A fixed-knife automatic shaping apparatus

Abstract

The present application relates to sewing machine parts processing technical field, and disclose a kind of fixed knife automatic shaping equipment, including with several support legs platform, the upper surface of platform is fixedly connected with operating cover, the bottom surface of platform is fixedly connected with control cabinet, the top surface of operating cover inner wall is fixedly connected with hydraulic rod, the output end of hydraulic rod is fixedly connected with detachable plate, detachable plate is fastened by several No.1 bolt and is connected with shaping press plate, the upper surface of platform is fixedly connected with bottom plate.This kind of fixed knife automatic shaping equipment, integration automatic feeding mechanism, hydraulic rod, shaping press plate and conveyor belt, flatness sensor, blanking port etc., form the closed-loop automation process of " feeding → positioning → shaping → detection → sorting", worker only needs to place the workpiece to be processed on the template block of conveying assembly, subsequent through chain plate conveying, electromagnet taking and placing, hydraulic shaping, conveyor belt sorting etc. Link automatic completion, without manual intervention in the process, significantly improve the workpiece processing amount in unit time.

Description

Technical Field

[0001] This invention relates to the field of sewing machine parts processing technology, specifically to an automatic shaping device for a fixed blade. Background Technology

[0002] A sewing machine is a mechanical device that uses one or more threads to sew together two or more pieces of material (such as fabric, leather, etc.) by passing them through the fabric with the reciprocating motion of a needle and forming a continuous stitch (i.e., "sewing thread").

[0003] The sewing machine fixed blade (also known as the bottom blade) is a fixed, non-moving metal blade that works in conjunction with another movable "thread cutter" (moving blade). When it is necessary to cut the thread, the moving thread cutter moves under the drive of a mechanical or electromagnetic device, and comes into contact with the stationary fixed blade, using its sharp cutting edge to cut the top thread and / or bottom thread sandwiched in between.

[0004] Sewing machine cutters are prone to deformation during processing and heat treatment. The degree of deformation is also influenced by various factors, including the material composition of each batch, the hardness of the heat treatment, and the elasticity and plasticity of the material, exhibiting considerable uncertainty. To ensure the quality of the sewing machine cutter, it is often necessary to flatten and calibrate it during processing.

[0005] Patent CN219880970U discloses a metal workpiece flatness correction device, comprising a housing, a plurality of first telescopic rods at the top of the housing, a bracket at the top of each first telescopic rod, a fixed box at the top of the bracket, a plurality of second telescopic rods within the inner cavity of the fixed box, a fixed frame at the bottom of each second telescopic rod, a plurality of extrusion rollers arranged sequentially from front to back within the inner cavity of the fixed frame, a plurality of conveying components arranged sequentially from front to back within the inner cavity of the bracket, an adjusting component within the inner cavity of the fixed box, the bottom of the adjusting component being fixedly connected to the top of the fixed frame, and a lifting component within the inner cavity of the housing. This metal workpiece flatness correction device solves the problem that leveling machines are inconvenient to adjust the distance between the extrusion rollers and the conveying rollers during actual use, thus preventing them from flattening metal workpieces of different thicknesses.

[0006] However, the current shaping and flattening process for sewing machine fixed blades lacks automated equipment support, resulting in low shaping efficiency and hindering the improvement of overall production efficiency. Summary of the Invention

[0007] To address the shortcomings of existing technologies, this invention provides an automatic shaping device for fixed blades, which can automatically shape and flatten the fixed blades of sewing machines.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a fixed-blade automatic shaping device, comprising a platform with several supporting legs, an operating cover fixedly connected to the upper surface of the platform, a control cabinet fixedly connected to the bottom surface of the platform, a hydraulic rod fixedly connected to the top surface of the inner wall of the operating cover, a detachable plate fixedly connected to the output end of the hydraulic rod, a shaping pressure plate fastened to the detachable plate by several No. 1 bolts, a base plate fixedly connected to the upper surface of the platform, a No. 2 electromagnet fixedly connected to the upper surface of the middle part of the base plate, both the base plate and the No. 2 electromagnet being located inside the operating cover, with the bottom surface of the shaping pressure plate facing the upper surface of the No. 2 electromagnet, two material discharge ports penetrating through the upper surface of the platform, two material discharge plates fixedly connected to the upper end of the control cabinet, the upper ends of the two material discharge plates respectively aligned with the two material discharge ports, the lower ends of the two material discharge plates respectively penetrating to the outside of both sides of the control cabinet, an automatic feeding mechanism also connected to the upper surface of the platform, one end of the automatic feeding mechanism being located outside the operating cover, and the other end of the automatic feeding mechanism penetrating inside the operating cover and aligned with the position of the base plate.

[0009] Furthermore, the automatic feeding mechanism includes a power mechanism, a conveying component, a transmission component, and a reciprocating component. One end of the power mechanism is connected to the operating cover, and the output end of the power mechanism is connected to both the transmission component and the conveying component. The other end of the transmission component is connected to the reciprocating component, and the other ends of both the conveying component and the reciprocating component are connected to the upper surface of the platform.

[0010] Furthermore, the power mechanism includes a No. 1 motor and a transmission rod. The outer wall of the No. 1 motor is fixedly connected to the outer wall of the operating cover. The output shaft of the No. 1 motor is fixedly connected to one end of the transmission rod, and the other end of the transmission rod is connected to both the transmission assembly and the conveying assembly.

[0011] Furthermore, the transmission assembly includes a first bevel gear and a second bevel gear. The first bevel gear is sleeved and fixedly connected to the outer wall of the transmission rod, and the second bevel gear is connected to the reciprocating assembly. The first bevel gear and the second bevel gear mesh.

