Embossing and brushing integrated process and production system

Abstract

The invention relates to the technical field of velvet fabric processing, in particular to an embossing and brushing integrated process and a production system. The embossing and brushing integrated process comprises the following steps: spreading a fabric through the fabric spreading module; a preset pattern impressing mold is installed on the embossing module, an impressing bearing piece of the embossing module is heated in an ultrasonic mode to enable the temperature to reach a preset melting point, and ultrasonic impressing is conducted on the fabric to form a concave-convex floral pattern; after the concave-convex floral patterns are positioned, the brushing module is used for carding and brushing the concave-convex floral patterns, so that the surface of the fabric presents floral patterns or patterns; raising the non-concave-convex floral pattern area on the surface of the fabric. According to the production system, embossing and brushing are organically combined, and the technical problems that in the machining process of a velvet fabric brushing machine and an embossing machine, running parameters of fabric between the two devices need to be debugged, it is ensured that the fabric of the two devices is aligned, more resources are wasted, and the machining efficiency is low are effectively solved.

Description

Technical Field

[0001] This invention relates to the field of fabric processing technology, and in particular to an integrated embossing and brushing process and production system. Background Technology

[0002] Fabrics are commonly used materials in decoration, including various types such as synthetic fiber carpets, non-woven wall coverings, linen, nylon, colored adhesive tape, and flannel. Fabrics play a significant role in decorative displays and are often an indispensable element of the entire sales space. Extensive use of fabrics for wall coverings, partitions, and background treatments can also create a compelling style for commercial space displays.

[0003] In traditional technology, fabric brushing and embossing are processed separately, requiring two sets of equipment. However, in actual use, the brushing and embossing machines need to constantly adjust the fabric operating parameters between the two machines to ensure that the fabrics are aligned, resulting in a significant waste of resources and low processing efficiency. Summary of the Invention

[0004] To overcome the shortcomings of existing technologies, this application provides an integrated embossing and brushing process and production system to solve the technical problem that during the processing of the brushing machine and the embossing machine, it is necessary to continuously adjust the operating parameters of the fabric between the two machines to ensure that the fabrics of the two machines are aligned, which results in a lot of waste of resources and low processing efficiency.

[0005] To address the aforementioned technical problems, this application provides the following technical solutions.

[0006] In a first aspect, this application provides an integrated embossing and brushing process based on an integrated embossing and brushing machine. The integrated embossing and brushing machine includes: a frame, a fabric spreading module, an embossing module, a brushing module, and a pile raising module. The fabric spreading module, the embossing module, and the brushing module are mounted on the frame and connected sequentially. The integrated embossing and brushing process includes: The fabric is unfolded using the unfolding module; A preset pattern embossing mold is installed on the embossing module. The embossing support of the embossing module is heated by ultrasonic waves to make the fabric reach the preset melting point, and the fabric is ultrasonically embossed to form a raised and recessed pattern. After positioning the embossed pattern, the brushing module combs and brushes the embossed pattern to make the surface of the fabric display a pattern. Raise the nap on areas of the fabric surface that are not embossed or textured.

[0007] Furthermore, the embossing and brushing integration also includes a heat dissipation device. After the steps of installing a preset pattern embossing mold on the embossing module, heating the embossing support of the embossing module using ultrasonic waves to bring the fabric to a preset melting point, and ultrasonically embossing the fabric to form a raised or recessed pattern, the method further includes: The heat dissipation device is activated to cool the embossing support component by air cooling, so that the temperature of the embossing support component is maintained at 180℃-220℃.

[0008] Furthermore, the pressure applied to the fabric by the embossing module is set to 45-50 N / mm.

[0009] Furthermore, the embossing and brushing integration also includes a cooling module. After positioning the embossed pattern, the brushing module combs and brushes the embossed pattern to make the fabric surface display a pattern or design. The process further includes: The cooling module is activated, and its working area is brought into close contact with the fabric to cool and shape the embossed pattern of the fabric. The cooling temperature of the cooling module is maintained at 10℃-20℃.

[0010] This application also proposes a production system for the above-described integrated embossing and brushing process. The production system includes a frame, a fabric spreading module, an embossing module, a brushing module, and a pile raising module. The fabric spreading module, the embossing module, the brushing module, and the pile raising module are disposed on the frame and connected in sequence. The fabric is stretched and flattened by the spreading module and passes through the embossing module, the brushing module, and the napping module in sequence. The embossing module is configured to emboss a preset pattern on the fabric. The brushing module is configured to comb and brush the fabric with the preset pattern to make the surface of the fabric show a pattern. The napping module is configured to nap the fabric with the preset pattern.

[0011] Furthermore, the display module includes: The first support is mounted on the frame; The first pressure roller is rotatably mounted on the first support; The second pressure roller is rotatably mounted on the first support, and the first pressure roller and the second pressure roller are arranged parallel and spaced apart. After the fabric is flattened, it passes through the gap between the first pressure roller and the second pressure roller and abuts against the first pressure roller and the second pressure roller.

[0012] Furthermore, the first support is slidably provided with mutually symmetrical first lifting blocks, and the two ends of the second pressure roller are respectively rotatably connected to the two first lifting blocks. The first lifting blocks are used to adjust the gap between the first pressure roller and the second pressure roller to change the pressure applied to the fabric by the first pressure roller and the second pressure roller.

[0013] Furthermore, the embossing module includes: The second support is mounted on the frame; An embossing mold, wherein the embossing mold is a roller structure and is rotatably mounted on the second support; A first motor is connected to the embossing mold to drive the embossing mold to rotate; An embossing support is disposed on the frame and located directly below the embossing mold; The fabric is laid flat and passes through the embossing support, and the embossing mold is configured to emboss a preset pattern in a recessed shape on the fabric.

[0014] Furthermore, the embossing module also includes: The embossing module also includes: An ultrasonic generator is disposed on the embossing support. The ultrasonic waves are transmitted through the embossing support to the fabric passing through the embossing support, so that the fabric reaches a preset melting point.

[0015] Furthermore, the second support is slidably provided with two symmetrical second lifting blocks, and the two ends of the embossing mold are respectively rotatably connected to the two second lifting blocks. The second lifting blocks are used to adjust the gap between the embossing mold and the embossing support to change the pressure applied to the fabric by the embossing mold and the embossing support.

[0016] Furthermore, the embossing mold has multiple embossing structures, and the embossing structures are hollow.

[0017] Furthermore, the embossing module also includes: A heat dissipation device is disposed on the side of the second bracket away from the first bracket, and the air outlet direction of the heat dissipation device is towards the embossed support.

