Steel wire ring forming equipment with automatic feeding function

Abstract

The invention discloses an automatic feeding bead ring forming device which comprises a machine box, a box door, a forming machining device and a mixing forming device, the box door and the forming machining device are both arranged on the front face of the machine box, the mixing forming device is connected with the forming machining device, and a control mechanism is arranged on the front face of the machine box. The control mechanism can integrate the functions of equipment operation parameter setting, state monitoring and start-stop control, and all the components are coordinated to be linked through a preset program or manual operation. According to the steel wire ring forming equipment capable of achieving automatic feeding, operation of the equipment can be conveniently regulated and controlled through the control mechanism, the equipment state can be conveniently adjusted according to machining requirements, a feeding and discharging opening can be used for feeding of raw materials and discharging of waste materials, the waste materials are guided in cooperation with a fourth guiding piece, waste material recycling is achieved through the winding mechanism, and the production efficiency is improved. And waste of raw materials is reduced, the sliding part can be taken out conveniently, operation is easy and convenient, convenience of equipment maintenance can be improved, and therefore continuous and stable operation of equipment is guaranteed.

Description

Technical Field

[0001] This invention relates to the field of wire ring forming equipment, and in particular to an automatic feeding wire ring forming equipment. Background Technology

[0002] This technology belongs to the field of wire ring forming and processing, and mainly involves equipment technology for realizing automatic feeding, transmission and winding of steel wire in the automated production process of wire rings.

[0003] In existing technologies, most guide structures used for steel wire transmission are fixed guide components. The angle and position of these structures cannot be adaptively adjusted according to the transmission state of the steel wire, making it easy for the steel wire to generate significant friction with the guide components during transmission and causing positional deviation. This makes it difficult to ensure transmission stability and adversely affects subsequent forming processes. At the same time, existing winding mechanisms usually use rigid connections or simple sleeve structures, lacking flexible adjustment mechanisms. When it is necessary to adjust the winding tightness, this structure is difficult to respond quickly and often requires stopping the machine for manual adjustment. This not only affects winding efficiency but may also cause the wound steel wire to become loose or too tight due to improper adjustment. The locking effect is unstable during the winding process and is prone to locking failure. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this application provides an automatic feeding wire coil forming device to solve the aforementioned technical problems.

[0005] To achieve the above objectives, this application provides the following technical solution: an automatic feeding steel wire ring forming device, comprising a chassis, a door, a forming and processing device, and a mixing and forming device. The door and the forming and processing device are both located on the front of the chassis. The mixing and forming device is connected to the forming and processing device. A control mechanism is provided on the front of the chassis. The control mechanism can integrate equipment operating parameter setting, status monitoring, and start / stop control functions. Through preset programs or manual operation, it coordinates the linkage of various components to ensure that the equipment operates accurately according to process requirements.

[0006] The front of the chassis is rotatably equipped with a first guide, a second guide, and a third guide. These three guides work together to form multiple guide paths, allowing for flexible angle adjustment according to the direction of wire transmission. This reduces friction and deviation during wire transmission, ensuring the straightness and stability of the wire conveying process. The top of the forming and processing equipment is equipped with an inlet and outlet, with a material inlet at the top. The material inlet is compatible with an external feeding device, enabling automatic material feeding. The inlet and outlet also serve as the material transmission channel within the forming and processing equipment, ensuring that materials enter and exit as needed.

[0007] The top two sides of the forming and processing equipment are rotatably connected to a fourth guide component, which works in conjunction with the first to third guide components to optimize the guiding trajectory of the steel wire before it enters the forming and processing equipment and avoids direct contact between the steel wire and the edge of the equipment, thus preventing wear.

[0008] The mixing and molding equipment has a feeding trough on the front, which serves as a transition channel for materials to enter the mixing and molding equipment from the molding and processing equipment. Its size is adapted to the shape of the materials to ensure continuous and stable material conveying. Furthermore, the top of the mixing and molding equipment is equipped with a reinforcing cross block, and the front of the mixing and molding equipment is equipped with a winding mechanism. The winding mechanism is used to wind up and organize the formed steel wire rings for easy subsequent storage and handling.