[0012] Furthermore, the reciprocating assembly includes a guide rod, a reciprocating screw, a moving assembly, a pick-and-place assembly, a feeding assembly, and two support plates. The lower ends of the two support plates are fixedly connected to the upper surface of the platform, and the upper ends of the two support plates are simultaneously sleeved and rotatably connected to the outer wall of the reciprocating screw. The two ends of the guide rod are fixedly connected to the middle of the adjacent side of the two support plates, respectively. The reciprocating screw and the guide rod are parallel. One end of the moving assembly is connected to both the reciprocating screw and the guide rod, and the other end of the moving assembly is connected to the pick-and-place assembly. The end of the pick-and-place assembly near the moving assembly is also connected to one end of the feeding assembly. The other end of the pick-and-place assembly is aligned with both the conveying assembly and the base plate, and the other end of the feeding assembly is also aligned with the base plate.

[0013] Furthermore, the moving assembly includes a rack plate, an inclined plate, a moving block, a spur gear, and a metal rod. The moving block is sleeved outside the reciprocating screw and the guide rod. The moving block is threadedly connected to the reciprocating screw and slidably connected to the guide rod. A rotating hole is opened on the other side of the moving block. A strong magnet is provided on the inner wall of the rotating hole. The outer wall of one end of the metal rod is rotatably connected to the inner wall of the rotating hole, and the metal rod is attracted to the strong magnet inside the rotating hole. The other end of the metal rod is located outside the rotating hole and is fixedly connected to the spur gear. The other side of the spur gear is connected to the pick-and-place assembly. One end of the inclined plate is fixedly connected to the upper end of the support plate away from the second bevel gear, and the other end of the inclined plate is fixedly connected to one end of the rack plate. The spur gear meshes with the rack plate.

[0014] Furthermore, the picking and placing assembly includes a crossbar, a first electromagnet, an extension plate, and a mounting block. One end of the crossbar is fixedly connected to the end of the spur gear away from the metal rod. The other end of the crossbar passes through one end of the extension plate and is fixedly connected to both the extension plate and the mounting block. One side of the mounting block is fixedly connected to one side of the first electromagnet. The other end of the extension plate is connected to the unloading assembly.

[0015] Furthermore, the feeding assembly includes a push plate, an anti-rotation plate, a fixing block, a rotating rod, and a fixing rod. One end of the fixing rod is fixedly connected to the end of the extension plate away from the crossbar, and the other end of the fixing rod is fixedly connected to the inner wall of one end of the fixing block. The other end of the fixing block is sleeved and fixedly connected to the outer walls of both ends of the rotating rod. The outer wall of the middle part of the rotating rod is rotatably connected to the inner wall of one end of the push plate. One end of the anti-rotation plate is fixedly connected to the side of the fixing block near the mounting block, and the other end of the anti-rotation plate abuts against the side wall of the push plate.

[0016] Furthermore, the conveying assembly includes a chain plate, two No. 1 plates, two chains, two No. 1 rods, four sprockets, and several template blocks. The bottom surfaces of the two No. 1 plates are fixedly connected to the upper surface of the platform. The two ends of the two No. 1 rods are rotatably connected to the inner walls of the two No. 1 plates respectively. The four sprockets are respectively sleeved and fixedly connected to the outer walls of the two No. 1 rods. One chain and two sprockets near the same No. 1 plate form a group. The chain in the same group meshes with the two sprockets. One end of one No. 1 rod is fixedly connected to the end of the transmission rod away from the No. 1 motor. The two sides of the chain plate are fixedly connected to the two chains respectively. Several mounting holes are opened through the upper surface of the chain plate. Several template blocks are fastened to the chain plate through the mounting holes by No. 2 bolts. The template blocks are evenly distributed on the chain plate. The two ends of the chain plate are located on the inner and outer sides of the operating cover respectively.

[0017] Furthermore, two No. 2 plates are fixedly connected to the upper surface of the platform. The first No. 2 plate is tightly attached to the side of the bottom plate away from the chain plate, and the height of both No. 2 plates is the same as the height of the bottom plate. No. 2 rods are rotatably connected to both ends of the two No. 2 plates. Conveyor belts are fitted on the outer walls of the sections of the two No. 2 rods located between the two No. 2 plates. The two ends of the conveyor belts face the two material discharge ports respectively. A No. 2 motor is fixedly connected to the side wall of one end of the second No. 2 plate. The output shaft of the No. 2 motor is fixedly connected to one end of one of the No. 2 rods. An L-shaped plate is fixedly connected to the upper surface of the platform. A horizontal plate is fixedly connected to the other end of the L-shaped plate. Several flatness sensors are fixedly connected to the bottom surface of the horizontal plate. The detection ends of the flatness sensors all face the conveyor belt.

[0018] Furthermore, trigger blocks are fixedly connected to the side of the moving block away from the spur gear and to both sides near the two support plates. A vertical plate is fixedly connected to the upper surface of the platform. A second contact sensor is fixedly connected to the upper end of the vertical plate. A first contact sensor is fixedly connected to one side of each of the two support plates. The three trigger blocks are aligned with the second contact sensor and the two first contact sensors, respectively.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. This type of fixed-blade automatic shaping equipment integrates an automatic feeding mechanism, hydraulic rods, shaping pressure plates and conveyor belts, flatness sensors, and a material drop port, forming a closed-loop automated process of "feeding → positioning → shaping → detection → sorting". Workers only need to place the workpiece to be processed on the template block of the conveyor component. The subsequent process is automatically completed through chain plate conveying, electromagnet picking and placing, hydraulic shaping, and conveyor belt sorting, without the need for intervention in the intermediate process, which significantly increases the workpiece processing capacity per unit time.

