Circular array light source welding apparatus

By combining the guiding structure of arc-shaped guide plates and straight guide plates and adjusting the hinge rod, the problem of difficulty in switching light source types in the production of multiple light sources is solved, and flexible adjustment of the nozzle array is realized, improving the placement accuracy and production efficiency.

CN120985014BActive Publication Date: 2026-02-10SHI WEI (BEIJING) TECH CO LTD
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Patent Information

Application Number
CN202511198447.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-26
Publication Date
2026-02-10
Estimated Expiration
2045-08-26

AI Technical Summary

Technical Problem

Existing placement equipment struggles to quickly switch between light source types when producing a variety of small batches of circular array light sources and linear light sources. This results in cumbersome and time-consuming operations that are prone to introducing mechanical errors, affecting the placement accuracy.

Method used

It employs components such as a rotating motor, patch shaft, arc-shaped guide plate, linear guide plate, conical adjustment plate, flat adjustment plate, nozzle, guide shaft, and hinge rod. Guided by the T-shaped guide rails of the arc-shaped and linear guide plates, and combined with the adjustment of the hinge rod and adjustment plate, it achieves flexible arrangement and distance adjustment of the nozzle to adapt to different light source structures.

Benefits of technology

It enables rapid switching of nozzle array mode during light source production, significantly improving placement accuracy and production flexibility, reducing equipment adjustment time, and increasing overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of circular array light source welding equipment, belong to light source welding equipment technical field, including rotating motor, patch pivot, arc guide plate, straight guide plate, conical surface adjusting plate, plane adjusting plate, suction nozzle, guide shaft and hinged rod.Patch pivot is coaxially fixed with rotating motor, arc guide plate is coaxially connected with patch pivot, and straight guide plate is connected to one end of arc guide plate.A plurality of suction nozzles are slidably arranged on the guide plate by the guide shaft, and adjacent suction nozzles are hinged by the hinged rod.The spacing of suction nozzle is adjusted by plane adjusting plate and conical surface adjusting plate when arranged linearly or in a circular array.The application can flexibly and quickly switch the linear or circular array mode and spacing of the suction nozzle, adapt to the mounting requirements of PCB boards of different shapes, effectively solve the changeover problem of multi-variety production, and greatly improve the adjustment efficiency, patch precision and equipment flexibility.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of light source welding equipment, and particularly relates to a circular array light source welding equipment. BACKGROUND

[0002] With the rapid development of LED lighting, display technology and intelligent light source application, circular or ring array light sources are increasingly widely applied in the fields of automobile lighting, indoor decoration, industrial detection and the like. Such light sources usually adopt multiple types of LED lamp beads welded on a PCB board in a specific geometric layout, which puts forward higher requirements on the precision, consistency and position flexibility of the patch. At present, light source welding production generally adopts automatic patching equipment, which picks up the lamp beads through a vacuum suction nozzle, accurately patches to the welding pad after visual positioning.

[0003] The existing patching equipment still has significant limitations when dealing with multi-variety and small-batch light source production. The conventional equipment usually adopts a special suction nozzle array or a fixed arrangement structure, which is difficult to quickly switch between linear and ring layouts. During the adjustment process, repositioning is required, which is not only tedious and time-consuming, but also easy to introduce mechanical errors and affect the patching position precision. SUMMARY

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present application is to provide a circular array light source welding equipment to solve the technical problem of difficult PCB patching switching operation of circular array light sources and linear light sources in the prior art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0006] The present application comprises a rotating motor, a patching shaft, an arc-shaped guide plate, a linear guide plate, a conical adjusting plate, a planar adjusting plate, a suction nozzle, a guide shaft and a hinged rod.

[0007] The output end of the rotating motor is coaxially fixedly connected with the patching shaft, the patching shaft is coaxially fixedly connected with the arc-shaped guide plate, and one end of the linear guide plate is connected with the arc-shaped guide plate.