[0009] The winding mechanism includes a fixing component, a sliding component, and a driving component. The driving component is connected to the fixing component and provides power to the winding mechanism, driving the transmission component and other components to operate. The sliding component is sleeved on the outside of the fixing component and can slide along the axial direction of the fixing component, adjusting the winding space in conjunction with the assembly. The inner cavity of the fixing component is fitted with a transmission component, which transmits the power of the driving component to the linkage component, driving the assembly to move.

[0010] The transmission component is externally connected to a sealing component, which seals and protects the inner cavity of the fixed component, preventing dust and impurities from entering and affecting the transmission. A locking component is provided on the outside of the sealing component, and a locking groove is provided on the outside of the sliding component. The locking groove includes a first slot, and a vertical groove is provided on the outside of the first slot. The vertical groove is adapted to the locking component. When the sliding component is adjusted to the correct position, the locking component is engaged with the vertical groove and rotated into the first slot, which can fix the sliding component and the fixed component relative to each other and prevent slippage during winding.

[0011] The transmission component is rotatably connected to a linkage, which converts the rotational motion of the transmission component into the radial extension and retraction motion of the assembly. The other end of the linkage is rotatably connected to the assembly, which provides support for the winding of the wire coil. Its outer diameter can be adjusted by the linkage to accommodate wire coils of different specifications. Limiting elements are evenly arranged on the outside of the assembly, and the inner cavity of the sliding component has a second slot that matches the limiting elements. The limiting elements cooperate with the second slot to ensure that the assembly and the sliding component move synchronously, thereby improving the winding stability.

[0012] Preferably, the bottom of the chassis is provided with a base, and the top of the base is evenly provided with fixing bolts. The fixing bolts can firmly connect the base to the ground or the mounting foundation to prevent the equipment from shifting during operation. In addition, the bottom of the base is provided with a rubber pad with anti-slip texture. The rubber pad can absorb the vibration generated by the operation of the equipment and reduce noise. The anti-slip texture increases the friction with the ground and improves the stability of the equipment placement.

[0013] Preferably, the top of the chassis is bolted with a lifting ring, which facilitates the handling or relocation of the entire machine using lifting equipment, and the bolt connection ensures that the lifting ring is securely installed; the inner cavity of the lifting ring is provided with a rubber sleeve, which reduces the direct friction between the rope and the lifting ring during lifting, protecting the rope and the lifting ring; the outer side of the lifting ring is provided with reinforcing ribs, which enhance the structural strength of the lifting ring and improve the safety of lifting.

[0014] Preferably, the two sides of the linkage are connected to the linkage and the transmission component respectively by hinges. The hinge connection ensures that the linkage can rotate flexibly and realize the effective transmission of force. The fixed component has guide grooves evenly distributed on its exterior. The exterior of the linkage is slidably connected to the inner cavity of the guide groove. The guide groove restricts the movement trajectory of the linkage and prevents it from deviating. Furthermore, the inner cavity of the guide groove is provided with a wear-resistant sleeve. The wear-resistant sleeve reduces the friction loss between the linkage and the inner wall of the guide groove and extends the service life of the component. At least four sets of guide grooves are provided. The multiple sets of guide grooves are evenly distributed to ensure that the linkage is subjected to balanced force and moves more smoothly.

[0015] Preferably, a fifth guide is provided on both the left and right sides of the assembly, and a guide groove is provided on the outside of the fixing member. The inner cavity of the guide groove is slidably connected to the outside of the fifth guide. The fifth guide slides along the guide groove to provide guidance for the radial extension and retraction of the assembly and to avoid tilting or jamming when the assembly moves.

[0016] Preferably, the inner cavity of the fifth guide member is provided with a square groove, and the transmission member is slidably connected to the square groove. The slidable connection ensures that the transmission member can move axially relative to the fifth guide member, reserving space for the extension and retraction of the assembly. A return member is connected between the transmission member and the square groove. The return member is usually an elastic member. When the driving force of the transmission member disappears, it can drive the transmission member and related components to reset, ensuring that the winding mechanism can work cyclically.

[0017] Preferably, the inner cavities of the feed trough and the inlet / outlet are both fitted with square pads. The square pads are soft and wear-resistant, which can reduce the direct collision and friction between the material and the inner walls of the trough and inlet, protecting the material and equipment. Furthermore, the top of the square pad is designed with rounded corners, which prevents the edges of the square pad from forming sharp corners, thus preventing scratches on the material. At the same time, it facilitates the smooth passage of the material and reduces residue.