[0021] 2. In this type of fixed-blade automatic shaping equipment, the No. 2 electromagnet on the base plate magnetically attracts the workpiece, ensuring that the workpiece does not shift during shaping. The shaping pressure plate is precisely aligned with the base plate, and the hydraulic rod provides stable downward pressure to ensure uniform shaping force. The shaping pressure plate is connected to the detachable plate by the No. 1 bolt, and different shaped pressure plates can be replaced according to the workpiece specifications to adapt to diverse shaping needs.

[0022] 3. In this type of fixed-blade automatic shaping equipment, the No. 1 motor drives the conveying component and the transmission component simultaneously through the transmission rod, realizing the synchronization of feeding and unloading actions, saving the purchase and maintenance costs of multiple power sources, and the synchronous action reduces the waiting time of each link, further improving the utilization rate of the equipment.

[0023] 4. This type of fixed-blade automatic shaping equipment realizes the lateral movement of the pick-and-place component through reciprocating lead screw, guide rod and moving block. The spur gear meshes with the rack plate to drive the pick-and-place component to rotate (such as from vertical state to horizontal pick-and-place), adapting to the workpiece posture requirements of different workstations.

[0024] 5. In this type of automatic shaping equipment for fixed blades, the template blocks on the chain plate are connected to the mounting holes by bolt No. 2, which allows for quick replacement of modules with different template slots to meet the positioning requirements of different models of fixed blades. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;

[0026] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;

[0027] Figure 3 This is a schematic diagram of the overall structure of the present invention. Figure 3 ;

[0028] Figure 4 This is a schematic diagram of the overall structure of the present invention after the operating cover is removed;

[0029] Figure 5 This is a partial cross-sectional schematic diagram of the platform and control cabinet of the present invention;

[0030] Figure 6 This is an exploded view of the power mechanism and conveying assembly of the present invention;

[0031] Figure 7 This is a front view of the automatic feeding mechanism of the present invention during automatic material feeding;

[0032] Figure 8 This is a front view of the automatic feeding mechanism of the present invention when the gear is not in contact with the rack plate;

[0033] Figure 9 This is a front view of the automatic feeding mechanism of the present invention when the trigger block of the moving block just comes into contact with the second contact sensor;

[0034] Figure 10 This is a front view of the automatic feeding mechanism of the present invention after the trigger block of the moving block comes into contact with the second contact sensor;

[0035] Figure 11 for Figure 10 A three-dimensional structural diagram of each component;

[0036] Figure 12 This is a schematic diagram of the connection structure between the base plate and the No. 2 electromagnet of the present invention;

[0037] Figure 13 This is a schematic diagram of the connection structure of the conveyor belt, the cross plate, and the flatness sensor of the present invention;

[0038] Figure 14 This is an exploded structural diagram of the conveying component, transmission component, and reciprocating component of the present invention;

[0039] Figure 15 for Figure 14 Another perspective of the exploded structure of each component;

[0040] Figure 16 This is an exploded structural diagram of the feeding assembly of the present invention;

[0041] Figure 17 for Figure 4 A magnified structural diagram of point A in the middle.

[0042] In the diagram: 1. Platform; 2. Operating cover; 3. Crossbar; 4. Control cabinet; 5. Plate No. 1; 6. Chain plate; 7. Mounting hole; 8. Template block; 9. Chain; 10. Drop plate; 11. Motor No. 1; 12. Rod No. 1; 13. Hydraulic rod; 14. Shaping pressure plate; 15. Drop port; 16. L-shaped plate; 17. Crossbar; 18. Sprocket; 19. Transmission rod; 20. Bevel gear No. 1; 21. Base plate; 22. Conveyor belt; 23. Plate No. 2; 24. Motor No. 2; 25. Support plate; 26. Guide rod; 27. 1. Contact sensor No. 1; 28. Reciprocating lead screw; 29. ​​Bevel gear No. 2; 30. Vertical plate; 31. Contact sensor No. 2; 32. Electromagnet No. 1; 33. Detachable plate; 34. Push plate; 35. Anti-rotation plate; 36. Extension plate; 37. Fixing block; 38. Rotating rod; 39. Fixing rod; 40. Rack plate; 41. Inclined plate; 42. Mounting block; 43. Flatness sensor; 44. Rod No. 2; 45. Moving block; 46. Spur gear; 47. Electromagnet No. 2; 48. Rotating hole; 49. Trigger block; 50. Metal rod. Detailed Implementation

[0043] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0044] Please see Figures 1-17An automatic shaping device for a fixed blade includes a platform 1 with several support legs. An operating cover 2 is fixedly connected to the upper surface of the platform 1, and a control cabinet 4 is fixedly connected to the bottom surface of the platform 1. A hydraulic rod 13 is fixedly connected to the top surface of the inner wall of the operating cover 2. A detachable plate 33 is fixedly connected to the output end of the hydraulic rod 13. A shaping pressure plate 14 is fastened to the detachable plate 33 by several No. 1 bolts. A base plate 21 is fixedly connected to the upper surface of the platform 1. A second electromagnet 47 is fixedly connected to the upper surface of the middle part of the base plate 21. Both the base plate 21 and the second electromagnet 47 are located at the operating cover. Inside the cover 2, with the bottom surface of the shaping plate 14 facing the upper surface of the second electromagnet 47, two material drop ports 15 are opened through the upper surface of the platform 1, and two material drop plates 10 are fixedly connected to the upper end of the control cabinet 4. The upper ends of the two material drop plates 10 are aligned with the two material drop ports 15 respectively, and the lower ends of the two material drop plates 10 extend through to the outside of both sides of the control cabinet 4 respectively. An automatic feeding mechanism is also connected to the upper surface of the platform 1. One end of the automatic feeding mechanism is located outside the operating cover 2, and the other end of the automatic feeding mechanism extends through the inside of the operating cover 2 and is aligned with the position of the base plate 21.

