Vacuum pump energy-saving device
Through innovative design of the air box assembly, air passage assembly, and transmission assembly, the pressure control problem of the vacuum pump when the storage box leaks has been solved, realizing energy saving and efficient air pumping of the vacuum pump, extending the equipment life, and improving the vacuuming speed and stability.
Patent Information
- Application Number
- CN202511531589.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-10-24
AI Technical Summary
Existing vacuum pumps cannot effectively control internal pressure changes when the storage tank leaks, leading to frequent starts and stops, increased energy consumption and equipment wear, and slow initial vacuuming speed.
By employing a gas box assembly and a gas channel assembly, and through the design of a sealing diaphragm and a switchable gas delivery pipeline, combined with a transmission assembly to optimize the airflow path, rapid gas extraction and a stable vacuum environment are achieved. The gas box assembly automatically adjusts in case of leakage, reducing the frequency of vacuum pump start-up. The gas channel assembly flexibly switches the gas extraction path under different operating conditions, and the transmission assembly improves airflow efficiency.
It significantly reduces the energy consumption of vacuum pumps, extends their service life, improves the vacuuming speed and system adaptability, and ensures the stability of the vacuum environment.
Smart Images

Figure CN120990847A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vacuum pumps, in particular to an energy-saving device for a vacuum pump. BACKGROUND
[0002] In modern industrial production and many technical application fields, vacuum environment plays a crucial role. From high-precision vacuum coating in the process of electronic chip manufacturing, to vacuum packaging technology used in the food packaging industry to extend the shelf life, to the control of vacuum conditions required for specific chemical reactions in the chemical industry, as the core equipment for creating and maintaining a vacuum environment, the performance and efficiency of vacuum pumps directly affect the quality, cost and energy consumption of production. With the global emphasis on energy saving and emission reduction and the continuous rise of energy costs, improving the energy utilization efficiency of vacuum pumps has become a key direction for industry development.
[0003] The existing vacuum pump technology has some inconveniences. In the actual application process of the vacuum pump, the storage tank body leaks due to various reasons. The existing vacuum pump technology lacks an effective buffer mechanism in this regard and cannot reasonably and accurately control the internal pressure change of the storage tank body. When the storage tank body leaks, the internal pressure will change rapidly, and the original stable vacuum environment will be destroyed. Since there is no buffer mechanism to balance the pressure, the vacuum pump can only be frequently started and stopped in order to maintain the set vacuum degree. Each time the vacuum pump is started, it needs to consume a large amount of electric energy to overcome the initial resistance to reach the normal working state. Frequent stopping and restarting will cause the motor and other key components to bear a large current impact and mechanical stress. This frequent start-stop not only greatly increases energy consumption, resulting in a significant increase in use cost, but also accelerates the wear and tear of internal parts of the vacuum pump. In addition, in the working process of the vacuum pump, the flow of gas from the storage tank body to the pump body mainly relies on the suction force of the vacuum pump. This single suction method makes the gas flow slow, especially when the vacuum is first extracted. It takes a long time to extract the air in the storage tank body to form the required vacuum environment. In industrial production, the waste of time means a decrease in production efficiency, which may affect the progress of the entire production process. Moreover, the long pumping time also causes the vacuum pump to be in a high-load running state for a long time, further increasing energy consumption and equipment wear and tear. SUMMARY
[0004] The purpose of the present application is to provide an energy-saving device for a vacuum pump to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution, an energy-saving device for a vacuum pump, comprising: The base is provided with an upper surface of a column, one side surface of the column is provided with a vacuum pump body, the bottom surface of the vacuum pump body is provided with an air outlet pipeline, the upper surface of the vacuum pump body is further provided with an air inlet pipeline, the upper surface of the vacuum pump body is further provided with an auxiliary mechanism, the auxiliary mechanism comprises a gas box assembly and an air duct assembly, the air duct assembly comprises a transfer box body, the bottom surface of the transfer box body is connected with the upper surface of the air inlet pipeline, and the two side surfaces of the transfer box body are respectively provided with a side additional block and a side additional box. The gas box assembly comprises a connecting main box body, the upper surface of the connecting main box body is provided with a top air inlet, the bottom surface of the connecting main box body is connected with the upper surface of the main gas conveying pipe, one side surface of the connecting main box body is provided with an additional box body, an internal partition plate is arranged between the connecting main box body and the additional box body, a sealing diaphragm is arranged at the center of the internal partition plate, a plurality of fixed connecting blocks for fixing the sealing diaphragm are arranged on the surface of the internal partition plate, and two movable sealing strips are further arranged at the center of the internal partition plate.