[0018] Preferably, both the fixing member and the sliding member are provided with protective discs on their exteriors. The protective discs can block the radial displacement of the wire ring during the winding process and prevent the wire from falling off. A rubber pad is provided on the inner side of the protective disc. The rubber pad has a buffering effect and avoids damage caused by hard contact between the wire ring and the protective disc. Furthermore, the outer side of the rubber pad is provided with anti-slip horizontal grooves. The anti-slip horizontal grooves increase the friction with the wire ring and improve the stability during winding.

[0019] Preferably, the outside of the fixing component is connected to the outside of the mixing and molding equipment through a seated bearing. The seated bearing reduces the frictional resistance when the fixing component rotates, ensuring smooth rotation and reducing energy consumption. Furthermore, the outside of the driving component is provided with a fixing frame, which is connected to the mixing and molding equipment. The fixing frame firmly fixes the driving component, preventing it from shifting due to vibration during operation and ensuring stable power output.

[0020] Preferably, the first guide, the second guide, the third guide and the fourth guide are all provided with a limiting plate on the outside. The limiting plate can limit the axial position of the steel wire on the guide and prevent the steel wire from deviating from the guide during transmission. The limiting plate is provided with a wear-resistant rubber pad on the outside. The wear-resistant rubber pad reduces the friction loss between the steel wire and the limiting plate, and at the same time prevents the surface of the steel wire from being scratched.

[0021] In summary, this application provides an automatic feeding steel wire ring forming device, which has the following beneficial effects: This automatic feeding wire coil forming equipment, through the rotation of the first guide, second guide and third guide, can effectively guide the direction of the wire during the forming process, reduce the friction and deviation of the wire during transmission, ensure the stability of wire transmission, and facilitate the smooth progress of subsequent forming processing; The automatic feeding wire ring forming equipment is equipped with a winding mechanism, in which a driving component drives a fixed component to operate, and a sliding component is sleeved on the outside of the fixed component. Together with the transmission component, the sealing component, and the locking component, the locking component engages with the locking groove on the outside of the sliding component to achieve stable control of the winding process. This not only ensures the firmness of the winding but also allows for flexible adjustment of the winding state according to actual needs, improving winding efficiency and quality. In turn, it enhances the automation level and forming effect of the wire ring forming process, and strengthens the reliability and practicality of the equipment operation. Attached Figure Description

[0022] Figure 1 This is a front view of the present invention; Figure 2 This is an external schematic diagram of the molding and processing equipment of the present invention; Figure 3 This is a partial cross-sectional view of the winding mechanism of the present invention; Figure 4 This is an external schematic diagram of the winding mechanism of the present invention; Figure 5 This is a planar schematic diagram of the present invention.

[0023] Explanation of reference numerals in the attached figures: 1. Chassis; 11. First guide component; 12. Base; 13. Control mechanism; 14. Lifting ring; 15. Second guide component; 16. Third guide component; 2. Door; 3. Molding processing equipment; 31. Inlet / outlet; 32. Fourth guide component; 33. Limiting plate; 4. Mixing molding equipment; 41. Feed trough; 42. Reinforcing cross block; 5. Winding mechanism; 51. Fixing component; 52. Sliding component; 53. Driving component; 54. Transmission component; 55. Sealing component; 56. Locking component; 57. Locking groove; 58. Linking component; 59. Assembly component; 510. Limiting component; 511. Fifth guide component; 512. Return component; 513. Guide cross groove; 514. Square groove. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] This application provides a technical solution; please refer to [link / reference]. Figure 1 An automatic feeding steel wire ring forming device includes a housing 1, a door 2, a forming and processing device 3, and a mixing and forming device 4. The door 2 and the forming and processing device 3 are both located on the front of the housing 1. The mixing and forming device 4 is connected to the forming and processing device 3. A control mechanism 13 is provided on the front of the housing 1. The control mechanism 13 can integrate equipment operating parameter setting, status monitoring, and start / stop control functions. Through preset programs or manual operation, it coordinates the linkage of various components to ensure that the equipment operates accurately according to process requirements.