[0018] Furthermore, the brushing module includes: The third support is mounted on the frame; The brush roller and the embossing mold are rotatably mounted on the third support. A second motor is connected to the brush roller to drive the brush roller to rotate; A brush support is provided on the frame and located directly below the brush roller; The fabric is laid flat and passes through the brush support, and the brush roller is configured to comb and brush the fabric with a preset pattern so that the surface of the fabric presents a pattern.

[0019] Furthermore, the first motor is equipped with a first Hall sensor and a pulse encoder, and the second motor is equipped with a second Hall sensor. The first Hall sensor, the second Hall sensor, and the pulse encoder are electrically connected. The first Hall sensor is used to detect the shaft rotation angle of the first motor, the second Hall sensor is used to detect the shaft rotation angle of the second motor, and the pulse encoder is used to send pulse signals to the production system control assembly. The production system control assembly controls the rotation speed of the second motor based on the signals collected by the first and second sensors and the pulse signals, so that the second motor always rotates synchronously with the first motor.

[0020] Furthermore, the third support is slidably provided with mutually symmetrical third lifting blocks, and the two ends of the brush roller are respectively rotatably connected to the two third lifting blocks. The third lifting blocks are used to adjust the gap between the brush roller and the brush support to change the pressure applied to the fabric by the brush roller and the brush support.

[0021] Furthermore, the production system also includes a cooling module, which is mounted on the frame and located between the brushing module and the napping module. The cooling module is configured to cool and shape the fabric.

[0022] Furthermore, the cooling module includes: The fourth support is mounted on the frame; The cooling roller, the embossing mold is rotatably mounted on the third support, and a refrigerant pipe is installed inside the cooling roller; A cooling support is provided on the frame and located directly below the cooling roller; The fabric passes through the cooling support, and the cooling roller is in close contact with the fabric.

[0023] Furthermore, the napping module includes: A two-dimensional lifting platform, wherein the moving directions of the two-dimensional lifting platform are the up and down direction and the width direction of the fabric; A napping brush mechanism is set on the two-dimensional lifting platform, and the working surface of the napping brush mechanism has multiple napping root spikes. When the fabric is located below the two-dimensional lifting platform, the flocking root bar moves back and forth along the width direction of the fabric and brushes the flocked surface of the fabric.

[0024] Furthermore, multiple napping brush mechanisms are provided, and each napping brush mechanism can rotate on its own axis.

[0025] Furthermore, the napping module is provided in two sets, and is arranged alternately.

[0026] Compared with the prior art, the beneficial effects of this application are as follows: This application presents an integrated embossing and brushing process based on a novel integrated embossing and brushing machine. The fabric is unfolded and stretched through the spreading module to create tension, allowing it to pass smoothly through the spreading module and be transferred to the embossing module, ensuring the fabric remains flat and stretched throughout the transfer. A pre-set pattern embossing mold is installed in the embossing module. The embossing support of the embossing module is ultrasonically heated to bring the fabric to a preset melting point, and ultrasonic embossing is applied to create a raised or recessed pattern. As the fabric passes through the embossing mold and support, the mold and support engage and apply high pressure, causing the embossing mold to imprint the pre-set pattern onto the fabric, forming a raised or recessed pattern. After positioning the raised or recessed pattern, the embossed fabric is transferred to the brushing module. The brushing module precisely positions and tracks the raised or recessed pattern, combing and brushing it to create a patterned surface, enhancing the aesthetic appeal of the fleece fabric product. Specifically, under high temperature (usually exceeding the glass transition temperature of the pile fibers, causing them to soften) and high pressure, the pattern of the brushing module flattens and shapes the local pile of the fabric. The flattened and unpressed parts form a clear, glossy embossed pattern. The non-embossed areas of the fabric surface are then raised. For pile fabrics, it is necessary to raise the non-embossed areas to achieve a seamless combination of "embossed three-dimensional pattern" and "velvety touch" on the same fabric surface. Furthermore, the embossed pattern (pattern area) is hard and three-dimensional, without a velvety feel, while the non-embossed areas or specific areas are full of pile and have a soft, supple feel. This process, combined with an integrated embossing and brushing machine, effectively solves the technical problem of the need for constant adjustment of the fabric operating parameters between the brushing and embossing machines during processing to ensure fabric alignment, which leads to significant resource waste and low processing efficiency. Attached Figure Description

[0027] This application can be better understood by describing its embodiments in conjunction with the accompanying drawings, in which: Figure 1 This invention provides a process diagram illustrating an integrated embossing and brushing process according to the present application. Figure 2 This invention provides a process diagram illustrating an integrated embossing and brushing process according to the present application. Figure 3 This invention provides a process diagram illustrating an integrated embossing and brushing process according to the present application. Figure 4 This invention provides a process diagram illustrating an integrated embossing and brushing process according to the present application. Figure 5 A schematic diagram of the production system according to this application is shown; Figure 6 A perspective view of the production system according to this application is shown; Figure 7 A schematic diagram of the production system according to this application is shown; Figure 8 yes Figure 7 Schematic diagram of the cross-sectional structure of AA; Figure 9 yes Figure 7 Schematic diagram of the cross-sectional structure of BB; Figure 10 yes Figure 7 A schematic diagram of the cross-sectional structure of CC. Figure 11 yes Figure 7 A schematic diagram of the cross-sectional structure of DD.

[0028] In the above figures, the meanings of the reference numerals are as follows: 10. Frame; 20. Fabric spreading module; 21. First support; 22. First pressure roller; 23. Second pressure roller; 24. First lifting block; 30. Embossing module; 31. Second support; 32. Embossing mold; 33. Embossing support; 34. Second lifting block; 35. Heat dissipation device; 40. Brushing module; 41. Third support; 42. Brushing roller; 43. Brushing support; 44. Third lifting block; 50. Pile raising module; 51. Two-dimensional lifting platform; 52. Pile raising brush mechanism; 60. Cooling module; 61. Fourth support; 62. Cooling roller; 63. Cooling support; 70. Detection module. Detailed Implementation

[0029] Unless otherwise defined, the technical or scientific terms used in this specification and claims shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.

[0030] All the values ​​listed in this article, ranging from the lowest to the highest, refer to all values ​​obtained by incrementing the lowest and highest values ​​by one unit when the difference between the lowest and highest values ​​is more than two units.

[0031] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0032] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0033] Fabrics are commonly used materials in decoration, including various types such as synthetic fiber carpets, non-woven wall coverings, linen, nylon, colored adhesive tape, and flannel. Fabrics play a significant role in decorative displays and are often an indispensable element of the entire sales space. Extensive use of fabrics for wall coverings, partitions, and background treatments can also create a compelling style for commercial space displays.

