A high-efficiency special terminal welding jig with an error-proof structure

By designing a special terminal welding fixture with a mistake-proof structure, the problems of low automation and terminal orientation error prevention in existing fixtures have been solved, achieving precise positioning and efficient welding, and avoiding product scrap.

CN121132174BActive Publication Date: 2026-02-06元山(济南)电子科技有限公司
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Patent Information

Application Number
CN202511685602.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-02-06
Estimated Expiration
2045-11-18

AI Technical Summary

Technical Problem

Existing terminal welding fixtures have low automation levels, require secondary adjustments to terminal positions, which can easily lead to product defects and scrap, and lack terminal reverse error prevention functions.

Method used

A special terminal welding fixture with high efficiency and error prevention structure was designed. Through the cooperation of the power terminal body, signal terminal body and product heat dissipation base plate, and the alternating design of dual-position switching worktable and clamping components, precise positioning and error prevention are achieved to avoid misoperation.

Benefits of technology

It enables precise positioning and welding of special terminals, avoiding product scrap and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of welding jigs, and discloses a special terminal welding jig with high efficiency and an error-proof structure, which realizes accurate positioning and accurate welding between special terminals, prevents mistakes through a special-shaped limiting edge plate, completely avoids the situation that product scrapping is caused by personnel misoperation, and adopts the alternative design of two clamping components to form the alternative displacement of a welding process and a preparation process, so that the operation efficiency is improved, the special terminal welding jig is more practical, and comprises a power terminal body, a signal terminal body, a product heat dissipation bottom plate, a double-position switching workbench and two clamping components. The two clamping components each comprise a power terminal part, a power terminal part bearing, a signal terminal part and a bottom tray, the two bottom trays are installed in the double-position switching workbench, the power terminal part is used for supporting and positioning the power terminal body, the signal terminal part is used for supporting and positioning the signal terminal body, and the bottom tray is used for supporting and installing the signal terminal part.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding jigs, in particular to a special terminal welding jig with high efficiency and mistake-proof structure. BACKGROUND

[0002] It is known that a special terminal welding jig can realize efficient welding and quality guarantee of specific terminal types through customized structure design, and its core advantages are reflected in positioning accuracy, welding efficiency and operation protection. In order to facilitate special terminal welding operation, we propose a special terminal welding jig with high efficiency and mistake-proof structure.

[0003] Through retrieval, a terminal welding jig is disclosed in Chinese patent application No. CN202123114557.2, which is generally described as including a terminal fixing part, a wire fixing part and a connecting part. The terminal fixing part and the wire fixing part are detachably connected together through the connecting part. The terminal fixing part is provided with a terminal mounting position. The wire fixing part is provided with a wire fixing position. When in use, the terminal and the wire are fixed together during terminal welding while the basic position is limited, and the terminal wire is taken out after terminal wire welding is completed. A wire terminal welding jig is disclosed in Chinese patent application No. CN202120184850.7, which is generally described as including a fixed block, a fixed plate and a workpiece. The fixed plate has a pressing assembly and a clamping assembly. When in use, the workpiece is firmly clamped on the jig through the pressing assembly and the clamping assembly.

[0004] The two existing terminal welding combined jigs similar to the foregoing have low automation degree. When packaging the shell, the packaging shell needs to adjust the terminal position twice, which not only wastes time and labor cost, but also easily leads to hidden dangers or defects in the product, and may also cause the product to have reduced service life, reduced pressure level and welding point detachment when used by customers. The existing terminal welding combined jig mostly has no terminal front and back fool-proof function. When operating, the terminal is not easy to detect if it is placed in reverse. After the terminal is placed in reverse, assembly can also be continued, which eventually leads to product scrap. SUMMARY

[0005] In view of the deficiencies of the prior art, the present application provides a special terminal welding jig with high efficiency and mistake-proof structure, which solves the problems of large assembly difficulty, terminal direction fool-proof, welding point deviation and terminal overall inclination leading to the terminal unable to enter the shell pre-drilled hole position, realizes precise positioning and precise welding between special terminals, and realizes fool-proof through the special-shaped limiting edge plate. Personnel misoperation leading to product scrap is completely avoided, and the alternating design of the two clamping assemblies forms the alternating displacement of the welding process and the preparation process, improves the operation efficiency, and is more practical.