[0006] Further, the upper surface of the side additional block is provided with a limiting sliding table, the inside of the side additional box is provided with a small motor, an internal screw rod is arranged on the output end of the small motor, the internal screw rod is located in the inside of the transfer box body, and an internal sliding groove is formed in the inside bottom surface of the transfer box body.
[0007] Further, the surface of the internal screw rod is engaged with a sliding plug, the two side surfaces of the sliding plug are both provided with sliding side plates matched with the internal sliding groove, the upper surface of the transfer box body is provided with a main gas conveying pipe and an auxiliary gas conveying pipe, and the inside upper surface of the transfer box body is provided with two limiting arc plates corresponding to the main gas conveying pipe and the auxiliary gas conveying pipe respectively.
[0008] Further, the bottom surface of the additional box body is connected with the upper surface of the auxiliary gas conveying pipe, the two side surfaces of the connecting main box body are both provided with side openings, the inside bottom surface of the connecting main box body is provided with an opening communicated with the main gas conveying pipe, the inside bottom surface of the connecting main box body is further provided with a secondary electric sealing plate and a primary electric sealing plate, the secondary electric sealing plate and the primary electric sealing plate are provided with an electric shaft at the connection with the connecting main box body, and the upper surface of the primary electric sealing plate is provided with a plurality of top protrusions.
[0009] Further, the surface of the fixed connecting block is provided with a plurality of air grooves, the side surface, away from the air grooves, of the movable sealing strip is further provided with a connecting additional block, one side surface of the connecting additional block is provided with a connecting spring, the connecting spring is connected with one side surface of the internal partition plate, and the side surface of the movable sealing strip is further provided with a stress protrusion matched with the top protrusion.
[0010] Further, the auxiliary mechanism further comprises a transmission assembly, the transmission assembly comprising: two sliding plate bodies, the upper surface of the base being provided with two sliding grooves matched with the sliding plate bodies, the upper surfaces of the two sliding plate bodies being provided with air moving fan blades, the air moving fan blades being located on the air outlet path of the air outlet pipeline, the upper surfaces of the sliding plate bodies being further provided with transmission wheels, transmission belts being arranged between the transmission wheels and the air moving fan blades, the upper surfaces of the transmission wheels being provided with rotating rod bodies.
[0011] Further, the upper surfaces of the sliding plate bodies are further provided with connecting frame rods, limiting sliding plates matched with the limiting sliding platforms being arranged between the two connecting frame rods, one side surface of the connecting frame rod being provided with a sealed side box body, the rotating rod body penetrating the bottom surface of the sealed side box body, the end of the rotating rod body being provided with a vertical bevel gear, the inner bottom surface of the sealed side box body being further provided with connecting branch rods, a connecting rotating rod being arranged between the two connecting branch rods, the center of the connecting rotating rod being provided with a center fan blade, both ends of the connecting rotating rod being provided with horizontal bevel gears matched with the vertical bevel gear.
[0012] Further, both side surfaces of the sealed side box body are further provided with sealed additional plates, the one side surface of the sealed additional plate being provided with a sliding limiting strip, both side surfaces of the additional box body and the connecting main box body being provided with side sliding grooves matched with the sliding limiting strip, the one side surface of the connecting frame rod being further provided with an engagement frame body, the upper surface of the stand being provided with a motor mounting seat, the upper surface of the motor mounting seat being provided with a driving motor, the output end of the driving motor being provided with an engagement screw rod, the engagement screw rod being engaged with the engagement frame body.
