Wrapper production line
The dough production line driven by a multi-sensor array and servo motors has solved the problems of jagged edges and uneven humidity, thus improving the quality and efficiency of dough and forming a closed-loop raw material utilization process.
Patent Information
- Application Number
- CN202511287975.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2025-12-16
AI Technical Summary
Existing dough production lines are prone to jagged edges and misaligned indentations during the edge-cutting process. Uneven humidity control can lead to dough being either too dry or too wet in certain areas, affecting product quality and production efficiency.
A multi-sensor array is used to monitor the moisture and flow rate of the skin in real time. Combined with an air blowing device and a humidification device, dynamic adjustment is made. A servo motor drives a rotating circular knife to cut the skin, and an edge material recycling baffle recycles and reuses the scraps.
This improved the uniformity of dough moisture and the precision of edge cutting, reduced the defect rate and production costs, and enhanced the automation level and operational stability of the production line.
Smart Images

Figure CN121128753A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of dough skin production, and particularly relates to a dough skin production line. BACKGROUND
[0002] As a key equipment for automatic production of dough skin, the dough skin production line needs to complete a series of processes such as conveying, processing and forming of dough skin in actual operation. Its automatic operation mode should improve production efficiency and ensure product quality stability, but in the actual production process, the automatic equipment of the production line still faces many problems affecting product quality and production efficiency, which become important factors restricting production effect.
[0003] In terms of product quality, the deficiencies of the dough skin production line mainly lie in two core links: one is the edge cutting link, due to the limitations of equipment design and control mode, sawteeth and indentation deviation are prone to occur, which directly leads to poor regularity of dough skin appearance, and does not meet the appearance standard of high-quality products; the other is the humidity control link, local over-drying or over-wetting of dough skin is prone to occur in production, such humidity unevenness not only destroys the ductility of dough skin (over-drying is prone to breakage, and over-wetting is prone to adhesion), but also has adverse effects on the taste of finished products, and reduces product quality.
[0004] In terms of production efficiency and cost control, the precision control ability of the existing dough skin production line is insufficient. This deficiency makes the pass rate of products fluctuate greatly in the production process, and part of batches need to be screened, reworked or even scrapped due to unqualified quality, which not only wastes raw materials and working hours, but also increases production cost. However, the existing dough skin production line lacks effective targeted solutions to the above-mentioned edge cutting quality, humidity control and pass rate fluctuation problems, therefore, it is necessary to improve the production line to solve these technical problems. SUMMARY
[0005] The application aims to solve the technical problems that sawteeth and indentation deviation are prone to occur in edge cutting, and dough skin is prone to local over-drying or over-wetting, which affect product quality.
[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme:
[0007] A dough skin production line, comprising a rack and a conveying mechanism arranged on the rack, further comprising:
[0008] A humidity control device is used to solve the problem of local over-drying or over-wetting of dough skin, and the humidity control device comprises a multi-sensor array arranged below the conveying mechanism and used to monitor the humidity and flow rate of dough skin in real time, a blowing device used to blow dry air flow to the local area of dough skin which is over-wet, and a humidifying device used to spray water mist to the local area of dough skin which is over-dry;
[0009] The trimming device is used for solving the problems of trimming sawtooth and dough sheet deformation, and comprises a servo motor for driving a rotary circular knife to perform cutting operation, and an edge material recycling baffle for blocking and discharging the cut-off edge material.
[0010] The dough sheet humidity and flow rate are monitored in real time by the multi-sensor array, the over-dry area is dried by the blowing device, and the over-dry area is humidified by the humidifying device, so as to accurately solve the problems of over-dry / over-wet of the dough sheet, and avoid the problems of poor ductility and poor taste caused by uneven dryness and humidity. The real-time monitoring and dynamic adjustment are combined to reduce the influence of humidity fluctuation on product quality and reduce the rate of unqualified products. The servo motor drives the rotary circular knife, and the cutting gap is dynamically adjusted to effectively eliminate the trimming sawtooth, reduce the dough sheet deformation, and improve the product appearance and regularity. The edge material recycling baffle guides the edge material to the dough sheet drawing vehicle, and then the edge material is reused in the dough mixer to improve the utilization rate of raw materials and reduce the production cost.
