Miniature simulation control system of ceramic tile production line

Abstract

The invention provides a micro simulation control system of a ceramic tile production line, and belongs to the technical field of ceramic tile production, and the micro simulation control system comprises a micro simulation production line, a data interaction device and a control system. The data interaction device is used for carrying out real-time data communication with a distributed control system of an actual ceramic tile production line and acquiring operation state data and environmental protection monitoring data of the actual production line; the control system constructs a virtual production line model consistent with an actual production line, and is used for receiving data transmitted by the data interaction device, driving the miniature simulation production line to operate synchronously, and mapping and displaying the received fault information or environmental protection standard exceeding information on a corresponding unit of the miniature simulation production line. The micro simulation control system has the technical effects that real production can be highly simulated, faults and environmental protection abnormity can be mapped in real time, and intelligent decision support is provided for central control scheduling.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of ceramic tile production, and more specifically relates to a micro simulation control system for a ceramic tile production line. BACKGROUND

[0002] Ceramic tile production involves multiple continuous and precise processes such as raw material preparation, pressing forming, drying and sintering, glazing and printing, sorting and packaging. Modern ceramic tile production lines are characterized by large scale, precise equipment, and automatic control. The continuous operation of the production line requires real-time response to faults, dynamic environmental management, and overall production visualization.

[0003] In the operation and management of existing ceramic tile production lines, there are the following key technical defects: the acquisition and decision-making efficiency of fault and environmental information is defective. When actual production lines have equipment failures or environmental indicators exceed the standard, professional personnel need to enter the production workshop to check the fault location, environmental over-standard area, and other information, and then manually transmit the information to the central control dispatching end. This mode has three shortcomings: 1) Poor timeliness of information: manual on-site inspection takes a long time, resulting in a serious lag in the acquisition of fault and environmental abnormal information, and the central control dispatching personnel cannot grasp the specific location and severity of the problem in the first time; 2) Lack of direct intuition in decision-making: there is a lack of intuitive and miniaturized mapping means for the running state of the production line, and the central control personnel cannot quickly locate the problem and develop a dispatching strategy through a "visual model", which may affect the production schedule due to delayed decision-making; 3) High labor cost: the mode of relying on manual on-site inspection consumes a large amount of professional labor, and may lead to information transmission deviation due to human error.

[0004] While technologies such as "production line fault alarms and computer interface information display" are relatively mature in other industrial sectors, in the field of tile production lines, there are still no targeted solutions for the two core needs: "real-time interaction between actual production line operating data and a miniature simulation system" and "accurate mapping and visualization of fault / environmental compliance information on the miniature simulated production line." Therefore, there is an urgent need to develop a miniature simulation control system for tile production lines, similar to a digital twin physical model system, that realistically reflects abnormal problems, faults, and maintenance data on the production line. It should also provide an intuitive demonstration for employee training and safety management, and serve as a testing platform for production line process optimization. This involves constructing a miniature simulated production line with the same process flow as the actual production line, using data interaction devices to acquire the real-time operating status and environmental monitoring data of the actual production line, and then driving the miniature simulated production line to operate synchronously through the control system. Fault / environmental compliance information should be intuitively mapped and displayed on the corresponding units of the simulated production line. Ultimately, this will achieve real-time visualization of faults and environmental anomalies, and efficient scheduling decisions, solving the inefficiencies of manual on-site verification and the lag in information decision-making in existing technologies, thereby improving the intelligent management level and overall production efficiency of tile production lines. Summary of the Invention

[0005] The purpose of this invention is to provide a micro-simulation control system for a ceramic tile production line, which aims to solve the technical problem in the prior art of not being able to timely control equipment failure information and environmental protection exceedance information during the ceramic tile production process, so as to facilitate timely central control scheduling.

[0006] To achieve the above objectives, the technical solution adopted by the present invention is: to provide a micro-simulation control system for a ceramic tile production line, comprising: The miniature simulated production line is constructed in scale according to the actual process flow of a ceramic tile production line. It includes a raw material preparation simulation unit, a pressing and molding simulation unit, a drying and sintering simulation unit, a glazing and printing simulation unit, and a sorting and packaging simulation unit connected in sequence. The data interaction device is used to communicate with the distributed control system of the actual tile production line in real time to obtain the actual production line's operating status data and environmental monitoring data. The control system is connected to the micro-simulated production line and the data interaction device respectively. The control system constructs a virtual production line model that is consistent with the actual production line. It is used to receive data from the data interaction device, drive the micro-simulated production line to run synchronously, and map and display the received fault information or environmental protection exceeding information on the corresponding unit of the micro-simulated production line.

[0007] In one possible implementation, the control system includes: A fault simulation module is configured to receive a fault signal from the data interaction device and simulate a propagation path of the fault and an influence on a subsequent production link on the micro simulation production line. An environmental protection index monitoring module is configured to monitor environmental protection monitoring data and display a point exceeding a threshold when any environmental protection index exceeds the threshold on the micro simulation production line. An alarm module is configured to send a warning signal when a fault occurs or an environmental protection index exceeds a threshold.

[0008] In a possible implementation, the printing device comprises: A front linear conveying assembly is configured to convey the ceramic tile product to be printed in a linear direction; A rotating conveying assembly is arranged near an output end of the front linear conveying assembly, has a circumferential rotation degree in a horizontal plane at an upper end, and has a conveying mechanism for conveying the ceramic tile product in a linear direction at the upper end. A printing assembly is arranged above the rotating conveying assembly, is configured to print ceramic tile information on a side of the ceramic tile product at the upper end of the rotating conveying assembly, and adjusts a printing position of the ceramic tile product by the rotating conveying assembly. A rear linear conveying assembly is arranged near the rotating conveying assembly at an input end, is configured to receive the printed ceramic tile product from the rotating conveying assembly and convey the printed ceramic tile product in a linear direction.