[0006] In order to achieve the above object, the present application provides the following technical scheme: A special terminal welding jig with high efficiency and error-proof structure, comprising a power terminal body, a signal terminal body, a product heat dissipation bottom plate and two clamping assemblies, further comprising a two-position switching workbench, the two clamping assemblies each comprise a power terminal part, a power terminal bearing part, a signal terminal part and a bottom tray, the two bottom trays are each mounted in the two-position switching workbench, the power terminal part is used for supporting and positioning the power terminal body, the signal terminal part is used for supporting and positioning the signal terminal body, the power terminal bearing part is used for connecting the power terminal part and the signal terminal part, and the bottom tray is used for supporting and mounting the signal terminal part, and the bottom tray is also used for limiting the product heat dissipation bottom plate.

[0007] Preferably, the power terminal part comprises an upper cover plate, a pin column and an M5 bolt, the upper cover plate is provided with an insertion round hole, a limiting side plate and a foolproof protrusion, the pin column is provided with a foolproof positioning groove and a threaded hole, the foolproof positioning groove corresponds to the foolproof protrusion in a top-to-bottom manner, the insertion round hole is matched with the M5 bolt, and the M5 bolt is detachably threadedly connected with the threaded hole, and the power terminal body is press-fitted between the upper cover plate and the pin column.

[0008] Preferably, the power terminal bearing part comprises a middle plate, the middle plate is provided with a middle fork plate, the middle fork plate is fixedly connected with two cylindrical protrusions, the middle fork plate is provided with three through round holes corresponding to the M5 bolt, the upper end of the middle plate is provided with two elongated protrusion columns, and the pin column is provided with limiting strip holes matched with the elongated protrusion columns.

[0009] Preferably, the signal terminal part comprises a limiting block, a hollow frame plate and a fixed cover plate, the hollow frame plate is provided with a large groove, the large groove is provided with a small groove matched with the signal terminal body, the large groove is connected with a baffle plate, the baffle plate is used for preventing the signal terminal body from tilting, both sides of the large groove are provided with positioning round holes, the two positioning round holes are used for connecting the fixed cover plate, both sides of the limiting block are provided with protruding ear seats matched with the two positioning round holes, the bottom end of the fixed cover plate is provided with two protruding positioning columns, the two protruding ear seats are each provided with an insertion strip opening matched with the two protruding positioning columns, and one side of the limiting block and the fixed cover plate combined with each other is provided with an insertion groove matched with the bending shape of the signal terminal body, the insertion groove is provided with a stepped protrusion, the fixed cover plate is provided with a necked groove matched with the pin column, and the fixed cover plate is provided with an opening for exposing the signal terminal body.

[0010] Preferably, the top end of the bottom tray is provided with corner columns, and the four corner columns are provided with stepped supporting blocks, which are cooperatively used for supporting the hollow frame plate, the outer sides of the four corner columns are L-shaped, so as to limit the position of the hollow frame plate and the middle plate, the bottom tray is provided with a middle slot, and the size of the middle slot is the same as that of the product heat dissipation bottom plate, so that the position of the product heat dissipation bottom plate on the bottom tray is determined.

[0011] Preferably, the double-position switching workbench comprises a mounting bottom plate, a front support and a rear support, the front support and the rear support are fixedly connected to the mounting bottom plate, the front support and the rear support are respectively rotatably connected with a front connecting frame and a rear connecting frame, two carrier frames are mounted between the front connecting frame and the rear connecting frame, mounting brackets are rotatably connected to the two carrier frames, the two bottom trays are fixedly connected to the two mounting brackets, limiting structures are mounted on the two mounting brackets, the two limiting structures are connected with the two carrier frames, respectively, and a servo motor is mounted at the rear end of the rear support and used for driving the rotation of the rear connecting frame.

