67 is threadedly connected with the silk block 68.

[0083] In this embodiment, the upper clamp block 65 is detachably connected to the lower clamp block 64 by bolts, and the cutter 66 is fixed between the two clamp blocks. The two clamp blocks can be disassembled to replace the cutter 66. In addition, rotating the rotating rod 67 can drive the wire block 68 to move, thereby driving the lower clamp block 64 to move up and down. The displacement of the lower clamp block 64 drives the upper clamp block 65 and the cutter 66 to move synchronously, thereby adjusting the height of the cutter 66. When the cutter 66 performs the plastic bottle cap cutting operation, the cutting debris generated will fall into the cutting groove of the support block 422 or the inside of the bottle cap. Subsequently, the blowing mechanism of the slag removal part 44 is started, and compressed air is sprayed from the air outlet hole 424 to timely remove the cutting debris and avoid the influence of the residues on the subsequent cutting precision. At the same time, during the movement of the lower clamp block 64, the sliding block 63 fixedly connected thereto slides along the sliding rod 62, thereby playing a limiting and guiding role and ensuring the stability of the lifting process.

[0084] Please refer again to Figure 9 and Figure 10 , the screening mechanism 7 comprises a feeding box 71 fixedly connected to the bottom surface of the workbench 1, the lower end of the feeding box 71 is fixedly communicated with a screening box 72, the feeding box 71 is rotatably connected with a first rotating shaft 73 through a bearing, the one end of the first rotating shaft 73 located in the feeding box 71 is connected with stirring rods 74 in an array, the other end of the first rotating shaft 73 is fixedly installed with a fourth bevel gear 75, the screening box 72 is hingedly connected with a sieve plate 76, the bottom surface of the sieve plate 76 and the screening box 72 are fixedly connected with springs 77 in an array, the screening box 72 is rotatably connected with a second rotating shaft 78 through a bearing, the one end of the second rotating shaft 78 located in the screening box 72 is fixedly connected with a cam 79, the other end of the second rotating shaft 78 is fixedly installed with a fifth bevel gear 710, wherein the sieve plate 76 is upwardly inclinedly arranged at the end close to the driving mechanism 2.

[0085] In this embodiment, the cut waste and bottle caps are separated from the auxiliary mechanism 4 and fall into the feeding box 71 according to the predetermined process. Under the continuous rotation of the driving rod 22, the first bevel gear 23 and the fourth bevel gear 75 are in meshing transmission, and at the same time, the second bevel gear 24 and the fifth bevel gear 710 are also in meshing transmission. This series of actions ensures the accuracy and efficiency of mechanical transmission.

[0086] Subsequently, the rotation of the first rotating shaft 73 drives the rotation of the stirring rods 74 made of rubber. The stirring rods 74 can flip the bottle caps by hitting them, which effectively promotes the separation of the cutting debris remaining in the bottle caps from the bottle caps. These debris and bottle caps then fall onto the sieve plate 76.

[0087] Meanwhile, the rotation of the second rotating shaft 78 drives the rotation of the cam 79. When the cam 79 rotates to a certain position, it hits the sieve plate 76, causing one end of the sieve plate 76 to flip up and stretch the spring 77. When the cam 79 is no longer in contact with the sieve plate 76, the spring 77 is reset under the action of the reset force, causing the sieve plate 76 to reset. This process is repeated in turn, causing the sieve plate 76 to vibrate continuously.

[0088] The vibration of the sieve plate 76 effectively separates the bottle caps and waste. The cut waste, due to its small size, can pass through the sieve plate 76 and fall to the bottom of the screening box 72, while the bottle caps, due to their large size, are smoothly discharged along one end of the sieve plate 76.

[0089] It should be noted that a discharge port is provided at the lower end of the screening box 72, and a sealing baffle is provided at the discharge port to discharge the debris collected in the screening box 72 (not shown in the figure).

[0090] The working principle of the present application is as follows:

[0091] First, the motor 21 in the driving mechanism 2 is started, driving the driving rod 22 to rotate, thereby synchronously rotating the two rotating discs 3 and causing the multiple auxiliary mechanisms 4 arranged in a ring to revolve around the axis of the driving rod 22. Structures such as the boss 8, the half-toothed ring 9, and the bevel gear 431 are provided in the path of the auxiliary mechanism 4 to achieve automatic clamping of the bottle cap, self-rotation of the bottle cap to achieve uniform cutting, and triggering of the discharging action.