[0008] A plurality of said suction nozzles are arranged and distributed, two said guide shafts are fixed to each said suction nozzle, said guide shafts are fixed to the rear side of the middle section of said suction nozzle and extend from the upper and lower ends of the middle section of said suction nozzle, the front ends of adjacent said suction nozzles are respectively hinged to the two ends of a hinged rod that is hinged to each other, a hinge point of the hinged rod is provided with a torsional spring, so that the two said hinged rods have an opening trend, a groove with a T-shaped cross section is formed along the outer side of said linear guide plate and arc-shaped guide plate, said suction nozzles arranged in said groove are slidably arranged in said groove through the guide shaft, said planar adjusting plate is movably arranged parallel to the outer side of said linear guide plate, said conical surface adjusting plate is movably arranged vertically to the outer side of said arc-shaped guide plate, the axis of said conical surface adjusting plate coincides with the axis of said arc-shaped guide plate, said conical surface adjusting plate and planar adjusting plate abut against the hinged ends of said hinged rod that are hinged to each other.

[0009] Optionally, it further comprises a conveying structure, a lamp bead loading machine, a lamp bead transfer guide rail, a patch moving vehicle, a horizontal moving seat and a patch telescopic cylinder; the conveying structure comprises a conveying line and a material disc moving along the conveying line; the lamp bead loading machine sends the linearly arranged lamp beads in a column to the side of the conveying structure; the lamp bead transfer guide rail is located above the conveying structure, the patch moving vehicle is movably arranged on the lamp bead transfer guide rail, the horizontal moving seat is movably arranged on the lower side of the patch moving vehicle, the moving direction of the horizontal moving seat is perpendicular to the moving direction of the patch moving vehicle, the patch telescopic cylinder is fixed to the lower end of the horizontal moving seat, and the end of the patch telescopic cylinder is fixed to the upper end of a rotating motor.

[0010] Optionally, it further comprises two towing vehicle bodies, the two towing vehicle bodies are respectively fixedly connected to the two arranged end said suction nozzles, a gear is rotatably arranged on the vehicle body driven by a motor, and the gear is engaged along the outer side of the linear guide plate and the arc-shaped guide plate.

[0011] Optionally, a plug is further fixedly arranged on the side of the towing vehicle body, a plug hole is formed in the end of the arc-shaped guide plate and the linear guide plate for inserting the plug, and the surface of the plug is wrapped with a layer of anti-skid rubber.

[0012] Optionally, it further comprises a plurality of telescopic adjusting members, the telescopic adjusting members are respectively fixed to the top ends of the arc-shaped guide plate and the linear guide plate, and respectively drive the vertical movement of the conical surface adjusting plate and the horizontal movement of the planar adjusting plate.

[0013] Optionally, the telescopic adjusting member comprises a housing, a telescopic adjusting motor, a rotating drum and a screw rod, the rotating drum is rotatably arranged in the housing, the inner side of the rotating drum is threadedly connected with the screw rod, and the telescopic adjusting motor drives the rotating drum to rotate, so that the screw rod extends from one end of the housing.

[0014] Optionally, it further comprises an arc-shaped top plate, an arc-shaped push plate and a plurality of first sliding rods, one end of the first sliding rods is fixedly connected with the arc-shaped guide plate, the first sliding rods slide through the arc-shaped top plate and are fixedly connected with the arc-shaped push plate, the telescopic adjusting member fixed at the top end of the arc-shaped guide plate pushes the arc-shaped push plate to move up and down.

[0015] Optionally, it further comprises a planar top plate, a planar push plate and a plurality of second sliding rods, the planar top plate is fixed at the top end of the linear guide plate, one end of the second sliding rods is fixedly connected with the linear guide plate, the second sliding rods slide through the planar top plate and are fixedly connected with the planar push plate, the telescopic adjusting member fixed at the top end of the linear guide plate pushes the planar push plate to move transversely.

[0016] Optionally, one end of the articulated rods is in a hemispherical structure, so that the articulated points of the two articulated rods are in a spherical structure.