[0012] Preferably, the mounting bracket is fixedly connected with a shaft connecting sleeve, the carrier frame is provided with a shaft connecting column, the shaft connecting sleeve is rotatably connected to the outside of the shaft connecting column, the shaft connecting column and the carrier frame are respectively provided with a front extension shaft and a rear extension shaft, and the front extension shaft and the rear extension shaft are connected with the front connecting frame and the rear connecting frame, respectively.

[0013] Preferably, the two limiting structures each comprise a limiting tension spring, both ends of each limiting tension spring are provided with hooks, the two hooks on the same limiting tension spring are respectively matched with a side cutting rod and a stepped column, the side cutting rod is fixedly connected to the outside of the shaft connecting sleeve, and the stepped column is fixedly connected to the top end of the carrier frame.

[0014] Preferably, the rear support is fixedly connected with a stepped support seat, the servo motor is mounted at the rear end of the stepped support seat, a transmission rod is rotatably connected in the stepped support seat, the transmission rod is in transmission connection with the main shaft of the servo motor, and the rear connecting frame is provided with a prismatic groove matched with the transmission rod.

[0015] Preferably, the top end of the side cutting rod is fixedly connected with a pushing bent rod, the mounting bottom plate is fixedly connected with a mounting seat, the mounting seat is provided with four mounting holes, and the welding equipment is supported and fixedly installed through assembly bolts.

[0016] Compared with the prior art, the special terminal welding jig provided by the application is efficient and has an error-proof structure, and has the following beneficial effects:

[0017] (1) In this invention, the power terminal body, the signal terminal body and the product heat dissipation base plate are combined to form the structural combination of the special terminal corresponding to this invention, which facilitates the precise matching design and shaping of the clamping components.

[0018] (2) In this invention, the design of the clamping component, together with the special terminals, forms the main body of the fixture, realizing precise positioning and precise welding between the special terminals. At the same time, the special-shaped limiting side plate realizes the error prevention, completely avoiding the situation where the product is scrapped due to human error.

[0019] (3) In this invention, the design of the dual-position switching workbench realizes the bracket installation of the two clamping components. The alternating operation of the two clamping components forms the alternating position of the welding process and the preparation process, which improves the work efficiency and is more practical. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the entire invention;

[0021] Figure 2 For the present invention Figure 1 A magnified schematic diagram of the local structure at point A;

[0022] Figure 3 For the present invention Figure 1 A magnified schematic diagram of the local structure at point B;

[0023] Figure 4 A three-dimensional structural diagram of the mounting base plate, front bracket, and rear bracket of the present invention;

[0024] Figure 5 This is a three-dimensional structural diagram of the power terminal body, signal terminal body, and product heat dissipation base plate of the present invention being clamped in the clamping assembly.

[0025] Figure 6 This is an exploded three-dimensional structural diagram of the power terminal body, signal terminal body, product heat dissipation base plate and clamping assembly of the present invention.

[0026] Figure 7 This is a three-dimensional structural diagram of the connection between the shaft connecting column, the front extension shaft, and the rear extension shaft of the present invention;

[0027] Figure 8 This is a three-dimensional structural diagram of the carrier frame, shaft sleeve, and side cutting rod of the present invention.

[0028] Figure 9 This is a three-dimensional structural diagram of the entire invention from another angle;

[0029] Figure 10 For the present invention Figure 9 A magnified schematic diagram of the local structure at point C;

[0030] Figure 11 For the application Figure 9 The local enlarged structure diagram of D in the application;

[0031] Figure 12 For the application, the fixed cover plate and the two protruding positioning column cooperation perspective structure diagram;

[0032] Figure 13 For the application, the fixed cover plate and the protruding positioning column cooperation perspective structure diagram;

[0033] Figure 14 For the application, the limiting block perspective structure diagram;

[0034] Figure 15 For the application, the upper side of the installation bracket forward adjustment turn out perspective structure diagram.