[0092] When the auxiliary mechanism 4 reaches the boss 8 position, the shell group 41 (including the first cylinder 412, the second cylinder 413, and the mounting seat 411) is lifted by the boss 8 and stretches the first tension spring 415. After leaving the boss 8, it quickly falls under the reset force of the first tension spring 415, causing the fixed part 42 to insert into the bottle cap and achieve clamping through the elastic expansion of the compression spring 421 of the support block 422. Subsequently, the transmission gear 417 on the second cylinder 413 engages with the half-toothed ring 9, causing the bottle cap to rotate while revolving, ensuring that the cutting tool can continuously and uniformly cut the anti-theft ring in the circumferential direction.

[0093] The cutting mechanism 6 adjusts the height of the cutting knife 66 by cooperating the wire block 68 with the rotating rod 67, and the sliding block 63 guides the stable lifting along the sliding rod 62 to complete the precise cutting of the bottle cap, and the blowing function of the slag discharge part 44 removes the residual debris to ensure the cutting quality.

[0094] After cutting, the auxiliary mechanism 4 continues to rotate to the bevel gear 431 position, the third bevel gear 434 engages with it to drive the winding roller 433 to rotate, the traction rope 439 pulls the push rod 436 up and quickly hits the bottle cap after release, causing it to fall off from the fixed part 42 into the discharging process. The slag discharge part 44 blows out the debris in the cutting groove of the support block 422 through the air pressure system.

[0095] Finally, the screening mechanism 7 receives the bottle caps and waste falling from above, flips the bottle caps by the stirring rod 74 to promote the separation of debris, and periodically hits the screen plate 76 by the cam 79 to generate vibration, so that the waste falls through the screen plate 76 and falls into the bottom of the screening box 72, and the qualified bottle caps are discharged along the screen plate 76, thereby realizing efficient and automatic integrated cutting and screening operation.

[0096] The above is only the preferred embodiment of the present application, it should be noted that for those skilled in the art, without departing from the principles of the present application, can make a number of improvements and refinements, these improvements and refinements should also be considered as the protection scope of the present application. The structure, device and operation method not specifically described and explained in the present application, such as no special description and limitation, are implemented according to the conventional means in the art.

Claims

1. A circumferential point distribution plastic bottle cap anti-theft ring cutting device, characterized in that: Including workbench (1), the top surface of workbench (1) is fixedly connected with half gear ring (9) by support rod; Driving mechanism (2), the driving mechanism (2) is arranged at the lower end of workbench (1), for providing power; Rotating disc (3), two rotating discs (3) are fixedly installed on driving mechanism (2); Auxiliary mechanism (4), a plurality of auxiliary mechanisms (4) are arranged in a ring shape on rotating disc (3); Feeding mechanism (5), the feeding mechanism (5) is arranged on workbench (1) for feeding; Cutting mechanism (6), the cutting mechanism (6) is arranged on the top surface of workbench (1), and cooperates with driving mechanism (2) and auxiliary mechanism (4) to operate cutting work; Screening mechanism (7), the screening mechanism (7) is arranged on the bottom surface of workbench (1); Boss (8), the boss (8) is fixedly connected to the top surface of workbench (1); Wherein, the auxiliary mechanism (4) includes shell group (41), the shell group (41) is fixedly connected to the rotating disc (3), the lower end of the shell group (41) is provided with a fixed part (42), the shell group (41) is provided with a discharging part (43), and the lower end of the shell group (41) is further provided with a slag discharge part (44); The shell group (41) includes a first cylinder (412), the first cylinder (412) is slidably inserted into the rotating disc (3) above, the upper end of the first cylinder (412) is fixedly connected with a mounting seat (411), the lower end of the first cylinder (412) is rotatably connected with a second cylinder (413), and the second cylinder (413) is slidably connected to the rotating disc (3) below, the outer wall of the upper end of the first cylinder (412) is fixedly provided with a guide ring (414), the guide ring (414) and the rotating disc (3) above are fixedly connected with a first tension spring (415), the top surface of the rotating disc (3) above is further fixedly connected with a guide rod (416), and the guide rod (416) and the guide ring (414) are slidably connected, the lower end outer wall of the second cylinder (413) is fixedly provided with a transmission gear (417), the transmission gear (417) is engaged with the half gear ring (9), and the lower end of the second cylinder (413) is threadedly connected with a threaded sleeve (418); The fixed part (42) includes a compression spring (421), the compression spring (421) is fixedly connected to the outer wall of the threaded sleeve (418) in a ring shape, the other end of the compression spring (421) is fixedly connected with a supporting block (422), the supporting block (422) is provided with a cavity (423), and the cavity (423) is provided with a plurality of gas outlet holes (424) in an array distribution; The blanking part (43) comprises a bevel gear (431) fixedly connected to the workbench (1) by a support rod, the inner cavity of the mounting seat (411) is rotatably connected with a round rod (432) by a bearing, the round rod (432) is fixedly sleeved with a winding roller (433), one end of the round rod (432) is fixedly connected with a third bevel gear (434), the third bevel gear (434) is in meshing transmission with the bevel gear (431), the inner wall of the second cylinder (413) is slidably connected with a piston plate (435), the bottom surface of the piston plate (435) is fixedly connected with a push rod (436), and the push rod (436) is pistonically inserted into the second cylinder (413), the bottom surface of the piston plate (435) is fixedly connected with a second tension spring (437), and the lower end of the second tension spring (437) is fixedly connected with the inner wall of the second cylinder (413), the top surface of the piston plate (435) is rotatably connected with a connecting block (438) by a bearing, the winding roller (433) is connected with a traction rope (439), and the other end of the traction rope (439) is fixedly connected with the connecting block (438). The slag discharging part (44) comprises a first hollow ring (441) arranged outside the second cylinder (413), the first hollow ring (441) is communicated with a gas conveying pipe (442), and the gas conveying pipe (442) is communicated with the inner cavity of the second cylinder (413), the lower end of the first hollow ring (441) is rotatably connected with a second hollow ring (443) by a bearing, the lower end of the second hollow ring (443) is connected with a flexible hose (444), and the lower end of the flexible hose (444) is communicated with the cavity (423) on the support block (422).