[0013] Compared with the prior art, the present application has the following beneficial effects: 1. In the present scheme, the connecting main box body and the additional box body are connected through internal partition plates, sealed diaphragms, movable sealing strips and other structures by providing the air box assembly. In the initial vacuumization, the connecting main box body and the additional box body are connected internally by the cooperation of the main electric sealing plate top block and the movable sealing strip stress block, and they are vacuumized at one time, avoiding the tedious operation of secondary vacuumization. When the storage box body leaks, the sealed diaphragm deforms to the additional box body side under the action of pressure difference, so that the vacuum in the additional box body diffuses to the main box to offset the gas leakage amount, effectively reducing the starting frequency of the vacuum pump body. Compared with the traditional single box body structure, it has significant innovation in reducing energy consumption and maintaining the stability of the vacuum environment, improving the overall performance and service life of the vacuum pump energy-saving device. 2. In this scheme, by setting the airway assembly, by small motor drive internal screw, sliding block movement, flexible switching control of the main gas pipe and vice gas pipe is realized, in the initial vacuumizing, can quickly connect the main gas pipe to carry out high efficiency air exhaust, when the storage box body leaks need to be extracted again, can quickly switch to the vice gas pipe, from the additional box body to extract residual gas, this switchable air exhaust path design, breaks through the limitation of traditional fixed air exhaust mode, according to different working conditions, accurate adjustment of air exhaust path, not only ensures the efficiency of initial vacuumizing, but also can effectively maintain the system vacuum degree under the condition of leakage, improves the adaptability and practicality of vacuum pump energy saving device; 3. In this scheme, by setting the transmission assembly, by driving motor to drive the meshing frame, the whole transmission assembly moves flexibly, and the air fan is accurately placed on the air outlet path of the air outlet pipeline, and the center fan is moved to the opening of the main box body. Above, in the air exhaust process, the air discharged from the air outlet pipeline drives the air fan to rotate, and through the meshing transmission of the transmission belt, vertical bevel gear and horizontal bevel gear, the center fan converts linear airflow into rotating vortex. This airflow conversion method forms a stable airflow boundary layer, reduces the friction loss of the inner wall of the transfer box, accelerates the flow of gas from the box to the transfer box, and significantly improves the speed and efficiency of initial vacuumizing. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the overall structure schematic diagram of the present application; Figure 2 It is the internal structure schematic diagram of the present application; Figure 3 It is the auxiliary mechanism structure schematic diagram of the present application; Figure 4 It is the transmission assembly structure schematic diagram of the present application; Figure 5 It is the internal structure schematic diagram of the airway assembly of the present application; Figure 6 It is the air box assembly structure schematic diagram of the present application; Figure 7 It is the internal structure schematic diagram of the air box assembly of the present application; Figure 8 It is the movable sealing strip structure schematic diagram of the present application.