[0035] In the figure: 1, power terminal body; 2, signal terminal body; 3, product heat dissipation bottom plate; 4, bottom tray; 5, upper cover plate; 6, pin column; 7, M5 bolt; 8, insert round hole; 9, limiting edge plate; 10, foolproof protrusion; 11, foolproof positioning groove; 12, threaded hole; 13, middle plate; 14, middle fork plate; 15, cylindrical protrusion; 16, through round hole; 17, slender protruding column; 18, limiting block; 19, hollow frame plate; 20, fixed cover plate; 21, large groove; 22, small groove; 23, baffle; 24, positioning round hole; 25, protruding ear seat; 26, insertion groove; 27, stepped protrusion; 28, necked groove; 29, opening; 30, protruding positioning column; 31, angle column; 32, stepped support block; 33, middle slot; 34, installation bottom plate; 35, front support; 36, rear support; 37, front connecting frame; 38, rear connecting frame; 39, carrier frame; 40, installation bracket; 41, servo motor; 42, shaft connecting sleeve; 43, shaft connecting column; 44, front extension shaft; 45, rear extension shaft; 46, limiting tension spring; 47, hook; 48, side cutting rod; 49, stepped column; 50, stepped support seat; 51, transmission rod; 52, push bending rod; 53, mounting seat. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0037] Embodiment, please refer to Figures 1-15The utility model provides a special terminal welding jig with high efficiency and mistake proof structure, including power terminal body 1, signal terminal body 2, product heat dissipation base plate 3 and two clamping assemblies, still including two-position switching workbench, through the cooperation of power terminal body 1, signal terminal body 2 and product heat dissipation base plate 3, the structural combination corresponding to the special terminal in the utility model is formed, and then the accurate matching design and shaping of clamping assembly are facilitated, two clamping assemblies all include power terminal part, bear power terminal part, signal terminal part and bottom tray 4, two bottom trays 4 all are installed in two-position switching workbench, power terminal part is used for the support and positioning of power terminal body 1, signal terminal part is used for the support and positioning of signal terminal body 2, bear power terminal part is used for the junction between power terminal part and signal terminal part, bottom tray 4 is used for the support installation of signal terminal part, and bottom tray 4 is also used for the limiting of product heat dissipation base plate 3, power terminal part includes upper cover plate 5, pin column 6 and M5 bolt 7, upper cover plate 5 is provided with insertion round hole 8, limiting side plate 9 and foolproof protrusion 10, pin column 6 is provided with foolproof positioning groove 11 and threaded hole 12, foolproof positioning groove 11 is correspondingly above and below with foolproof protrusion 10, insertion round hole 8 is matched with M5 bolt 7, M5 bolt 7 is detachably screwed with threaded hole 12, power terminal body 1 is pressed and is set between upper cover plate 5 and pin column 6, the placing direction of power terminal body 1 is only through the limiting of foolproof protrusion 10 and the limiting side plate 9 on both sides, and this part of structure can prevent the surface of power terminal body 1 from being scratched, bear power terminal part includes middle plate 13, middle plate 13 is provided with middle fork plate 14, middle fork plate 14 is fixedly connected with two cylindrical protrusions 15, middle fork plate 14 is provided with three through round holes 16 corresponding with upper M5 bolt 7, and the shape of middle plate 13 is " mountain " shaped, and cylindrical protrusion 15 is used to limit the transverse movement of upper pin column 6, and the upper end of middle plate 13 is provided with two slender protrusion columns 17, pin column 6 is provided with limiting strip hole matched with the insertion of slender protrusion column 17, and two slender protrusion columns 17 are used to limit the relative position between middle plate 13 and pin column 6.