[0034] In traditional technology, fabric brushing and embossing are processed separately, requiring two sets of equipment. However, in actual use, brushing and embossing machines occupy a lot of space and consume a lot of resources, resulting in high operating costs and shortcomings.

[0035] In view of this, such as Figures 1-11 As shown, this application proposes an integrated embossing and brushing process based on an integrated embossing and brushing machine. The integrated embossing and brushing machine includes: a frame 10, a fabric spreading module 20, an embossing module 30, a brushing module 40, and a pile raising module 50. The fabric spreading module 20, the embossing module 30, the brushing module 40, and the pile raising module 50 are mounted on the frame 10 and connected sequentially. The integrated embossing and brushing process includes: The fabric is unfolded using the unfolding module 20; A preset pattern embossing mold 32 is installed on the embossing module 30. The embossing support 33 of the embossing module 30 is heated by ultrasonic means to make the fabric reach the preset melting point, and the fabric is ultrasonically embossed to form a raised and recessed pattern. After positioning the embossed pattern, the brushing module 40 combs and brushes the embossed pattern to make the surface of the fabric display a pattern. Raise the nap on areas of the fabric surface that are not embossed or textured.

[0036] In this embodiment, to improve the production efficiency of fabric embossing and brushing, the integrated embossing and brushing process of this application is based on a novel integrated embossing and brushing machine, such as... Figures 5-11 As shown, this embossing and brushing machine integrates embossing and brushing functions into one device. Specifically, the spreading module 20, embossing module 30, brushing module 40, and pile raising module 50 are set on the frame 10 and connected in sequence. The fabric spreading module 20 is used to flatten and stretch the fabric, giving it a certain tension. To prevent folding, the fabric is transferred to the embossing module 30 after being flattened by the spreading module 20. The embossing module 30 contains an embossing mold 32 with a preset pattern. The embossing mold 32 can be replaced at any time according to production needs. When the fabric passes through the embossing mold 32 and the embossing support 33, the embossing mold 32 and the embossing support 33 bite together and apply high pressure, so that the embossing mold 32 imprints the preset pattern on the fabric, forming a raised and recessed pattern. In order to improve the processing efficiency of the fabric, the next process after the embossing module 30 is directly set to the brushing module 40. The fabric after embossing is transferred to the brushing module 40. The brushing module 40 precisely positions and tracks the raised and recessed pattern, and combs and brushes the raised and recessed pattern to make the surface of the fabric present a pattern or design, increasing the aesthetics of the fleece fabric products. Specifically, under high temperature (usually exceeding the glass transition temperature of the pile fibers, causing them to soften) and high pressure, the pattern of the brushing module 40 flattens and shapes the local pile of the fabric. The flattened and unflattened parts form a clear and glossy embossed pattern. Finally, the pile-raising module 50 raises the pile on the fabric with the preset pattern and brushes the piled surface of the fabric to make the pile surface smoother and flatter. Therefore, such as Figure 1 As shown, this application proposes a dedicated integrated embossing and brushing process based on the aforementioned integrated embossing and brushing machine: Step S100: Unfold the fabric using the unfolding module 20; Before processing, fabric is typically in a rolled-up state, commonly referred to as a fabric roll. When processing is required, the fabric roll is placed in a dedicated fabric spreading machine. The fabric spreading module 20 of this application, connected to an external fabric spreading machine, flattens the fabric and pulls it to create tension. The fabric passes smoothly through the spreading module 20 and is then transferred to the embossing module 30. This process ensures that the fabric is always in a flat and stretched state during transport. If the fabric is loose, it is prone to wrinkles and swaying (wandering) during operation, leading to uneven embossing patterns, uneven brushing effects, and even production accidents such as fabric rolling or jamming.

[0037] Step S200: Install a preset pattern embossing mold 32 on the embossing module 30, heat the embossing support 33 of the embossing module 30 by ultrasonic means, so that the fabric reaches the preset melting point, and perform ultrasonic embossing on the fabric to form a raised and recessed pattern. The main components of the embossing module 30 are the embossing mold 32 and the embossing support 33, which engage with each other. The embossing mold 32 and the embossing support 33 are used to allow the fabric to pass through. Therefore, when the flattened and stretched fabric is transported to the embossing module 30, the embossing mold 32 has a preset pattern engraved or hollowed out, and the embossing mold 32 can be replaced at any time according to production needs. When the fabric passes through the embossing mold 32 and the embossing support 33, the embossing mold 32 and the embossing support 33 engage and apply high pressure, so that the embossing mold 32 imprints the preset pattern on the fabric, forming a raised or recessed pattern.

[0038] It is worth mentioning that after the fabric passes through the embossing module 30, the embossed pattern area is recessed and covered with a dense layer of fluff, while the non-patterned areas retain the original appearance of the fabric. Because the embossing uses ultrasonic technology, ultrasonic energy is instantly concentrated on the embossing support 33, causing the fabric on the support 33 to reach a preset melting point. As the embossing mold 32 presses against the fabric under high pressure, the high temperature and pressure melt the fabric fibers or hot melt adhesive in that area. Based on the instantaneous action (millisecond level) of the high-frequency ultrasonic vibration, at the instant the embossing mold 32 and the embossing support 33 engage, and while the fabric is in an absolutely static state (i.e., instantaneous zero speed), the fabric rapidly forms a raised or recessed pattern.

[0039] Step S300: After positioning the embossed pattern, the brushing module 40 combs and brushes the embossed pattern to make the surface of the fabric display a pattern. After the embossing step, to improve fabric processing efficiency, the next step after the embossing module 30 is directly set up with the brushing module 40. The embossed fabric is transferred to the brushing module 40, where it precisely positions and tracks the raised pattern. The brushing module 40 then combs and brushes the raised pattern to create a pattern on the fabric surface, enhancing the aesthetics of the fleece fabric. Specifically, under high temperature (usually exceeding the glass transition temperature of the fleece fibers, softening them) and high pressure, the brushing module 40 flattens and shapes the localized fleece of the fabric. The flattened and unpressed portions form a clear, glossy raised pattern, improving processing efficiency.

[0040] It's worth mentioning that in the embossed pattern, the fabric is tightly pressed to the bottom, and mechanical force is used to create pile in the non-patterned areas. The molten hot-melt adhesive acts as a "pile-fixing" agent, preventing the pile from easily falling off during subsequent use and greatly improving the durability of the embossed effect. The embossed pattern areas are hard, smooth, and pile-free with clear outlines, while other areas are full of pile, have high stand-up properties, are soft to the touch, and are not prone to shedding, making the embossed pattern more three-dimensional.