[0015] In the figure: 1, base; 2, vacuum pump body; 3, air outlet pipeline; 4, air inlet pipeline; 5, transfer box body; 6, additional box body; 7, connecting main box body; 8, top air inlet; 9, sealed side box body; 10, sealed additional plate; 11, stand column; 12, motor mounting base; 13, driving motor; 14, meshing frame body; 15, meshing screw; 16, connecting frame rod; 17, sliding groove; 18, sliding plate body; 19, air-driven fan blade; 20, transmission belt; 21, transmission wheel; 22, rotating rod body; 23, side sliding groove; 24, side additional box; 25, small motor; 26, sliding limiting strip; 27, limiting sliding plate; 28, vertical bevel gear; 29, horizontal bevel gear; 30, connecting rotating rod; 31, center fan blade; 32, connecting branch rod; 33, main air conveying pipe; 34, auxiliary air conveying pipe; 35, limiting arc plate; 36, internal sliding groove; 37, sliding block; 38, sliding side plate; 39, internal screw; 40, side additional block; 41, limiting sliding platform; 42, side opening; 43, auxiliary motor sealing plate; 44, main motor sealing plate; 45, top convex block; 46, internal partition plate; 47, sealing diaphragm; 48, fixed connecting block; 49, movable sealing strip; 50, stress convex block; 51, air vent groove; 52, connecting additional block; 53, connecting spring. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0017] Embodiment 1: Please refer to Figures 1 to 8 A vacuum pump energy-saving device, comprising: The base 1 is made of high-strength and wear-resistant alloy material, which is cast, and its surface is finely treated and polished to have good corrosion resistance and ensure flatness and stability during long-term use. The upper surface of the base 1 is provided with a stand 11 made of high-quality steel, which has sufficient strength and rigidity to withstand the weight of the vacuum pump body 2 and related components and various forces generated during operation. One side surface of the stand 11 is provided with a vacuum pump body 2, which is the core power component of the entire system. The bottom surface of the vacuum pump body 2 is provided with an air outlet pipe 3, and the upper surface of the vacuum pump body 2 is further provided with an air inlet pipe 4, which is the channel for air entering the vacuum pump body 2. The upper surface of the vacuum pump body 2 is further provided with an auxiliary mechanism, which is designed to further optimize the working performance of the vacuum pump. The auxiliary mechanism includes a gas box assembly and an air duct assembly. The air duct assembly includes a transfer box 5, which plays a key role in air distribution and adjustment. The bottom surface of the transfer box 5 is connected to the upper surface of the air inlet pipe 4, and the connection is sealed with rubber gaskets and bolted to ensure that the connection does not leak. The two side surfaces of the transfer box 5 are respectively provided with a side additional block 40 and a side additional box 24. The upper surface of the side additional block 40 is provided with a limiting slide 41, and the inside of the side additional box 24 is provided with a small motor 25. The output end of the small motor 25 is provided with an internal screw 39, which is located inside the transfer box 5. The inside bottom surface of the transfer box 5 is provided with an internal sliding groove 36, and the surface of the internal screw 39 is engaged with a sliding block 37. The size and shape of the internal sliding groove 36 and the sliding side plates 38 on both sides of the sliding block 37 are matched. The two side surfaces of the sliding block 37 are provided with sliding side plates 38 matched with the internal sliding groove 36. The upper surface of the transfer box 5 is provided with a main gas conveying pipe 33 and a vice gas conveying pipe 34, and the inside upper surface of the transfer box 5 is provided with two limiting arc plates 35 corresponding to the main gas conveying pipe 33 and the vice gas conveying pipe 34. In use, the worker connects the top air inlet 8 with the storage box body which needs to be vacuumized, the air passage assembly is used to connect the vacuum pump body 2 with the air box assembly, and the air suction path of the vacuum pump body 2 is adjusted according to the specific situation, so as to meet different use requirements. In use, the air passage assembly completes the circulation of gas through the bottom air inlet pipe 4, the top main gas conveying pipe 33 and the auxiliary gas conveying pipe 34. In order to ensure the efficiency of vacuumization, the small motor 25 is started by the worker signal driving in the initial vacuumization, the sliding block 37 is moved by the meshing action of the internal screw rod 39 and the sliding block 37, and the bottom of the auxiliary gas conveying pipe 34 is blocked. At this time, the vacuum pump body 2 sucks air from the inside of the connected main box body 7 through the transfer box body 5, and sucks the air in the storage box body which needs to be vacuumized through the top air inlet 8, so as to quickly form a vacuum environment. When the detector in the storage box body detects that leakage occurs after a period of use, and air needs to be extracted again, the sliding block 37 is moved below the main gas conveying pipe 33 by the above-mentioned way, and the main gas conveying pipe 33 is blocked. At this time, when extracting again, the vacuum pump body 2 extracts from the inside of the additional box body 6 through the auxiliary gas conveying pipe 34, so as to extract the residual gas in the additional box body 6 when the storage box body leaks when the inside of the storage box body is kept vacuum again, so as to ensure that the inside of the additional box body 6 keeps vacuum state, so that the air box assembly can work normally.
