Color-coated coil base material pretreatment dust removal device

By innovating the dust removal and cleaning control mechanism, and utilizing the cleaning conveyor belt to drive in the opposite direction to the color-coated coil substrate, combined with multiple cleaning brushes and cleaning liquid nozzles, the problem of water stain residue in the pretreatment of color-coated coil substrate is solved, achieving a high-efficiency and low-cost dust removal effect.

CN121103731APending Publication Date: 2025-12-12ZHEJIANG CANXI NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511333073.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

Existing dust removal equipment for pre-treatment of color-coated coil substrates is ineffective in removing water stains from the substrate surface, resulting in low production efficiency, high costs, and unstable product quality.

Method used

The dust removal and cleaning control mechanism is designed to use a cleaning conveyor belt that drives in the opposite direction to the substrate, combined with multiple cleaning brushes and cleaning liquid nozzles, to achieve continuous drying and thorough cleaning of the substrate surface.

Benefits of technology

It improves the efficiency of pretreatment of color-coated coil substrates, reduces ineffective operations and production costs, and ensures product quality and service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of color-coated coils, and discloses a color-coated coil base material pretreatment dust removal device which comprises a dust removal supporting and protecting mechanism, one side of the inner wall of the dust removal supporting and protecting mechanism is connected with a dust removal cleaning control mechanism, and the dust removal supporting and protecting mechanism comprises a supporting and protecting frame. One side of the supporting protection frame communicates with two guide pipes. Through the innovative dust removal and cleaning control mechanism, residual water on the surface of the base material is effectively removed through the transmission design that the cleaning transmission belt and the color-coated coil base material are opposite in direction; after the cleaning transmission belt makes contact with a base material, water is squeezed out through the squeezing shaft, the drying state of the transmission belt is kept, water stains on the surface of the base material are continuously and effectively absorbed, the problem that dust and rust stains are adsorbed again due to water stain residues is solved, accumulated water is cleaned in real time, and consumable items do not need to be frequently replaced; by means of the design, the pretreatment efficiency of the color-coated coil base material is remarkably improved, and invalid operation and production cost caused by water stain residues are reduced.
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Description

Technical Field

[0001] This invention belongs to the field of color-coated coil technology, and specifically relates to a dust removal device for pretreatment of color-coated coil substrate. Background Technology

[0002] Color-coated steel coils are products made from metal sheets such as hot-dip galvanized steel sheets, hot-dip aluminized zinc steel sheets, and electro-galvanized steel sheets as substrates. After surface pretreatment processes such as chemical degreasing and chemical conversion treatment, one or more layers of organic coating are uniformly applied to the surface, followed by a baking and curing process. Because of the richly colored organic coating on its surface, it is called color-coated steel coil, or simply color-coated coil. With its excellent properties such as corrosion resistance, lightweight and high strength, easy processing and molding, and outstanding decorative properties, this material has been widely used in many industries: In the construction industry, color-coated coils are often used as roofing and wall materials for large buildings such as industrial plants, warehouses, and stadiums. They are also suitable for interior partitions, ceilings, and the enclosure structure of steel structure houses, achieving a perfect unity of functionality and aesthetics. In the home appliance industry, color-coated coils are the preferred material for the outer shells of home appliances such as refrigerators, washing machines, and air conditioners. Their surface is smooth and flat, highly corrosion-resistant, and easy to clean. The coatings used in some high-end products also have special functions such as anti-fingerprint and antibacterial properties, further improving product quality and user experience. In the transportation industry, color-coated coils are widely used in the manufacture of components such as automobile bodies, rail transit interiors, and ship linings, fully meeting the stringent requirements of lightweight design, impact resistance, and resistance to salt spray corrosion.