[0041] Step S400: Raise nap on the non-embossed areas of the fabric surface.

[0042] For fabrics with pile, it is necessary to raise the pile in the non-embossed pattern areas of the fabric to achieve a seamless combination of "embossed three-dimensional pattern" and "velvety touch" on the same fabric surface. Moreover, the embossed pattern (pattern area) is hard and three-dimensional with no pile touch, while the non-embossed pattern areas or specific areas are full of pile and have a soft and supple feel.

[0043] The above process, combined with the embossing and brushing integrated machine, effectively solves the technical problem of ensuring that the fabric is always transported along the embossing and brushing direction during the processing of the brushing and embossing machines, without needing to adjust the relevant operating parameters for fabric alignment between embossing and brushing, thus avoiding the waste of resources and low processing efficiency.

[0044] like Figure 2 As shown, further, the embossing and brushing integration also includes a heat dissipation device 35. After step S200, which involves installing a preset pattern embossing mold 32 on the embossing module 30, heating the embossing support 33 of the embossing module 30 ultrasonically to bring the fabric to a preset melting point, and ultrasonically embossing the fabric to form a raised or recessed pattern, the following is also included: Step S210: Activate the heat dissipation device 35 to cool the embossing support 33 by air cooling, so that the temperature of the embossing support 33 is maintained at 180℃-220℃.

[0045] This application uses polyester fabric as an example. Since the fabric first needs to be heated, the embossing process uses ultrasonic waves. The ultrasonic energy is instantly concentrated on the embossing support 33, causing the fabric on the embossing support 33 to reach a preset melting point. Specifically, to prevent the temperature of the embossing support 33 from becoming too high, this process adds a heat dissipation device, such as a heat dissipation device 35. The air outlet of the heat dissipation device 35 faces the embossing support 33 to cool it down. The specific cooling schemes are as follows: The first method is to activate the heat dissipation device 35 in real time to cool down the imprinted support 33 in real time. The second method is to install a temperature detection sensor on the embossing support 33. When the temperature of the embossing support 33 exceeds the preset temperature threshold, the heat dissipation device 35 is activated to cool down the embossing support 33 until the temperature of the embossing support 33 is lower than the preset temperature threshold.

[0046] The aforementioned temperature threshold is set to a temperature range, such as 180℃-220℃, to ensure that the preset pattern of the embossing mold 32 is pressed into the fabric to form a raised or recessed pattern.

[0047] like Figure 3 As shown, further, in step S220, the pressure applied to the fabric by the embossing module 30 is set to 45-50 N / mm. In this embodiment, in order to further ensure that the preset pattern of the embossing mold 32 is pressed into the fabric to form a raised or recessed pattern, the pressure applied to the fabric by the embossing mold 32 needs to be 45-50 N / mm.

[0048] like Figure 4 As shown, furthermore, the embossing and brushing integration also includes a cooling module 60. After positioning the embossed pattern, the brushing module 40 combs and brushes the embossed pattern to make the fabric surface display a pattern or design. Following step S300, the following is also included: Step S500: Start the cooling module 60 and make the working area of ​​the cooling module 60 close to the fabric to cool and shape the embossed pattern of the fabric. The cooling temperature of the cooling module 60 is maintained at 10℃-20℃.

[0049] In this embodiment, in order to eliminate the internal stress of the raised and recessed patterns on the fabric, the fabric needs to be cooled after the brushing step S300. In addition to giving the fabric a final shape at a mild temperature, the main purpose is to lock the three-dimensional pattern or pile shape of the raised and recessed patterns after brushing. The cooling module 60 needs to be activated and the working area of ​​the cooling module 60 needs to be pressed against the fabric to cool and shape the raised and recessed patterns. The cooling temperature of the cooling module 60 is maintained at 10℃-20℃ to eliminate the internal stress of the raised and recessed patterns, stabilize the formed pattern, make the pattern firm, the pile surface clean, and the pile utilization rate high.

[0050] like Figures 5-11As shown, this invention also proposes a production system applied to the aforementioned integrated embossing and brushing process. The production system includes a frame 10, a fabric spreading module 20, an embossing module 30, a brushing module 40, and a pile raising module 50. The fabric spreading module 20, the embossing module 30, the brushing module 40, and the pile raising module 50 are mounted on the frame 10 and connected sequentially. The fabric is stretched and flattened by the fabric spreading module 20 and then passes sequentially through the embossing module 30, the brushing module 40, and the pile raising module 50. The embossing module 30 is configured to imprint a preset pattern on the fabric, and the brushing module 40 is configured to comb and brush the raised pattern to create a pattern on the fabric surface, increasing the aesthetic appeal of the pile fabric product. Specifically, under high temperature (usually exceeding the glass transition temperature of the pile fibers, causing them to soften) and high pressure, the pattern of the brushing module 40 flattens and shapes the local pile of the fabric. The flattened and unflattened portions form a clear, glossy embossed pattern. The pile module 50 is configured to pile the fabric with the preset pattern embossed. The specific steps of this integrated embossing and brushing process are as described in the above embodiments. Since the production system adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, and will not be elaborated here.

[0051] This embodiment uses small-sized fabric as an example for explanation. In order to improve the production efficiency of fabric embossing and brushing, the production system of this application, such as... Figures 5-7 As shown, the production system integrates embossing and brushing functions into one device. Specifically, the spreading module 20, embossing module 30, brushing module 40, and pile raising module 50 are set on the frame 10 and connected in sequence.

[0052] Before processing, the fabric is typically in a rolled-up state, commonly referred to as a fabric roll. When processing is required, the fabric roll is placed in a dedicated fabric spreading machine. This application uses an external fabric spreading machine to flatten and stretch the fabric, giving it a certain tension. The fabric passes smoothly through the spreading module 20 and is then transferred to the embossing module 30. This process ensures that the fabric is always in a flat and stretched state during transport. If the fabric is loose, it is prone to wrinkles and swaying (wandering) during operation, leading to uneven embossing patterns, uneven brushing effects, and even production accidents such as fabric rolling or jamming. Therefore, the spreading module 20 of this application is used to flatten and stretch the fabric, so that the fabric has a certain tension. In order to avoid the fabric from folding, the fabric is transferred to the embossing module 30 after being flattened by the spreading module 20. The embossing module 30 has an embossing mold 32 with a preset pattern. The embossing mold 32 can be replaced at any time according to production needs. When the fabric passes through the embossing mold 32 and the embossing support 33, the embossing mold 32 and the embossing support 33 bite together and apply high pressure so that the embossing mold 32 imprints the preset pattern on the fabric to form a raised and recessed pattern.