2. A circumferential point distribution plastic bottle cap anti-theft ring cutting device according to claim 1, characterized in that: The driving mechanism (2) comprises a motor (21) fixedly installed at the lower end of the workbench (1), the output shaft of the motor (21) is fixedly connected with a driving rod (22) at the upper end, and the driving rod (22) is fixedly connected with the rotating disc (3), and the driving rod (22) is fixedly installed with a first bevel gear (23) and a second bevel gear (24).

3. A circumferential point distribution plastic bottle cap anti-theft ring cutting device according to claim 1, characterized in that: The cutting mechanism (6) comprises a support plate (61) fixedly connected to the top surface of the workbench (1), a sliding rod (62) fixedly connected between the support plate (61) and the workbench (1), a sliding block (63) slidably connected to the sliding rod (62), a lower clamping block (64) fixedly connected to the sliding block (63), an upper clamping block (65) connected to the lower clamping block (64) by bolts, a cutter (66) fixedly clamped between the lower clamping block (64) and the upper clamping block (65), a rotating rod (67) rotatably connected to the top surface of the workbench (1), and the upper end of the rotating rod (67) is rotatably connected to the support plate (61), a silk block (68) sleeved on the outer wall of the rotating rod (67), and the silk block (68) is fixedly connected with the lower clamping block (64).

4. A circumferential point distribution plastic bottle cap anti-theft ring cutting device according to claim 3, characterized in that: The outer wall of the rotating rod (67) is provided with a thread matched with the wire block (68), and the rotating rod (67) is threadedly connected with the wire block (68).

5. A circumferential point distribution plastic bottle cap anti-theft ring cutting device according to claim 2, characterized in that: The screening mechanism (7) comprises a discharging box (71) fixedly connected to the bottom surface of the workbench (1), a screening box (72) fixedly communicated with the lower end of the discharging box (71), a first rotating shaft (73) rotatably connected to the discharging box (71) through a bearing, a plurality of stirring rods (74) connected to the end of the first rotating shaft (73) located in the discharging box (71) in an arrayed manner, a fourth bevel gear (75) fixedly installed at the other end of the first rotating shaft (73), a first bevel gear (23) and the fourth bevel gear (75) achieving meshing transmission, a screen plate (76) hingedly connected in the screening box (72), a plurality of springs (77) fixedly connected in an arrayed manner between the bottom surface of the screen plate (76) and the screening box (72), a second rotating shaft (78) rotatably connected to the screening box (72) through a bearing, a cam (79) fixedly connected to the end of the second rotating shaft (78) located in the screening box (72), and a fifth bevel gear (710) fixedly installed at the other end of the second rotating shaft (78), wherein the second bevel gear (24) also achieves meshing transmission with the fifth bevel gear (710).

6. A circumferential point distribution plastic bottle cap anti-theft ring cutting device according to claim 5, characterized in that: The screen plate (76) is upwardly inclined at the end close to the driving mechanism (2).

Citation Information

Patent Citations

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