[0038] It should be further pointed out that the signal terminal part includes limiting block 18, hollow frame plate 19 and fixed cover plate 20, hollow frame plate 19 is provided with large groove 21, small groove 22 is arranged in large groove 21, small groove 22 is used to match signal terminal body 2, baffle 23 is connected in large groove 21, baffle 23 is used to prevent signal terminal body 2 from tilting, both sides of large groove 21 are provided with positioning round hole 24, two positioning round holes 24 are used to connect fixed cover plate 20, both sides of limiting block 18 are provided with protruding lug 25, two protruding lugs 25 are matched with two positioning round holes 24 respectively, bottom end of fixed cover plate 20 is provided with two protruding positioning columns 30, both sides of two protruding lugs 25 are provided with insertion slot, two insertion slots are matched with two protruding positioning columns 30 respectively, one side of limiting block 18 and fixed cover plate 20 combined with each other is provided with insertion groove 26 conforming to the bending shape of signal terminal body 2, insertion groove 26 is provided with stepped protrusion 27, through insertion groove 26 and stepped protrusion 27, the placement direction of signal terminal is unique, fixed cover plate 20 is provided with necked groove 28 matched with pin column 6, fixed cover plate 20 is left with opening 29 for signal terminal body 2 to expose, top end of bottom tray 4 is provided with corner column 31 at four corner positions, four corner columns 31 are provided with stepped support block 32, four stepped support blocks 32 are used to support hollow frame plate 19 together, outer side of four corner columns 31 is “L” type, which is used to limit the position of hollow frame plate 19 and middle plate 13, bottom tray 4 is provided with middle slot 33, the size of middle slot 33 is same as the size of product heat dissipation bottom plate 3, product heat dissipation bottom plate 3 is placed in middle slot 33, which can determine the position of product heat dissipation bottom plate 3 on bottom tray 4, through the design of clamping assembly, special terminal forms jig body, realizes accurate positioning and accurate welding between special terminals, at the same time, through the special shape of limiting edge plate 9, it realizes foolproof, completely avoids the situation that product is scrapped due to personnel misoperation.

[0039] It should be further explained that the double-position switching workbench comprises a mounting bottom plate 34, a front support 35 and a rear support 36, the front support 35 and the rear support 36 are fixedly connected to the mounting bottom plate 34, the front support 35 and the rear support 36 are respectively rotationally connected with a front connecting frame 37 and a rear connecting frame 38, two carrier frames 39 are mounted between the front connecting frame 37 and the rear connecting frame 38, two mounting brackets 40 are rotationally connected to the two carrier frames 39, two bottom trays 4 are respectively fixedly connected to the two mounting brackets 40, two limiting structures are mounted on the two mounting brackets 40 and are respectively connected with the two carrier frames 39, the two limiting structures each comprise a limiting tension spring 46, both ends of each limiting tension spring 46 are provided with hooks 47, the two hooks 47 on the same limiting tension spring 46 are respectively matched with a side cutting rod 48 and a stepped column 49, the side cutting rod 48 is fixedly connected to the outside of the shaft connecting sleeve 42, the top end of the side cutting rod 48 is fixedly connected with a pulling bend rod 52, the pulling bend rod 52 is driven to rotate to drive the shaft connecting sleeve 42 to rotate, the stepped column 49 is fixedly connected to the top end of the carrier frame 39, through the design of the limiting tension spring 46, the relative position between the shaft connecting sleeve 42 and the shaft connecting column 43 is limited to rotate, and the relative position of the mounting bracket 40 relative to the shaft connecting column 43 is limited to rotate, so that the relative position of the mounting bracket 40 after entering the space between the front connecting frame 37 and the rear connecting frame 38 is limited, so as to achieve the subsequent welding operation of the special terminal, and the relative position of the mounting bracket 40 after turning out of the space between the front connecting frame 37 and the rear connecting frame 38 is limited, so as to facilitate the operation of the corresponding mounting process of the special terminal relative to the clamping assembly, the rear end of the rear support 36 is provided with a servo motor 41, the servo motor 41 is used for driving the rear connecting frame 38 to rotate, the mounting bracket 40 is fixedly connected with a shaft connecting sleeve 42, the carrier frame 39 is provided with a shaft connecting column 43, the shaft connecting sleeve 42 is rotationally connected to the outside of the shaft connecting column 43, the shaft connecting column 43 and the carrier frame 39 are respectively provided with a front extension shaft 44 and a rear extension shaft 45, the front extension shaft 44 and the rear extension shaft 45 are respectively connected with the front connecting frame 37 and the rear connecting frame 38, the rear support 36 is fixedly connected with a stepped support seat 50, the servo motor 41 is installed at the rear end of the stepped support seat 50, a transmission rod 51 is rotationally connected in the stepped support seat 50, the transmission rod 51 is in transmission connection with the main shaft of the servo motor 41, the rear connecting frame 38 is provided with a prismatic groove matched with the transmission rod 51, through the design of the double-position switching workbench, the bracket installation of the two clamping assemblies is realized, the two clamping assemblies are alternately operated to form the alternative displacement of the welding process and the preparation process, the operation efficiency is improved, and the double-position switching workbench is more practical, the mounting bottom plate 34 is fixedly connected with a mounting seat 53, the mounting seat 53 is provided with four mounting holes for supporting and fixedly installing the welding equipment through assembly bolts, since the bottom end of the rear support 36 is bifurcated, the upper side of the mounting seat 53 has enough mounting space for the welding equipment, and since the front connecting frame 37 and the rear connecting frame 38 have a certain height difference,Therefore, when the mounting bracket 40 is adjusted to the lowest position along with the rotation of the front connecting bracket 37 and the rear connecting bracket 38, the corresponding mounting bracket 40 is just at the bottom side of the rear connecting bracket 38, that is, there is a space between the rear connecting bracket 38 and the mounting bracket 40 at the lowest position, so as to facilitate the welding operation of the welding equipment relative to the special terminal in the clamping assembly at the lowest position.