[0003] In existing color-coated coil production technology, dust removal equipment in the substrate pretreatment stage still faces many problems that urgently need to be solved. Currently, commonly used dust removal equipment for color-coated coil substrate pretreatment mainly adopts traditional treatment methods such as dust blowing and water washing. When oily dust adheres to the substrate surface, water washing can effectively remove oil stains, but it is very easy to leave water stains on the substrate surface. These water stains make the substrate surface damp, which will not only re-adsorb dust during subsequent transportation due to adsorption force, placing extremely stringent requirements on the production environment, but also significantly reducing the pretreatment efficiency of color-coated coils. More seriously, if the residual water stains are not treated in time, they will become a potential hazard for rust stains, seriously affecting the product quality and service life of color-coated coils. In addition, existing water stain removal equipment also has obvious defects in practical applications. It is difficult to achieve real-time cleaning of accumulated moisture, resulting in a large number of ineffective operations, increasing production costs and time losses; or it requires frequent replacement of consumables that absorb water stains, making the operation cumbersome and greatly reducing the overall ease of use and production efficiency of color-coated coil substrate pretreatment dust removal equipment.

[0004] Therefore, it is necessary to invent a dust removal device for pretreatment of color-coated roll substrate to solve the above problems. It can quickly and continuously remove dust and residual water stains, thereby improving the pretreatment efficiency of color-coated roll substrate. Summary of the Invention

[0005] To address the aforementioned problems, the present invention provides a dust removal device for pretreatment of color-coated roll substrate, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a dust removal device for pretreatment of color-coated coil substrate, comprising a dust removal support and protection mechanism, wherein a dust removal and cleaning control mechanism is connected to one side of the inner wall of the dust removal support and protection mechanism, wherein... The dust removal support and protection mechanism includes a support and protection frame, and two guide pipes are connected to one side of the support and protection frame; The dust removal and cleaning control mechanism includes four drive shafts that rotate on the inner wall of the support and protective frame. Cleaning drive belts are connected to each other on the outer walls of the four drive shafts in pairs. Two guide frames are fixedly connected to the inner wall of the support and protective frame near the drive shafts. Positioning shafts are rotatably connected to the middle of the inner walls of the two guide frames. Limiting shafts are rotatably connected to both ends of the top of the two guide frames. Extrusion shafts are rotatably connected to both ends of the middle positions of the inner walls of the two guide frames. Positioning gears are fixedly connected to both ends of the two drive shafts through the support and protective frame. The teeth of the four positioning gears mesh with each other in pairs. One end of each of the two guide frames is connected to one end of each of the two guide tubes.

[0007] Preferably, a positioning seat is fixedly connected to the bottom end of one side of the outer wall of the support and protective frame, and a drive motor is fixedly provided on one side of the positioning seat. The output end of the drive motor is fixedly connected to the middle position of one of the positioning gears.

[0008] Preferably, the dust removal support and protection mechanism further includes limiting grooves on both sides of the support and protection frame, with limiting frames fixedly connected to both sides of the support and protection frame, and a support shaft and a control shaft rotatably connected to both ends of the middle position of the two limiting frames. The two sides of the support and protection frame are provided with engaging grooves, and a filter screen is engaged and connected to the bottom of the inner wall of the support and protection frame. The bottom of the support and protection frame is connected to a drainage groove.

[0009] Preferably, the internal transmission connection of the support and protective frame is a color-coated roll substrate, and the two ends of the color-coated roll substrate pass through two limiting grooves respectively.

[0010] Preferably, a dust removal adjustment mechanism is connected to the other side of the inner wall of the dust removal support and protection mechanism, and a dust removal linkage mechanism is connected to the inner wall of the dust removal adjustment mechanism.

[0011] Preferably, the dust removal adjustment mechanism includes two positioning frames, each with a positioning platform fixed at both ends. Each of the four positioning platforms has a positioning rod fixed at both ends on one side. A return spring is inserted through one end of the outer wall of each of the eight positioning rods. A positioning block is fixed at one end of each of the eight positioning rods. A fixing groove is opened at both ends of the two positioning frames. A lifting seat is slidably connected to one end of the inner wall of each of the two fixing grooves. The other ends of the outer walls of the eight positioning rods are respectively inserted through and connected to the two ends of the four lifting seats.