[0009] In a possible implementation, the rotating conveying assembly comprises: A base; A rotating mechanism is connected to an upper end of the base at a bottom end, has a circumferential rotation degree in a horizontal plane at a top end, and can be locked at a position or an angle after rotation of the top end. A support frame is connected to the top end of the rotating mechanism, can be circumferentially rotated by the rotating mechanism, and is connected to the conveying mechanism for conveying the ceramic tile product in a linear direction. A rotating controller is electrically connected to the rotating mechanism and the conveying mechanism, and is configured to control the rotating mechanism and the conveying mechanism, respectively.

[0010] In a possible implementation, the support frame comprises: A bottom plate is arranged in a horizontal shape and connected to the top end of the rotating mechanism at a bottom end. A top plate is horizontally arranged above the bottom plate, and two long strip-shaped through holes are arranged in the middle of the top plate. A plurality of support columns are vertically and spaced arranged, the upper ends of the plurality of support columns are connected to the bottom end of the top plate, and the lower ends of the plurality of support columns are connected to the top end of the bottom plate, and the plurality of support columns are used to support the top plate, so that a gap is formed between the top plate and the bottom plate. The conveying mechanism is connected between the bottom plate and the top plate and located between the plurality of support columns, and has a linear conveying end which is arranged inside the two long strip-shaped through holes and protrudes from the upper end of the top plate and is used to convey the ceramic tile product on the upper end of the top plate in a linear direction.

[0011] In a possible implementation, the conveying mechanism comprises: A driving motor is arranged at the upper end of the bottom plate and is used to drive, and the driving motor is electrically connected with the rotation controller and operates under the control of the rotation controller. A driving roller is horizontally arranged and rotatably connected to two of the support columns at both ends, and two driving wheels are arranged on the driving roller in a spaced sleeved manner. A driven roller is horizontally arranged and rotatably connected to the other two support columns at both ends, and two driven wheels are arranged on the driven roller in a spaced sleeved manner. Two conveying belts are respectively wrapped around one driving wheel and one driven wheel, the two conveying belts are arranged side by side and convey simultaneously, and the upper ends of the two conveying belts correspond to pass through the two long strip-shaped through holes and protrude from the upper end of the top plate, and the upper ends of the two conveying belts are the linear conveying end.

[0012] In a possible implementation, the lettering assembly comprises: A circular slide rail is horizontally arranged, and a sliding block is slidably connected to the circular slide rail, the sliding block has a sliding freedom degree around the circumference of the circular slide rail, and the sliding block can be limited on the circular slide rail. A connecting rod mechanism is connected to one end of the sliding block and has a moving freedom degree in a set direction at the other end. A code printer is connected to the end of the connecting rod mechanism away from the sliding block, and the code printer is used to print ceramic tile information towards the side of the ceramic tile product on the upper end of the rotary conveying assembly, and the lettering position of the ceramic tile product is adjusted by the sliding of the connecting rod mechanism on the circular slide rail, by the self-adjustment of the connecting rod mechanism and by the rotation of the rotary conveying assembly.

[0013] In a possible implementation, the linkage mechanism comprises a plurality of rod bodies which are sequentially and hingedly connected to each other, the coding machine is connected to a rod body which is away from the slider, and the positions of two adjacent rod bodies after rotation can be locked, thereby fixing the coding position of the coding machine.

[0014] In a possible implementation, the linkage mechanism comprises a plurality of rod bodies which are sequentially and hingedly connected to each other, the coding machine is connected to a rod body which is away from the slider, and the positions of two adjacent rod bodies after rotation can be locked, thereby fixing the coding position of the coding machine.

[0015] In a possible implementation, the front linear conveying assembly and the rear linear conveying assembly each comprise: a conveyor for conveying the ceramic tile products in a linear direction; a plurality of lifting columns each connected to the bottom of the conveyor, and each used for supporting the conveyor and adjusting the height of the conveyor; a plurality of universal rollers each connected to the bottom of a lifting column, and each used for supporting the movement of the lifting column, and the conveying position of the ceramic tile products by the conveyor is adjusted by the universal rollers.

[0016] In a possible implementation, the conveyor is electrically connected to a conveying controller, the conveying controller has a control module adapted to control the operation of the conveyor, the conveying controller is further electrically connected to a wireless communication module, the wireless communication module is wirelessly connected to a remote controller, and the remote controller has a control unit adapted to remotely control the operation of the conveyor.

[0017] The beneficial effects of the micro analog control system of the ceramic tile production line provided by the application are as follows: compared with the prior art, the micro analog control system of the ceramic tile production line comprises a micro analog production line, a data interaction device and a control system, the micro analog production line is constructed in accordance with the process flow of an actual ceramic tile production line in a scaled-down manner, and comprises raw material preparation simulation units, pressing and forming simulation units, drying and sintering simulation units, glazing and printing simulation units and sorting and packaging simulation units connected in sequence; the data interaction device is used for real-time data communication with a distributed control system of the actual ceramic tile production line, and is used for obtaining running state data and environmental protection monitoring data of the actual production line; the control system is signal-connected with the micro analog production line and the data interaction device, the control system is constructed with a virtual production line model consistent with the actual production line, is used for receiving data transmitted by the data interaction device, drives the micro analog production line to run synchronously, and maps and displays fault information or environmental protection exceeding information received on corresponding units of the micro analog production line, and has the technical effect of the micro analog control system that can highly simulate real production, map faults and environmental protection abnormalities in real time, and provide intelligent decision support for central control scheduling. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0019] Figure 1 A structure schematic diagram of the micro analog control system of the ceramic tile production line provided by the embodiment of the present application is shown in the figure. Figure 2 A structure schematic diagram of the micro analog control system of the ceramic tile production line provided by the embodiment of the present application is shown in the figure. Figure 3 A structure schematic diagram of the micro analog control system of the ceramic tile production line provided by the embodiment of the present application is shown in the figure. Figure 4 A conveying state structure schematic diagram between the ceramic tile products and the rotary conveying assembly of the micro analog control system of the ceramic tile production line provided by the embodiment of the present application (the arrow in the figure represents the moving direction of the ceramic tile products); Figure 5 A structure schematic diagram of the rotary conveying assembly of the micro analog control system of the ceramic tile production line provided by the embodiment of the present application is shown in the figure. Figure 6 A structure schematic diagram of the printing assembly of the micro analog control system of the ceramic tile production line provided by the embodiment of the present application is shown in the figure.

