Device for supporting installation of electromechanical equipment and operation method thereof

Abstract

The invention discloses a device for supporting installation of electromechanical equipment and an operation method thereof, the device comprises a base, a storage box and moving wheels, the storage box and the moving wheels are installed at the bottom of the base, a carrying assembly is arranged above the base, and the carrying assembly can be used for auxiliary installation of the electromechanical equipment; according to the auxiliary device for mounting the electromechanical equipment, the electromechanical equipment is supported by an inserting arm, and the electromechanical equipment is supported and lifted by a supporting base, so that the electromechanical equipment cannot shake and collide in the supporting and moving process, and then the electromechanical equipment is supported by a supporting disc to rotate; the mounting angle and direction of the electromechanical equipment can be conveniently adjusted, the electromechanical equipment is convenient to mount, meanwhile, the storage box is arranged on the base and used for storing small parts and mounting tools in the mounting process, and the electromechanical equipment is more convenient to mount quickly.

Description

Technical Field

[0001] This invention relates to the field of electromechanical equipment installation technology, specifically to a device for supporting the installation of electromechanical equipment and its operating method. Background Technology

[0002] Electromechanical equipment is often complex, involving numerous components and having a relatively intricate structure. It requires various specialized tools for precise assembly or installation to ensure reliable operation. The installation of electromechanical equipment often requires the use of cranes for fixation and hoisting. During hoisting, manual assistance is often needed to support the equipment, which makes it difficult to maintain stability during lifting and lowering. The equipment may sway and collide, increasing the difficulty of installation. Furthermore, during the installation process, users need to find and place small parts and tools in boxes.

[0003] Therefore, it is necessary to invent a device for supporting the installation of electromechanical equipment and its operating method. Summary of the Invention

[0004] In view of the problems existing in the above and / or existing devices and operating methods for supporting the installation of electromechanical equipment, the present invention is proposed.

[0005] To address the aforementioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: A device for supporting the installation of electromechanical equipment includes a base, a storage box, and casters, wherein the storage box and casters are respectively installed on the bottom of the base; A handling assembly is installed on top of the base; the base has built-in steel reinforcing ribs to improve its load-bearing strength; The handling assembly includes a support arm, a support arm, and a counterweight. The support arm is mounted above the base, the support arm is rotatably mounted below the top of the support arm, and the counterweight is mounted below one end of the support arm. A second geared motor is mounted on the top of the support boom via a motor bracket. The output end of the second geared motor is connected to the main shaft. The main shaft is mounted inside the support boom via a bearing seat, and the end of the main shaft has an extension edge, which is connected to the top of the support boom via a plane bearing. The bottom end of the main shaft is connected to the support arm via a flange. A first support rod is fixedly mounted on the other end of the support arm. A second support rod is slidably mounted inside the other end of the first support rod. A forklift assembly is mounted on the end of the second support rod.

[0006] Preferably, the forklift assembly includes a connecting block, a connecting block is installed above the other end of the second support rod, a support plate is installed at the bottom of the second support rod, a hydraulic cylinder is installed at the top of the first support rod, and the output end of the hydraulic cylinder is connected to the connecting block.

[0007] Preferably, a hydraulic cylinder is installed on the top of the support plate one. The output end of the hydraulic cylinder two is connected to the support frame. A vertical guide rod is fixed on the side of the support frame. A guide sleeve corresponding to the guide rod is fixed on one side of the support plate. The guide rod slides in the guide sleeve to guide and bear lateral force.

[0008] Preferably, a support base is installed at the bottom of the support frame, and a guide groove is formed on the inner wall of the support base.

[0009] Preferably, a second support plate is fixedly installed above one end of the support base, a third hydraulic cylinder is installed on the second support plate, the output end of the third hydraulic cylinder is connected to a push plate, and an insert arm is installed at the bottom of the push plate, the insert arm being slidably disposed in a guide groove.

[0010] Preferably, a guide rod is installed on the rear end face of the push plate, and the guide rod is slidably inserted into the inner wall of the second support plate.