[0026] Its status monitoring function can display key parameters such as equipment operating speed, forming pressure, and wire tension in real time. When the parameters exceed the preset range, it can automatically issue an audible and visual alarm and trigger a shutdown protection to avoid the generation of unqualified products and equipment damage, thereby greatly improving production safety and product qualification rate. The front of the housing 1 is equipped with a first guide 11, a second guide 15 and a third guide 16, which are rotatably arranged. The three guides cooperate to form multiple guide paths, and the angle can be flexibly adjusted according to the direction of steel wire transmission, reducing friction and deviation during steel wire transmission and ensuring the straightness and stability of steel wire conveying.

[0027] The multi-segment guide path can adapt to the transmission requirements of steel wires of different lengths. When rotating to adjust the angle, high-precision bearings are used to reduce rotational resistance and reduce wear on the guide components themselves. At the same time, the positional distribution of the three components is optimized to control the tension fluctuation during the transmission of the steel wire to a minimum, ensuring the stability of the steel wire performance.

[0028] Please see Figure 2 The molding and processing equipment 3 has an inlet / outlet 31 on its top, and a material inlet is opened on the top of the inlet / outlet 31. The material inlet is adapted to an external feeding device to realize automatic material feeding. The inlet / outlet 31 serves as a material transmission channel within the molding and processing equipment 3, ensuring that materials enter and exit as needed. The external feeding device is linked to the material inlet through a sensor. When the material balance in the molding and processing equipment 3 is lower than a preset value, the feeding device automatically starts to replenish the material, avoiding material shortages that could affect production continuity. The inner wall of the inlet / outlet 31 is polished to reduce resistance and retention during material conveying, ensuring material transmission efficiency. The processing of steel wire involves the following steps: Steel wire raw material selection: High-strength carbon steel wire is selected to ensure that its mechanical properties meet the rigidity requirements of tire bead.

[0029] Wire pretreatment: Surface treatment of steel wire, including rust removal, phosphating and tension straightening.

[0030] Rubber material preparation: Mix rubber according to the formula to make a rubber compound with a certain plasticity to ensure compatibility with steel wire.

[0031] Coating: Rubber compound is evenly coated onto the surface of pre-treated steel wire using an extruder to form coated steel wire. The coating process requires controlling the thickness and uniformity of the rubber layer to ensure a tight bond between the steel wire and the rubber.

[0032] The coated steel wires are arranged in a preset pattern to form a strip material, facilitating continuous feeding into subsequent forming equipment. The width and thickness of the strip material must match the cross-sectional shape design of the steel wire coil.

[0033] Feeding Start-up: Workers insert the prepared strip material end between the rollers of the equipment. The rollers pull the strip material through synchronous rotation and automatically feed it into the feeding port, eliminating the need for frequent manual pushing.

[0034] Section forming: The forming mechanism inside the feeding port arranges and winds the strip material according to the preset cross-sectional shape, gradually forming a rigid ring structure.

[0035] Automatic waste recycling: The "end waste" generated during the molding process is automatically transported back to the feeding port through the equipment's belt pulley structure, and directly participates in secondary molding, realizing waste reuse and reducing manual picking and material waste.

[0036] Preliminary shaping: After the steel wire ring is formed, it is initially cooled to allow the rubber layer to initially solidify, maintaining the cross-sectional shape and rigidity.

[0037] Quality inspection: Inspect the dimensional accuracy of the steel wire bead, the uniformity of the steel wire arrangement, and the rubber adhesion strength to ensure that it meets the strength and rigidity requirements of the tire bead.