[0053] Regarding the embossing module 30, its main components are the embossing mold 32 and the embossing support 33, which engage with each other. When fabric passes between the embossing mold 32 and the embossing support 33, the flattened and stretched fabric is transported to the embossing module 30. The embossing mold 32 has a pre-set pattern engraved or hollowed out, and it can be replaced at any time according to production needs. As the fabric passes through the embossing mold 32 and the embossing support 33, the embossing mold 32 and the embossing support 33 engage and apply high pressure, causing the embossing mold 32 to imprint the pre-set pattern on the fabric, forming a raised or recessed pattern.

[0054] It is worth mentioning that after the fabric passes through the embossing module 30, the embossed pattern area is recessed and covered with a dense layer of fluff, while the non-patterned areas retain the original appearance of the fabric. Because the embossing uses ultrasonic technology, ultrasonic energy is instantly concentrated on the embossing support 33, causing the fabric on the support 33 to reach a preset melting point. As the embossing mold 32 presses against the fabric under high pressure, the high temperature and pressure melt the fabric fibers or hot melt adhesive in that area. Based on the instantaneous action (millisecond level) of the high-frequency ultrasonic vibration, at the instant the embossing mold 32 and the embossing support 33 engage, and while the fabric is in an absolutely static state (i.e., instantaneous zero speed), the fabric rapidly forms a raised or recessed pattern.

[0055] To improve fabric processing efficiency, the next step after the embossing module 30 is directly set up with the brushing module 40. The embossed fabric is transferred to the brushing module 40, where it precisely positions and tracks the raised pattern. The brushing module 40 then combs and brushes the raised pattern to create a pattern on the fabric surface, enhancing the aesthetics of the fleece fabric. Specifically, under high temperature (usually exceeding the glass transition temperature of the fleece fibers, softening them) and high pressure, the brushing module 40 flattens and shapes the localized fleece of the fabric. The flattened and unpressed portions form a clear, glossy raised pattern.

[0056] It's worth mentioning that in the embossed pattern, the fabric is tightly pressed to the bottom, and mechanical force is used to create pile in the non-patterned areas. The molten hot-melt adhesive acts as a "pile-fixing" agent, preventing the pile from easily falling off during subsequent use and greatly improving the durability of the embossed effect. The embossed pattern areas are hard, smooth, and pile-free with clear outlines, while other areas are full of pile, have high stand-up properties, are soft to the touch, and are not prone to shedding, making the embossed pattern more three-dimensional.

[0057] Finally, the napping module 50 naps the fabric with the preset pattern. For fabrics with pile, it is necessary to nap the non-embossed pattern areas to achieve a seamless combination of "embossed three-dimensional pattern" and "velvety touch" on the same fabric surface. Moreover, the embossed pattern (pattern area) is hard and three-dimensional with no pile, while the non-embossed pattern areas or specific areas are full of pile and have a soft and smooth feel.

[0058] The aforementioned production system integrates two separate processes: embossing and brushing. This effectively solves the problem of requiring two separate sets of equipment for fabric processing, which leads to high space and resource consumption, high operating costs, and technical deficiencies in the use of brushing and embossing machines. Furthermore, it effectively addresses the issue of constantly adjusting the fabric operating parameters between the two machines during processing to ensure fabric alignment, thus preventing resource waste and low processing efficiency.

[0059] like Figure 6 As shown, specifically, the display module 20 includes: The first support 21 is disposed on the frame 10; The first pressure roller 22 is rotatably mounted on the first bracket 21; The second pressure roller 23 is rotatably mounted on the first support 21, and the first pressure roller 22 and the second pressure roller 23 are arranged in parallel and spaced apart. After the fabric is flattened, it passes through the gap between the first pressure roller 22 and the second pressure roller 23 and abuts against the first pressure roller 22 and the second pressure roller 23.

[0060] If the fabric is loose, it is prone to wrinkles and swaying (wandering) during operation in the equipment, resulting in uneven embossing patterns and brushing effects in subsequent processes, and even production accidents such as fabric rolling and jamming. In this embodiment, the central axes of the first pressure roller 22 and the second pressure roller 23 are parallel to each other, so that the first pressure roller 22 and the second pressure roller 23 are installed on the first support 21 at intervals and parallel. The gap between the first pressure roller 22 and the second pressure roller 23 is used to clamp the fabric and use friction to stretch the fabric, so that the fabric is always in a stretched and flat state.

[0061] For example, when the fabric is in a rolled-up state, forming a roll, this application uses an external spreading machine to pass the fabric through the gap between the first pressure roller 22 and the second pressure roller 23. The first pressure roller 22 and the second pressure roller 23 clamp the fabric, flatten it, and pull the fabric to give it a certain tension. The fabric passes smoothly through the spreading module 20. This process is to ensure that the fabric is always in a flat and pulled state during transmission.

[0062] Furthermore, the first pressure roller 22 and the second pressure roller 23 can also rotate around their own central axis. Therefore, as the fabric is continuously transported to the embossing module 30, the first pressure roller 22 and the second pressure roller 23 rotate due to friction, coordinating with the fabric transport operation.

[0063] Specifically, the first support 21 is slidably provided with symmetrical first lifting blocks 24, and the two ends of the second pressure roller 23 are respectively rotatably connected to the two first lifting blocks 24. The first lifting blocks 24 are used to adjust the gap between the first pressure roller 22 and the second pressure roller 23 to change the pressure applied to the fabric by the first pressure roller 22 and the second pressure roller 23.

[0064] In this embodiment, in order to facilitate the worker to adjust the gap between the first pressure roller 22 and the second pressure roller 23, the present application slides symmetrical first lifting blocks 24 on the first support 21, and rotatably connects the two ends of the second pressure roller 23 to the two first lifting blocks 24 respectively, so that the worker can adjust the height position of the first lifting blocks 24 on the first support 21, thereby adjusting the gap between the first pressure roller 22 and the second pressure roller 23, thereby changing the clamping force of the first pressure roller 22 and the second pressure roller 23 on the fabric.

[0065] Understandably, in order to avoid the first pressure roller 22 and the second pressure roller 23 from getting stuck with the fabric, a spring can be installed in the height direction between the first lifting block 24 and the bracket. The buffering effect of the spring will allow the second pressure roller 23 to float slightly relative to the first pressure roller 22. During the fabric transfer process, as the friction between the first pressure roller 22 and the second pressure roller 23 and the fabric changes, the second pressure roller 23 will float slightly in a timely manner to avoid getting stuck.