[0045] More specifically, by setting a base plate 21 and a second electromagnet 47 on the upper surface of platform 1, the metal sewing machine fixed blade (hereinafter referred to as the workpiece, and most of the current workpieces are magnetic metals) can be stably limited. Then, the hydraulic rod 13 can push the detachable plate 33 and the shaping pressure plate 14 down, thereby forcibly shaping and straightening the workpiece, reducing the difficulty of manual shaping and improving the shaping efficiency.

[0046] As a preferred embodiment of the present invention, the automatic feeding mechanism includes a power mechanism, a conveying component, a transmission component, and a reciprocating component. One end of the power mechanism is connected to the operating cover 2, and the output end of the power mechanism is connected to both the transmission component and the conveying component. The other end of the transmission component is connected to the reciprocating component, and the other ends of both the conveying component and the reciprocating component are connected to the upper surface of the platform 1.

[0047] More specifically, by setting up an automatic feeding mechanism, during the workpiece shaping process, the worker (or an external robotic arm can be connected, no specific limitation) only needs to place the workpiece inside the conveying assembly, and the workpiece can be automatically conveyed to the bottom plate 21, thereby cooperating with the shaping pressure plate 14 for automatic shaping.

[0048] As a preferred embodiment of the present invention, the power mechanism includes a primary motor 11 and a transmission rod 19. The outer wall of the primary motor 11 is fixedly connected to the outer wall of the operating cover 2. The output shaft of the primary motor 11 is fixedly connected to one end of the transmission rod 19. The other end of the transmission rod 19 is connected to both the transmission assembly and the conveying assembly.

[0049] More specifically, by setting up a power mechanism, a power source can be provided to the conveying and transmission components, eliminating the need for manual operation and further improving the automation effect. Moreover, since the transmission and conveying components use the same power source, they can be started or stopped simultaneously, which not only saves energy but also reduces the error rate.

[0050] As a preferred embodiment of the present invention, the transmission assembly includes a first bevel gear 20 and a second bevel gear 29. The first bevel gear 20 is sleeved and fixedly connected to the outer wall of the transmission rod 19, and the second bevel gear 29 is connected to the reciprocating assembly. The first bevel gear 20 and the second bevel gear 29 mesh.

[0051] More specifically, by setting up a transmission component, the power output from the power mechanism can be stably applied to the reciprocating component, and the reciprocating component can be controlled to move back and forth between the base plate 21 and the conveying component.

[0052] As a preferred embodiment of the present invention, the reciprocating assembly includes a guide rod 26, a reciprocating screw 28, a moving assembly, a pick-and-place assembly, a feeding assembly, and two support plates 25. The lower ends of the two support plates 25 are fixedly connected to the upper surface of the platform 1, and the upper ends of the two support plates 25 are simultaneously sleeved and rotatably connected to the outer wall of the reciprocating screw 28. The two ends of the guide rod 26 are respectively fixedly connected to the middle of the adjacent side of the two support plates 25. The reciprocating screw 28 and the guide rod 26 are parallel. One end of the moving assembly is connected to both the reciprocating screw 28 and the guide rod 26, and the other end of the moving assembly is connected to the pick-and-place assembly. The end of the pick-and-place assembly near the moving assembly is also connected to one end of the feeding assembly. The other end of the pick-and-place assembly is aligned with both the conveying assembly and the base plate 21, and the other end of the feeding assembly is also aligned with the base plate 21.

[0053] More specifically, by setting up a reciprocating component, the workpiece on the conveying component can be automatically moved onto the bottom plate 21, improving efficiency.

[0054] As a preferred embodiment of the present invention, the moving assembly includes a rack plate 40, an inclined plate 41, a moving block 45, a spur gear 46, and a metal rod 50. The moving block 45 is sleeved on the outside of the reciprocating screw 28 and the guide rod 26. The moving block 45 is threadedly connected to the reciprocating screw 28 and slidably connected to the guide rod 26. A rotating hole 48 is opened on the other side of the moving block 45. A strong magnet is provided on the inner wall of the rotating hole 48. The outer wall of one end of the metal rod 50 is rotatably connected to the inner wall of the rotating hole 48, and the metal rod 50 is attracted to the strong magnet inside the rotating hole 48. The other end of the metal rod 50 is located outside the rotating hole 48 and is fixedly connected to the spur gear 46. The other side of the spur gear 46 is connected to the pick-and-place assembly. One end of the inclined plate 41 is fixedly connected to the upper end of the support plate 25 away from the second bevel gear 29. The other end of the inclined plate 41 is fixedly connected to one end of the rack plate 40. The spur gear 46 meshes with the rack plate 40.

[0055] More specifically, by setting up a moving component, when the transmission component rotates, the rotational force can be converted into a lateral movement force, and the pick-and-place component, unloading component, and workpiece can be automatically moved to a specific position.

[0056] As a preferred embodiment of the present invention, the picking and placing assembly includes a crossbar 3, a first electromagnet 32, an extension plate 36 and a mounting block 42. One end of the crossbar 3 is fixedly connected to the end of the spur gear 46 away from the metal rod 50. The other end of the crossbar 3 passes through one end of the extension plate 36 and is fixedly connected to both the extension plate 36 and the mounting block 42. One side of the mounting block 42 is fixedly connected to one side of the first electromagnet 32. The other end of the extension plate 36 is connected to the unloading assembly.