[0020] Mark explanation: 10, front linear conveying assembly; 11, conveyor; 12, lifting column; 13, universal roller; 14, conveying controller; 15, remote controller; 20, rotary conveying assembly; 21, conveying mechanism; 211, linear conveying end; 212, driving motor; 213, driving roller; 214, driven roller; 215, conveying belt; 216, driving wheel; 217, driven wheel; 22, base; 23, rotary mechanism; 24, support frame; 241, bottom plate; 242, top plate; 243, support column; 244, long strip-shaped through hole; 25, rotary controller; 30, printing assembly; 31, circular slide rail; 32, connecting rod mechanism; 321, rod body; 33, code printing machine; 34, sliding block; 35, support frame; 36, slide; 37, boom; 38, sliding plate; 39, hook; 40, rear linear conveying assembly; 50, machine vision detection assembly; 60, manipulator; 70, dust removal assembly; 80, ceramic tile product. DETAILED DESCRIPTION

[0021] In order to make the technical problems to be solved by the present application, technical solutions and beneficial effects more clearly understood, the present application will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.

[0022] Please refer to Figures 1 to 6 , now a kind of micro analog control system of ceramic tile production line provided by the present application will be described. The micro analog control system of the ceramic tile production line comprises a micro analog production line, a data interaction device and a control system, the micro analog production line is constructed in accordance with the process flow of the actual ceramic tile production line in proportion to the microfilm, including raw material preparation simulation unit, pressing forming simulation unit, drying sintering simulation unit, glazing and printing simulation unit and sorting and packaging simulation unit connected in turn; the data interaction device is used for real-time data communication with the distributed control system of the actual ceramic tile production line, to obtain the running state data and environmental protection monitoring data of the actual production line; the control system is signal connected with the micro analog production line and the data interaction device respectively, the control system is constructed with a virtual production line model consistent with the actual production line, for receiving the data transmitted by the data interaction device, driving the micro analog production line to run synchronously, and mapping and displaying the received fault information or environmental protection exceeding information on the corresponding unit of the micro analog production line.

[0023] The miniature simulation control system for the ceramic tile production line has the technical effects that the miniature simulation production line is constructed in accordance with the process flow of the actual ceramic tile production line in a scaled-down manner, the data interaction device is used for real-time data communication with the distributed control system of the actual ceramic tile production line to obtain the running state data and the environmental protection monitoring data of the actual production line, the control system is constructed with a virtual production line model consistent with the actual production line to receive the data transmitted by the data interaction device, drive the miniature simulation production line to run synchronously, and display the received fault information or environmental protection exceeding information on the corresponding unit of the miniature simulation production line, and the miniature simulation control system can highly simulate the real production, real-time map the faults and environmental protection abnormalities, and provide intelligent decision support for the central control scheduling.

[0024] The miniature simulation production line, the data interaction device and the control system in the embodiment are prior art, the miniature simulation production line is a model or a simulation device made in accordance with the actual production line, which is a physical model, a plurality of simulation devices are combined to form the miniature simulation production line, which is used for one-to-one correspondence with the processing and production parameters of the actual ceramic tile production line, when a fault occurs in a device on the actual production line, a fault information is synchronously sent at a corresponding position on the miniature simulation production line for the staff to check and take measures later. The actual production line can be simulated by setting the miniature simulation production line. The running state data and the environmental protection monitoring data of the actual production line can be obtained by setting the data interaction device, and displayed on the miniature simulation production line by the control system, so as to facilitate the staff to check the situation in time and perform central control scheduling in time. The virtual production model on the control system is prior art, which is a virtual model corresponding to each device of the ceramic tile production line and corresponding to each device model on the miniature simulation production line. The control unit capable of controlling the raw material preparation simulation unit, the pressing and molding simulation unit, the drying and sintering simulation unit, the glazing and printing simulation unit and the sorting and packaging simulation unit is arranged on the control system, and the control manner is known in the art.

[0025] In some embodiments, please refer to Figures 1 to 2The control system comprises a fault simulation module, an environmental protection index monitoring module and an alarm module. The fault simulation module is used for receiving a fault signal from the data interaction device and simulating a propagation path of the fault and an influence on a subsequent production link on the micro simulation production line. The environmental protection index monitoring module is used for monitoring environmental protection monitoring data and displaying an over-limit point on the micro simulation production line when any environmental protection index exceeds a preset threshold. The alarm module is used for sending a warning signal when a fault occurs or an environmental protection index exceeds a limit. The fault simulation module, the environmental protection index monitoring module and the alarm module in the embodiment are all prior art and can realize corresponding functions. The fault simulation module receives a fault signal from the data interaction device or a human preset and can simulate a propagation path of the fault and an influence on a subsequent production link on the micro simulation production line. The environmental protection index monitoring module is used for monitoring environmental protection data. When any environmental protection index exceeds a preset threshold, an over-limit point is highlighted on the micro simulation production line, and a potential production link causing the over-limit is reversely simulated and deduced. The alarm module can send an alarm signal to remind staff to take measures in the first time.