[0011] Preferably, an electrical control box is installed at one end of the base, and a motor is installed at the upper end of the base. A pulley is installed at the output end of the motor. A pulley is installed at one end of the movable wheel, and a belt is connected between the pulley and the pulley.

[0012] Preferably, the conveying assembly further includes a through hole, a hydraulic cylinder four, a support base, a motor three, and a support plate. The through hole is formed on the base, the support base is installed at the bottom of the base, the hydraulic cylinder four is installed inside the support base, the output end of the hydraulic cylinder four is connected to the motor three, the output end of the motor three is connected to the support plate, and the volume of the support plate is smaller than that of the through hole.

[0013] Preferably, a support leg is slidably mounted on both ends of the base and positioned by a pivot pin, and a support leg is slidably mounted on the other end of the support leg and positioned by a pivot pin.

[0014] A method for supporting the installation of electromechanical equipment further includes the following operational steps: S1: The second geared motor first drives the support arm to rotate, and the first hydraulic cylinder pushes the connecting block to pull out the second support rod and the first support rod, adjusting the position of the support base; S2: Hydraulic cylinder two drives the support base to descend, and then hydraulic cylinder three pushes the push plate to slide. The guide rod slides in the support plate two, and the insert arm slides out in the guide groove, so that the insert arm is inserted into the bottom of the electromechanical equipment. The insert arm retracts, driving the electromechanical equipment to move above the support base. S3: The geared motor starts again, driving the support base and electromechanical equipment to rotate to the upper end of the base, and the insert arm continues to retract; S4: The hydraulic cylinder pushes the motor and the support plate upward, causing the support plate to rise and lift the electromechanical equipment. The motor drives the support plate and the electromechanical equipment to rotate, which makes it easy to adjust the installation angle and orientation of the electromechanical equipment. S5: Motor 1 drives pulley 2 to rotate, pulley 2 drives belt drive, belt drive drives the moving wheel and pulley 1 to rotate, and moves the supporting electromechanical equipment to the installation position through the base support. Gear motor 2 starts, driving the support base and electromechanical equipment to rotate to the installation position. S6: The hydraulic cylinder drives the electromechanical equipment to descend, and then the push plate pushes and the insert arm supports the electromechanical equipment to move it to the installation position. After the worker adjusts the installation position of the electromechanical equipment, he can easily pull out the storage box, take out the tools in the storage box to install the electromechanical equipment, which is convenient for storing and placing the electromechanical equipment.

[0015] Compared with existing technologies: By setting up auxiliary devices for the installation of electromechanical equipment, the equipment is supported by a plug arm and lifted by a support base, preventing swaying and collisions during support and movement. The equipment is then rotated by a support plate, facilitating adjustment of the installation angle and orientation, making installation convenient. Additionally, a storage box is provided on the base for storing small parts and installation tools, further simplifying and accelerating the installation process. Attached Figure Description

[0016] Figure 1 A front view of a device for supporting the installation of electromechanical equipment and its operating method; Figure 2 A structure for a device and its operation method for supporting the installation of electromechanical equipment. Figure 1 ; Figure 3 A structure for a device and its operation method for supporting the installation of electromechanical equipment. Figure 2 ; Figure 4 A rear view of a device for supporting the installation of electromechanical equipment and its operating method; Figure 5 This is a schematic diagram of the insertion arm connection in a device and its operation method for supporting the installation of electromechanical equipment. Figure 6 A side view of a device for supporting the installation of electromechanical equipment and its operating method; Figure 7 This is a schematic diagram of the support plate installation in a device and its operation method for supporting the installation of electromechanical equipment.