[0057] More specifically, by setting up the pick-and-place component, the workpiece on the conveyor component can be automatically moved onto the base plate 21.

[0058] As a preferred embodiment of the present invention, the feeding assembly includes a push plate 34, an anti-rotation plate 35, a fixing block 37, a rotating rod 38, and a fixing rod 39. One end of the fixing rod 39 is fixedly connected to the end of the extension plate 36 away from the crossbar 3, and the other end of the fixing rod 39 is fixedly connected to the inner wall of one end of the fixing block 37. The other end of the fixing block 37 is sleeved and fixedly connected to the outer walls of both ends of the rotating rod 38. The outer wall of the middle part of the rotating rod 38 is rotatably connected to the inner wall of one end of the push plate 34. One end of the anti-rotation plate 35 is fixedly connected to the side of the fixing block 37 near the mounting block 42, and the other end of the anti-rotation plate 35 abuts against the side wall of the push plate 34.

[0059] More specifically, by setting up the unloading component, the workpiece that has been shaped and flattened can be removed from the base plate 21, avoiding the previous workpiece from affecting the next workpiece.

[0060] As a preferred embodiment of the present invention, the conveying assembly includes a chain plate 6, two No. 1 plates 5, two chains 9, two No. 1 rods 12, four sprockets 18, and several template blocks 8. The bottom surfaces of the two No. 1 plates 5 are fixedly connected to the upper surface of the platform 1. The two ends of the two No. 1 rods 12 are rotatably connected to the inner walls of the two ends of the two No. 1 plates 5, respectively. The four sprockets 18 are respectively sleeved and fixedly connected to the outer walls of the two ends of the two No. 1 rods 12. One chain 9 and two sprockets 18 close to the same No. 1 plate 5 form a group. The chain 9 in the same group meshes with the two sprockets 18. One end of one No. 1 rod 12 is fixedly connected to the end of the transmission rod 19 away from the No. 1 motor 11. The two sides of the chain plate 6 are fixedly connected to the two chains 9, respectively. Several mounting holes 7 are opened through the upper surface of the chain plate 6. Several template blocks 8 are fastened to the chain plate 6 through the mounting holes 7 by No. 2 bolts. The template blocks 8 are evenly distributed on the chain plate 6. The two ends of the chain plate 6 are located on the inner and outer sides of the operating cover 2, respectively.

[0061] More specifically, by setting up a conveying component, workpieces located outside the operating cover 2 can be stably conveyed into the operating cover 2, so as to facilitate the automated operation of subsequent picking and placing components and other parts;

[0062] It should be noted that the template block 8 can be changed to different models according to different workpieces (if conditions permit, only the internal template groove can be replaced). The template block 8 is fixed by fastening it to the mounting hole 7 of the chain plate 6 with bolt No. 2. Ordinary magnets can also be set on the bottom surface of the template groove to improve the stability of the workpiece inside the template groove. Of course, the magnetism of ordinary magnets is much smaller than that of electromagnet No. 1 32.

[0063] As a preferred embodiment of the present invention, two No. 2 plates 23 are fixedly connected to the upper surface of the platform 1. The first No. 2 plate 23 is in close contact with the side of the bottom plate 21 away from the chain plate 6, and the height of both No. 2 plates 23 is the same as the height of the bottom plate 21. Both ends of the two No. 2 plates 23 are rotatably connected to No. 2 rods 44. The outer wall of the part of the two No. 2 rods 44 located between the two No. 2 plates 23 is simultaneously fitted with a conveyor belt 22. The two ends of the conveyor belt 22 are respectively facing the two discharge ports 15. A No. 2 motor 24 is fixedly connected to the side wall of one end of the second No. 2 plate 23. The output shaft of the No. 2 motor 24 is fixedly connected to one end of one of the No. 2 rods 44. An L-shaped plate 16 is fixedly connected to the upper surface of the platform 1. A horizontal plate 17 is fixedly connected to the other end of the L-shaped plate 16. Several flatness sensors 43 are fixedly connected to the bottom surface of the horizontal plate 17. The detection ends of the several flatness sensors 43 are all facing the conveyor belt 22.

[0064] More specifically, by setting up components such as the second plate 23, the second rod 44, the conveyor belt 22 and the second motor 24, the workpieces that are detached from the bottom plate 21 by the unloading assembly can be accurately transported into the two unloading ports 15, so that the workpieces can be discharged from inside the operating cover 2 to the outside for unified collection.

[0065] In addition, by setting up components such as L-shaped plate 16, horizontal plate 17 and flatness sensor 43, the workpiece pushed down by the unloading assembly is detected in real time, so that it can be judged as "qualified" or "unqualified" in a timely manner. Then, the workpieces with the two results can be transported to different unloading ports 15 by the second motor 24 and the conveyor belt 22 respectively.

[0066] As a preferred embodiment of the present invention, trigger blocks 49 are fixedly connected to the side of the moving block 45 away from the spur gear 46 and to both sides near the two support plates 25. A vertical plate 30 is fixedly connected to the upper surface of the platform 1. A second contact sensor 31 is fixedly connected to the upper end of the vertical plate 30. A first contact sensor 27 is fixedly connected to one side of each of the two support plates 25. The three trigger blocks 49 are respectively aligned with the second contact sensor 31 and the two first contact sensors 27.

[0067] More specifically, by setting up three trigger blocks 49, a second contact sensor 31, and two first contact sensors 27, different control effects can be achieved when the trigger blocks 49 are in contact with different contact sensors at different positions.