[0012] Preferably, the dust removal linkage mechanism includes two lifting frames. The two ends of each lifting frame pass through four fixed slots and are fixedly connected to one side of four lifting seats. Multiple linkage gears are rotatably connected to one side of each of the two lifting frames, with the teeth of the multiple linkage gears meshing sequentially. A rotating frame is fixedly mounted on one end of each of the multiple linkage gears, passing through the two lifting frames. A cleaning brush is fixedly mounted on one side of each of the multiple rotating frames. Fixed gears are meshed with the teeth of each of the two linkage gears. A fixed seat is fixedly mounted on one side of each of the two fixed gears. The outer walls of the two fixed seats are rotatably connected to one end of each of the two lifting frames. A limiting seat is fixedly connected to the middle position of one of the positioning frames. A connecting shaft is rotatably connected to the middle position of the limiting seat. Three positioning strips are fixedly mounted on both ends of the outer wall of the connecting shaft. The two ends of the outer wall of the connecting shaft are respectively inserted into the inner walls of the two fixed seats through the positioning strips. Connecting blocks are fixedly mounted on both ends of the connecting shaft. One side of each of the multiple cleaning brushes contacts both sides of the color-coated roll substrate.

[0013] Preferably, a geared motor is fixedly installed at one end of the top of the support and protective frame, and the output end of the geared motor is fixedly connected to one end of one of the connecting blocks.

[0014] Preferably, a cleaning fluid control mechanism is connected to the side of the inner wall of the support and protective frame. The cleaning fluid control mechanism includes two flow tubes, one side of each of the two flow tubes is connected to multiple cleaning fluid nozzles, one end of each of the two flow tubes is connected to a connecting hose, and a cleaning fluid guide pump is fixedly installed at the top of the support and protective frame. One end of each of the two connecting hoses is connected to the cleaning fluid guide pump.

[0015] Preferably, an intelligent control panel is fixedly provided on one side of the support and protective frame, and the geared motor, drive motor and cleaning fluid guide pump are all electrically connected to an external power supply through the intelligent control panel.

[0016] The technical effects and advantages of this invention are as follows: 1. This invention utilizes an innovative dust removal and cleaning control mechanism, employing a transmission design where the cleaning conveyor belt travels in the opposite direction to the color-coated coil substrate, effectively removing residual moisture from the substrate surface. Upon contact with the substrate, the cleaning conveyor belt is squeezed out by an extrusion shaft, maintaining its dryness and continuously and effectively absorbing water stains from the substrate surface. This avoids the problem of re-adsorption of dust and rust caused by water stains, achieving real-time cleaning of accumulated moisture without the need for frequent replacement of consumables. This design significantly improves the pretreatment efficiency of the color-coated coil substrate and reduces ineffective operations and production costs caused by water stain residue. 2. This invention achieves adaptive cleaning of substrates of different thicknesses through the design of the dust removal adjustment mechanism and the dust removal linkage mechanism; the lifting seat can automatically adjust the position of the cleaning brush according to the thickness of the substrate under the action of the return spring, ensuring that the cleaning brush is always in close contact with the surface of the substrate, thus improving the cleaning effect; at the same time, the dust removal linkage mechanism, through the transmission design of the linkage gear, enables one motor to drive multiple cleaning brushes to work synchronously, further improving the flexibility and cleaning efficiency of the equipment. 3. This invention achieves comprehensive cleaning of the substrate surface through the multi-cleaning brush design of the dust removal linkage mechanism; multiple cleaning brushes rotate alternately under the drive of the linkage gear, ensuring that every part of the substrate is thoroughly cleaned and avoiding missed areas; at the same time, the cleaning liquid control mechanism sprays cleaning liquid through the cleaning liquid nozzle, further enhancing the cleaning effect.