[0017] In the diagram: Base 1, Storage Box 11, Electrical Control Box 12, Moving Casters 13, Belt Pulley 1 14, Belt 15, Belt Pulley 2 16, Motor 1 17, Support Leg 1 18, Support Leg 2 19, Handling Component 2, Support Arm 21, Support Arm 22, Gear Motor 2 221, Counterweight 222, Support Rod 1 23, Support Rod 2 231, Hydraulic Cylinder 1 232, Connecting Block 233, Support Plate 1 24, Hydraulic Cylinder 2 241, Support Frame 242, Support Base 25, Guide Groove 251, Support Plate 2 26, Hydraulic Cylinder 3 261, Push Plate 262, Insert Arm 263, Guide Rod 264, Through Hole 27, Hydraulic Cylinder 4 28, Support Seat 281, Motor 3 29, Support Plate 291. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the present invention clearer, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0019] Example 1: As Figures 1-4 ; The system includes a base 1, a storage box 11, and casters 13. The storage box 11 and casters 13 are installed at the bottom of the base 1. The storage box 11 is used to store installation tools, preventing them from being left lying around. Workers can also sit on the base 1 to rest. A handling assembly 2 is installed on the top of the base 1. The handling assembly 2 can be used for auxiliary installation of electromechanical equipment. The base 1 has built-in steel reinforcing ribs to improve its load-bearing strength. The handling assembly 2 includes a support arm 21, a support arm 22, and a counterweight 222. The support arm 21 is mounted above the base 1 and supports the support arm 22. The support arm 22 is rotatably mounted below the top of the support arm 21. Rotation of the support arm 22 can drive the support base 25 to rotate, adjusting the position of the support base 25. The counterweight 222 is mounted below one end of the support arm 22 to increase the stability of the support arm 22. A geared motor is mounted on the top of the support arm 21 via a motor bracket. 221. The output end of the geared motor 221 is connected to the main shaft. The main shaft is installed inside the support arm 21 through a bearing housing, and the end of the main shaft has an extension edge, which is connected to the top of the support arm 21 through a plane bearing. The bottom end of the main shaft is connected to the support arm 22 through a flange. The other end of the support arm 22 is fixedly installed with a support rod 23. The other end of the support rod 23 has a support rod 231 slidably installed inside. A forklift assembly is installed at the end of the support rod 231. The forklift assembly includes a connecting block 233. The support rods 231 and 231 not only support the main shaft but also... Support plate 24 is used for mounting. Support rod 231 extends and retracts within support rod 23, and the position of support base 25 can also be adjusted. A connecting block 233 is installed above the other end of support rod 231. Support plate 24 is installed at the bottom of support rod 231, supporting hydraulic cylinder 241. Two hydraulic cylinders 241 are installed on support plate 24. Hydraulic cylinder 232 is installed at the top of support rod 23. Hydraulic cylinder 232 is used to push and pull support rod 231, allowing support rod 231 to slide within support rod 23. The output end of the pressure cylinder 232 is connected to the connecting block 233. The top of the support plate 24 is equipped with a hydraulic cylinder 241. The support frame 242 is supported and raised by the hydraulic cylinder 241. The output end of the hydraulic cylinder 241 is connected to the support frame 242. The support frame 242 can not only protect the electromechanical equipment and prevent it from being hit, but also support the support base 25. A vertical guide rod is fixed on the side of the support frame 242. A guide sleeve corresponding to the guide rod is fixed on the side of the support plate 24. The guide rod slides in the guide sleeve and is used for guidance and bearing lateral force. A support base 25 is installed at the bottom of the support frame 242. The support base 25 is used to support and place the electromechanical equipment. A guide groove 251 is opened on the inner wall of the support base 25 for guiding the sliding of the insert arm 263. A support plate 26 is fixedly installed on the upper part of one end of the support base 25. The support plate 26 is used to support and install the hydraulic cylinder 261 and guide the sliding of the guide rod 264. The hydraulic cylinder 261 is installed on the support plate 26 and is used to control the push plate 262 and the insert arm 263. The arm 263 is pushed, pulled, and slid to insert the insertion arm 263 into the bottom support of the electromechanical equipment. The output end of the hydraulic cylinder 261 is connected to the push plate 262, which pushes the electromechanical equipment. The insertion arm 263 is installed at the bottom of the push plate 262 and is slidably set in the guide groove 251. The rear end face of the push plate 262 is equipped with a guide rod 264, which guides the push plate 262 to move and increases the stability of the push plate 262. The guide rod 264 is slidably inserted into the inner wall of the support plate 26. First, the second geared motor 221 drives the support arm 22 to rotate. The first hydraulic cylinder 232 pushes the connecting block 233, causing the second support rod 231 and the first support rod 23 to be pulled out, adjusting the position of the support base 25. The second hydraulic cylinder 241 drives the support base 25 to descend. Then, the third hydraulic cylinder 261 pushes the push plate 262 to slide. The guide rod 264 slides in the second support plate 26, and the insertion arm 263 slides out in the guide groove 251, so that the insertion arm 263 is inserted into the bottom of the electromechanical equipment. The insertion arm 263 retracts, driving the electromechanical equipment to move above the support base 25. The second geared motor 221 starts, driving the support base 25 and the electromechanical equipment to rotate to the upper end of the base 1. The insertion arm 263 continues to retract.