[0068] When using the fixed-blade automatic shaping device of the present invention, the following steps can be followed:

[0069] The worker (or external robotic arm) places the workpiece to be inspected in the template slot of the first template block 8. At this time, the workpiece is attracted and stabilized by the ordinary magnet inside the template slot. Then, the first motor 11 is started. The output shaft of the first motor 11 drives the transmission rod 19 to rotate. Subsequently, the transmission rod 19 drives the first bevel gear 20 and one of the first rods 12 connected to it to rotate.

[0070] When rod 12 rotates, it works in conjunction with another rod 12 to rotate with four sprockets 18. Then, sprockets 18 rotate with chain 9, and chain 9 moves with chain plate 6, which allows the first template block 8 and the first workpiece to move from the outside of the operating cover 2 to the inside of the operating cover 2.

[0071] While the chain plate 6 is moving the first workpiece, the first bevel gear 20 and its cooperating components are running simultaneously. When the first workpiece moves to a specific position, the first motor 11 automatically stops for a period of time (the position and the start and stop methods will be explained later). At this time, the worker can place the second workpiece in the template slot of the second template block 8 while the chain plate 6 is stopped (in the same way as above).

[0072] Then repeat the above steps until the first workpiece moves with the chain plate 6 to a position between the upright position and the previous upright position (the distance between the upright position and several template blocks 8 can be as follows). Figure 6 As shown, there are three plates between two adjacent template blocks 8. At this time, the first workpiece is located at the position of the second plate between the two template blocks 8. To put it more simply, Figure 6 For reference, the first workpiece is located in the middle of the two template blocks 8 on the left end of the chain plate 6. At this time, while the chain plate 6 is stopped, the worker continues to repeat his workpiece placement steps. After that, the first motor 11 stops for a period of time and then starts automatically. At this time, the first workpiece continues to move with the chain plate 6, while at the same time, the first bevel gear 20 drives the second bevel gear 29 to rotate.

[0073] When the second bevel gear 29 rotates, it will drive the reciprocating screw 28 located inside the upper end of the two support plates 25 to rotate. After the reciprocating screw 28 rotates, it will cooperate with the guide rod 26 to drive the moving block 45 connected to the outside of the reciprocating screw 28 and the guide rod 26 to undergo lateral displacement. At this time, the moving block 45 moves from the base plate 21 towards the chain plate 6.

[0074] When the movable block 45 moves, it will move along with the metal rod 50, which is tightly attracted by the strong magnet in the rotating hole 48. The movement of the metal rod 50 will also move along with components such as the spur gear 46, the extension plate 36, and the crossbar 3.

[0075] As the spur gear 46 moves, it comes into contact with the rack plate 40, and then the spur gear 46 rotates. This rotation causes the first electromagnet 32, which was originally facing downwards, to turn towards the chain plate 6 (e.g., from...). Figure 7 Transfer to Figure 8 (state)

[0076] Subsequently, the moving block 45 continues to move, and the first trigger block 49 on one side of the moving block 45 will first contact the second contact sensor 31 at the upper end of the upright plate 30 (e.g., Figure 9 As shown), when the second contact sensor 31 receives the signal, it immediately activates the hydraulic rod 13 through the internal controller of the control cabinet 4 (such as a PLC controller, hereinafter referred to as the controller);

[0077] After the hydraulic rod 13 is activated, its output end immediately extends downward, thereby pushing the detachable plate 33 and the shaping pressure plate 14 down (e.g. Figure 10 (As shown), then the moving block 45 continues to move. When the second trigger block 49 on the other side of the moving block 45 comes into contact with the first contact sensor 27 on the support plate 25 near the second bevel gear 29, the controller immediately shuts down the first motor 11. At the same time, the controller also turns on the first electromagnet 32 ​​and shuts down the second electromagnet 47.

[0078] When motor 11 is turned off, the first workpiece stands upright facing electromagnet 32 ​​(e.g.) Figure 6 As shown), at this time, because the first electromagnet 32 ​​is energized and generates magnetism, it can instantly pull the first workpiece from the module slot of the first template block 8 (as mentioned above, the magnetic force of the ordinary magnet in the module slot is much smaller than the magnetic force of the first electromagnet 32).

[0079] After a period of stillness (e.g., five seconds), motor 11 starts automatically under the control of the controller. At this time, the chain plate 6 continues to rotate in the manner described above, which will turn the second workpiece into an upright state. Before this, the moving block 45 has moved to the end of the reciprocating screw 28 (abutting against the support plate 25). Due to the characteristics of the reciprocating screw 28 itself, the moving block 45 automatically moves in the opposite direction (i.e., it begins to move towards the base plate 21).

[0080] After the moving block 45 moves a short distance, its trigger block 49 contacts the second contact sensor 31 on the vertical plate 30 again, at which point the output end of the hydraulic rod 13 retracts instantly (as shown). Figure 9 As shown), at the same time, the push plate 34 has moved to the position of the bottom plate 21 (there is a positional difference between it and the shaping pressure plate 14, so they will not collide).

[0081] Then the reciprocating screw 28 continues to move the moving block 45. At this time, the push plate 34 slides along the surface of the base plate 21. When the moving block 45 moves to the position of the second electromagnet 47 and passes through it, until the spur gear 46 on one side of the moving block 45 contacts the rack plate 40 again (as shown in the image). Figure 8 As shown in the figure, the spur gear 46 rotates under the action of the rack plate 40;

[0082] As the spur gear 46 rotates, in conjunction with the continued movement of the reciprocating screw 28, the mounting block 42, the first electromagnet 32, and the first workpiece tightly attracted by the first electromagnet 32 ​​can be rotated toward the base plate 21 (e.g., Figure 7 As shown), when the first workpiece is fully facing the base plate 21 and the second electromagnet 47, the third trigger block 49 of the moving block 45 will contact the second first contact sensor 27 on the support plate 25 away from the second bevel gear 29.