[0026] In some embodiments, referring to Figures 3 to 6 The micro simulation control system of the ceramic tile production line further comprises a printing device. The printing device comprises a front linear conveying assembly 10, a rotating conveying assembly 20, a printing assembly 30 and a rear linear conveying assembly 40. The front linear conveying assembly 10 is adapted to convey a ceramic tile product 80 to be printed in a linear direction. The rotating conveying assembly 20 is arranged close to an output end of the front linear conveying assembly 10. The upper end of the rotating conveying assembly 20 has a circumferential rotating degree in a horizontal plane. The rotating conveying assembly 20 further has a conveying mechanism 21 for conveying the ceramic tile product 80 in a linear direction. The rotating conveying assembly 20 is adapted to receive the ceramic tile product 80 output from the front linear conveying assembly 10 and convey the ceramic tile product 80 in a linear direction and rotate the ceramic tile product 80 circumferentially. The printing assembly 30 is arranged above the rotating conveying assembly 20. The printing assembly 30 is adapted to print ceramic tile information on a side of the ceramic tile product 80 on the upper end of the rotating conveying assembly 20. The printing position of the printing assembly 30 on the ceramic tile product 80 is adjusted by the rotating conveying assembly 20. The rear linear conveying assembly 40 is arranged close to the rotating conveying assembly 20 at an input end. The rear linear conveying assembly 40 is adapted to receive the printed ceramic tile product 80 output from the rotating conveying assembly 20 and convey the printed ceramic tile product 80 in a linear direction.

[0027] The front linear conveying assembly 10 is arranged in front of the rotary conveying assembly 20, and the rear linear conveying assembly 40 is arranged behind the rotary conveying assembly 20. The rotary conveying assembly 20 can control the rotation and conveying of the ceramic tile product 80 by moving the ceramic tile product 80 to the upper end of the rotary conveying assembly 20. The printing assembly 30 can be used in cooperation to print the ceramic tile information on the ceramic tile product 80 located on the rotary conveying assembly 20, and the printing position can be adjusted. After printing, the ceramic tile product 80 can be output through the rear linear conveying assembly 40. The present application solves the technical problems of large manual labor, low printing efficiency and difficulty in automatic printing when printing and coding the ceramic tile, and has the technical effects of reducing the manual labor workload, improving the printing efficiency and facilitating the automatic printing.

[0028] In some embodiments, referring to Figures 3 to 6 The rotary conveying assembly 20 includes a base 22, a rotating mechanism 23, a support frame 24, a conveying mechanism 21 and a rotary controller 25. The bottom end of the rotating mechanism 23 is connected to the upper end of the base 22, and the top end has a circumferential rotation freedom in the horizontal plane. The position or angle of the top end of the rotating mechanism 23 after rotation can be locked. The support frame 24 is connected to the top end of the rotating mechanism 23 and can rotate circumferentially with the help of the rotating mechanism 23. The conveying mechanism 21 is connected to the support frame 24 and is used to convey the ceramic tile product 80 in a straight line direction. The conveying direction of the ceramic tile product 80 by the conveying mechanism 21 is adjusted by the rotating mechanism 23. The rotary controller 25 is electrically connected to the rotating mechanism 23 and the conveying mechanism 21 and is used to control the operation of the rotating mechanism 23 and the conveying mechanism 21, respectively. In this embodiment, the base 22 is in the shape of a rectangular plate and can be placed on the ground. The upper end is connected to the bottom end of the rotating mechanism 23 and plays a supporting role for the rotating mechanism 23 to keep it stable. The support frame 24 supports the conveying mechanism 21 and allows the upper end of the conveying mechanism 21 to convey the ceramic tile product 80. In this embodiment, the conveying mechanism 21 conveys the ceramic tile product 80 in a straight line direction. Through the rotation adjustment of the rotating mechanism 23, the direction of conveying the ceramic tile product 80 can be adjusted, i.e. the ceramic tile product 80 can be conveyed to the upper end of the conveying mechanism 21 in multiple directions, or the printed ceramic tile product 80 can be taken out from the conveying mechanism 21 in multiple directions. Through the cooperation of the rotating mechanism 23 and the conveying mechanism 21, the ceramic tile product 80 can be transferred more flexibly and conveniently to the upper end of the conveying mechanism 21, or the ceramic tile product 80 can be taken out from the conveying mechanism 21 in different directions. The transfer flexibility during and before and after printing the ceramic tile product 80 is improved, and the printing efficiency of the ceramic tile product 80 is improved.

[0029] Specifically, the rotating mechanism 23 is an electric rotating table with a rotating end at the top, which can rotate circumferentially to drive the support frame 24 to rotate circumferentially and adjust the conveying direction of the conveying mechanism 21.

[0030] The rotary controller 25 in this embodiment is a prior art, which is internally provided with a PLC controller, a control circuit, a control module and the like, so as to realize the control of the conveying speed, start and stop of the conveying mechanism 21, and the control of the rotation angle, clockwise rotation or counterclockwise rotation of the rotary mechanism 23, thereby realizing the transfer, movement, lettering and the like of the ceramic tile product 80.

[0031] In the specific operation, the conveying direction of the conveying mechanism 21 can be reasonably adjusted according to the moving direction of the ceramic tile product, so that the conveying mechanism 21 can receive the ceramic tile product 80 output from the front linear conveying assembly 10. In the specific use, the height of the output end of the front linear conveying assembly 10 can be higher than the height of the input end of the conveying mechanism 21, so as to facilitate the automatic transfer of the ceramic tile product 80 to the conveying mechanism 21. At the same time, the height of the input end of the rear linear conveying assembly 40 can be lower than the height of the output end of the conveying mechanism 21, so as to automatically transfer the lettered ceramic tile product 80 to the upper end of the rear linear conveying assembly 40, and then be conveyed.