[0020] Example 2: As Figures 5-7 ; It includes a base 1, a storage box 11, and casters 13. The storage box 11 and casters 13 are respectively installed at the bottom of the base 1. The storage box 11 is used to store and place the installation tools to prevent them from being placed everywhere. Workers can also sit on the base 1 to rest. A handling component 2 is set on the top of the base 1. The handling component 2 can be used for auxiliary installation of electromechanical equipment. The handling assembly 2 also includes a through hole 27, a hydraulic cylinder 28, a support base 281, a motor 29, and a support plate 291. The through hole 27 is opened on the base 1, allowing the support plate 291 to pass through and be lifted. The support base 281 is installed at the bottom of the base 1, supporting the hydraulic cylinder 28. The hydraulic cylinder 28 is installed inside the support base 281, driving the motor 29 and the support plate 291 to rise. The output end of the hydraulic cylinder 28 is connected to the motor 29, which drives the support plate 291 and the electromechanical equipment to rotate, facilitating the adjustment of the installation angle and orientation of the electromechanical equipment. The output end of the motor 29 is connected to the support plate 291, which supports the rotation of the electromechanical equipment. The volume of the support plate 291 is smaller than that of the through hole 27. An electrical control box 12 is installed at one end of the base 1, and a motor 17 is installed at the upper end of the base 1. The motor 17 drives the pulley 16 to rotate. The output end of the motor 17 is equipped with the pulley 16, which drives the belt 15 for transmission. The belt 15 then drives the pulley 14 and the movable wheel 13 to rotate. The movable wheel 13 is equipped with the pulley 14 at one end, and the belt 15 is connected between the pulley 14 and the pulley 16. Hydraulic cylinder 428 pushes motor 329 and support plate 291 upwards, causing support plate 291 to rise and lift the electromechanical equipment. Motor 329 drives support plate 291 and electromechanical equipment to rotate, facilitating adjustment of the installation angle and orientation of the electromechanical equipment. Motor 17 drives pulley 216 to rotate, pulley 216 drives belt 15, belt 15 then drives moving wheel 13 and pulley 14 to rotate, moving the electromechanical equipment to the installation position via base 1. Gear motor 221 starts, driving support base 25 and... The electromechanical equipment rotates to the installation position; hydraulic cylinder 241 drives the electromechanical equipment to descend, and then pushes it through push plate 262 and supports it through insert arm 263 to move the electromechanical equipment to the installation position. After the worker adjusts the installation position of the electromechanical equipment, he can pull out the storage box 11 and take out the tools in the storage box 11 to install the electromechanical equipment. This makes it easy to store and place the electromechanical equipment. Both ends of the base 1 are slidably installed with support leg 18 and positioned by axle pin. The other end of support leg 18 is slidably installed with support leg 2 19 and positioned by axle pin.