[0017] The application also provides a circular array light source welding device and method, which adopts the above-mentioned circular array light source welding device, and the steps are as follows:

[0018] S1, adjust the distance between the linear guide plate and the planar adjusting plate through the telescopic adjusting member, so that the nozzle spacing is the same as the lamp bead arrangement distance on the lamp bead feeding machine;

[0019] S2, the conveying line moves the material disc to the patching station;

[0020] S3, the patching moving vehicle moves above the lamp bead feeding machine, the patching telescopic cylinder is lowered to make the nozzle suck the lamp bead, and the patching telescopic cylinder is raised;

[0021] S4, according to the PCB board required for patching, the nozzle arrangement mode is adjusted, when the PCB board is linear, a plurality of nozzles are arranged linearly on the linear guide plate, and when the PCB board is in a circular array, a plurality of nozzles are arranged in a ring shape on the arc-shaped guide plate;

[0022] S5, according to the PCB board lamp position interval, the nozzle spacing is adjusted, when the nozzles are arranged in a ring shape, the conical surface adjusting plate is moved vertically to adjust the nozzle spacing, and when the nozzles are arranged linearly, the planar adjusting plate is moved transversely;

[0023] S6, the patching moving vehicle moves above the material disc, the patching telescopic cylinder is lowered, the nozzle is loosened, and the lamp bead is placed.

[0024] The beneficial effects of the present application are that: by setting the arc-shaped guide plate and the straight line guide plate connected with each other, the arrangement of the articulated suction nozzle is guided and the shape is limited, wherein the T-shaped guide rail is opened on the arc-shaped guide plate and the straight line guide plate, two guide shafts extending upward and downward are fixed on each suction nozzle, both guide shafts slide in the guide rail, when the arranged suction nozzle is on the straight line guide plate, the suction nozzle is arranged in a straight line, when the arranged suction nozzle is on the arc-shaped guide plate, the suction nozzle is arranged in an arc shape with a fixed radius; the suction nozzle moves on the guide rail, and the arrangement mode of the suction nozzle can be adjusted at any time. The articulated rods are connected between the suction nozzles through the articulated rods, when the suction nozzle is on the straight line guide plate, the articulated end of the articulated rod is blocked by the plane adjusting plate, the distance between the plane adjusting plate and the straight line guide plate is adjusted to adjust the articulation angle of the articulated rod, that is, the distance between each suction nozzle can be adjusted, similarly, when the suction nozzle is on the arc-shaped guide plate, the articulated end of the articulated rod is blocked by the conical surface adjusting plate, the height of the conical surface adjusting plate is adjusted to adjust the articulation angle of the articulated rod, that is, the distance between each suction nozzle can be adjusted; when the long strip PCB is pasted, the suction nozzle moving vehicle can be moved to realize multiple lamp bead pasting to adapt to the PCB pasting operation of different lamp bead quantities; when the circular ring PCB is pasted, the rotation angle of the pasting rotating shaft is adjusted by rotating the rotating motor to realize the lamp bead pasting of the annular array. The device can suck the lamp beads from the straight line arranged lamp bead feeding machine, and quickly switch the array mode and array spacing of the suction nozzle according to the structure of the light source, solve the line changing problem of multi-variety light source production, greatly reduce the equipment adjustment time, and significantly improve the pasting precision, production flexibility and overall efficiency.

[0025] Other advantages, objects, and features of the present application will be apparent to those skilled in the art from the following specification, and it is intended to cover by the claims any and all such applications, modifications and equivalents. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to make the objectives, technical solutions and beneficial effects of the present application clearer, the present application provides the following drawings for illustration:

[0027] Figure 1 The overall working schematic diagram of the welding equipment of the present application;

[0028] Figure 2 The structural schematic diagram of the welding equipment of the present application;

[0029] Figure 3 The top view of the welding equipment of the present application;

[0030] Figure 4 The enlarged schematic diagram of A of the present application; Figure 3

[0031] Figure 5 The enlarged schematic diagram of A of the present application;​Figure 4 enlarged view of B of Fig. 1;

[0032] Figure 6 a cross-sectional view of the taper adjustment plate of the nozzle of the present invention;

[0033] Figure 7 a cross-sectional view of the telescopic adjustment member of the present invention;