[0040] The servo motor 41 in the embodiment is a conventional device known to those skilled in the art, which is purchased on the market. In the present application, we only use it, and do not improve its structure and function. Its setting method, installation method and electrical connection method can be debugged according to the requirements of its instruction manual, and will not be described here.

[0041] In summary, the working principle of the special terminal welding jig with high efficiency and error-proof structure is as follows: before use, the special terminal welding jig with high efficiency and error-proof structure is first installed and placed at the desired use site. The mounting plate 34 is provided with four corner holes, which facilitates the installation and positioning of the mounting plate 34 relative to the use site. Then, the control circuit is installed for the servo motor 41, and the controller is installed in the control circuit. The controller can realize the power-on operation of the servo motor 41. Taking two mounting brackets 40 in the embodiment as an example, when one mounting bracket 40 moves to the highest position, the corresponding other mounting bracket 40 moves to the lowest position. The clamping assembly on the mounting bracket 40 at the highest position is at the preparation station before welding and the unloading station after welding. The clamping assembly on the mounting bracket 40 at the lowest position is at the welding station of the special terminal. In order to facilitate the alternating displacement between the two mounting brackets 40, the control program is written into the controller matched with the servo motor 41. The servo shaft of the servo motor 41 is operated one hundred and eighty degrees at a time, and the servo motor 41 enters the parking stage after each operation, so as to realize the position parking of the two mounting brackets 40 at the highest position and the lowest position respectively, and provide basic conditions for welding and preparation before welding. Then, the welding equipment matched with the special terminal is installed on the mounting seat 53, and the control instructions are written into the welding equipment matched with the welding position and welding track requirements of the special terminal. After installation, the power terminal body 1, the signal terminal body 2 and the product heat dissipation base plate 3 matched with the special terminal are loaded into the clamping assembly at the highest position.