[0038] The top two sides of the forming and processing equipment 3 are rotatably connected to fourth guide members 32, which cooperate with the first to third guide members 16 to optimize the guiding trajectory of the steel wire before it enters the forming and processing equipment 3, avoiding direct contact between the steel wire and the edge of the equipment and causing wear. The fourth guide member 32 has a wider rotation angle range and can be adapted to steel wires of different diameters. Its surface is chrome-plated for rust prevention, which improves wear resistance and service life. The continuous guiding curve formed with the first three guide members allows the steel wire to enter the forming equipment in a more stable posture, reducing deformation caused by impact. The mixing and molding equipment 4 has a feeding trough 41 on its front side. The feeding trough 41 serves as a transition channel for materials to enter the mixing and molding equipment 4 from the molding processing equipment 3. Its size is adapted to the material shape to ensure continuous and stable material conveying. The inner wall of the feeding trough 41 is mirror-polished to reduce frictional resistance during material conveying. Flexible baffles are set at the edge of the trough to prevent material from splashing during high-speed transmission. At the same time, the trough has a certain inclination angle to utilize gravity to assist material conveying and improve transmission efficiency. Furthermore, the top of the mixing and molding equipment 4 is equipped with a reinforcing cross block 42, and the front of the mixing and molding equipment 4 is equipped with a winding mechanism 5. The winding mechanism 5 is used to wind up and organize the formed steel wire rings for easy subsequent storage and handling. The winding speed of the winding mechanism 5 can be adjusted in conjunction with the forming speed of the mixing and molding equipment 4 to ensure that there is no pulling or loosening during the winding of the steel wire rings. The wound steel wire rings are neatly arranged, saving storage space and preventing them from scattering during handling. Please see Figure 4 , Figure 3 and Figure 5 The winding mechanism 5 includes a fixed component 51, a sliding component 52, and a driving component 53. The driving component 53 is connected to the fixed component 51 and provides power to the winding mechanism 5, driving components such as the transmission component 54 to operate. The driving component 53 uses a servo motor, and its speed can be precisely adjusted by the control mechanism 13. It can automatically match the winding speed according to the diameter of the wire coil to ensure consistent winding tension, and also has an overload protection function to prevent damage to components due to excessive load. The sliding component 52 is sleeved on the outside of the fixed component 51 and can slide along the axial direction of the fixed component 51, adjusting the winding space in conjunction with the mounting accessory 59.

[0039] The sliding surface of the sliding member 52 and the fixed member 51 is equipped with a wear-resistant slide rail, ensuring smooth and seamless sliding. Adjustment is achieved through precise positioning using scale markings, ensuring a perfect match between the winding space and the wire coil specifications. A transmission member 54 is inserted into the inner cavity of the fixed member 51. The transmission member 54 transmits the power from the driving member 53 to the linkage member 58, driving the assembly 59 to move. The transmission member 54 is made of high-strength alloy steel, exhibiting excellent torsional resistance and minimal power loss during transmission. Furthermore, its keyed connection with the linkage member 58 ensures a secure and stable connection, guaranteeing precise motion transmission. The transmission component 54 is externally connected to a sealing component 55, which provides a protective seal to the inner cavity of the fixed component 51, preventing dust and impurities from entering and affecting the transmission. The sealing component 55 is made of rubber sealing material and fits tightly against the inner wall of the fixed component 51, forming a multi-layer sealing structure that not only prevents dust but also water, preventing coolant or oil from seeping into the inner cavity and extending the service life of the transmission components. A locking component 56 is provided on the outside of the sealing component 55.

[0040] The sliding member 52 has a locking groove 57 on its exterior. The locking groove 57 includes a first slot, and the exterior of the first slot has a vertical groove that matches the locking member 56. When the sliding member 52 is adjusted into position, the locking member 56 engages with the vertical groove and rotates into the first slot. The first slot is annular, which can fix the sliding member 52 and the fixing member 51 relative to each other, preventing slippage during winding. The locking member 56 has a built-in spring structure, which provides pre-tightening force after engagement, ensuring a stable locking state. Even if the equipment vibrates during operation, it will not loosen on its own. Unlocking is as simple as reversing the operation, making it convenient and efficient. The external rotatable connection of the transmission component 54 is a linkage component 58, which converts the rotational motion of the transmission component 54 into the radial extension and retraction motion of the assembly 59. The linkage component 58 adopts a high-strength hinge structure, which is flexible in rotation and has a strong load-bearing capacity. Its transmission ratio is precisely calculated to ensure that the extension and retraction of the assembly 59 is proportional to the rotation angle of the transmission component 54, thereby achieving precise adjustment.