[0018] The gas box assembly comprises a connecting main box 7, which is the core main body part of the gas box assembly and is made of high-strength and light-weight alloy material. The upper surface of the connecting main box 7 is provided with a top air inlet 8. The bottom surface of the connecting main box 7 is connected to the upper surface of a main gas conveying pipe 33. One side surface of the connecting main box 7 is provided with an additional box 6, and the bottom surface of the additional box 6 is connected to the upper surface of a secondary gas conveying pipe 34. Both side surfaces of the connecting main box 7 are provided with side openings 42, which are used to increase the movement range of the transmission assembly. The inner bottom surface of the connecting main box 7 is provided with an opening that is in communication with the main gas conveying pipe 33. The inner bottom surface of the connecting main box 7 is further provided with a secondary electric sealing plate 43 and a main electric sealing plate 44. The secondary electric sealing plate 43 and the main electric sealing plate 44 are provided with electric shafts at the connecting positions with the connecting main box 7. The upper surface of the main electric sealing plate 44 is provided with a plurality of top protrusions 45. An inner partition plate 46 is arranged between the connecting main box 7 and the additional box 6. The inner partition plate 46 divides the connecting main box 7 and the additional box 6 into two relatively independent spaces, but realizes limited flow of air through a specific structure. The center of the inner partition plate 46 is provided with a sealing diaphragm 47, which is made of high-elasticity and wear-resistant rubber material and has good sealing performance and flexibility. It can prevent the air flow between the connecting main box 7 and the additional box 6 from directly mixing during normal operation. Only under specific conditions, such as when the movable sealing strip 49 moves, the sealing diaphragm 47 will deform to allow a small amount of air flow. The surface of the inner partition plate 46 is further provided with a plurality of fixed connecting blocks 48 for fixing the sealing diaphragm 47. The fixed connecting blocks 48 are fixed on the inner partition plate 46 by bolts or welding, which ensures that the sealing diaphragm 47 will not loosen or shift during operation. The center of the inner partition plate 46 is further provided with two movable sealing strips 49, which are key components for controlling the deformation of the sealing diaphragm 47 and the passage of air flow. The surface of the fixed connecting block 48 is provided with a plurality of air passages 51, which provide a passage for air flow when the sealing diaphragm 47 deforms. The side surface of the movable sealing strip 49 away from the air passage 51 is further provided with a connecting additional block 52. The side surface of the connecting additional block 52 is provided with a connecting spring 53, which is connected to the side surface of the inner partition plate 46. The side surface of the movable sealing strip 49 is further provided with a stress protrusion 50 that cooperates with the top protrusion 45. The gas box assembly is used to reduce the leakage effect of the additional box 6 when the storage box body leaks, reduce the starting frequency of the vacuum pump body 2, so as to achieve the effect of reducing energy consumption. When the initial extraction is carried out, the vacuum pump body 2 extracts the vacuum of the storage box body through the connecting main box 7. In this process, the auxiliary electric sealing plate 43 and the main electric sealing plate 44 are rotated and turned up under the action of the electric shaft, and the opening on the bottom surface of the connecting main box 7 which is communicated with the main gas pipe 33 is exposed. At this time, the main electric sealing plate 44 is in the vertical state, the four top convex blocks 45 are in contact with the stress convex blocks 50 on the two movable sealing strips 49, and the whole movable sealing strip 49 is pushed to one side, and the connecting spring 53 is stretched. At this time, the connecting main box 7 and the additional box 6 are communicated through the air vent groove 51. At this time, in the case of vacuumizing, the inside of the additional box 6 can also be vacuumized. When the vacuumizing is completed, the auxiliary electric sealing plate 43 and the main electric sealing plate 44 are reset under the action of the electric shaft. The movable sealing strip 49 loses the top touch effect of the top convex block 45 and is reset under the action of the connecting spring 53. The inside of the partition plate 46 is closed through the two movable sealing strips 49. At this time, when the inside of the storage box body leaks, the pressure inside it increases, and the sealing diaphragm 47 will deform to one side of the additional box 6 under the action of the pressure difference on both sides. The fixed connecting block 48 can prevent it from being separated from the inside partition plate 46. When the sealing diaphragm 47 deforms to a certain extent, the position of its edge not connected will be separated from the surface of the inside partition plate 46, and the gap will be exposed. At this time, the vacuum inside the additional box 6 will diffuse to the main box, offset part of the air leakage, so as to reduce the starting frequency of the vacuum pump body 2, and achieve the effect of reducing energy consumption.