[0011] As preferred, the conveying mechanism comprises two mounting panels A provided on both sides of the rack and having straight notches A, a roller frame fixed between the two mounting panels A by bolts and nuts penetrating through the straight notches A, and a plurality of conveying rollers rotating on the roller frame and used for conveying the dough sheet, the multi-sensor array and the air jet nozzles on the blowing device are installed below the roller frame, and the roller frame is reserved with an operation space for operation of the multi-sensor array and the air jet nozzles. The straight notches A of the two mounting panels A are designed so that the position of the roller frame can be flexibly adjusted by the bolts and nuts to adapt to the conveying requirements of dough sheets of different specifications. The roller frame is reserved with the operation space to ensure that the multi-sensor array and the air jet nozzles can monitor and act on the dough sheet at close range, thereby improving the monitoring accuracy and adjustment efficiency.
[0012] As preferred, the rear end of the rack is provided with a full-automatic dough pressing machine, the rack is provided with an automatic belt conveying line A and an automatic belt conveying line B on both sides of the conveying mechanism, and a dough pressing wheel rotating on the rack and used for pressing the dough sheet to a required thickness is arranged between the conveying mechanism and the automatic belt conveying line B. The full-automatic dough pressing machine realizes automatic molding of the dough, reduces manual intervention, ensures the uniformity of the initial dough sheet, and provides stable raw materials for subsequent processes. The automatic belt conveying line A and the automatic belt conveying line B convey the dough sheet to improve the conveying efficiency, and the dough pressing wheel accurately controls the thickness of the dough sheet between the conveying mechanism and the belt conveying line B to ensure the uniformity of the thickness of the dough sheet and avoid deviation in subsequent processes such as trimming and humidity adjustment caused by thickness difference.
[0013] As preferred, the multi-sensor array comprises at least two skin sensors, which are mounted on the fixed support rods of the rack, and the end of the support rod is provided with a mounting seat for fixing the skin sensor. The at least two skin sensors form an array, which expands the monitoring range, reduces the monitoring blind area of a single sensor, improves the comprehensiveness of humidity and flow rate monitoring, and fixes the skin sensor on the support rod and the end mounting seat to avoid deviation due to production line vibration and ensure the stability of the monitoring data.
[0014] As preferred, the blowing device comprises an air pump, an air pipe, a jet nozzle, and an air flow regulating valve. The air outlet of the air pump is connected to the inlet of the air flow regulating valve through a pipeline, the outlet of the air flow regulating valve is connected to one end of the air pipe, the other end of the air pipe is connected to the jet nozzle, the jet nozzle is fixed on the rotating shaft connected between the racks through the connecting seat, and the rotating shaft is driven to rotate by the motor installed on the rack, thereby adjusting the angle of the jet nozzle. The air flow regulating valve can control the jet intensity, the motor-driven rotating shaft adjusts the angle of the jet nozzle, which can accurately adjust the drying strength and range according to the degree of skin over-wetting, avoiding over-drying or insufficient drying. The structural design is matched with the conveying mechanism, which can dynamically adjust with the skin conveying state to ensure that the drying effect is synchronized with the production rhythm.
[0015] As preferred, the humidifying device comprises a water supply pipeline connecting the water storage bucket and the water jet head, a water amount control valve installed on the water supply pipeline, and a water level sensor installed in the water storage bucket. The water jet head is an atomizing nozzle or an ultrasonic atomizer.
[0016] The water jet head is fixed on the clamping seat, which is installed on the longitudinal support rod through the locking bolt, so that the position of the clamping seat on the longitudinal support rod can be adjusted, and the jet nozzle of the water jet head faces the automatic belt conveying line B.
[0017] The water storage bucket is installed and fixed at the top of the vertical support rod, which is fixedly installed on the rack.
[0018] The atomizing nozzle / ultrasonic atomizer generates fine water mist to avoid local water accumulation; the water amount control valve can adjust the water jet amount to adapt to the skin with different over-drying degrees. The water jet head is flexibly adjusted in position on the longitudinal support rod through the clamping seat to adapt to the skin with different widths and thicknesses; the water level sensor of the water storage bucket can monitor the water amount in real time to avoid water shortage affecting production; the vertical support rod fixes the water storage bucket to ensure the installation stability.