[0021] The working principle of this invention is as follows: First, the second reduction motor 221 drives the support arm 22 to rotate. The first hydraulic cylinder 232 pushes the connecting block 233, causing the second support rod 231 and the first support rod 23 to extend outwards, adjusting the position of the support base 25. Then, the second hydraulic cylinder 241 drives the support base 25 to descend. Next, the third hydraulic cylinder 261 pushes the push plate 262 to slide, causing the guide rod 264 to slide within the second support plate 26. The insertion arm 263 extends outwards within the guide groove 251, allowing it to insert into the bottom of the electromechanical equipment. The insertion arm 263 retracts, moving the electromechanical equipment above the support base 25. The second reduction motor 221 starts, driving the support base 25 and the electromechanical equipment to rotate to the upper end of the base 1. The insertion arm 263 continues to retract. The fourth hydraulic cylinder 28 pushes the third motor 29 and the support plate 291 upwards. The support plate 291 is raised to lift the electromechanical equipment. Motor 3 29 drives the support plate 291 and the electromechanical equipment to rotate, which facilitates the adjustment of the installation angle and position of the electromechanical equipment. Motor 1 17 drives pulley 2 16 to rotate, pulley 2 16 drives belt 15 to drive, belt 15 drives moving wheel 13 and pulley 1 14 to rotate. The electromechanical equipment is supported by base 1 and moved to the installation position. Gear motor 2 221 starts and drives support base 25 and electromechanical equipment to rotate to the installation position. Hydraulic cylinder 2 241 drives the electromechanical equipment to descend, and pushes it with push plate 262 and insert arm 263 to support the electromechanical equipment to move to the installation position. After the worker adjusts the installation position of the electromechanical equipment, he can easily pull out storage box 11, take out the tools in storage box 11 and install the electromechanical equipment, which is convenient for storing and placing the electromechanical equipment.

[0022] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the invention. In particular, as long as there is no structural conflict, the features in the disclosed embodiments can be combined with each other in any manner. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A device for supporting the installation of electromechanical equipment, comprising a base (1), a storage box (11), and casters (13), wherein the storage box (11) and casters (13) are respectively mounted on the bottom of the base (1), characterized in that, A conveying assembly (2) is provided above the base (1); the base (1) has built-in steel reinforcing ribs to improve its load-bearing strength; The conveying assembly (2) includes a support arm (21), a support arm (22) and a counterweight (222). The support arm (21) is mounted above the base (1), the support arm (22) is rotatably mounted below the top of the support arm (21), and the counterweight (222) is mounted below one end of the support arm (22). The top of the support arm (21) is equipped with a second geared motor (221) via a motor bracket. The output end of the second geared motor (221) is connected to the main shaft. The main shaft is installed inside the support arm (21) via a bearing seat. The end of the main shaft has an extension edge, which is connected to the top of the support arm (21) via a plane bearing. The bottom end of the main shaft is connected to the support arm (22) via a flange. The other end of the support arm (22) is fixedly equipped with a first support rod (23). The other end of the first support rod (23) is internally slidably equipped with a second support rod (231). A forklift assembly is installed at the end of the second support rod (231).

2. The device for supporting the installation of electromechanical equipment according to claim 1, characterized in that, The forklift assembly includes a connecting block (233), which is mounted above the other end of the second support rod (231). A support plate (24) is mounted at the bottom of the second support rod (231), and a hydraulic cylinder (232) is mounted at the top of the first support rod (23). The output end of the hydraulic cylinder (232) is connected to the connecting block (233).

3. The device for supporting the installation of electromechanical equipment according to claim 2, characterized in that, Hydraulic cylinder 2 (241) is installed on the top of the support plate 1 (24). The output end of the hydraulic cylinder 2 (241) is connected to the support frame (242). A vertical guide rod is fixed on the side of the support frame (242). A guide sleeve corresponding to the guide rod is fixed on the side of the support plate 1 (24). The guide rod slides in the guide sleeve to guide and bear the lateral force.