[0019] The auxiliary mechanism also includes a transmission assembly, which comprises two sliding plates 18. Two sliding grooves 17 are formed on the upper surface of the base 1 to mate with the sliding plates 18. The dimensions and shape of the sliding grooves 17 are precisely designed; their depth and width ensure smooth sliding of the sliding plates 18 without excessive gaps, preventing wobbling or displacement during sliding. Each sliding plate 18 has a fan blade 19 on its upper surface, located on the air outlet path of the air outlet duct 3. When airflow passes through the air outlet duct 3, the airflow directly impacts the fan blade 19, causing it to rotate. The upper surface of the sliding plates 18 also has… A transmission wheel 21 is provided, and a transmission belt 20 is provided between the transmission wheel 21 and the fan blade 19. The transmission belt 20 is made of high-performance rubber material, which has good elasticity and wear resistance. It can fit tightly against the grooves of the transmission wheel 21 and the fan blade 19 to ensure that slippage does not occur during transmission. A rotating rod 22 is provided on the upper surface of the transmission wheel 21, and a connecting frame rod 16 is provided on the upper surface of the sliding plate 18. A limiting sliding plate 27 that cooperates with the limiting slide 41 is provided between the two connecting frame rods 16. The limiting sliding plate 27 can slide within a limited range on the limiting slide 41. A sealing side box 9 is provided on one side surface of the connecting frame rod 16. The rotating rod 22 penetrates the bottom surface of the sealed side box 9. A vertical conical tooth 28 is provided at the end of the rotating rod 22. A connecting support rod 32 is also provided on the inner bottom surface of the sealed side box 9. A connecting rotating rod 30 is provided between the two connecting support rods 32. The connecting rotating rod 30 is fixed to the connecting support rod 32 by bearings and can rotate freely. A central fan blade 31 is provided at the center of the connecting rotating rod 30. Both ends of the connecting rotating rod 30 are provided with transverse conical teeth 29 that cooperate with the vertical conical teeth 28. The tooth shape and angle of the vertical conical teeth 28 are precisely designed to achieve efficient meshing and transmission with the transverse conical teeth 29. Sealing auxiliary plates 1 are also provided on both sides of the sealed side box 9. 0. A sliding limit strip 26 is provided on one side surface of the sealing auxiliary plate 10. The auxiliary box 6 and the connecting main box 7 are provided on both sides with side sliding grooves 23 that cooperate with the sliding limit strip 26. A meshing frame 14 is also provided on one side surface of the connecting frame rod 16. The meshing frame 14 is a key component for transmitting the power of the drive motor 13. A motor mounting seat 12 is provided on the upper surface of the column 11. A drive motor 13 is provided on the upper surface of the motor mounting seat 12. The drive motor 13 is a high-performance servo motor with fast response speed and high control precision. A meshing screw 15 is provided on the output end of the drive motor 13. The meshing screw 15 meshes with the meshing frame 14. The transmission assembly is used for conducting the air flow power discharged from the air outlet pipeline 3 when the vacuum pump body 2 is used for primary vacuum extraction, so as to improve the speed and efficiency of the primary vacuum extraction. In use, the driving motor 13 is started by the signal of the staff, the whole transmission assembly is moved through the meshing effect of the meshing frame body 14 and the driving motor 13, the two sliding plate bodies 18 slide in the sliding grooves 17, so that the two air moving fan blades 19 are moved to the air outlet path of the air outlet pipeline 3. At this time, the two sealing side box bodies 9 are also synchronously moved under the driving of the connecting frame rod 16, so that the central fan blade 31 is moved to the top of the opening on the bottom surface of the connecting main box body 7 which is communicated with the main air conveying pipe 33. At this time, when the air is extracted, the air discharged from the air outlet pipeline 3 blows the two air moving fan blades 19, and the transmission belt 20 drives the transmission wheel 21. When the transmission wheel 21 rotates, the rotating rod body 22 also rotates, and drives the vertical bevel gear 28 at the tail end to