[0019] As preferred, two vertical supports are arranged on the rack and on both sides of the automatic belt conveying line B, a longitudinal support rod is fixed on the two vertical supports, a longitudinal screw linear module is also arranged on the two vertical supports, and a mounting plate fixedly installed with a servo motor is arranged on the moving platform of the longitudinal screw linear module. The longitudinal support rod is fixed on the vertical support, so that the humidifying device (water spraying head) is firmly installed and vibration is avoided to cause the nozzle to deviate. The longitudinal screw linear module drives the servo motor (and the rotary circular knife) to move longitudinally, so that the cutting position can be dynamically adjusted according to the width of the dough sheet, the cutting edges are aligned, and sawteeth and deformation are further reduced.
[0020] As preferred, one end of the edge material recycling baffle is fixed on the mounting frame at the top of the rack, and the edge material recycling baffle blocks the fallen edge material to be recycled to the dough sheet pulling trolley and then put into the dough mixer for re-doughing and reuse. The edge material recycling baffle is fixed on the rack mounting frame, so that the falling edge material can be stably guided and avoided from scattering and polluting the production line or being wasted. The edge material is sent to the dough mixer by the dough sheet pulling trolley for re-doughing, so that the cycle of “raw material-product-edge material-raw material” is realized, the raw material loss is reduced, and the cost is saved.
[0021] As preferred, a support frame is arranged at the top of the rack, and a control box is arranged on the support frame. The control box can integrate the control functions of various devices (such as sensors, servo motors and regulating valves), so that the production line can be operated integrally, and the manual operation steps are reduced. The support frame fixes the control box to avoid the influence of the vibration of the production line, and the control box is arranged at the top of the rack, so that the operator can observe and operate conveniently.
[0022] Compared with the prior art, the technical effects and advantages of the present application are:
[0023] The dough sheet sensor (multi-sensor array) of the present application monitors the dough sheet humidity and flow rate in real time, and the water spraying head of the humidifying device and the airflow adjustment of the air blowing device are combined to realize targeted water supplement or drying. This dynamic control mode of monitoring and feedback adjustment effectively avoids the breakage caused by local over-drying and the adhesion caused by over-wetting, ensures the uniformity of the dough sheet humidity, and improves the consistency of the product taste.
[0024] The present application adopts a servo motor to drive a rotary circular knife, and the position and conveying state are monitored by a dough sheet sensor, so that the cutting gap is dynamically adjusted to eliminate sawteeth and dough sheet deformation from the root. At the same time, the cutting action is accurately matched with the dough sheet conveying rhythm, the appearance problem caused by poor synchronism in traditional cutting is solved, and the product regularity is improved.
[0025] The edge material recycling baffle of the present application guides the edge material to the dough sheet pulling trolley, and then the edge material is put into the dough mixer for re-doughing and reuse, so that a closed loop process of cutting, recycling and reuse is formed. This design improves the utilization rate of raw materials, reduces the generation of waste materials, significantly reduces the cost of raw materials in large-scale production, and improves the production economy.
[0026] The present application integrates core components such as a rack conveying mechanism, a humidity control device, and an edge cutting device, and each device relies on inductor feedback and mechanical structure linkage (such as conveying roller adjustment and cutting position adaptation) to realize cooperative operation. From the conveying of the dough, the humidity adjustment to the edge cutting and recycling, the whole process reduces the manual participation, avoids the process interruption or operation deviation, and improves the overall operation efficiency and stability of the production line. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a first perspective view of the present application;
[0028] Figure 2 It is a second perspective view of the present application;
[0029] Figure 3 It is a structural schematic view of the edge material recycling baffle and the rotary circular knife of the present application;
[0030] Figure 4 It is a structural schematic view of the conveying mechanism of the present application;
[0031] Figure 5 It is a structural schematic view of the multi-sensor array and the air jet nozzle of the present application;
[0032] Figure 6 It is a structural schematic view of the humidifying device of the present application.