[0032] In some embodiments, please refer to Figures 3 to 6 , the support frame 24 includes a bottom plate 241, a top plate 242 and a plurality of support columns 243. The bottom plate 241 is horizontally arranged and connected to the top end of the rotary mechanism 23. The top plate 242 is horizontally arranged above the bottom plate 241, and two long strip-shaped through holes 244 are arranged in the middle of the top plate 242. The plurality of support columns 243 are vertically arranged and spaced apart. The upper ends of the plurality of support columns 243 are connected to the bottom end of the top plate 242, and the lower ends are connected to the top end of the bottom plate 241. The plurality of support columns 243 are used to support the top plate 242, so that a gap is formed between the top plate 242 and the bottom plate 241. The conveying mechanism 21 is connected between the bottom plate 241 and the top plate 242, and located between the plurality of support columns 243. The conveying mechanism 21 has a linear conveying end 211, which is arranged inside the two long strip-shaped through holes 244 and protrudes above the upper end of the top plate 242, and is used to convey the ceramic tile product 80 located on the upper end of the top plate 242 in a linear direction. In this embodiment, the bottom plate 241 is a cross-shaped plate body, and the top plate 242 is a circular cake-shaped plate body. The plurality of support columns 243 can stably support the top plate 242. The height of the linear conveying end 211 of the conveying mechanism 21 is higher than the height of the upper end of the top plate 242, so as to support the ceramic tile product 80 located on the upper end of the top plate 242. The conveying mechanism 21 can convey and transport the ceramic tile product 80 after running.

[0033] In this embodiment, the conveying mechanism 21 and the front linear conveying assembly 10 or the rear linear conveying assembly 40 can realize the transition or transfer of the ceramic tile product 80, and the ceramic tile product 80 will not stop, fall or fail to transfer between the two.

[0034] In some embodiments, please refer toFigures 3 to 6 The conveying mechanism 21 comprises a driving motor 212, a driving roller 213, a driven roller 214 and two conveying belts 215. The driving motor 212 is arranged at the upper end of the bottom plate 241 and is used to drive or generate power. The driving motor 212 is electrically connected with the rotation controller 25 and its operation is controlled by the rotation controller 25. The driving roller 213 is horizontally arranged and both ends thereof are rotatably connected with two support columns 243. Two driving wheels 216 are arranged on the driving roller 213 in a sleeved manner at intervals. The driven roller 214 is horizontally arranged and both ends thereof are rotatably connected with the other two support columns 243. Two driven wheels 217 are arranged on the driven roller 214 in a sleeved manner at intervals. The two conveying belts 215 are respectively wound around one driving wheel 216 and one driven wheel 217. The two conveying belts 215 are arranged side by side and are conveyed simultaneously. The upper ends of the two conveying belts 215 correspond to the two long strip-shaped through holes 244 and protrude from the upper end of the top plate 242. The upper ends of the two conveying belts 215 are linear conveying ends 211. The driving motor 212 is fixed on the upper end of the bottom plate 241 by fasteners. The power output end of the driving motor 212 is connected with the driving roller 213 through a belt, so that the power can be transmitted to drive the driving roller 213 to rotate. After the driving roller 213 rotates, the two driving wheels 216 rotate synchronously. Then, the two driving wheels 216 can simultaneously drive the two conveying belts 215 to form a circulating conveying on the driving wheels 216 and the driven wheels 217, so as to drive the driven wheels 217 and the driven roller 214 to rotate. When the ceramic tile product 80 is located at the upper ends of the two conveying belts 215, it can be conveyed by the conveying belts 215. The rotation controller 25 can control the operation of the driving motor 212, including but not limited to starting, stopping, rotating speed and other parameters. The driving roller 213 is coaxially arranged with the driving wheels 216, and the driven roller 214 is coaxially arranged with the driven wheels 217.

[0035] Specifically, the width of the conveying belt 215 is smaller than the width of the long strip-shaped through hole 244. The long strip-shaped through hole 244 is a rectangular hole in the shape of a cuboid or a rectangular hole penetrating through the upper and lower ends of the top plate 242. The conveying belt 215 will not contact the long strip-shaped through hole 244 during conveying, and will not affect the conveying effect. The driving wheels 216 and the driven wheels 217 have the same height and the same diameter. The upper ends of the conveying belts 215 are horizontally arranged, so as to realize the conveying of the ceramic tile product 80.

[0036] In some embodiments, please refer to Figures 3 to 6, the printing assembly 30 comprises a circular slide rail 31, a connecting rod mechanism 32 and a code printer 33, the circular slide rail 31 is horizontally arranged, the circular slide rail 31 is slidingly connected with a sliding block 34, the sliding block 34 has a sliding freedom degree around the circumference of the circular slide rail 31, and the sliding block 34 is limited on the circular slide rail 31; one end of the connecting rod mechanism 32 is connected with the sliding block 34, and the other end is a free end and has a moving freedom degree along a set direction; the code printer 33 is connected to the end of the connecting rod mechanism 32 away from the sliding block 34, and the code printer 33 is used for printing ceramic tile information to the side of the ceramic tile product 80 located at the upper end of the rotary conveying assembly 20, and the printing position of the code printer 33 on the ceramic tile product 80 is adjusted by means of the sliding of the connecting rod mechanism 32 on the circular slide rail 31, the self-adjustment of the connecting rod mechanism 32 and the rotation of the rotary conveying assembly 20. The circular slide rail 31 provides the freedom degree that the code printer 33 can move flexibly, so that the code printing on different positions of the side wall of the ceramic tile product 80 can be realized. The diameter of the circular slide rail 31 is greater than the width or the width of the ceramic tile product 80, and the connecting rod mechanism 32 can be adjusted, so that the height and horizontal position of the code printer 33 can be adjusted, and the code printing on ceramic tile products 80 with different thicknesses and different positions can be realized. The connecting rod mechanism 32 can slide and be limited on the circular slide rail 31, and can also be adjusted and limited, so that the position of the code printer 33 in the horizontal direction can be flexibly adjusted, and the code printing on different positions of the ceramic tile product 80 can be facilitated. When the printing position of the code printer 33 needs to be adjusted, the sliding of the connecting rod mechanism 32 on the circular slide rail 31, or the self-adjustment of the connecting rod mechanism 32, or the rotation of the rotary conveying assembly 20 can be used for adjustment, so as to realize the printing of ceramic tile information on the side wall of the ceramic tile.