[0017] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description, claims and drawings. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the dust removal device for pretreatment of color-coated roll substrate and the transmission relationship of color-coated roll substrate according to the present invention; Figure 2 This is a schematic diagram of the dust removal device for pretreatment of color-coated roll substrate of the present invention; Figure 3 This is a schematic diagram of the dust removal support and protection mechanism of the present invention; Figure 4 This is a schematic cross-sectional view of the dust removal device for pretreatment of color-coated roll substrate of the present invention; Figure 5 This is a schematic diagram showing the distribution of the dust removal adjustment mechanism, cleaning liquid control mechanism, and dust removal linkage mechanism of the present invention; Figure 6 This is a schematic diagram showing the distribution of the cleaning fluid control mechanism and the dust removal linkage mechanism of the present invention; Figure 7 This is a schematic diagram of the dust removal linkage mechanism of the present invention from one angle; Figure 8 This is the present invention. Figure 7 Enlarged view of point A in the middle; Figure 9 This is a schematic diagram of the dust removal linkage mechanism of the present invention from angle two; Figure 10 This is the present invention. Figure 9 Enlarged view of point B in the middle; Figure 11 This is a schematic diagram of the linkage mechanism of the dust removal linkage mechanism of the present invention; Figure 12 This is a schematic diagram of the cleaning fluid control mechanism of the present invention; Figure 13 This is a schematic diagram of the distribution of the dust removal and cleaning control mechanism of the present invention; Figure 14 This is a schematic diagram of the dust removal and cleaning control mechanism of the present invention; Figure 15 This is a cross-sectional schematic diagram of the dust removal and cleaning control mechanism of the present invention.

[0020] In the diagram: 1. Dust removal support and protection mechanism; 101. Support and protection frame; 102. Limiting groove; 103. Limiting frame; 104. Support shaft; 105. Control shaft; 106. Engaging groove; 107. Filter screen; 108. Guide pipe; 109. Drainage groove; 2. Color-coated coil substrate; 3. Dust removal adjustment mechanism; 301. Positioning frame; 302. Positioning platform; 303. Positioning rod; 304. Return spring; 305. Positioning block; 306. Fixing groove; 307. Lifting seat; 4. Dust removal and cleaning control mechanism; 401. Drive shaft; 402. Cleaning drive belt; 403. Guide frame 404. Positioning shaft; 405. Limiting shaft; 406. Extrusion shaft; 407. Positioning seat; 408. Drive motor; 409. Positioning gear; 5. Cleaning fluid control mechanism; 501. Flow tube; 502. Cleaning fluid nozzle; 503. Cleaning fluid guide pump; 504. Connecting hose; 6. Dust removal linkage mechanism; 601. Lifting frame; 602. Linkage gear; 603. Rotating frame; 604. Cleaning brush; 605. Gear motor; 606. Limiting seat; 607. Connecting shaft; 608. Positioning strip; 609. Connecting block; 610. Fixed gear; 611. Fixed seat. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] This invention provides, for example Figure 1-15 The dust removal device for pretreatment of color-coated roll substrate shown includes a dust removal support and protection mechanism 1, and a dust removal cleaning control mechanism 4 is connected to one side of the inner wall of the dust removal support and protection mechanism 1, wherein: The dust removal support and protection mechanism 1 includes a support and protection frame 101, and two guide pipes 108 are connected to one side of the support and protection frame 101.

[0023] As a specific embodiment of the present invention, the dust removal support and protection mechanism 1 further includes limiting grooves 102 opened on both sides of the support and protection frame 101. Limiting frames 103 are fixedly connected to both sides of the support and protection frame 101. Support shaft 104 and control shaft 105 are rotatably connected to both ends of the middle position of the two limiting frames 103. Engaging grooves 106 are opened on both sides of the support and protection frame 101. Filter screen 107 is engaged and connected to the bottom end of the inner wall of the support and protection frame 101. Drainage groove 109 is connected to the bottom end of the support and protection frame 101. The internal transmission connection of the support and protective frame 101 is a color-coated roll substrate 2, and the two ends of the color-coated roll substrate 2 pass through two limiting grooves 102 respectively; When a pre-treatment dust removal device for color-coated roll substrate is required, the color-coated roll substrate to be pre-treated is driven and positioned by an external transmission mechanism and passes through the interior of the dust removal support and protection mechanism 1. The two ends of the color-coated roll substrate are driven and supported by two support shafts 104 and driven and limited by two control shafts 105.