[0066] In order to detect the flattening state of the fabric, a detection module 70 is also provided between the embossing module 30 and the flattening module. The detection module 70 is an image scanning detection device. The fabric, which has been stretched and flattened by the spreading module 20, passes through the detection module 70. The detection module 70 scans the fabric in real time. If it detects that the fabric has folds or wrinkles, it issues an early warning signal. The early warning signal can be a buzzer, an optical signal light, etc.

[0067] Of course, the entire system can also be shut down in conjunction with the production system's control assembly.

[0068] like Figure 8 As shown, specifically, the embossing module 30 includes: The second support 31 is disposed on the frame 10; An embossing mold 32, which is a roller structure, is rotatably mounted on the second support 31. A first motor (not shown in the figure) is connected to the embossing mold 32 to drive the embossing mold 32 to rotate; The embossing support 33 is disposed on the frame 10 and located directly below the embossing mold 32; The fabric is laid flat and passes through the embossing support 33, and the embossing mold 32 is configured to emboss a preset pattern in a recessed shape on the fabric.

[0069] In this embodiment, the main components of the embossing module 30 are the embossing mold 32 and the embossing support 33. Both the embossing mold 32 and the embossing support 33 are mounted on the second bracket 31, and the embossing mold 32 and the embossing support 33 are engaged. When the fabric passes between the embossing mold 32 and the embossing support 33, the flattened and stretched fabric is transported to the embossing module 30. The embossing mold 32 has a preset pattern engraved or hollowed out, and the embossing mold 32 can be replaced at any time according to production needs. When the fabric passes through the embossing mold 32 and the embossing support 33, the embossing mold 32 and the embossing support 33 are engaged and high pressure is applied, so that the embossing mold 32 imprints the preset pattern on the fabric, forming a raised and recessed pattern.

[0070] During this process, torque is also required to be provided to the embossing mold 32 so that the embossing mold 32 rotates and drives the fabric to be transported. Therefore, this application sets a first motor to drive the embossing mold 32 to rotate at a preset speed.

[0071] It is worth mentioning that after the fabric passes through the embossing module 30, the embossed pattern area is recessed and covered with a dense layer of fluff, while the non-patterned areas retain the original appearance of the fabric. Because the embossing uses ultrasonic technology, ultrasonic energy is instantly concentrated on the embossing support 33, causing the fabric on the support 33 to reach a preset melting point. As the embossing mold 32 presses against the fabric under high pressure, the high temperature and pressure melt the fabric fibers or hot melt adhesive in that area. Based on the instantaneous action (millisecond level) of the high-frequency ultrasonic vibration, at the instant the embossing mold 32 and the embossing support 33 engage, and while the fabric is in an absolutely static state (i.e., instantaneous zero speed), the fabric rapidly forms a raised or recessed pattern.

[0072] Specifically, the embossing module 30 also includes: An ultrasonic generator (not shown in the figure) is disposed on the embossing support 33. The ultrasonic waves are transmitted through the embossing support 33 to the fabric passing through the embossing support 33, so that the fabric reaches a preset melting point.

[0073] In this embodiment, after the fabric passes through the embossing module 30, the ultrasonic energy is instantly concentrated on the embossing support 33 due to the ultrasonic embossing method, and the fabric on the embossing support 33 reaches the preset melting point. As the embossing mold 32 presses against the fabric under high pressure, the high temperature and pressure melt the fabric fibers or hot melt adhesive in this area. Based on the instantaneous action of ultrasonic high-frequency vibration (millisecond level), at the instant that the embossing mold 32 and the embossing support 33 engage, and the fabric is in an absolutely static state (i.e. instantaneous zero speed), the fabric quickly forms a raised and recessed pattern.

[0074] Specifically, the second support 31 is slidably provided with two symmetrical second lifting blocks 34. The two ends of the embossing mold 32 are respectively rotatably connected to the two second lifting blocks 34. The second lifting blocks 34 are used to adjust the gap between the embossing mold 32 and the embossing support 33, so as to change the pressure applied to the fabric by the embossing mold 32 and the embossing support 33.

[0075] In this embodiment, to facilitate the adjustment of the gap between the embossing mold 32 and the embossing support 33 by the operator, symmetrical second lifting blocks 34 are slidably arranged on the second bracket 31. The two ends of the embossing mold 32 are rotatably connected to the two second lifting blocks 34, allowing the operator to adjust the height of the second lifting blocks 34 on the second bracket 31, thereby adjusting the gap between the embossing mold 32 and the embossing support 33 and changing the pressure exerted on the fabric by the embossing mold 32 and the embossing support 33. Furthermore, to ensure that the preset pattern of the embossing mold 32 is pressed into the fabric to form a raised or recessed pattern, the pressure applied by the embossing mold 32 to the fabric must be 45-50 N / mm.

[0076] Specifically, the embossing mold 32 has multiple embossing structures, and the embossing structures are hollow.

[0077] As a preferred embodiment, the embossing mold 32 has multiple embossing structures, and the embossing structures are hollow to reduce the weight of the embossing mold 32.

[0078] like Figure 8 As shown, specifically, the embossing module 30 further includes: A heat dissipation device 35 is disposed on the side of the second bracket 31 away from the first bracket 21, and the air outlet direction of the heat dissipation device 35 is towards the embossed support 33.

[0079] In this embodiment, since the fabric first needs to be heated and the embossing is done using ultrasonic waves, the ultrasonic energy is instantly concentrated on the embossing support 33, causing the fabric on the embossing support 33 to reach a preset melting point. Specifically, to prevent the temperature of the embossing support 33 from becoming too high, this application adds a heat dissipation device, such as a heat dissipation device 35. The air outlet of the heat dissipation device 35 faces the embossing support 33 to cool it down. The specific cooling solutions are as follows: The first method is to activate the heat dissipation device 35 in real time to cool down the imprinted support 33 in real time. The second method is to install a temperature detection sensor on the embossing support 33. When the temperature of the embossing support 33 exceeds the preset temperature threshold, the heat dissipation device 35 is activated to cool down the embossing support 33 until the temperature of the embossing support 33 is lower than the preset temperature threshold.

[0080] The aforementioned temperature threshold is set to a temperature range, such as 180℃-220℃, to ensure that the preset pattern of the embossing mold 32 is pressed into the fabric to form a raised or recessed pattern.

[0081] like Figure 9 As shown, specifically, further, the brushing module 40 includes: The third support 41 is disposed on the frame 10; The brush roller 42 and the embossing mold 32 are rotatably mounted on the third support 41; The second motor (not shown in the figure) is connected to the brush roller 42 to drive the brush roller 42 to rotate. The brush support 43 is disposed on the frame 10 and located directly below the brush roller 42; The fabric is laid flat and passes through the brushing support 43. The brushing roller 42 is configured to comb and brush the fabric with the preset pattern, so that the surface of the fabric presents a pattern, increasing the aesthetic appeal of the fleece fabric product. Specifically, under high temperature (usually exceeding the glass transition temperature of the fleece fibers, causing them to soften) and high pressure, the pattern of the brushing module 40 flattens and shapes the local fleece of the fabric. The flattened and unflattened parts form a clear, glossy embossed pattern.