[0042] As shown in FIG. 8, the welding equipment matched with the special terminal is installed on the mounting seat 53. Figure 1As shown, the power-on operation of the servo motor 41 can realize the rotational driving of the transmission rod 51, and the rotation of the transmission rod 51 can realize the rotational driving of the rear connecting frame 38, and the rotation of the rear connecting frame 38 can realize the driving of the two installation brackets 40. Due to the support and linkage of the front connecting frame 37, the two installation brackets 40 will always maintain a horizontal posture during the movement between the front connecting frame 37 and the rear connecting frame 38, and the two installation brackets 40 will be maintained between the front connecting frame 37 and the rear connecting frame 38, and the pulling action of the limiting tension spring 46 can make the side cutting rod 48 abut against the left end face of the carrier frame 39, so as to finally realize the stable relative position of the installation bracket 40 relative to the shaft connecting column 43. When it is necessary to install the power terminal body 1, the signal terminal body 2 and the product heat dissipation bottom plate 3 into the clamping assembly on the uppermost side, the Figure 1 As shown, the posture is in the state of Figure 1 As shown, the posture is in the state of Figure 15 As shown, the posture is in the state of Figure 5 As shown, the posture is in the state of Figure 6As shown, the corresponding product heat dissipation base plate 3 is placed in the middle slot 33, the signal terminal body 2 is placed in the limiting block 18, the limiting block 18 is inserted into the large groove 21 of the hollow frame plate 19, the fixed cover plate 20 is inserted on the limiting block 18 and the middle plate 13, the interlocking connection is realized through the cooperation of the protruding positioning column 30 and the insertion slot and the positioning circular hole 24, the signal terminal part is placed on the bottom tray 4 as a whole, the limiting installation is formed through the four corner columns 31 on the bottom tray 4, then the middle plate 13 is placed above, finally the power terminal body 1 is placed on the pin column 6, the hole position on the power terminal body 1 is aligned with the threaded hole 12 up and down, the foolproof protrusion 10 on the upper cover plate 5 is inserted relative to the foolproof positioning groove 11, then the M5 bolt 7 is inserted into the insertion circular hole 8, and the threaded connection of the M5 bolt 7 and the threaded hole 12 is realized, then the fastening of the power terminal body 1 between the upper cover plate 5 and the pin column 6 is realized, after completion, the power terminal part is placed on the middle plate 13, and the longitudinal limiting between the middle plate 13 and the pin column 6 is realized through the two elongated protruding columns 17 on the middle plate 13, the right end of the pin column 6 is fixed and limited through the necked groove 28 on the fixed cover plate 20, finally the interlocking connection of the whole clamping assembly is realized, then the positioning of the power terminal body 1, the signal terminal body 2 and the product heat dissipation base plate 3 and the relative limiting between them are realized.

[0043] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency special terminal welding fixture with a fault-proof structure, comprising a power terminal body (1), a signal terminal body (2), a product heat dissipation base plate (3), and two clamping components, characterized in that, It also includes a dual-position switching workbench. Both clamping components include a power terminal part, a power terminal bearing part, a signal terminal part, and a bottom tray (4). Both bottom trays (4) are installed in the dual-position switching workbench. The power terminal part is used for supporting and positioning the power terminal body (1). The signal terminal part is used for supporting and positioning the signal terminal body (2). The power terminal bearing part is used for connecting the power terminal part and the signal terminal part. The bottom tray (4) is used for supporting and installing the signal terminal part. The bottom tray (4) is also used for limiting the product heat dissipation base plate (3). The power terminal part includes an upper cover plate (5), a pin (6), and an M5 bolt (7). The upper cover plate (5) is provided with an insertion round hole (8), a limiting side plate (9), and a foolproof protrusion (10). The pin (6) is provided with It has a foolproof positioning groove (11) and a threaded hole (12). The foolproof positioning groove (11) corresponds to the foolproof protrusion (10) vertically. The insertion round hole (8) matches the M5 bolt (7). The M5 bolt (7) is detachably threaded to the threaded hole (12). The power terminal body (1) is pressed between the upper cover plate (5) and the pin (6). The power terminal bearing part includes a middle plate (13). The middle plate (13) is provided with a middle fork plate (14). The middle fork plate (14) is fixedly connected with two cylindrical protrusions (15). The middle fork plate (14) has three through round holes (16) corresponding to the upper M5 bolt (7). The upper end of the middle plate (13) has two slender protruding columns (17). The pin (6) is provided with a limiting strip hole that matches the slender protruding columns (17) for insertion. The signal terminal portion includes a limiting block (18), a hollow frame plate (19), and a fixing cover plate (20). The hollow frame plate (19) has a large groove (21) with a small groove (22) inside. The small groove (22) is used to match the signal terminal body (2). A baffle (23) is connected inside the large groove (21) to prevent the signal terminal body (2) from tilting. Positioning holes (24) are provided on both sides of the large groove (21). The two positioning holes (24) are used to connect the fixing cover plate (20). The limiting block (18) has protruding lugs (25) on both sides. The two protruding lugs (25)... 25) Matching the two positioning holes (24) respectively, the bottom end of the fixed cover plate (20) is provided with two protruding positioning posts (30), and the two protruding ear seats (25) are provided with insertion slots. The two insertion slots are matched with the two protruding positioning posts (30) respectively. The side of the limiting block (18) and the fixed cover plate (20) that are connected to each other are provided with insertion grooves (26) that conform to the bending shape of the signal terminal body (2). The insertion grooves (26) have stepped protrusions (27). The fixed cover plate (20) has a constricted groove (28) that matches the pin (6). The fixed cover plate (20) has an opening (29) for the signal terminal body (2) to be exposed.