[0024] As a specific embodiment of the present invention, a cleaning fluid control mechanism 5 is connected to the side of the inner wall of the support and protective frame 101. The cleaning fluid control mechanism 5 includes two flow tubes 501. One side of each of the two flow tubes 501 is connected to a plurality of cleaning fluid nozzles 502. One end of each of the two flow tubes 501 is connected to a connecting hose 504. A cleaning fluid guide pump 503 is fixedly provided at the top of the support and protective frame 101. One end of each of the two connecting hoses 504 is connected to the cleaning fluid guide pump 503. When performing dust removal on the color-coated roll substrate, the cleaning liquid is sprayed out through the connecting hose 504, flow pipe 501 and cleaning liquid nozzle 502 by the cleaning liquid guide pump 503 fixed at the top of the support and protective frame 101, so that the cleaning liquid directly acts on the surface of the color-coated roll substrate for water washing and dust removal.

[0025] As a specific embodiment of the present invention, a dust removal adjustment mechanism 3 is connected to the other side of the inner wall of the dust removal support and protection mechanism 1, and a dust removal linkage mechanism 6 is connected to the inner wall of the dust removal adjustment mechanism 3. In one specific embodiment of the present invention, the dust removal adjustment mechanism 3 includes two positioning frames 301, each of which is fixedly provided with a positioning platform 302 at both ends. Each of the four positioning platforms 302 is fixedly provided with a positioning rod 303 at both ends on one side. Each of the eight positioning rods 303 has a return spring 304 inserted through one end of its outer wall and a positioning block 305 fixedly provided at one end of its outer wall. Each of the two positioning frames 301 has a fixing groove 306 at both ends. Each of the two fixing grooves 306 has a lifting seat 307 slidably connected to one end of its inner wall. The other ends of the eight positioning rods 303 are respectively inserted through the two ends of the four lifting seats 307. In one specific embodiment of the present invention, the dust removal linkage mechanism 6 includes two lifting frames 601. The two ends of the two lifting frames 601 pass through four fixing slots 306 and are fixedly connected to one side of four lifting seats 307. Multiple linkage gears 602 are rotatably connected to one side of each of the two lifting frames 601. The teeth of the multiple linkage gears 602 mesh with each other sequentially. One end of each of the multiple linkage gears 602 passes through the two lifting frames 601 and is fixedly mounted on a rotating frame 603. A cleaning brush 604 is fixedly mounted on one side of each of the multiple rotating frames 603. Fixed gears 610 are meshed with the teeth of each of the two linkage gears 602. A fixed seat 611 is fixedly provided on one side of 610. The outer walls of the two fixed seats 611 are rotatably connected to one end of the two lifting frames 601 respectively. A limiting seat 606 is fixedly connected to the middle position of one side of a positioning frame 301. A connecting shaft 607 is rotatably connected to the middle position of the limiting seat 606. Three positioning strips 608 are fixedly provided at both ends of the outer wall of the connecting shaft 607. The two ends of the outer wall of the connecting shaft 607 are respectively inserted and connected to the inner walls of the two fixed seats 611 through the positioning strips 608. A connecting block 609 is fixedly provided at both ends of the connecting shaft 607. One side of the multiple cleaning brushes 604 respectively contacts both sides of the color-coated roll substrate 2. A geared motor 605 is fixedly installed at one end of the top of the support frame 101, and the output end of the geared motor 605 is fixedly connected to one end of one of the connecting blocks 609. The output end of the geared motor 605 fixed to the top of the support frame 101 drives the connecting shaft 607 to rotate. The positioning strip 608 fixed to the outer wall of the connecting shaft 607 limits the rotation of the fixed gears 610 inserted on both sides of the outer wall of the connecting shaft 607. One end of the fixed gear 610 is rotatably connected to the lifting frame 601 through the fixed base 611. The fixed gear 610 meshes with the connected linkage gear 602, and the sequentially connected linkage gears 602 are connected for transmission. Multiple linkage gears 602 pass through the two lifting frames 601 respectively to drive multiple rotating frames 603 and cleaning brushes 604 to rotate. Since the adjacent rotating frames 603 are staggered, every part of the color-coated roll substrate is cleaned, avoiding missed areas. At the same time, through the linkage of the connecting shaft 607, one electrical appliance drives multiple rotating frames 603 and cleaning brushes 604 to work synchronously, maintaining the stability of the operation and reducing production costs. Multiple cleaning brushes 604 rotate alternately under the drive of the linkage gear 602, ensuring that every part of the substrate is thoroughly cleaned and avoiding missed areas; at the same time, the cleaning liquid control mechanism 5 sprays cleaning liquid through the cleaning liquid nozzle 502, further enhancing the cleaning effect. Since the lifting seats 307 fixed at both ends of the lifting frame 601 pass through the fixing slots 306 opened on the positioning frame 301, and the lifting seats 307 are interlocked with the positioning rods 303 fixed on one side of the positioning platform 302, the elastic deformation of the return spring 304 interlocked on the outer wall of the positioning rod 303 and the positioning of the positioning block 305 enable the lifting seats 307 to drive the lifting frame 601, the rotating frame 603 and the cleaning brush 604 to fit tightly against the outer wall of the color-coated roll substrate when cleaning color-coated roll substrates of different thicknesses. Furthermore, the fixed gears 610 and the fixed seats 611 are interlocked with the connecting shaft 607 and the positioning strip 608 to avoid affecting the relative position of the lifting frame 601, so that the color-coated roll substrate is thoroughly cleaned, avoiding the adsorption of oily dust and stubborn dust, and improving the cleaning efficiency of the color-coated roll substrate.