[0033] In the figure: 1, rack; 2, conveying mechanism; 201, straight slot A; 202, mounting panel A; 203, roller bracket; 204, conveying roller; 205, operation space; 3, multi-sensor array; 301, support rod; 302, mounting seat; 4, air blowing device; 401, air pipe; 402, air jet nozzle; 403, connecting seat; 404, rotating shaft; 5, humidifying device; 501, water supply pipeline; 502, water storage bucket; 503, water jet head; 504, clamping seat; 505, longitudinal support rod; 506, vertical support rod; 6, rotary circular knife; 7, servo motor; 8, edge material recycling baffle; 9, full-automatic dough pressing machine; 10, automatic belt conveying line A; 11, automatic belt conveying line B; 12, dough pressing wheel; 13, vertical support; 14, longitudinal screw straight line module; 15, moving platform; 16, mounting plate; 17, mounting bracket; 18, support bracket; 19, control box. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0035] The following description is made in connection with Figures 1 to 6 Further details of the application are described below,
[0036] The dough production line disclosed by the embodiments of the application comprises a rack 1, a conveying mechanism 2 arranged on the rack 1, a humidity control device and a trimming device.
[0037] The conveying mechanism 2 comprises two mounting panels A202 arranged on both sides of the rack 1 and provided with straight notches A201, a roller frame 203 fixed between the two mounting panels A202 by bolts and nuts penetrating through the straight notches A201, and a plurality of conveying rollers 204 arranged on the roller frame 203 and used for conveying dough. The roller frame 203 is provided with an operation space 205 for subsequent operation of related components, so as to ensure that the devices can smoothly work on the dough being conveyed. The roller frame 203 is fixed by bolts and nuts penetrating through the straight notches A201, and the installation height and the inclination angle of the roller frame 203 can be adjusted, so as to facilitate feeding of the dough into the dough pressing wheel 12.
[0038] The humidity control device is used to solve the problem of local over-drying or over-wetting of the dough, and comprises a multi-sensor array 3, a blowing device 4 and a humidifying device 5.
[0039] The multi-sensor array 3 is arranged below the conveying mechanism 2 and is used to monitor the dough humidity and flow rate in real time. The array comprises at least two dough sensors, and the dough sensors are arranged on a support rod 301 fixedly arranged on the rack 1 and are arranged in mounting seats 302 arranged at the end of the support rod 301. The multi-sensor array 3 monitors the surface and internal humidity of the dough in real time based on resistance value feedback, so as to provide accurate basis for subsequent humidity adjustment.
[0040] The blowing device 4 is used to blow dry air flow to the local area of the dough that is over-wetted. The blowing device 4 comprises a gas pump, a gas pipe 401, a gas nozzle 402 and an air flow adjusting valve, the gas outlet of the gas pump is connected to the inlet of the air flow adjusting valve through a pipeline, the outlet of the air flow adjusting valve is connected to one end of the gas pipe 401, and the other end of the gas pipe 401 is connected to the gas nozzle 402. The gas nozzle 402 is arranged below the roller frame 203 and is fixed on a rotating shaft 404 rotatably connected between the rack 1 through a connecting seat 403, the rotating shaft 404 is driven to rotate by a motor arranged on the rack 1, so as to adjust the angle of the gas nozzle 402. The PID algorithm is used to control the blowing intensity and the angle, so as to realize humidity gradient compensation.
[0041] The humidifying device 5 is used to spray water mist to the local area of the dough sheet that is too dry. It includes a water supply pipeline 501 connecting the water storage bucket 502 and the water spraying head 503, a water quantity control valve installed on the water supply pipeline 501, and a water level sensor installed in the water storage bucket 502. The water spraying head 503 is an atomizing nozzle or an ultrasonic atomizer. The water storage bucket 502 is fixedly installed on the top of a vertical support rod 506, which is fixedly installed on the rack 1. The water spraying head 503 is fixed on a clamping seat 504, which is installed on the longitudinal support rod 505 through locking bolts, so that the position of the clamping seat 504 on the longitudinal support rod 505 can be adjusted. The spray opening of the water spraying head 503 faces the automatic belt conveying line B11. Two vertical supports 13 are arranged on the rack 1 and located on both sides of the automatic belt conveying line B11. The longitudinal support rod 505 is fixed on the two vertical supports 13.