[0041] The other end of the linkage 58 is rotatably connected to the mounting part 59, which provides support for the winding of the wire coil. Its outer diameter can be adjusted by the linkage 58 to accommodate wire coils of different specifications. The surface of the mounting part 59 is covered with a layer of wear-resistant rubber, which increases the friction with the wire coil to prevent slippage and avoids scratching the surface of the wire coil. The adjustment of the outer diameter is displayed in real time by a digital display device, and the adjustment accuracy can reach ±0.5mm. Limiting parts 510 are evenly arranged on the outside of the mounting part 59. The inner cavity of the sliding part 52 has a second slot that matches the limiting parts 510. The limiting parts 510 and the second slot cooperate to ensure that the mounting part 59 and the sliding part 52 move synchronously, improving the winding stability. The limiting parts 510 and the second slot adopt a clearance fit with a clearance of less than 0.1mm to ensure synchronous movement without lag. The limiting parts 510 are hardened, have high hardness, and are not easily worn after long-term use. The bottom of the chassis 1 is equipped with a base 12, and the top of the base 12 is evenly distributed with fixing bolts. These bolts securely connect the base 12 to the ground or mounting foundation, preventing displacement during equipment operation. Furthermore, the bottom of the base 12 is equipped with a rubber pad with anti-slip textures. The rubber pad absorbs vibrations generated during equipment operation, reducing noise, while the anti-slip textures increase friction with the ground, improving the stability of the equipment. The fixing bolts are expansion bolts, providing strong pull-out resistance after connection to the ground and effectively resisting horizontal impacts during equipment operation. The thickness of the rubber pad is designed according to the weight of the equipment, possessing good elastic recovery performance and resisting deformation under long-term pressure. The anti-slip textures are distributed in a diamond pattern, enhancing the grip with the ground. The top of the chassis 1 is bolted with a lifting ring 14. The lifting ring 14 facilitates the handling or relocation of the entire machine using lifting equipment. The bolt connection ensures that the lifting ring 14 is securely installed. The inner cavity of the lifting ring 14 is equipped with a rubber sleeve, which reduces the direct friction between the rope and the lifting ring 14 during lifting and protects the rope and the lifting ring 14.

[0042] The lifting ring 14 is reinforced with external ribs to enhance its structural strength and improve lifting safety. The lifting ring 14 is designed to bear more than twice the total weight of the equipment, ensuring a safe and reliable lifting process. The rubber sleeve is made of aging-resistant rubber with a long service life. The reinforcing ribs and lifting ring 14 are integrally molded without welding points, avoiding stress concentration that could lead to breakage.

[0043] Both sides of the linkage 58 are connected to the linkage 58 and the transmission component 54 respectively via hinges. The hinge connection ensures that the linkage 58 can rotate flexibly and realize the effective transmission of force. The fixed component 51 has guide grooves 513 evenly opened on its outer side. The outer side of the linkage 58 is slidably connected to the inner cavity of the guide groove 513. The guide groove 513 restricts the movement trajectory of the linkage 58 and prevents it from deviating. In addition, the inner cavity of the guide groove 513 is provided with a wear-resistant sleeve. The wear-resistant sleeve reduces the frictional wear between the linkage 58 and the inner wall of the guide groove 513 and extends the service life of the component.

[0044] At least four sets of guide grooves 513 are provided, and the multiple sets of guide grooves are evenly distributed to ensure that the linkage 58 is subjected to balanced force and moves more smoothly. The hinge uses a self-lubricating bearing, which does not require regular lubrication and has low rotational resistance; the wear-resistant sleeve is made of polytetrafluoroethylene, which has a low coefficient of friction and is wear-resistant. The depth and width of the guide grooves 513 are adapted to the linkage 58 to ensure accurate movement trajectory. The four or more sets of guide grooves are symmetrically distributed in a circle, so that the linkage 58 is subjected to uniform force during movement and avoids deformation caused by uneven force. Fifth guide members 511 are provided on both the left and right sides of the assembly 59. A guide groove is formed on the outer surface of the fixing member 51, and the inner cavity of the guide groove is slidably connected to the outer surface of the fifth guide member 511. The fifth guide member 511 slides along the guide groove, providing guidance for the radial extension and retraction of the assembly 59 and preventing tilting or jamming during movement. A roller is provided at the end of the fifth guide member 511, making rolling contact with the guide groove, converting sliding friction into rolling friction, reducing movement resistance. The inner wall of the guide groove is hardened to improve wear resistance and ensure that the guiding accuracy remains unchanged after long-term use. The inner cavity of the fifth guide member 511 is provided with a square groove 514. The transmission member 54 is slidably connected to the square groove 514. The sliding connection ensures that the transmission member 54 can move axially relative to the fifth guide member 511, leaving space for the extension and retraction of the assembly 59. A return member 512 is connected between the transmission member 54 and the square groove 514. The return member 512 is usually an elastic member. When the driving force of the transmission member 54 disappears, it can drive the transmission member 54 and related components to reset, ensuring that the winding mechanism 5 can work cyclically.