[0034] In the drawings, the following are marked: 1, conveying structure; 11, conveying line; 12, material tray; 21, lamp bead feeding machine; 221, lamp bead transfer guide rail; 222, patch mobile vehicle; 223, horizontal moving seat; 224, patch telescopic cylinder; 225, rotating motor; 226, patch rotating shaft; 231, arc-shaped guide plate; 232, straight guide plate; 233, taper adjustment plate; 234, flat adjustment plate; 241, nozzle; 242, guide shaft; 243, hinged rod; 25, towing vehicle body; 251, plug; 26, telescopic adjustment member; 261, shell; 262, telescopic adjustment motor; 263, rotating drum; 264, lead screw; 271, arc-shaped top plate; 272, arc-shaped push plate; 273, first sliding rod; 281, flat top plate; 282, flat push plate; 283, second sliding rod. DETAILED DESCRIPTION

[0035] The following embodiments of the present invention are described by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in the specification.

[0036] Please refer to Figures 1-7 It should be understood that the structures, proportions, sizes, etc. shown in the drawings of the specification are only used to cooperate with the content disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the defined conditions under which the present invention can be implemented, so they do not have technical significance. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects and purposes that the present invention can produce, should still fall within the scope of the technical content disclosed by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the specification are only for the convenience of clear description, and are not used to limit the scope of the present invention, and the change or adjustment of the relative relationship, without substantially changing the technical content, is also considered as the scope of the present invention.

[0037] The following examples are only for illustration. Each example can be combined with each other, and is not limited to the content shown in the following single example.

[0038] The present invention provides a circular array light source welding device, such as Figures 1-6As shown, the device includes a rotating motor 225, a patch rotating shaft 226, an arc-shaped guide plate 231, a linear guide plate 232, a conical adjustment plate 233, a flat adjustment plate 234, a suction nozzle 241, a guide shaft 242, and a hinge rod 243. The output end of the rotating motor 225 is coaxially fixed to the patch rotating shaft 226, the patch rotating shaft 226 is coaxially fixed to the arc-shaped guide plate 231, and one end of the linear guide plate 232 is connected to the arc-shaped guide plate 231. A plurality of suction nozzles 241 are arranged in a distributed manner, and each suction nozzle 241 is fixed with two guide shafts 242. The guide shaft 242 is fixed to the rear side of the middle section of the suction nozzle 241 and extends from the upper and lower ends of the middle section of the suction nozzle 241. The front ends of adjacent suction nozzles 241 are respectively hinged to the two ends of two hinge rods 243 that are hinged to each other. The hinge points of the hinge rods 243 are provided with torsion springs, so that the two hinge rods 243 tend to open. A T-shaped groove is opened along the outer side of the linear guide plate 232 and the arc-shaped guide plate 231. The suction nozzles 241 are slidably disposed in the groove through the guide shaft 242. The plane adjustment plate 234 is movably disposed parallel to the linear guide plate 232. Outside the plate 232, the conical adjustment plate 233 is vertically movable and disposed outside the arc-shaped guide plate 231. The axis of the conical adjustment plate 233 coincides with the axis of the arc-shaped guide plate 231. The conical adjustment plate 233 and the flat adjustment plate 234 abut against the hinge end of the hinge rod 243, which is hinged to each other. The system also includes a conveying structure 1, a lamp bead feeding machine 21, a lamp bead transfer guide rail 221, a chip placement moving cart 222, a transverse moving seat 223, and a chip placement telescopic cylinder 224. The conveying structure 1 includes a conveyor line 11 and a material tray 12 that moves along the conveyor line 11. The LED bead feeding machine 21 delivers the linearly arranged LED beads in a row to the side of the conveying structure 1; the LED bead transfer guide rail 221 is located above the conveying structure 1, the chip placement moving carriage 222 is movably mounted on the LED bead transfer guide rail 221, the transverse moving seat 223 is movably mounted below the chip placement moving carriage 222, the moving direction of the transverse moving seat 223 is perpendicular to the moving direction of the chip placement moving carriage 222, the chip placement telescopic cylinder 224 is fixed at the lower end of the transverse moving seat 223, and the end of the chip placement telescopic cylinder 224 is fixed to the upper end of the rotating motor 225.