[0042] The humidity state and flow rate of the dough sheet are monitored in real time by the dough sheet sensor (core component of the multi-sensor array 3) to provide data basis for subsequent adjustment. When the sensor detects that the dough sheet is too dry in a local area, the water spraying head 503 (belonging to the humidifying device 5) of the dough sheet humidifying device 5 sprays water mist to the area to supplement moisture. The multi-sensor array 3 can use the HC2-S3 series humidity sensor of Rotronic, Switzerland, which has high precision and fast response and can be used to monitor the humidity of the dough sheet. For flow rate monitoring, the DFS60B series photoelectric rotary encoder of SICK, Germany, can be used. By being installed on the conveying roller, the rotational speed of the conveying roller is monitored in real time to calculate the flow rate of the dough sheet. The combination of multiple HC2-S3 humidity sensors and DFS60B encoders can form a multi-sensor array.
[0043] When it is detected that the dough sheet is too wet in a local area, the air blowing device 4 (belonging to the air blowing device 4) blows air to the area to accelerate the evaporation of moisture. During the entire adjustment process, the device dynamically adjusts the intensity of water spraying / air blowing according to the flow rate and humidity changes fed back by the sensor to ensure accurate adjustment.
[0044] Through targeted water spraying and air blowing adjustment, the problems of decreased ductility (easy to break) caused by local dryness of the dough sheet or unstable forming (easy to stick) caused by local wetness of the dough sheet are avoided. Based on the dynamic adjustment mode of real-time monitoring, the product quality difference caused by humidity fluctuation is reduced, and the consistency of the finished product taste is improved. Combined with the flow rate monitoring of the dough sheet, the humidification / drying operation is matched with the conveying speed of the dough sheet to avoid adjustment lag or over-adjustment.
[0045] The edge cutting device is used to solve the problems of edge cutting sawteeth and dough sheet deformation, and includes a servo motor 7, a rotating circular knife 6, and an edge material recovery baffle 8.
[0046] The servo motor 7 is used to drive the rotary circular knife 6 to cut. The vertical support 13 is provided with a longitudinal screw linear module 14, and the moving platform 15 of the longitudinal screw linear module 14 is fixedly provided with a mounting plate 16 which is fixedly installed with the servo motor 7. The servo motor 7 cooperates with the dynamic adjustment of the cutting gap to eliminate the sawtooth and reduce the deformation of the dough.
[0047] The servo motor 7 can be selected from the IMS20B series general-purpose AC servo motor of Inovenc. The series motor frame numbers include 40, 60, 80, etc. The power range is 0.05kW-75kW. Various inertia configurations and speed segment configurations are provided. Various encoders such as 17-bit multi-turn absolute value magnetic encoding and 23-bit multi-turn absolute value optical encoding are supported. The driving demand of the rotary circular knife 6 in the dough production line can be met, and accurate position control and speed control can be realized.
[0048] The edge material recovery baffle 8 is fixed at one end of the mounting frame 17 at the top of the rack 1, and is used to block the cut edge material. The blocked edge material is recovered to the dough pulling vehicle and then put into the dough mixer for re-doughing and reuse.
[0049] The dough position and conveying state are monitored by the dough sensor, and the cutting structure (such as the rotary circular knife 6) driven by the servo motor 7 is used for edge cutting operation to ensure that the cutting position is aligned with the edge of the dough.
[0050] The edge material generated by cutting is guided to the dough pulling vehicle by a specific structure (such as a baffle), and then transported to the dough mixer at the initial point of the production line by the dough pulling vehicle, and re-input into the doughing process to realize the recycling of raw materials.
[0051] With the positioning effect of the dough sensor and the stable driving of the servo motor 7, the deviation during edge cutting is reduced, and the problems of sawtooth-shaped edge or indentation deviation easily occurring in traditional cutting are avoided. The edge material is recovered by the dough pulling vehicle and re-input into the dough mixer to realize the secondary use of raw materials, improve the utilization rate of raw materials, and reduce the production cost. The cutting and recovery process does not require manual intervention, matches the automatic conveying rhythm of the production line, and improves the overall production efficiency.
[0052] The rear end of the rack 1 is provided with a full-automatic dough pressing machine 9. The full-automatic dough pressing machine 9 can realize the automatic operation of dough pressing and molding. It can replace manual dough pressing, reduce the error caused by manual intervention, ensure the consistency of the initial molding of the dough, improve the dough pressing efficiency, and better connect with the subsequent automatic devices such as conveying and edge cutting, thereby improving the automatic continuity of the entire production line.