[0045] The return component 512 uses a high-strength spring, and the elastic force can be adjusted according to actual needs. The reset process is smooth and without impact, ensuring that the winding mechanism 5 operates consistently in each cycle. Both the feed trough 41 and the inlet / outlet 31 are fitted with square pads. These pads are soft and wear-resistant, reducing direct collisions and friction between materials and the inner walls of the trough and inlet, protecting both materials and equipment. The tops of the pads are rounded to prevent sharp edges from forming and scratching materials, while also facilitating smooth material passage and reducing residue. The pads are made of polyurethane, combining softness and wear resistance, and have a long service life. They are secured with snap-fit ​​mechanisms for easy disassembly and replacement. The radius of the rounded corners is optimized to match the material flow trajectory, ensuring smoother material passage and reducing material accumulation caused by jamming. Both the fixing member 51 and the sliding member 52 are equipped with protective discs on their exteriors. The protective discs can prevent the radial displacement of the wire ring during the winding process and prevent the wire from falling off. The inner side of the protective disc is equipped with a rubber pad, which has a buffering effect to prevent the wire ring from making hard contact with the protective disc and causing damage. Furthermore, the outer side of the rubber pad is provided with anti-slip horizontal grooves, which increase the friction with the wire ring and improve the stability during winding.

[0046] The diameter of the protective disc is larger than the outer diameter of the largest specification wire coil to ensure comprehensive protection. The thickness of the rubber pad is 3-5mm, which provides good cushioning without affecting the tightness of the wire coil winding. The anti-slip grooves are evenly spaced and of moderate depth, which can effectively enhance the friction with the wire coil and prevent the wire coil from slipping and shifting during winding. The outside of the fixing component 51 is connected to the outside of the mixing and molding equipment 4 through a seated bearing. The seated bearing reduces the frictional resistance when the fixing component 51 rotates, ensuring smooth rotation and reducing energy consumption. The outside of the driving component 53 is provided with a fixing frame, which is connected to the mixing and molding equipment 4. The fixing frame firmly fixes the driving component 53 to prevent it from shifting due to vibration during operation and ensures stable power output.

[0047] The mounted bearing has a built-in grease lubrication device, which has a long lubrication cycle and is easy to maintain. It can maintain stable performance under high-speed rotation. The fixed frame is welded from angle steel, which has a strong structural rigidity. The connection with the mixing and molding equipment 4 is made of high-strength bolts, which ensures that the drive component 53 has no obvious vibration during operation and that the power output is stable and without fluctuation. The first guide 11, the second guide 15, the third guide 16 and the fourth guide 32 are all provided with a limiting disk 33 on the outside. The limiting disk 33 can limit the axial position of the steel wire on the guide and prevent the steel wire from deviating from the guide during transmission. The limiting disk 33 is provided with a wear-resistant rubber pad on the outside. The wear-resistant rubber pad reduces the friction loss between the steel wire and the limiting disk 33, and at the same time prevents the surface of the steel wire from being scratched.

[0048] The spacing of the limit plate 33 can be adjusted according to the diameter of the steel wire. After adjustment, it is fixed by locking bolts to ensure accurate positioning. The wear-resistant rubber pad has moderate hardness, which can effectively limit the position of the steel wire without causing indentation on the surface of the steel wire. Its surface is set with fine texture to increase the friction with the steel wire and prevent the steel wire from moving axially during high-speed transmission.

[0049] The tire raw material to be processed is placed into the inner cavity of the inlet / outlet 31 through the third guide 16 and the second guide 15. Then, the steel wire is placed into the inner cavity of the feed trough 41 through the first guide 11. Through the cooperation of the mixing and molding equipment 4 and the molding and processing equipment 3, the steel wire and the raw material are molded. The waste generated during processing is discharged through the inlet / outlet 31 and is collected by the rotating sliding member 52 through the guidance of the fourth guide 32. When the raw material outside the sliding member 52 has been collected, the closing member 55 is rotated to make the locking member 56, which is stuck in the locking groove 57, slide out. Then, the transmission member 54 is pulled, and the driving linkage member 58 drives the mounting part 59 and the limiting member 510 to slide out from the inside of the sliding member 52, releasing the fixation of the sliding member 52. Then, the sliding member 52 is taken out for cleaning.