[0026] The dust removal and cleaning control mechanism 4 includes four drive shafts 401 that rotate on the inner wall of the support and protective frame 101. Cleaning drive belts 402 are connected to each other on the outer walls of the four drive shafts 401. Two guide frames 403 are fixedly connected to the inner wall of the support and protective frame 101 near the drive shafts 401. A positioning shaft 404 is rotatably connected to the middle position of the inner wall of each guide frame 403. Limiting shafts 405 are rotatably connected to both ends of the top of each guide frame 403. A pressing shaft 406 is rotatably connected to both ends of the middle position of the inner wall of each guide frame 403. Positioning gears 409 are fixedly connected to both ends of the two drive shafts 401 through the support and protective frame 101. The teeth of the four positioning gears 409 mesh with each other in pairs. One end of each of the two guide frames 403 is connected to one end of each of the two guide tubes 108. A positioning seat 407 is fixedly connected to the bottom end of one side of the outer wall of the support and protective frame 101. A drive motor 408 is fixedly installed on one side of the positioning seat 407. The output end of the drive motor 408 is fixedly connected to the middle position of one of the positioning gears 409. After the pre-coated steel roll substrate has been washed and assisted in cleaning, it is passed through the outer walls of two sets of cleaning conveyor belts 402, ensuring that the two cleaning conveyor belts 402 make full contact with both sides of the pre-coated steel roll substrate. The output end of the drive motor 408, fixed to one side of the positioning seat 407, drives one of the positioning gears 409 to rotate. The teeth of the four positioning gears 409 mesh in pairs, causing both sets of drive shafts 401 to rotate against the direction of movement of the pre-coated steel roll substrate. This results in the cleaning conveyor belts 402 moving in the opposite direction to the pre-coated steel roll substrate, ensuring that the last part of the cleaning conveyor belt 402 to contact the substrate is the cleanest. The belts continue moving forward until they are fully saturated with residual moisture on the surface of the pre-coated steel roll substrate. At this point, the cleaning conveyor belt 402 passes through the limiting shaft 405. The limit transmission reaches the bottom of the positioning shaft 404, where two extrusion shafts 406, in close contact with the outer wall of the positioning shaft 404, expel water, ensuring that the cleaning transmission belt 402 remains in the driest possible state when in contact with the color-coated roll substrate. In actual production, this device reduces repeated processing and ineffective operations caused by water residue, thus improving production efficiency. Simultaneously, since frequent replacement of consumables is unnecessary, production costs are further reduced. This process repeats, ensuring that the surface of the color-coated roll substrate is thoroughly cleaned of water residue left from dust removal, and maintaining continuous dust removal without frequent consumable replacements. It also avoids ineffective pre-treatment operations caused by ineffective water removal, keeping the color-coated roll substrate dry after dust removal and preventing the re-adsorption of impurities and dust, thereby increasing the working efficiency of the color-coated roll substrate pre-treatment dust removal device. To address the issue of rust stains that may be caused by water residue, this device is designed to completely remove water stains from the substrate surface, effectively improving the product quality and service life of color-coated coils. In practical applications, this device significantly reduces rust problems caused by water residue, improves the corrosion resistance and overall quality of color-coated coils, and thus extends the product's service life.