2. The special terminal welding fixture with high efficiency and error-proof structure according to claim 1, characterized in that, The bottom tray (4) has corner posts (31) at the top four corners, and each of the four corner posts (31) has a stepped support block (32). The four stepped support blocks (32) work together to support the hollow frame plate (19). The outer sides of the four corner posts (31) are all "L" shaped to limit the position of the hollow frame plate (19) and the middle plate (13). The bottom tray (4) has a central slot (33). The size of the central slot (33) is the same as the size of the product heat dissipation base plate (3). The product heat dissipation base plate (3) can be placed into the central slot (33) to determine the position of the product heat dissipation base plate (3) on the bottom tray (4).

3. The special terminal welding fixture with high efficiency and error-proof structure according to claim 2, characterized in that, The dual-position switching workbench includes a mounting base plate (34), a front bracket (35), and a rear bracket (36). The front bracket (35) and the rear bracket (36) are both fixedly connected to the mounting base plate (34). The front bracket (35) and the rear bracket (36) are respectively rotatably connected to a front connecting frame (37) and a rear connecting frame (38). Two carrier frames (39) are installed between the front connecting frame (37) and the rear connecting frame (38). Mounting brackets (40) are rotatably connected to the two carrier frames (39). Two bottom trays (4) are respectively fixedly connected to the two mounting brackets (40). Limiting structures are installed on the two mounting brackets (40). The two limiting structures are respectively connected to the two carrier frames (39). A servo motor (41) is installed at the rear end of the rear bracket (36). The servo motor (41) is used to drive the rotation of the rear connecting frame (38).

4. A special terminal welding fixture with high efficiency and error-proof structure according to claim 3, characterized in that, A shaft connecting sleeve (42) is fixedly connected to the mounting bracket (40). A shaft connecting column (43) is provided on the carrier frame (39). The shaft connecting sleeve (42) is rotatably connected to the shaft connecting column (43). A front extension shaft (44) and a rear extension shaft (45) are respectively provided on the shaft connecting column (43) and the carrier frame (39). The front extension shaft (44) and the rear extension shaft (45) are respectively connected to the front connecting frame (37) and the rear connecting frame (38).

5. A special terminal welding fixture with a high efficiency and error-proof structure according to claim 4, characterized in that, Both of the limiting structures include limiting springs (46), and each limiting spring (46) has hooks (47) at both ends. The two hooks (47) on the same limiting spring (46) are respectively equipped with side cutting rods (48) and stepped columns (49). The side cutting rods (48) are fixedly connected to the outside of the shaft sleeve (42), and the stepped columns (49) are fixedly connected to the top of the carrier frame (39).

6. A special terminal welding fixture with high efficiency and error-proof structure according to claim 5, characterized in that, A stepped support base (50) is fixedly connected to the rear bracket (36). The servo motor (41) is installed at the rear end of the stepped support base (50). A transmission rod (51) is rotatably connected inside the stepped support base (50). The transmission rod (51) is connected to the main shaft of the servo motor (41). A prismatic groove matching the transmission rod (51) is provided on the rear connecting frame (38).

7. A special terminal welding fixture with a high efficiency and error-proof structure according to claim 6, characterized in that, The top end of the side cutting rod (48) is fixedly connected to a toggle rod (52), and the mounting base (34) is fixedly connected to a mounting seat (53). The mounting seat (53) is provided with four mounting holes for supporting and fixing the welding equipment by means of assembly bolts.

Citation Information

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