[0083] After the second contact sensor 27 is triggered, the controller immediately shuts down the first electromagnet 32 ​​and turns on the second electromagnet 47. After the first electromagnet 32 ​​is de-energized, the first workpiece that was originally attracted will be attracted by the second electromagnet 47 under the action of gravity and the attraction of the second electromagnet 47. At the same time, the second workpiece moves to the position in the middle of the two adjacent template blocks 8.

[0084] Afterwards, as the moving block 45 moves to the other end of the reciprocating screw 28, the moving block 45 begins to move towards the chain plate 6. At this time, the spur gear 46, due to the action of the rack plate 40, will rotate the first electromagnet 32, as well as the fixed rod 39, fixed block 37, and push plate 34, etc., again (from... Figure 10 Move to Figure 9 During the rotation and displacement of the push plate 34, the push plate 34 will come into contact with the first workpiece located on the base plate 21;

[0085] Because the push plate 34 is located on the right side of the first workpiece, and the push plate 34 is moving towards the left side of the workpiece, and the fixed block 37 is provided with an anti-rotation plate 35 on the side close to the chain plate 6, but there is no anti-rotation plate 35 on the side of the fixed block 37 away from the chain plate 6, and the first workpiece is tightly attracted by the second electromagnet 47, the push plate 34 will automatically rotate with the rotating rod 38 to achieve "automatic avoidance".

[0086] Then repeat the above steps. When the moving block 45 moves the second workpiece to the position of the second contact sensor 31 and continues to move, the push plate 34 will push the first workpiece that has been shaped on the base plate 21 onto the conveyor belt 22 because it is blocked by the anti-rotation plate 35 and the second electromagnet 47 has been de-energized.

[0087] The first workpiece falling on the conveyor belt 22 is detected by several flatness sensors 43 and its quality is determined. Then, the second motor 24 is turned on. The output shaft of the second motor 24 drives the second rod 44 to rotate. Then, this second rod 44, together with another second rod 44, drives the conveyor belt 22 to rotate, thereby moving the workpiece on the surface of the conveyor belt 22 to the two drop ports 15. After that, the workpiece slides down the drop plate 10 into the external collection box.

[0088] This completes the entire automation process. The only requirement is manual placement of the workpieces in the early stages. If a robotic arm is used, the entire process can be completed without human intervention, resulting in a high level of automation.