[0053] The rack 1 is provided with an automatic belt conveying line A10 and an automatic belt conveying line B11 on both sides of the conveying mechanism 2; in combination with the material conveying requirement of the production line, the two automatic belt conveying lines can undertake the material conveying function. They can realize accurate conveying of the dough, avoid material accumulation on a single conveying path, and improve the conveying efficiency. At the same time, automatic conveying reduces manual handling, reduces labor cost, and can ensure stable conveying speed and match the operation rhythm of the conveying mechanism 2, the dough pressing wheel 12 and other devices, to ensure that the production process proceeds in an orderly manner.
[0054] The conveying mechanism 2 and the automatic belt conveying line B11 are provided with a dough pressing wheel 12 rotatingly arranged on the rack 1 and used for pressing the dough to a required thickness; the dough pressing wheel 12 can press the passing dough to a required thickness, so that the dough reaches a preset uniform thickness, ensures uniform product specifications, and improves the quality stability of finished products.
[0055] The top of the rack 1 is provided with a support frame 18, and the support frame 18 is provided with a control box 19 for controlling the equipment of the entire production line. From the overall operation control of the production line, the control box 19 can centrally control the operating parameters of each device (such as the sensor of the humidity control device, the blowing / humidifying component, the servo motor 7 of the edge cutting device, etc.). Through unified control, the devices can be cooperated (such as adjusting the edge cutting rhythm according to the conveying speed, adjusting the humidifying / blowing intensity according to the humidity monitoring data), the equipment operation deviation can be corrected in time, the matching failure caused by independent operation of each device can be reduced, and the production precision and product qualification rate can be improved. At the same time, centralized control facilitates real-time monitoring of the production line state by the operator, and simplifies the operation process.
[0056] The dough production line realizes automatic production through the coherent process of "conveying-monitoring-adjusting-processing-recovery": the conveying mechanism 2 conveys the dough by means of the roller frame 203 with adjustable height and angle, to ensure that the dough enters the subsequent process stably; the humidity control device monitors the dough humidity and flow rate in real time through the multi-sensor array 3, and when detecting local dryness / wetness, triggers the humidifying device 5 to spray water mist or the blowing device 4 to blow air flow respectively, to dynamically adjust the humidity; the edge cutting device is driven to rotate by the servo motor 7, and the cutting gap is dynamically adjusted by the sensor positioning, and at the same time, the edge material recovery baffle 8 guides the corner material to the dough pulling vehicle for final recycling and recycling in the dough machine. The whole process is centrally controlled by the control box 19 to ensure the cooperative operation of each device.
[0057] The prior art has obvious short boards in dough quality control, and the production line realizes breakthrough through targeted design: in terms of humidity control, the prior art is difficult to accurately monitor and adjust the dough humidity, which is easy to cause local over-drying / over-wetting, the production line realizes real-time monitoring through sensors and closed-loop adjustment of dynamic water spraying / air blowing, avoids the decrease of ductility or instability of molding caused by humidity problems, and ensures the consistency of finished product taste; in terms of edge quality, the prior art cutting is easy to appear sawtooth and indentation offset, the production line realizes dynamic adjustment of cutting gap through servo motor 7 driving and sensor positioning, eliminates sawtooth and deformation, and improves product appearance regularity.
[0058] The prior art has limitations in production efficiency and cost control, and the production line effectively improves through optimized design: the prior art causes large fluctuation of qualified rate due to lack of precise control, and the corner material recycling rate is low, the production line realizes coordinated operation of each device through control box 19 centralized control, reduces unqualified products caused by equipment cooperation failure, and stabilizes product qualified rate; at the same time, the edge material is recycled through the closed-loop design of the skin car and the dough machine, avoiding raw material waste and reducing production cost; in addition, the automatic conveying, adjusting and recycling process reduces manual intervention, improves overall production efficiency, and solves the problem of manual participation and poor process connection in the prior art.