[0027] In one specific embodiment of the present invention, an intelligent control panel is fixedly provided on one side of the support and protective frame 101. The geared motor 605, the drive motor 408 and the cleaning fluid guide pump 503 are all electrically connected to an external power supply through the intelligent control panel.

[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A dust removal device for pretreatment of color-coated steel roll substrate, comprising a dust removal support and protection mechanism (1), characterized in that: A dust removal and cleaning control mechanism (4) is connected to one side of the inner wall of the dust removal support and protection mechanism (1), wherein: The dust removal support and protection mechanism (1) includes a support and protection frame (101), and two guide pipes (108) are connected to one side of the support and protection frame (101). The dust removal and cleaning control mechanism (4) includes four drive shafts (401) rotating on the inner wall of the support and protective frame (101). The outer walls of the four drive shafts (401) are connected to cleaning drive belts (402) in pairs. Two guide frames (403) are fixedly connected to the inner wall of the support and protective frame (101) near the drive shafts (401). The middle position of the inner wall of the two guide frames (403) is rotatably connected to a positioning shaft (404). The two ends of the top of the two guide frames (403) are rotatably connected to a limit shaft (405). The two ends of the middle position of the inner wall of the two guide frames (403) are rotatably connected to a pressing shaft (406). The two ends of the two drive shafts (401) pass through the support and protective frame (101) and are fixedly connected to a positioning gear (409). The tooth surfaces of the four positioning gears (409) mesh with each other in pairs. One end of the two guide frames (403) is connected to one end of the two guide tubes (108).

2. The dust removal device for pretreatment of color-coated steel coil substrate according to claim 1, characterized in that: A positioning seat (407) is fixedly connected to the bottom end of one side of the outer wall of the support and protective frame (101). A drive motor (408) is fixedly provided on one side of the positioning seat (407). The output end of the drive motor (408) is fixedly connected to the middle position of one of the positioning gears (409).

3. The dust removal device for pretreatment of color-coated steel coil substrate according to claim 1, characterized in that: The dust removal support and protection mechanism (1) also includes limiting grooves (102) on both sides of the support and protection frame (101). Both sides of the support and protection frame (101) are fixedly connected to limiting frames (103). The two ends of the middle position of the two limiting frames (103) are rotatably connected to a support shaft (104) and a control shaft (105). Both sides of the support and protection frame (101) are provided with engaging grooves (106). The bottom end of the inner wall of the support and protection frame (101) is engaged with a filter screen (107). The bottom end of the support and protection frame (101) is connected to a drainage groove (109).