[0037] In the embodiment, the code printer 33 adopts the prior art, and can print the information of each category and different specifications of ceramic tiles on the side wall of the ceramic tile, so as to facilitate the classification storage and management in the later period.

[0038] In order to realize the adjustment of the connecting rod mechanism 32 and the adjustment of the position of the code printer 33, in some embodiments, please refer to Figures 3 to 6The connecting rod mechanism 32 comprises a plurality of rod bodies 321 which are sequentially and hingedly connected, the weighing machine 33 is connected to one of the rod bodies 321 away from the sliding block 34, and the positions of the adjacent two rod bodies 321 after rotation can be locked, thereby fixing the weighing position of the weighing machine 33. In the embodiment, the rod bodies 321 are connected through hinges, and the hinges are hinges which can be defined after position adjustment, that is, the included angle between the adjacent two rod bodies 321 can be adjusted and locked, and it can be considered that the adjacent two rod bodies 321 have a large friction force. If the weight of the weighing machine 33 is less than the friction force, the weighing machine 33 will not cause the adjacent two rod bodies 321 to rotate relative to each other, that is, the connecting rod mechanism 32 can be locked, thereby locking the position of the weighing machine 33, which is beneficial to the weighing process of the side wall of the ceramic tile. Unless the rod bodies 321 are manually pulled or pushed to overcome the friction force between the rod bodies 321, the adjacent rod bodies 321 can rotate relative to each other at this time, and the position of the weighing machine 33 can be adjusted at this time.

[0039] In the embodiment, four rod bodies 321 are sequentially and hingedly connected, and the position of the weighing machine 33 can be adjusted through the adjustment of the connecting rod mechanism 32 itself, which is relatively convenient and beneficial to operation.

[0040] When the ceramic tile product 80 is weighed, in order to simultaneously detect the appearance defects of the ceramic tile product 80, in some embodiments, please refer to Figure 3 The sliding block 34 is a plurality of sliding blocks, the connecting rod mechanism 32 is a plurality of connecting rod mechanisms and is respectively connected to the plurality of sliding blocks 34, one of the connecting rod mechanisms 32 is used to connect the weighing machine 33, and the other connecting rod mechanism 32 is connected with the machine vision detection assembly 50 at one end away from the sliding block 34. The machine vision detection assembly 50 is spaced apart from the weighing machine 33 and is suitable for machine vision detection towards the appearance of the ceramic tile product 80. In the embodiment, the sliding block 34 is two, which are respectively and slidingly connected to the circular slide rail 31, the connecting rod mechanism 32 is two, which are respectively connected to the two sliding blocks 34, one of the connecting rod mechanisms 32 is connected with the weighing machine 33 at the lower end, and the other connecting rod mechanism 32 is connected with the machine vision detection assembly 50 at the lower end. The machine vision detection assembly 50 can realize image acquisition of the appearance of the ceramic tile product 80, and can compare and analyze the acquired image with the built-in image to determine whether the ceramic tile product 80 corresponding to the acquired image has appearance defects, thereby determining whether it is a qualified product.

[0041] The position of the machine vision detection assembly 50 for collecting images can also be adjusted in the above-mentioned manner, such as the position adjustment manner of the coding machine 33, which will not be described herein again. The machine vision detection assembly 50 comprises an industrial CCD camera, a light source, a vision detection processor, etc. The industrial CCD camera is used to collect the appearance image of the ceramic tile product 80 located on the conveying mechanism 21. When the collected image is not comprehensive, the image collection position can be adjusted by rotating the ceramic tile product 80. The light source is used for illumination. A plurality of images of appearance quality defects of the ceramic tile are stored in the vision detection processor, and comparison and analysis can also be performed. If the collected image is compared and analyzed with the stored image, whether the collected image is an image with appearance defects can be obtained, and whether the ceramic tile product 80 has defects can be determined. The principle of the vision detection processing in the embodiment can be referred to the prior art.

[0042] In some embodiments, referring to Figure 3 , the front linear conveying assembly 10 and the rear linear conveying assembly 40 each comprise a conveyor 11, a plurality of lifting columns 12, and a plurality of universal rollers 13. The conveyor 11 is used to convey the ceramic tile product 80 in a linear direction. The plurality of lifting columns 12 are each connected to the bottom of the conveyor 11, and are each used to support the conveyor 11 and adjust the height of the conveyor 11. The plurality of universal rollers 13 are each correspondingly connected to the bottom of the plurality of lifting columns 12, and are adapted to support the movement of the lifting columns 12. The conveying position of the ceramic tile product 80 by the conveyor 11 is adjusted by means of the plurality of universal rollers 13. The conveyor 11 in the embodiment is the prior art, comprising a motor, a conveying belt, etc. When the ceramic tile product 80 is placed on the conveying belt, the conveying of the ceramic tile product 80 can be realized. In order to adjust the height of the conveyor 11 and facilitate the placement of the ceramic tile product 80 on the conveyor 11 at different heights, four lifting columns 12 are provided to adjust the height of the conveyor 11. The height of the lifting column 12 after extension can be limited or locked. When the conveyor 11 needs to be moved, the plurality of universal rollers 13 can be pushed to roll on the ground, so as to adjust the use position of the conveyor 11, thereby facilitating the transfer of the ceramic tile product 80 between the conveying mechanism 21. The universal rollers 13 are also provided with four, which are respectively located at the bottom end of the four lifting columns 12. The moving direction of the conveyor 11 can be adjusted at will by means of the universal rollers 13.