rotate. Under the meshing effect of the vertical bevel gear 28 and the horizontal bevel gear 29, the connecting rotating rod 30 is driven to rotate, so that the central fan blade 31 at the center is also synchronously rotated, the linear air flow is converted into a rotating vortex, the rotating vortex forms a stable air flow boundary layer, the friction loss of the inner wall of the transfer box is reduced, the main flow gas more smoothly enters the pump body, the gas flow from the box to the transfer box is accelerated, so that the extraction time is faster. After the vacuum extraction work is completed, the transmission assembly is reset under the reverse driving of the driving motor 13, and returns to the original position.
[0020] The working principle of the present application is: In use, when the primary vacuum extraction is carried out, the staff sends a signal, the driving motor 13 is started, the transmission assembly is moved through the meshing of the meshing screw 15 and the meshing frame body 14, the two sliding plate bodies 18 slide in the sliding grooves 17, so that the air moving fan blades 19 are moved to the air outlet path of the air outlet pipeline 3. At this time, the sealing side box body 9 drives the central fan blade 31 to move to the top of the opening on the bottom surface of the connecting main box body 7 which is communicated with the main air conveying pipe 33. The air discharged from the air outlet pipeline 3 drives the air moving fan blades 19 to rotate, the transmission belt 20 drives the transmission wheel 21 to rotate, the rotating rod body 22 rotates, the vertical bevel gear 28 meshes with the horizontal bevel gear 29, drives the connecting rotating rod 30 to rotate, and the central fan blade 31 synchronously rotates, so that the linear air flow is converted into a rotating vortex, the gas flow from the box to the transfer box is accelerated, and the vacuum extraction speed is improved. At the same time, the small motor 25 is started, the internal screw rod 39 rotates, and the sliding block 37 is moved to block the bottom surface of the auxiliary air conveying pipe 34. The vacuum pump body 2 extracts the air from the inside of the connecting main box body 7 through the transfer box 5, and extracts the air in the storage box through the top air inlet 8, so as to quickly form a vacuum environment. When the storage box body leaks and needs to be pumped again, the small motor 25 is started again, the sliding block 37 moves to the lower part of the main gas pipe 33 to block it, and the vacuum pump body 2 extracts from the inside of the additional box body 6 through the auxiliary gas pipe 34, so that the residual gas flowing in during leakage is extracted, the vacuum inside the additional box body 6 is ensured, the starting frequency of the vacuum pump body 2 is reduced, the energy consumption is reduced, after the vacuum extraction is completed, each part is reset, and the next work is waited.
[0021] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A vacuum pump energy saving device, characterized by, The utility model provides a kind of vacuum pump, including: Base, the upper surface of the base is provided with stand, the side surface of the stand is provided with vacuum pump body, the bottom surface of the vacuum pump body is provided with air outlet duct, the upper surface of the vacuum pump body is further provided with air inlet duct, the upper surface of the vacuum pump body is further provided with auxiliary mechanism, the auxiliary mechanism includes gas box assembly and airway assembly, the airway assembly includes: transfer box body, the bottom surface of the transfer box body is connected with the upper surface of air inlet duct, the two side surfaces of the transfer box body are provided with side additional block and side additional box respectively; The gas box assembly includes: connecting main box body, the upper surface of the connecting main box body is provided with top air inlet, the bottom surface of the connecting main box body is connected with the upper surface of main gas conveying pipe, the side surface of the connecting main box body is provided with additional box body, internal partition is provided between the connecting main box body and additional box body, sealing diaphragm is provided at the center of the internal partition, the surface of the internal partition is further provided with a plurality of fixed connecting blocks for fixing sealing diaphragm, two movable seals are further provided at the center of the internal partition.