4. The dust removal device for pretreatment of color-coated steel coil substrate according to claim 1, characterized in that: The internal transmission connection of the support and protective frame (101) is a color-coated roll substrate (2), and the two ends of the color-coated roll substrate (2) pass through two limiting grooves (102) respectively.

5. The dust removal device for pretreatment of color-coated steel coil substrate according to claim 2, characterized in that: The dust removal support and protection mechanism (1) has a dust removal adjustment mechanism (3) connected to the other side of its inner wall, and the dust removal adjustment mechanism (3) has a dust removal linkage mechanism (6) connected to its inner wall.

6. The dust removal device for pretreatment of color-coated coil substrate according to claim 5, characterized in that: The dust removal adjustment mechanism (3) includes two positioning frames (301), both ends of the two positioning frames (301) are fixedly provided with positioning platforms (302), both ends of one side of the four positioning platforms (302) are fixedly provided with positioning rods (303), one end of the outer wall of the eight positioning rods (303) is inserted and connected with a return spring (304), one end of the eight positioning rods (303) is fixedly provided with a positioning block (305), both ends of the two positioning frames (301) are provided with fixing grooves (306), one end of the inner wall of the two fixing grooves (306) is slidably connected with a lifting seat (307), and the other end of the outer wall of the eight positioning rods (303) is inserted and connected to both ends of the four lifting seats (307).

7. The dust removal device for pretreatment of color-coated steel coil substrate according to claim 6, characterized in that: The dust removal linkage mechanism (6) includes two lifting frames (601). The two ends of each lifting frame (601) pass through four fixed slots (306) and are fixedly connected to one side of four lifting seats (307). Multiple linkage gears (602) are rotatably connected to one side of each of the two lifting frames (601). The teeth of the multiple linkage gears (602) mesh sequentially with each other. One end of each linkage gear (602) passes through the two lifting frames (601) and is fixedly fitted with a rotating frame (603). A cleaning brush (604) is fixedly fitted to one side of each of the multiple rotating frames (603). Fixed gears (610) mesh with the teeth of each of the two linkage gears (602). One side of each of the two fixed gears (610) is... Each is fixedly provided with a fixed seat (611). The outer walls of the two fixed seats (611) are rotatably connected to one end of the two lifting frames (601). A limiting seat (606) is fixedly connected to the middle position of one side of the positioning frame (301). A connecting shaft (607) is rotatably connected to the middle position of the limiting seat (606). Three positioning strips (608) are fixedly provided at both ends of the outer wall of the connecting shaft (607). The two ends of the outer wall of the connecting shaft (607) are respectively inserted and connected to the inner walls of the two fixed seats (611) through the positioning strips (608). A connecting block (609) is fixedly provided at both ends of the connecting shaft (607). One side of the multiple cleaning brushes (604) is in contact with both sides of the color-coated roll substrate (2).

8. The dust removal device for pretreatment of color-coated coil substrate according to claim 7, characterized in that: A geared motor (605) is fixedly installed at one end of the top of the support and protective frame (101), and the output end of the geared motor (605) is fixedly connected to one end of one of the connecting blocks (609).

9. A dust removal device for pretreatment of color-coated coil substrate according to claim 8, characterized in that: The inner wall of the support frame (101) is connected to a cleaning fluid control mechanism (5). The cleaning fluid control mechanism (5) includes two flow tubes (501). One side of each of the two flow tubes (501) is connected to a plurality of cleaning fluid nozzles (502). One end of each of the two flow tubes (501) is connected to a connecting hose (504). A cleaning fluid guide pump (503) is fixedly installed at the top of the support frame (101). One end of each of the two connecting hoses (504) is connected to the cleaning fluid guide pump (503).

10. A dust removal device for pretreatment of color-coated steel coil substrate according to claim 9, characterized in that: A smart control panel is fixedly provided on one side of the support and protective frame (101). The geared motor (605), drive motor (408) and cleaning fluid guide pump (503) are all electrically connected to an external power supply through the smart control panel.