4. The device for supporting the installation of electromechanical equipment according to claim 3, characterized in that, The bottom of the support frame (242) is equipped with a support base (25), and the inner wall of the support base (25) is provided with a guide groove (251).

5. The device for supporting the installation of electromechanical equipment according to claim 4, characterized in that, A second support plate (26) is fixedly installed above one end of the support base (25). A third hydraulic cylinder (261) is installed on the second support plate (26). The output end of the third hydraulic cylinder (261) is connected to a push plate (262). An insert arm (263) is installed at the bottom of the push plate (262). The insert arm (263) is slidably disposed in the guide groove (251).

6. The device for supporting the installation of electromechanical equipment according to claim 5, characterized in that, The rear end face of the push plate (262) is equipped with a guide rod (264), which is slidably inserted into the inner wall of the support plate (26).

7. The device for supporting the installation of electromechanical equipment according to claim 1, characterized in that, An electrical control box (12) is installed at one end of the base (1), and a motor (17) is installed at the upper end of the base (1). A pulley (16) is installed at the output end of the motor (17), and a pulley (14) is installed at one end of the movable wheel (13). A belt (15) is connected between the pulley (14) and the pulley (16).

8. The device for supporting the installation of electromechanical equipment according to claim 1, characterized in that, The transport assembly (2) also includes a through hole (27), a hydraulic cylinder four (28), a support base (281), a motor three (29), and a support plate (291). The through hole (27) is opened on the base (1). The support base (281) is installed at the bottom of the base (1). The hydraulic cylinder four (28) is installed inside the support base (281). The output end of the hydraulic cylinder four (28) is connected to the motor three (29). The output end of the motor three (29) is connected to the support plate (291). The volume of the support plate (291) is smaller than that of the through hole (27).

9. The device for supporting the installation of electromechanical equipment according to claim 1, characterized in that, Both ends of the base (1) are slidably mounted with support leg one (18) and positioned by axle pins, and the other end of the support leg one (18) is slidably mounted with support leg two (19) and positioned by axle pins.

10. A method for supporting the installation of electromechanical equipment, characterized in that, It also includes the following steps: S1: The second geared motor (221) first drives the support arm (22) to rotate, and the first hydraulic cylinder (232) pushes the connecting block (233) to pull out the second support rod (231) and the first support rod (23) to adjust the position of the support base (25); S2: Hydraulic cylinder two (241) drives the support base (25) to descend, and then hydraulic cylinder three (261) pushes the push plate (262) to slide. The guide rod (264) slides in the support plate two (26), and the insert arm (263) slides out in the guide groove (251) so that the insert arm (263) is inserted into the bottom of the electromechanical equipment. The insert arm (263) retracts and drives the electromechanical equipment to move above the support base (25). S3: The second geared motor (221) starts, driving the support base (25) and electromechanical equipment to rotate to the upper end of the base (1), and the insert arm (263) continues to retract; S4: Hydraulic cylinder four (28) pushes motor three (29) and support plate (291) upward, so that support plate (291) rises to support the electromechanical equipment. Motor three (29) drives support plate (291) and electromechanical equipment to rotate, which can facilitate the adjustment of the installation angle and orientation of electromechanical equipment. S5: Motor 1 (17) drives pulley 2 (16) to rotate, pulley 2 (16) drives belt (15) to drive, belt (15) then drives moving wheel (13) and pulley 1 (14) to rotate, and the electromechanical equipment is supported by base (1) to move to the installation position. Gear motor 2 (221) starts, driving support base (25) and electromechanical equipment to rotate to the installation position; S6: The hydraulic cylinder (241) drives the electromechanical equipment to descend, and then pushes it through the push plate (262) and supports it through the insert arm (263) to move the electromechanical equipment to the installation position. After the worker adjusts the installation position of the electromechanical equipment, he can pull out the storage box (11) and take out the tools in the storage box (11) to install the electromechanical equipment, which is convenient for storing and placing the electromechanical equipment.

Images