[0043] Among them, the plurality of universal rollers 13 each have a locking function, i.e., can lock the position of the conveyor 11.

[0044] In order to realize the operation control of the conveyor 11, in some embodiments, referring to ​The conveyor 11 is electrically connected with a conveying controller 14, the conveying controller 14 has a control module suitable for controlling the operation of the conveyor 11, and the conveying controller 14 is also electrically connected with a wireless communication module, the wireless communication module is wirelessly connected with a remote controller 15, and the remote controller 15 has a control unit suitable for remotely controlling the operation of the conveyor 11. In the embodiment, the conveying controller 14 is a prior art controller, the control module is a prior art, the operation of the conveyor 11 can be controlled by operation, the wireless communication module is a prior art, such as a 4G wireless communication module, and the wireless communication between the conveying controller 14 and the remote controller 15 can be realized, and the remote controller 15 is a prior art, so that the operation of the conveyor 11 can be remotely controlled by the control unit of the remote controller 15.

[0045] As preferred, the circular slide rail 31 is connected with a mechanical arm 60, one end of the mechanical arm 60 is slidingly connected with the circular slide rail 31, and the other end of the mechanical arm 60 has a dust removal assembly 70 moving in multiple directions and clamping the dust removal assembly 70, the dust removal assembly 70 is used for forming negative pressure and sucking dust and impurities on the outer wall of the ceramic tile product 80, and the dust removal position of the dust removal assembly 70 is adjusted by the mechanical arm 60. The mechanical arm 60 and the dust removal assembly 70 are prior arts, for example, the mechanical arm 60 is a six-axis mechanical arm 60, which can move in different positions or different directions, so that the dust removal position of the dust removal assembly 70 can be adjusted, and the dust and impurities on the ceramic tile product 80 can be conveniently removed by negative pressure. When the dust removal position needs to be adjusted, the mechanical arm 60 can be moved on the circular slide rail 31 or the position of the mechanical arm 60 itself can be adjusted, that is, the position of the dust removal assembly 70 can be adjusted.

[0046] In specific implementation, when the dust removal assembly 70 is not used, it is detached from the mechanical arm 60, the mechanical arm 60 can be used to grab the ceramic tile product 80 on the front linear conveying assembly 10 and transfer it to the upper end of the rotary conveying assembly 20, or the mechanical arm 60 can be used to grab the ceramic tile product 80 on which the printing is completed on the upper end of the rotary conveying assembly 20 and transfer it to the upper end of the rear linear conveying assembly 40, so that the process transfer of the ceramic tile from the unprinted to the printed is realized, and the automatic printing of the ceramic tile is facilitated.

[0047] As preferred, a support frame 35 is arranged on the periphery of the printing assembly 30, the support frame 35 has two sliding ways 36 arranged side by side on the upper end, the two sliding ways 36 are slidingly connected with two hangers 37, the two hangers 37 are provided with sliding plates 38 on the upper ends and the sliding plates 38 are slidingly connected with the sliding ways 36, and the lower ends of the two hangers 37 are used for detachably connecting the circular slide rail 31 and lifting and fixing the circular slide rail 31. The horizontal position of the circular slide rail 31 can be adjusted by the sliding of the two hangers 37 on the sliding ways 36, so that the horizontal position of the coding machine 33 can be adjusted, and the coding process of the ceramic tile product 80 is facilitated. The two hangers 37 are respectively located outside the two ends of the circular slide rail 31, and the hangers 37 are provided with hooks 39 at the bottom, which can hook and stably fix the circular slide rail 31.

[0048] Specifically, the support frame 35 is arranged in a portal shape, and the upper end bottom is provided with a slide 36, and the printing assembly 30 is located inside the support frame 35. Among them, the boom 37 is a telescopic rod, and the length can be adjusted, that is, in this embodiment, the height of the circular slide rail 31 can be adjusted. Among them, the length of the boom 37 after adjustment can be locked.

[0049] The above only describes the preferred embodiment of the present application and is not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A micro-simulation control system of a ceramic tile production line, characterized by, include: The miniature simulated production line is constructed in scale according to the actual process flow of a ceramic tile production line. It includes a raw material preparation simulation unit, a pressing and molding simulation unit, a drying and sintering simulation unit, a glazing and printing simulation unit, and a sorting and packaging simulation unit connected in sequence. The data interaction device is used to communicate with the distributed control system of the actual tile production line in real time to obtain the actual production line's operating status data and environmental monitoring data. The control system is connected to the micro-simulated production line and the data interaction device respectively. The control system constructs a virtual production line model that is consistent with the actual production line. It is used to receive data from the data interaction device, drive the micro-simulated production line to run synchronously, and map and display the received fault information or environmental protection exceeding information on the corresponding unit of the micro-simulated production line.

2. The micro-simulation control system for a ceramic tile production line as described in claim 1, characterized in that, The control system includes: The fault simulation module is used to receive fault signals from the data interaction device and simulate the propagation path of the fault and its impact on subsequent production processes on the micro-simulated production line. The environmental protection indicator monitoring module is used to monitor environmental protection monitoring data. When any environmental protection indicator exceeds the preset threshold, the point of exceeding the standard is displayed on the micro-simulated production line. The alarm module is used to issue early warning signals when a fault occurs or when environmental protection indicators exceed the limits.