[0089] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stationary knife automatic shaping apparatus comprising a platform (1) with several supporting legs, characterized in that: The upper surface of the platform (1) is fixedly connected with an operating cover (2), the bottom surface of the platform (1) is fixedly connected with a control cabinet (4), the top surface of the inner wall of the operating cover (2) is fixedly connected with a hydraulic rod (13), the output end of the hydraulic rod (13) is fixedly connected with a detachable plate (33), the detachable plate (33) is tightly connected with a shaping pressing plate (14) through a plurality of first bolts, the upper surface of the platform (1) is fixedly connected with a bottom plate (21), the upper surface of the middle part of the bottom plate (21) is fixedly connected with a second electromagnet (47), the bottom plate (21) and the second electromagnet (47) are located inside the operating cover (2), and the bottom surface of the shaping pressing plate (14) faces the upper surface of the second electromagnet (47), the upper surface of the platform (1) is provided with two blanking openings (15), the upper end of the control cabinet (4) is fixedly connected with two blanking plates (10), the upper ends of the two blanking plates (10) are aligned with the two blanking openings (15) respectively, the lower ends of the two blanking plates (10) penetrate to the outside of the control cabinet (4) on both sides respectively, and the upper surface of the platform (1) is further connected with an automatic feeding mechanism, one end of the automatic feeding mechanism is located outside the operating cover (2), the other end of the automatic feeding mechanism penetrates into the operating cover (2) and is aligned with the bottom plate (21) in position, and the automatic feeding mechanism is used for automatically feeding the workpiece onto the bottom plate (21) during the shaping of the workpiece, and the automatic shaping is achieved in cooperation with the shaping pressing plate (14). The automatic feeding mechanism comprises a power mechanism, a conveying assembly, a transmission assembly and a reciprocating assembly, one end of the power mechanism is connected with the operating cover (2), the output end of the power mechanism is connected with the transmission assembly and the conveying assembly, the other end of the transmission assembly is connected with the reciprocating assembly, and the other ends of the conveying assembly and the reciprocating assembly are connected with the upper surface of the platform (1); The power mechanism comprises a first motor (11) and a transmission rod (19), the outer wall of the first motor (11) is fixedly connected with the outer wall of the operating cover (2), the output shaft of the first motor (11) is fixedly connected with one end of the transmission rod (19), and the other end of the transmission rod (19) is connected with the transmission assembly and the conveying assembly; The transmission assembly comprises a first bevel gear (20) and a second bevel gear (29), the first bevel gear (20) is sleeved and fixedly connected on the outer wall of the transmission rod (19), the second bevel gear (29) is connected with the reciprocating assembly, and the first bevel gear (20) and the second bevel gear (29) are engaged. The reciprocating assembly comprises a guide rod (26), a reciprocating screw rod (28), a moving assembly, a taking and placing assembly, a blanking assembly and two support plates (25), the lower ends of the two support plates (25) are fixedly connected with the upper surface of the platform (1), the upper ends of the two support plates (25) are sleeved and rotationally connected with the outer wall of the reciprocating screw rod (28), the two ends of the guide rod (26) are fixedly connected with the middle parts of the adjacent sides of the two support plates (25), the reciprocating screw rod (28) and the guide rod (26) are parallel, one end of the moving assembly is connected with the reciprocating screw rod (28) and the guide rod (26), the other end of the moving assembly is connected with the taking and placing assembly, the end of the taking and placing assembly close to the moving assembly is further connected with one end of the blanking assembly, the other end of the taking and placing assembly is aligned with the conveying assembly and the bottom plate (21), and the other end of the blanking assembly is also aligned with the bottom plate (21); The moving assembly comprises a rack plate (40), an inclined plate (41), a moving block (45), a spur gear (46) and a metal rod (50), the moving block (45) is sleeved outside the reciprocating screw rod (28) and the guide rod (26), the moving block (45) is threadedly connected with the reciprocating screw rod (28), the moving block (45) is slidably connected with the guide rod (26), the other side of the moving block (45) is provided with a rotating hole (48), the inner wall of the rotating hole (48) is provided with a powerful magnet, one end of the metal rod (50) is rotationally connected with the inner wall of the rotating hole (48), the metal rod (50) is attracted to the powerful magnet inside the rotating hole (48), the other end of the metal rod (50) is located outside the rotating hole (48) and is fixedly connected with the spur gear (46), the other side of the spur gear (46) is connected with the taking and placing assembly, one end of the inclined plate (41) is fixedly connected with the upper end of the support plate (25) away from the second bevel gear (29), the other end of the inclined plate (41) is fixedly connected with one end of the rack plate (40), and the spur gear (46) is engaged with the rack plate (40); The taking and placing assembly comprises a cross rod (3), a first electromagnet (32), an extension plate (36) and a mounting block (42), one end of the cross rod (3) is fixedly connected with one end of the spur gear (46) away from the metal rod (50), the other end of the cross rod (3) penetrates through one end of the extension plate (36) and is fixedly connected with the extension plate (36) and the mounting block (42), one side of the mounting block (42) is fixedly connected with one side of the first electromagnet (32), and the other end of the extension plate (36) is connected with the blanking assembly. The blanking assembly comprises a push plate (34), an anti-rotation plate (35), a fixed block (37), a rotating rod (38) and a fixed rod (39), one end of the fixed rod (39) is fixedly connected with one end of the extension plate (36) away from the horizontal rod (3), the other end of the fixed rod (39) is fixedly connected with the inner wall of one end of the fixed block (37), the other end of the fixed block (37) is sleeved and fixedly connected with the outer wall of both ends of the rotating rod (38), the outer wall of the middle part of the rotating rod (38) is rotationally connected with the inner wall of one end of the push plate (34), one end of the anti-rotation plate (35) is fixedly connected with one side of the fixed block (37) close to the mounting block (42), and the other end of the anti-rotation plate (35) abuts against the side wall of the push plate (34). The moving block (45) is fixedly connected with a trigger block (49) on the side away from the straight gear (46) and on the two sides close to the two supporting plates (25), the upper surface of the platform (1) is fixedly connected with a vertical plate (30), the upper end of the vertical plate (30) is fixedly connected with a second contact sensor (31), one side of each of the two supporting plates (25) is fixedly connected with a first contact sensor (27), and the three trigger blocks (49) are respectively aligned with the second contact sensor (31) and the two first contact sensors (27).

2. The fixed-blade automatic trimming apparatus according to claim 1, characterized by: The conveying assembly comprises a chain plate (6), two first plates (5), two chains (9), two first rods (12), four chain wheels (18) and a plurality of mold blocks (8), the bottom surfaces of the two first plates (5) are fixedly connected with the upper surface of the platform (1), the two ends of the two first rods (12) are rotationally connected with the inner walls of the two ends of the two first plates (5), the four chain wheels (18) are sleeved and fixedly connected with the outer walls of the two ends of the two first rods (12), one chain (9) and the two chain wheels (18) close to the same first plate (5) form a group, the chain (9) in the same group is engaged with the two chain wheels (18), one end of one of the first rods (12) is fixedly connected with one end of the transmission rod (19) away from the first motor (11), the two sides of the chain plate (6) are fixedly connected with the two chains (9), the upper surface of the chain plate (6) is provided with a plurality of mounting holes (7), a plurality of the mold blocks (8) are fastened and connected with the chain plate (6) through the second bolts penetrating the mounting holes (7), and the plurality of mold blocks (8) are equally distributed on the chain plate (6), and the two ends of the chain plate (6) are located on the inner and outer sides of the operation cover (2).

3. The fixed-blade automatic trimmer apparatus of claim 2, wherein: The upper surface of the platform (1) is fixedly connected with two No. 23 plates, the first No. 23 plate is close to the side of the bottom plate (21) away from the chain plate (6), the height of the two No. 23 plates is the same as that of the bottom plate (21), both ends of the two No. 23 plates are rotatably connected with No. 44 rods, the outer walls of the parts between the two No. 23 plates are simultaneously sleeved with a conveying belt (22), both ends of the conveying belt (22) respectively face two discharge ports (15), one side wall of one end of the second No. 23 plate is fixedly connected with a No. 24 motor, the output shaft of the No. 24 motor is fixedly connected with one end of one of the No. 44 rods, the upper surface of the platform (1) is fixedly connected with an L-shaped plate (16), the other end of the L-shaped plate (16) is fixedly connected with a horizontal plate (17), the bottom surface of the horizontal plate (17) is fixedly connected with a plurality of flatness sensors (43), and the detection ends of the plurality of flatness sensors (43) all face the conveying belt (22).

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