[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0051] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic feeding steel wire ring forming device, comprising a housing (1), a door (2), a forming and processing device (3), and a mixing and forming device (4), wherein the door (2) and the forming and processing device (3) are both located on the front of the housing (1), and the mixing and forming device (4) is connected to the forming and processing device (3), characterized in that: The front of the housing (1) is provided with a control mechanism (13), and the front of the housing (1) is provided with a first guide (11), a second guide (15) and a third guide (16) respectively. The front of the mixing molding equipment (4) is provided with a winding mechanism (5). The winding mechanism (5) includes a fixing member (51), a sliding member (52) and a driving member (53). The driving member (53) is connected to the fixing member (51). The sliding member (52) is sleeved on the outside of the fixing member (51). A transmission member (54) is inserted into the inner cavity of the fixing member (51). A sealing member (55) is connected to the outside of the transmission member (54). A locking member (56) is provided on the outside of the sealing member (55). A locking groove (57) is opened on the outside of the sliding member (52).

2. The automatic feeding steel wire ring forming equipment according to claim 1, characterized in that: The bottom of the chassis (1) is provided with a base (12), the top of the base (12) is evenly provided with fixing bolts, and the bottom of the base (12) is provided with a rubber pad, and the bottom of the rubber pad is provided with anti-slip texture. The top of the chassis (1) is provided with a lifting ring (14) by bolts. The inner cavity of the lifting ring (14) is provided with a rubber sleeve, and the outer side of the lifting ring (14) is provided with reinforcing ribs.

3. The automatic feeding steel wire ring forming equipment according to claim 1, characterized in that: The top of the molding processing equipment (3) is provided with an inlet and outlet (31), and the top of the inlet and outlet (31) is provided with a material outlet. The top two sides of the molding processing equipment (3) are rotatably connected with a fourth guide (32). The front of the mixing molding equipment (4) is provided with a feeding groove (41), and the top of the mixing molding equipment (4) is provided with a reinforcing cross block (42).

4. The automatic feeding steel wire ring forming equipment according to claim 1, characterized in that: The locking groove (57) includes a first slot, and a vertical groove is provided on the outside of the first slot. The vertical groove is adapted to the locking member (56). The transmission member (54) is rotatably connected to a linkage member (58). The other end of the linkage member (58) is rotatably connected to an assembly member (59). Limiting members (510) are evenly provided on the outside of the assembly member (59). The inner cavity of the sliding member (52) is provided with a second slot adapted to the limiting member (510). The two sides of the linkage (58) are connected to the linkage (58) and the transmission component (54) respectively by hinges. The fixed component (51) has guide grooves (513) evenly opened on the outside. The outside of the linkage (58) is slidably connected to the inner cavity of the guide groove (513). The inner cavity of the guide groove (513) is provided with a wear-resistant sleeve. The guide groove (513) is provided with at least four sets.

5. The automatic feeding steel wire ring forming equipment according to claim 4, characterized in that: The assembly (59) is provided with a fifth guide (511) on both the left and right sides. The fixing member (51) has a guide groove on its outside, and the inner cavity of the guide groove is slidably connected to the outside of the fifth guide (511).

6. The automatic feeding steel wire ring forming equipment according to claim 5, characterized in that: The inner cavity of the fifth guide member (511) is provided with a square groove (514), the transmission member (54) is slidably connected to the square groove (514), and a return member (512) is connected between the transmission member (54) and the square groove (514).

7. The automatic feeding steel wire ring forming equipment according to claim 3, characterized in that: The inner cavities of the feed trough (41) and the inlet / outlet (31) are both fitted with square pads, and the top of the square pads is designed with rounded corners.

8. The automatic feeding steel wire ring forming equipment according to claim 1, characterized in that: Both the fixing member (51) and the sliding member (52) are provided with protective discs on their exteriors. The inner side of the protective discs is provided with rubber pads, and the outer side of the rubber pads is provided with anti-slip grooves.

9. The automatic feeding steel wire ring forming equipment according to claim 1, characterized in that: The outside of the fixing member (51) is connected to the outside of the mixing and molding equipment (4) through a seated bearing, and the outside of the driving member (53) is provided with a fixing frame, which is connected to the mixing and molding equipment (4).

10. The automatic feeding steel wire ring forming equipment according to claim 3, characterized in that: The first guide (11), the second guide (15), the third guide (16) and the fourth guide (32) are all provided with a limiting disk (33), and the limiting disk (33) is provided with a wear-resistant rubber pad.

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