[0059] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or replace some technical features with equivalent, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A dough sheet production line, comprising a frame (1) and a conveying mechanism (2) disposed on the frame (1), characterized in that, Also includes: Humidity control device for solving the problem of local dryness or wetness of the face skin. The humidity control device includes a multi-sensor array (3) below the conveying mechanism (2) for real-time monitoring of face skin humidity and flow rate, an air blowing device (4) for blowing dry airflow to the local area of the face skin that is too wet, and a humidifying device (5) for spraying water mist to the local area of the face skin that is too dry. The edge trimming device is used to solve the problems of edge saw teeth and surface deformation. The edge trimming device includes a servo motor (7) for driving the rotating circular knife (6) to perform cutting operations and an edge material recycling baffle (8) for blocking the scrap material after cutting.
2. The dough sheet production line according to claim 1, characterized in that: The conveying mechanism (2) includes two mounting panels A (202) with straight slots A (201) on both sides of the frame (1), a roller frame (203) locked between the two mounting panels A (202) by bolts and nuts passing through the straight slots A (201), and a number of conveying rollers (204) rotatably mounted on the roller frame (203) for conveying dough sheets. The multi-sensor array (3) and the air nozzle (402) on the air blowing device (4) are mounted below the roller frame (203). The roller frame (203) has reserved operating space (205) for the multi-sensor array (3) and the air nozzle (402) to operate.
3. The dough sheet production line according to claim 1, characterized in that: The rear end of the frame (1) is equipped with a fully automatic dough press (9). On the frame (1) and on both sides of the conveying mechanism (2), there are automated belt conveyor lines A (10) and B (11). Between the conveying mechanism (2) and the automated belt conveyor line B (11), there is a pressing wheel (12) that is rotatably mounted on the frame (1) and used to press the dough to the required thickness.
4. A dough sheet production line according to claim 2, characterized in that: The multi-sensor array (3) includes at least two face skin sensors. The face skin sensors are mounted on a support rod (301) fixedly installed on the frame (1). The end of the support rod (301) is provided with a mounting base (302) that is used to fix the face skin sensors.
5. A dough sheet production line according to claim 2, characterized in that: The air blowing device (4) includes an air pump, an air pipe (401), a jet nozzle (402), and an airflow regulating valve. The air outlet of the air pump is connected to the inlet of the airflow regulating valve through a pipe. The outlet of the airflow regulating valve is connected to one end of the air pipe (401). The other end of the air pipe (401) is connected to the jet nozzle (402). The jet nozzle (402) is fixed on a rotating shaft (404) that is rotatably connected between the frames (1) through a connecting seat (403). The rotating shaft (404) is driven to rotate by a motor installed on the frame (1), thereby adjusting the angle of the jet nozzle (402).
6. The dough sheet production line according to claim 3, characterized in that: The humidification device (5) includes a water supply pipe (501) connecting the water storage tank (502) and the spray head (503), a water volume control valve installed on the water supply pipe (501), and a water level sensor installed in the water storage tank (502). The spray head (503) is an atomizing nozzle or an ultrasonic atomizer. The spray head (503) is fixed on the clamp (504), and the clamp (504) is installed on the longitudinal support rod (505) by locking bolts, so that the position of the clamp (504) on the longitudinal support rod (505) is adjustable, and the nozzle of the spray head (503) faces the automated belt conveyor line B (11). The water storage tank (502) is installed and fixed on the top of the vertical support rod (506), which is fixedly installed on the frame (1).
7. A dough sheet production line according to claim 3, characterized in that: Two vertical supports (13) are provided on the frame (1) and on both sides of the automated belt conveyor line B (11). The longitudinal support rod (505) is fixed on the two vertical supports (13). The two vertical supports (13) are also equipped with a longitudinal screw linear module (14). The moving platform (15) of the longitudinal screw linear module (14) is fixed with a mounting plate (16) that is installed and fixed in conjunction with the servo motor (7).
8. A dough sheet production line according to claim 1, characterized in that: One end of the edge material recycling baffle (8) is fixed to the mounting bracket (17) on the top of the frame (1). The scraps blocked by the edge material recycling baffle (8) are recycled into the dough-making machine and then put into the dough-making machine for re-kneading and reuse.
9. A dough sheet production line according to claim 1, characterized in that: The top of the frame (1) is provided with a support frame (18), and the support frame (18) is provided with a control box (19).
Citation Information
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