[0039] In this scheme, by setting up interconnected arc-shaped guide plates 231 and straight guide plates 232, the arrangement and shape of the hinged suction nozzles 241 are guided and restricted. T-shaped guide rails are provided on the arc-shaped guide plates 231 and straight guide plates 232. Two guide shafts 242 extending vertically are fixed on each suction nozzle 241. Both guide shafts 242 slide within the guide rails. When the suction nozzles 241 are arranged on the straight guide plate 232, the suction nozzles 241 are arranged in a straight line. When the suction nozzles 241 are arranged on the arc-shaped guide plate 231, the suction nozzles 241 are arranged in an arc shape with a fixed radius. The arrangement of the suction nozzles 241 can be adjusted at any time by moving on the guide rails. The suction nozzles 241 are connected by hinged rods 243. When the suction nozzles 241 are on the linear guide plate 232, the hinged end of the hinge rod 243 is blocked by the planar adjustment plate 234. Adjusting the distance between the planar adjustment plate 234 and the linear guide plate 232 adjusts the hinge angle of the hinge rod 243, thus adjusting the distance between each suction nozzle 241. Similarly, when the suction nozzles 241 are on the arc-shaped guide plate 231, the hinged end of the hinge rod 243 is blocked by the conical adjustment plate 233, vertically... Adjusting the height of the conical adjustment plate 233 adjusts the hinge angle of the hinge rod 243, thereby adjusting the distance between each nozzle 241. When mounting LEDs on long PCBs, the mounting carriage 222 can be moved and adjusted to achieve multiple LED mounting operations, adapting to PCBs with different numbers of LEDs. When mounting LEDs on annular PCBs, the rotation angle of the mounting shaft 226 is adjusted by rotating the rotary motor 225 to achieve a ring array of LEDs. This device can pick up LEDs from the linearly arranged LED feeder 21 and quickly switch the array pattern and spacing of the nozzles 241 according to the structure of the light source, solving the line changeover problem in the production of multiple types of light sources, significantly reducing equipment adjustment time, and significantly improving mounting accuracy, production flexibility, and overall efficiency.

[0040] In a further embodiment, two traction vehicle bodies 25 are also included. The two traction vehicle bodies 25 are respectively fixedly connected to the suction nozzles 241 at two arranged ends. The vehicle bodies are equipped with gears that are driven to rotate by a motor. The gears mesh along the outer side of the linear guide plate 232 and the arc-shaped guide plate 231. A plug 251 is also fixedly provided on the side of the traction vehicle body 25. The ends of the arc-shaped guide plate 231 and the linear guide plate 232 are provided with insertion holes for the plug 251 to be inserted. The surface of the plug 251 is covered with a layer of anti-slip rubber.

[0041] In this structure, two traction vehicles 25 are set up to drive the arrangement of suction nozzles 241 to move, thereby realizing the movement of the arrangement of suction nozzles 241. The gear meshing method ensures that the movement of suction nozzles 241 is precise and fast. The gear meshing transmission ensures smooth operation and rapid response, further enhancing the stability and automation level of the equipment's patching, and significantly improving the overall production efficiency.

[0042] A further embodiment includes several telescopic adjustment components 26, which are respectively fixed to the top of the arc-shaped guide plate 231 and the straight guide plate 232, and respectively drive the vertical movement of the conical adjustment plate 233 and the horizontal movement of the planar adjustment plate 234. Each telescopic adjustment component 26 includes a housing 261, a telescopic adjustment motor 262, a rotating drum 263, and a lead screw 264. The rotating drum 263 is rotatably disposed within the housing 261, and its inner side is threadedly connected to the lead screw 264. The telescopic adjustment motor 262 drives the rotating drum 263 to rotate, causing the lead screw 264 to extend from one end of the housing 261. The embodiment also includes an arc-shaped top plate 271, an arc-shaped push plate 272, and several first sliding rods 273. The arc-shaped top plate 271 is fixed to the arc-shaped guide plate 231. At the top, one end of several first sliding rods 273 is fixedly connected to the arc-shaped guide plate 231. The first sliding rods 273 slide through the arc-shaped top plate 271 and are fixedly connected to the arc-shaped push plate 272. The telescopic adjustment member 26 fixed to the top of the arc-shaped guide plate 231 pushes the arc-shaped push plate 272 to move up and down. The system also includes a flat top plate 281, a flat push plate 282, and several second sliding rods 283. The flat top plate 281 is fixed to the top of the straight guide plate 232. One end of several second sliding rods 283 is fixedly connected to the straight guide plate 232. The second sliding rods 283 slide through the flat top plate 281 and are fixedly connected to the flat push plate 282. The telescopic adjustment member 26 fixed to the top of the straight guide plate 232 pushes the flat push plate 282 to move laterally.