[0082] In this embodiment, after embossing, in order to improve the processing efficiency of the fabric, the next process after embossing module 30 is directly set with brushing module 40. Brushing roller 42 and brushing support 43 are installed on third bracket 41, and a gap is also provided between brushing roller 42 and brushing support 43 for placing fabric.

[0083] The embossed fabric is transferred to the brushing module 40. The brushing roller 42 precisely positions and tracks the raised pattern, and the brushing module 40 combs and brushes the fabric within the raised pattern to create a pattern on the surface, enhancing the aesthetics of the fleece fabric. Specifically, under high temperature (usually exceeding the glass transition temperature of the fleece fibers, softening them) and high pressure, the pattern of the brushing module 40 flattens and shapes the localized fleece of the fabric. The flattened and unpressed areas form a clear, glossy raised pattern. Notably, within the raised pattern, the fabric is tightly pressed onto the brushing support 43, using mechanical force to raise the fleece in non-patterned areas. The molten hot melt adhesive acts as a "fleece fixation" agent, preventing the fleece from easily falling off during subsequent use and significantly improving the durability of the brushing effect. The embossed pattern area is hard, smooth, and lint-free with clear outlines, while other areas are full of fluff, have high stand-up, are soft to the touch, and do not shed easily, making the raised and recessed pattern more three-dimensional.

[0084] During this process, torque needs to be provided to the brush roller 42 so that the brush roller 42 rotates and drives the fabric to be transported. Therefore, this application sets up a second motor to drive the brush roller 42 to rotate at a preset speed.

[0085] Specifically, the first motor is equipped with a first Hall sensor (not shown in the figure) and a pulse encoder (not shown in the figure), and the second motor is equipped with a second Hall sensor (not shown in the figure). The first Hall sensor, the second Hall sensor, and the pulse encoder are electrically connected. The first Hall sensor is used to detect the shaft rotation angle of the first motor, the second Hall sensor is used to detect the shaft rotation angle of the second motor, and the pulse encoder is used to send pulse signals to the production system control assembly. The production system control assembly controls the rotation speed of the second motor based on the signals collected by the first and second sensors and the pulse signals, so that the second motor always rotates synchronously with the first motor.

[0086] In this embodiment, the traditional pattern matching methods using "differential gears" or "servo motors" directly drive the embossing cylinder, making the embossing cylinder the main drive and the pressure-bearing rubber roller the passive drive. During production, the embossing cylinder must be tightly pressed against the pressure-bearing rubber roller. In actual embossing production, the fabric acts as a medium between the pressure-bearing rubber roller and the embossing cylinder. Due to its own mass (weight) and inertia, the passive pressure-bearing rubber roller inevitably generates friction during acceleration and deceleration with the fabric as the medium, causing pattern misalignment and failing to meet accuracy requirements, especially with smooth synthetic fiber fabrics.

[0087] Therefore, this application installs a first Hall sensor in the first motor and a second Hall sensor in the second motor. The first Hall sensor and the second Hall sensor monitor the rotation angle of the first motor and the second motor in real time, respectively, and send signals to the production system control assembly. The production system control assembly pairs the signals of the first Hall sensor and the second Hall sensor. When the angles monitored by the first Hall sensor and the second Hall sensor are inconsistent, the speed of the first motor and / or the second motor is controlled so that the two always keep the same. Furthermore, to ensure more precise synchronous rotation of the first and second motors, this application also includes a pulse encoder installed inside the first motor. The second motor is electrically connected to the pulse encoder inside the first motor. The second motor controls the speed of the first motor based on the signal given by the pulse encoder. Through these two methods, a dual positioning function is achieved, resulting in more precise synchronous rotation of the first and second motors.

[0088] like Figure 10 As shown, specifically, the production system also includes a cooling module 60, which is disposed on the frame 10 and located between the brushing module 40 and the pile module 50. The cooling module 60 is configured to cool and shape the fabric.

[0089] In this embodiment, in order to eliminate the internal stress of the raised and recessed patterns on the fabric, a cooling module 60 is provided between the brushing module 40 and the pile module 50. After the fabric passes through the brushing module 40, the surface temperature of the fabric is still relatively high, so the fabric needs to be cooled. In addition to giving the fabric a final shape at a mild temperature, the main purpose is to lock the three-dimensional pattern or pile shape of the raised and recessed patterns after brushing. The cooling module 60 needs to be activated and the working area of ​​the cooling module 60 needs to be pressed against the fabric to cool and shape the raised and recessed patterns. The cooling temperature of the cooling module 60 is maintained at 10℃-20℃ to eliminate the internal stress of the raised and recessed patterns, stabilize the formed pattern, make the pattern firm, the pile surface clean, and the pile utilization rate high.

[0090] Specifically, the cooling module 60 includes: The fourth support 61 is mounted on the frame 10; Cooling roller 62, the embossing mold 32 is rotatably mounted on the third support 41, and a refrigerant pipe (not shown in the figure) is installed inside the cooling roller 62. The cooling support 63 is disposed on the frame 10 and located directly below the cooling roller 62; In this embodiment, the fabric passes through the cooling support 63, and the cooling roller 62 is in close contact with the fabric. Refrigerant cooling is used in this application. The cooling roller 62 and the cooling support 63 are mounted on a fourth bracket 61, with a gap between them to allow the fabric to pass through. A refrigerant pipe is installed inside the cooling roller 62, and the refrigerant pipe is in close contact with the inner wall of the cooling roller 62 to improve the cooling effect. The fabric passes through the cooling support 63, and the cooling roller 62 is in close contact with the fabric to cool it down.

[0091] like Figure 11 As shown, specifically, further, the napping module 50 includes: A two-dimensional lifting platform 51, wherein the moving directions of the two-dimensional lifting platform 51 are the up and down direction and the width direction of the fabric. The napping brush mechanism 52 is disposed on the two-dimensional lifting platform 51, and the working surface of the napping brush mechanism 52 has multiple napping root spikes (not shown in the figure). When the fabric is located below the two-dimensional lifting platform 51, the napping root bar moves back and forth along the width direction of the fabric and brushes the flocked surface of the fabric.