2. The energy saving device for vacuum pump according to claim 1, characterized in that: The upper surface of the side additional block is provided with limit sliding table, the inside of the side additional box is provided with small motor, the output end of the small motor is provided with internal screw rod, the internal screw rod is located in the inside of transfer box body, the inside bottom surface of the transfer box body is provided with internal sliding groove.
3. A vacuum pump energy saving device according to claim 2, characterized in that: The surface of the internal screw rod is engaged with sliding block, the two side surfaces of the sliding block are provided with sliding side plate matched with internal sliding groove, the upper surface of the transfer box body is provided with main gas conveying pipe and auxiliary gas conveying pipe, the inside upper surface of the transfer box body is provided with two limit arc plates corresponding to main gas conveying pipe and auxiliary gas conveying pipe respectively.
4. The energy saving device for vacuum pump according to claim 1, characterized in that: The bottom surface of the additional box body is connected with the upper surface of auxiliary gas conveying pipe, the two side surfaces of the connecting main box body are provided with side opening, the inside bottom surface of the connecting main box body is provided with opening communicated with main gas conveying pipe, the inside bottom surface of the connecting main box body is further provided with auxiliary electric sealing plate and main electric sealing plate, the connecting part of the auxiliary electric sealing plate and main electric sealing plate with the connecting main box body is provided with electric shaft, the upper surface of the main electric sealing plate is provided with a plurality of top convex blocks.
5. The energy saving device for vacuum pump according to claim 1, characterized in that: The surface of the fixed connecting block is provided with a plurality of ventilation grooves, the side surface of the movable seal away from the ventilation groove is further provided with connecting additional block, the side surface of the connecting additional block is provided with connecting spring, the connecting spring is connected with the side surface of the internal partition, the side surface of the movable seal is further provided with stress convex block matched with top convex block.
6. The energy saving device for vacuum pump according to claim 1, characterized in that: The auxiliary mechanism further includes transmission assembly, the transmission assembly includes: two sliding plate bodies, the upper surface of the base is provided with two sliding grooves matched with sliding plate body, the upper surface of two sliding plate bodies is provided with air fan, the air fan is located on the air outlet path of air outlet duct, the upper surface of the sliding plate body is further provided with transmission wheel, transmission belt is provided between the transmission wheel and air fan, the upper surface of the transmission wheel is provided with rotating rod body.
7. A vacuum pump energy saving device according to claim 6, characterized in that: The upper surface of the sliding plate body is also provided with connecting frame rods, limiting sliding plates matched with the limiting sliding table are arranged between the two connecting frame rods, a sealing side box body is arranged on one side surface of the connecting frame rod, the rotating rod body penetrates the bottom surface of the sealing side box body, vertical bevel gears are arranged at the ends of the rotating rod body, connecting support rods are arranged on the inner bottom surface of the sealing side box body, a connecting rotating rod is arranged between the two connecting support rods, a central fan blade is arranged at the center of the connecting rotating rod, and horizontal bevel gears matched with the vertical bevel gears are arranged at the two ends of the connecting rotating rod.
8. A vacuum pump energy saving device according to claim 7, characterized in that: Two side surfaces of the sealing side box body are also provided with sealing additional plates, sliding limiting strips are arranged on one side surface of the sealing additional plates, side sliding grooves matched with the sliding limiting strips are arranged on the two side surfaces of the additional box body and the connecting main box body, a meshing frame body is arranged on one side surface of the connecting frame rod, a motor mounting seat is arranged on the upper surface of the stand, a driving motor is arranged on the upper surface of the motor mounting seat, a meshing screw rod is arranged on the output end of the driving motor, and the meshing screw rod is meshed with the meshing frame body.
Citation Information
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