[0043] In this structure, the movement distance of the flat adjustment plate 234 and the conical adjustment plate 233 is controllable and self-locking is formed by the adjustment of the lead screw of the rotary drum 263, ensuring high-precision adjustment of the nozzle 241 spacing.

[0044] In a further embodiment, one end of the hinge rod 243 is hemispherical, so that the hinge point of the two hinge rods 243 is spherical.

[0045] By setting spherical hinge points, the contact sliding between the planar adjustment plate 234 and the conical adjustment plate 233 and the hinge points is made smoother, and the adjustment is more precise.

[0046] This invention also provides a circular array light source welding device and method. The circular array light source welding device described above comprises the following steps:

[0047] S1. Adjust the distance between the linear guide plate 232 and the planar adjustment plate 234 by adjusting the telescopic adjustment component 26 so that the spacing of the suction nozzle 241 is the same as the spacing of the lamp beads on the lamp bead feeding machine 21.

[0048] S2, Conveyor line 11 moves material tray 12 to the chip placement station;

[0049] S3. The chip placement moving cart 222 moves above the LED bead loading machine 21, and the chip placement telescopic cylinder 224 moves down to make the nozzle 241 pick up the LED bead, and the chip placement telescopic cylinder 224 moves up.

[0050] S4. Select and adjust the nozzle arrangement according to the PCB board to be patched. When the PCB board is linear, several nozzles are arranged in a straight line on the linear guide plate 232. When the PCB board is a circular array, several nozzles are arranged in a ring on the arc guide plate 231.

[0051] S5. Adjust the nozzle spacing according to the lamp position spacing on the PCB board. When the nozzles are arranged in a ring, move the conical adjustment plate 233 vertically to adjust the nozzle spacing. When the nozzles are arranged in a straight line, move the planar adjustment plate 234 horizontally.

[0052] S6. The chip placement cart 222 moves above the material tray 12, the chip placement telescopic cylinder 224 moves down, and the suction nozzle 241 is released to place the LED.

[0053] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of the present invention.

Claims

1. A circular array light source welding device, characterized in that: It includes a rotating motor (225), a patch rotating shaft (226), an arc-shaped guide plate (231), a linear guide plate (232), a conical adjustment plate (233), a flat adjustment plate (234), a suction nozzle (241), a guide shaft (242), and a hinge rod (243). The output end of the rotating motor (225) is coaxially fixed to the patch rotating shaft (226), the patch rotating shaft (226) is coaxially fixed to the arc-shaped guide plate (231), and one end of the linear guide plate (232) is connected to the arc-shaped guide plate (231). Several suction nozzles (241) are arranged in a distributed manner. Each suction nozzle (241) is fixed with two guide shafts (242). The guide shafts (242) are fixed to the rear side of the middle section of the suction nozzle (241) and extend from the upper and lower ends of the middle section of the suction nozzle (241). The front ends of adjacent suction nozzles (241) are respectively hinged to the two ends of two hinge rods (243) that are hinged to each other. The hinge points of the hinge rods (243) are provided with torsion springs, so that the two hinge rods (243) are in an opening tendency, opening along the outer side of the straight guide plate (232) and the arc guide plate (231). The groove rail has a T-shaped cross section. The suction nozzles (241) are arranged and slidably disposed in the groove rail via the guide shaft (242). The flat adjustment plate (234) is disposed parallel to the outside of the straight guide plate (232). The conical adjustment plate (233) is disposed vertically to the outside of the arc-shaped guide plate (231). The axis of the conical adjustment plate (233) coincides with the axis of the arc-shaped guide plate (231). The conical adjustment plate (233) and the flat adjustment plate (234) abut against the hinge end of the hinge rod (243) that is hinged to each other. It also includes two tractor bodies (25), which are fixedly connected to the suction nozzles (241) at the two ends respectively. The bodies are equipped with gears driven by motors, and the gears mesh along the outer side of the linear guide plate (232) and the arc-shaped guide plate (231).