[0092] In this embodiment, for fabrics with pile, it is necessary to pile the non-embossed pattern areas of the fabric. Therefore, this application sets a two-dimensional lifting platform 51 on the frame 10 and installs a pile-raising brush mechanism 52 on the two-dimensional lifting platform 51. The two-dimensional lifting platform 51 drives the pile-raising brush mechanism 52 to move in the area of ​​the fabric. The working surface of the pile-raising brush mechanism 52 has multiple pile-raising root spikes. When the fabric is below the two-dimensional lifting platform 51, the pile-raising root spikes move back and forth along the width direction of the fabric and brush the piled surface of the fabric, achieving a seamless combination of "embossed three-dimensional pattern" and "velvety touch" on the same fabric surface. Moreover, the embossed pattern (pattern area) is hard and three-dimensional with no pile touch, while the non-embossed pattern area or specific area is full of pile and has a soft and smooth feel.

[0093] Specifically, multiple pile-forming brush mechanisms 52 are provided, and each pile-forming brush mechanism 52 can rotate on its own axis. In this embodiment, in order to improve the pile-forming efficiency, multiple pile-forming brush mechanisms 52 are provided, and each pile-forming brush mechanism 52 can rotate on its own axis. Therefore, when the fabric is located below the two-dimensional lifting platform 51, numerous pile-forming root spikes move back and forth along the width direction of the fabric. The rotating pile-forming brush mechanism 52 performs rolling brushing on the flocked surface of the fabric, quickly combing the pile on the same fabric surface. Moreover, the raised and recessed patterns (pattern areas) are hard and three-dimensional, without a pile-like feel, while the non-raised and recessed pattern areas or specific areas are full of pile and have a soft and smooth feel.

[0094] Specifically, the pile-raising module 50 is provided in two sets, and arranged alternately. In this embodiment, in order to improve the efficiency of pile raising, the pile-raising module 50 of this application is provided in two sets, and the two sets of pile-raising modules 50 are staggered in the width direction of the fabric.

[0095] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of the present invention. It should be understood that the above descriptions are merely specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An integrated embossing and brushing process, characterized in that, Based on an integrated embossing and brushing machine, the integrated embossing and brushing machine includes: a frame, a fabric spreading module, an embossing module, a brushing module, and a pile raising module. The fabric spreading module, the embossing module, and the brushing module are mounted on the frame and connected sequentially. The integrated embossing and brushing process includes: The fabric is unfolded using the unfolding module; A preset pattern embossing mold is installed on the embossing module. The embossing support of the embossing module is heated by ultrasonic waves to make the fabric reach the preset melting point, and the fabric is ultrasonically embossed to form a raised and recessed pattern. After positioning the embossed pattern, the brushing module combs and brushes the embossed pattern to make the surface of the fabric display a pattern. Raise the nap on areas of the fabric surface that are not embossed or textured.

2. The integrated embossing and brushing process according to claim 1, characterized in that, The embossing and brushing integration also includes a heat dissipation device. After the steps of installing a preset pattern embossing mold on the embossing module, heating the embossing support component of the embossing module using ultrasonic waves to bring the fabric to a preset melting point, and ultrasonically embossing the fabric to form a raised or recessed pattern, the method further includes: The heat dissipation device is activated to cool the embossing support component by air cooling, so that the temperature of the embossing support component is maintained at 180℃-220℃.

3. The integrated embossing and brushing process according to claim 2, characterized in that, The pressure applied to the fabric by the embossing module is set to 45-50 N / mm.

4. The integrated embossing and brushing process according to claim 3, characterized in that, The embossing and brushing integration also includes a cooling module. After positioning the embossed pattern, the brushing module combs and brushes the embossed pattern to make the fabric surface show patterns or designs. Following this step, the system further includes: The cooling module is activated, and its working area is brought into close contact with the fabric to cool and shape the embossed pattern of the fabric. The cooling temperature of the cooling module is maintained at 10℃-20℃.

5. A production system, characterized in that, The production system, which is applied to the integrated embossing and brushing process as described in any one of claims 1-4, includes a frame, a fabric spreading module, an embossing module, a brushing module, and a pile raising module, wherein the fabric spreading module, the embossing module, the brushing module, and the pile raising module are disposed on the frame and connected in sequence; The fabric is stretched and flattened by the spreading module and passes through the embossing module, the brushing module, and the napping module in sequence. The embossing module is configured to emboss a preset pattern on the fabric. The brushing module is configured to comb and brush the fabric with the preset pattern to make the surface of the fabric show a pattern. The napping module is configured to nap the fabric with the preset pattern.

6. The production system according to claim 5, characterized in that, The display module includes: The first support is mounted on the frame; The first pressure roller is rotatably mounted on the first support; The second pressure roller is rotatably mounted on the first support, and the first pressure roller and the second pressure roller are arranged parallel and spaced apart. After the fabric is flattened, it passes through the gap between the first pressure roller and the second pressure roller and abuts against the first pressure roller and the second pressure roller.

7. The production system according to claim 5, characterized in that, The embossing module includes: The second support is mounted on the frame; An embossing mold, wherein the embossing mold is a roller structure and is rotatably mounted on the second support; A first motor is connected to the embossing mold to drive the embossing mold to rotate; An embossing support is disposed on the frame and located directly below the embossing mold; The fabric is laid flat and passes through the embossing support, and the embossing mold is configured to emboss a preset pattern in a recessed shape on the fabric.

8. The production system according to claim 7, characterized in that, The embossing module also includes: An ultrasonic generator is disposed on the embossing support. The ultrasonic waves are transmitted through the embossing support to the fabric passing through the embossing support, so that the fabric reaches a preset melting point.

9. The production system according to claim 8, characterized in that, The brushing module includes: The third support is mounted on the frame; The brush roller and the embossing mold are rotatably mounted on the third support. A second motor is connected to the brush roller to drive the brush roller to rotate; A brush support is provided on the frame and located directly below the brush roller; The fabric is laid flat and passes through the brush support, and the brush roller is configured to comb and brush the fabric with a preset pattern so that the surface of the fabric presents a pattern.

10. The production system according to claim 9, characterized in that, The first motor is equipped with a first Hall sensor and a pulse encoder, and the second motor is equipped with a second Hall sensor. The first Hall sensor, the second Hall sensor, and the pulse encoder are electrically connected. The first Hall sensor is used to detect the shaft rotation angle of the first motor, the second Hall sensor is used to detect the shaft rotation angle of the second motor, and the pulse encoder is used to send pulse signals to the production system control assembly. The production system control assembly controls the rotation speed of the second motor based on the signals collected by the first and second sensors and the pulse signals, so that the second motor always rotates synchronously with the first motor.

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