3. The micro-simulation control system for a ceramic tile production line as described in claim 1, characterized in that, Also includes: Printing device, the printing device comprising: The front linear conveyor assembly is suitable for conveying ceramic tile products to be printed along a straight line. A rotary conveying assembly is disposed near the output end of the front linear conveying assembly. The upper end of the rotary conveying assembly has a circumferential rotational degree of freedom in the horizontal plane. The upper end of the rotary conveying assembly also has a conveying mechanism for conveying ceramic tile products in a linear direction. The rotary conveying assembly is adapted to receive ceramic tile products output from the front linear conveying assembly and can convey them in a linear direction, as well as to rotate the ceramic tile products in a circumferential direction. A printing component is disposed above the rotary conveying component. The printing component is adapted to print tile information on the side of the tile product located at the upper end of the rotary conveying component. The printing position of the printing component on the tile product is adjusted by means of the rotary conveying component. The rear linear conveyor assembly has its input end located near the rotary conveyor assembly. The rear linear conveyor assembly is adapted to receive the printed ceramic tile products output from the rotary conveyor assembly and convey them in a linear direction.

4. The micro-simulation control system for a ceramic tile production line as described in claim 3, characterized in that, The rotary conveyor assembly includes: Base; The rotating mechanism has its bottom end connected to the upper end of the base and its top end having a circumferential rotational degree of freedom in the horizontal plane. The position or angle of the top end of the rotating mechanism after rotation can be locked. A support frame is connected to the top of the rotating mechanism, and the support frame can rotate circumferentially by means of the rotating mechanism; the conveying mechanism is connected to the support frame and is used to convey the ceramic tile products in a straight line, and the conveying direction of the conveying mechanism for the ceramic tile products is adjusted by means of the rotating mechanism. A rotation controller is electrically connected to the rotation mechanism and the conveying mechanism, and is used to control the operation of the rotation mechanism and the conveying mechanism respectively.

5. The micro-simulation control system for a ceramic tile production line as described in claim 4, characterized in that, The supporting framework includes: The base plate is horizontally positioned and its bottom end is connected to the top end of the rotating mechanism; A top plate is horizontally positioned above the bottom plate, and two elongated through holes are arranged side by side at intervals in the middle of the top plate; Multiple support columns are vertically arranged at intervals. The upper ends of the multiple support columns are connected to the bottom end of the top plate and the lower ends are connected to the top end of the bottom plate. The multiple support columns are used to support the top plate, so that a gap is formed between the top plate and the bottom plate. The conveying mechanism is connected between the bottom plate and the top plate and is located between the multiple support columns. The conveying mechanism has a linear conveying end, which is placed inside the two elongated through holes and protrudes from the upper end of the top plate. It is used to convey the ceramic tile products located at the upper end of the top plate in a linear direction.

6. The micro-simulation control system for a ceramic tile production line as described in claim 5, characterized in that, The conveying mechanism includes: A drive motor is mounted on the upper part of the base plate for driving. The drive motor is electrically connected to the rotation controller and its operation is controlled by the rotation controller. The drive roller is horizontally arranged and rotatably connected to two of the support columns at both ends. Two drive wheels are spaced apart and sleeved on the drive roller. The driven roller is arranged horizontally and its two ends are rotatably connected to the other two support columns. Two driven wheels are sleeved on the driven roller at intervals. Two conveyor belts are respectively wrapped around a drive wheel and a driven wheel. The two conveyor belts are arranged side by side and transport simultaneously. Their upper ends pass through the two elongated through holes and protrude from the upper end of the top plate. The upper ends of the two conveyor belts are the straight conveying ends.

7. A micro-simulation control system for a ceramic tile production line as described in claim 3, characterized in that, The printing component includes: A circular slide rail is horizontally arranged, and a slider is slidably connected to the circular slide rail. The slider has a circumferential degree of freedom to slide around the circular slide rail, and the slider can be limited on the circular slide rail. A linkage mechanism, one end of which is connected to the slider, and the other end is a free end with a degree of freedom to move along its set direction; A coding machine is connected to the end of the linkage mechanism away from the slider. The coding machine is used to print tile information on the side of the tile product located at the upper end of the rotary conveyor assembly. The coding machine adjusts the printing position of the tile product by means of the sliding of the linkage mechanism on the circular slide rail, by means of the self-adjustment of the linkage mechanism, and by the rotation of the rotary conveyor assembly.

8. The micro-simulation control system for a ceramic tile production line as described in claim 7, characterized in that, The linkage mechanism includes multiple rods that are hinged together end to end. The coding machine is connected to a rod that is away from the slider. The positions of two adjacent rods after rotation can be locked, thereby fixing the coding position of the coding machine.

9. The micro-simulation control system for a ceramic tile production line as described in claim 7, characterized in that, There are multiple sliders, and multiple sets of linkage mechanisms are respectively connected to the multiple sliders. One set of linkage mechanisms is used to connect to the coding machine, and the end of another set of linkage mechanisms away from the slider is connected to a machine vision inspection component. The machine vision inspection component is spaced apart from the coding machine and is suitable for performing machine vision inspection on the appearance of the tile product.

10. A micro-simulation control system for a ceramic tile production line as described in claim 3, characterized in that, Both the front linear conveyor assembly and the rear linear conveyor assembly include: Conveyor, used to transport ceramic tile products in a straight line; Multiple lifting columns are connected to the bottom of the conveyor, and the multiple lifting columns are used to support the conveyor and can adjust the height of the conveyor; Multiple omnidirectional rollers are respectively connected to the bottom of multiple lifting columns. The omnidirectional rollers are adapted to support the movement of the lifting columns. The conveyor can adjust the conveying position of the ceramic tile products by means of the multiple omnidirectional rollers. The conveyor is electrically connected to a conveyor controller, which has a control module suitable for controlling the operation of the conveyor. The conveyor controller is also electrically connected to a wireless communication module, which is wirelessly connected to a remote controller. The remote controller has a control unit suitable for remotely controlling the operation of the conveyor.

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