2. The circular array light source welding equipment according to claim 1, characterized in that: It also includes a conveying structure (1), a lamp bead feeder (21), a lamp bead transfer guide rail (221), a chip mounting moving cart (222), a transverse shifter (223), and a chip mounting telescopic cylinder (224); the conveying structure (1) includes a conveyor line (11) and a material tray (12) that moves along the conveyor line (11); the lamp bead feeder (21) delivers linearly arranged lamp beads in rows to the side of the conveying structure (1); the lamp bead transfer guide rail (221) is located on the conveyor... Above the structure (1), the patch moving carriage (222) is movably mounted on the lamp bead transfer guide rail (221), the transverse seat (223) is movably mounted on the lower side of the patch moving carriage (222), the moving direction of the transverse seat (223) is perpendicular to the moving direction of the patch moving carriage (222), the patch telescopic cylinder (224) is fixed at the lower end of the transverse seat (223), and the end of the patch telescopic cylinder (224) is fixed to the upper end of the rotating motor (225).

3. The circular array light source welding equipment according to claim 2, characterized in that: The tractor body (25) is also fixedly provided with a plug (251) on the side. The ends of the arc-shaped guide plate (231) and the straight guide plate (232) are provided with sockets for the plug (251) to be inserted. The surface of the plug (251) is covered with a layer of anti-slip rubber.

4. The circular array light source welding equipment according to claim 3, characterized in that: It also includes several telescopic adjustment components (26), which are fixed to the top of the arc-shaped guide plate (231) and the straight guide plate (232) respectively, and drive the vertical movement of the conical adjustment plate (233) and the horizontal movement of the planar adjustment plate (234) respectively.

5. The circular array light source welding equipment according to claim 4, characterized in that: The telescopic adjustment component (26) includes a housing (261), a telescopic adjustment motor (262), a rotating drum (263), and a lead screw (264). The rotating drum (263) is rotatably disposed inside the housing (261). The inner side of the rotating drum (263) is threadedly connected to the lead screw (264). The telescopic adjustment motor (262) drives the rotating drum (263) to rotate, causing the lead screw (264) to extend out from one end of the housing (261).

6. The circular array light source welding equipment according to claim 5, characterized in that: One end of the hinge rod (243) is hemispherical, so that the hinge point of the two hinge rods (243) is spherical.

7. A method for welding a circular array light source, using the circular array light source welding equipment as described in claim 6, comprising the following steps: S1. Adjust the distance between the linear guide plate (232) and the flat adjustment plate (234) by means of the telescopic adjustment component (26) so that the spacing of the suction nozzle (241) is the same as the spacing of the lamp beads on the lamp bead feeding machine (21); S2, conveyor line (11) moves material tray (12) to the chip placement station; S3. The chip placement moving cart (222) moves above the LED bead loading machine (21), and the chip placement telescopic cylinder (224) moves down to make the suction nozzle (241) suck up the LED bead, and the chip placement telescopic cylinder (224) moves up. S4. Select and adjust the nozzle arrangement according to the PCB board to be patched. When the PCB board is straight, several nozzles are arranged in a straight line on the straight guide plate (232). When the PCB board is a circular array, several nozzles are arranged in a ring on the arc guide plate (231). S5. Adjust the nozzle spacing according to the lamp position spacing on the PCB board. When the nozzles are arranged in a ring, move the conical adjustment plate (233) vertically to adjust the nozzle spacing. When the nozzles are arranged in a straight line, move the planar adjustment plate (234) horizontally. S6. The chip placement cart (222) moves above the material tray (12), moves down the chip placement telescopic cylinder (224), and releases the suction nozzle (241) to place the LED.

Citation Information

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