Intelligent manufacturing and conveying device and using method thereof
By combining an infrared positioning device and an electric conveyor roller, the problems of manual intervention and deviation after product inspection in intelligent manufacturing conveying devices are solved, enabling accurate product inspection and automated sorting, and improving the automation level and inspection accuracy of the device.
Patent Information
- Application Number
- CN202511491306.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-18
- Publication Date
- 2025-12-26
AI Technical Summary
Existing intelligent manufacturing conveyor systems require manual assistance to unload defective products after product inspection, resulting in low automation levels. Furthermore, products are prone to shifting on the conveyor belt, leading to inspection deviations and wasting human resources.
The design employs an infrared positioning device combined with an electric telescopic rod and an electric conveyor roller. The infrared positioning device calculates the product position, the electric telescopic rod limits the product, and the electric conveyor roller enables the transfer and batch delivery of products. Combined with movable plates and electric slide rails, it enables flexible classification of products.
It enables precise product detection and automated sorting, avoids product misalignment, improves the level of automation, and ensures the accuracy and flexibility of product detection.
Smart Images

Figure CN121198632A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of intelligent manufacturing conveying devices, and in particular to an intelligent manufacturing conveying device and its usage method. Background Technology
[0002] With the development of modern industry, intelligent conveying equipment is gradually being used in factories, and materials can be transported to different locations using intelligent conveying equipment.
[0003] Existing intelligent manufacturing conveyor systems ensure consistent product quality by performing quality inspections during the production process, thus reducing human intervention. While these methods enable the system to inspect and sort products, they can only identify the quality of products after inspection. Manual assistance is still required to unload inferior products, resulting in low automation. Furthermore, products are prone to shifting as they move on the conveyor belt, causing the inspection system to misjudge the products and leading to a waste of human resources. Summary of the Invention
[0004] The purpose of this invention is to provide an intelligent manufacturing conveying device and its usage method in order to solve the above-mentioned problems.
[0005] The present invention achieves the above objectives through the following technical solutions:
[0006] A smart manufacturing conveying device includes a workbench. Four uprights (I) are mounted on one side of the top of the workbench. A horizontal plate (I) is fixed to the top of two of the uprights (I) on one side. A conveyor belt (I) is arranged between the horizontal plates (I). A slot is formed in the center of the top of each horizontal plate (I). The top of the slot is connected to an upright plate via a plug. Two electrically operated telescopic rods (II) are symmetrically mounted on the inner wall of each upright plate (II). A push plate is connected to the telescopic end of each electrically operated telescopic rod (II). An infrared positioning device is arranged at the lower end of the inner wall of the push plate. Two electrically operated slide rails (II) are symmetrically arranged in the center of the top of the workbench (II). The electric slide rail 2 has a movable plate fixed to the top of its sliding block. Two electric slide rails 1 are symmetrically arranged on the inner side wall of the movable plate. The electric slide rail 1 is connected to an extension plate through its own sliding block. An electric conveyor roller is installed between the extension plates. Four uprights 2 are fixed to the other side of the top of the worktable. Six horizontal plates 2 are connected to the top of the uprights 2. A conveyor belt 4 is arranged between the two horizontal plates 2 at the bottom. A conveyor belt 3 is arranged between the two horizontal plates 2 in the middle. A conveyor belt 2 is installed between the two horizontal plates 2 at the top.
[0007] Furthermore, a fixing plate is installed on one side of the upright on the workbench, and a sliding plate is connected to the fixing plate. The sliding plate and the fixing plate are connected by two sliding rods, and a threaded rod is arranged between the two sliding rods. A motor is fixed to one end of the threaded rod. A detection box is set on one side of the bottom of the sliding plate, and a detection probe is installed in the middle of the bottom of the detection box. An electric telescopic rod is installed at one corner of the top of the workbench. The telescopic end of the electric telescopic rod is connected to a rotating rod, and an operation panel is fixed to the top of the rotating rod. Four support legs are set at the four corners of the bottom of the workbench.
[0008] By adopting the above technical solution, the workbench realizes the installation and fixation of the conveying device, and the design of the support legs realizes the lifting effect of the workbench, making it convenient for workers to assist in the work of the device.
[0009] Furthermore, the fixing plate is fixed to one side of the top of the workbench by screws, the sliding plate is slidably connected to the fixing plate, the fixing plate has a U-shaped structure, the sliding rod is fixed between the fixing plates by screws, the sliding plate is threadedly connected to the threaded rod, the motor is keyed to the threaded rod, and the detection probe is fixed to the middle of the bottom of the detection box by bolts.
[0010] By adopting the above technical solution, the fixing plate realizes the installation of the slide plate, the motor drives the threaded rod to rotate, and realizes the horizontal movement of the slide plate on the slide rod. When inspecting the product, it facilitates the sliding of the inspection box and the inspection probe, and realizes accurate inspection of the product.
[0011] Furthermore, the fixed end of the electric telescopic rod is fixed to one corner of the top of the workbench by bolts, the rotating rod is rotatably connected to the telescopic end of the electric telescopic rod, the operating panel is fixed to the top of the rotating rod by screws, and the support leg is screwed to the workbench.
[0012] By adopting the above technical solution, the design of the electric telescopic rod facilitates the adjustment of the height of the control panel, enabling staff of different heights to touch and operate the control panel. Combined with the design of the rotating rod, it facilitates the adjustment of the orientation of the control panel, realizing the flexibility of the control panel during use.
[0013] Furthermore, the first upright is screwed to the workbench, the first horizontal plate is screwed to the first upright, and the insert is fixed to the top center of the first horizontal plate via a slot.
[0014] By adopting the above technical solution, the design of the upright first realizes the fixation of the horizontal plate first, thereby realizing the installation of the conveyor belt first, which realizes the function of conveying products.
[0015] Furthermore, the insert block is screwed to the upright plate, one and both ends of the electric telescopic rod are fixed to the upright plate and the push plate by bolts, and the infrared positioning device is fixed to one side of the push plate by a slot.
[0016] By adopting the above technical solution, the design of the insert block and the slot realizes the installation limit of the upright plate. The electric telescopic rod drives the push plate to move, and the two electric telescopic rods move relative to each other, thus limiting the movement of the product and preventing the product from shifting.
[0017] Furthermore, the movable plate is connected to the sliding block screw of the electric slide rail two, and the electric slide rail one is connected to the movable plate screw.
[0018] By adopting the above technical solution, the design of the movable plate on the electric slide rail 2 realizes the transfer and conveying function of the device for products, and ensures the intelligent screening of products by the device.
[0019] Furthermore, the extension plate is screwed to the sliding block of the electric slide rail, the electric conveying roller is rotatably connected to the extension plate, and the upright is screwed to the horizontal plate.
[0020] By adopting the above technical solution, the electric conveyor roller is designed to achieve the function of transferring and conveying products when the extension plate is aligned with the second, third or fourth conveyor belt.
[0021] Furthermore, conveyor belt two, conveyor belt three, and conveyor belt four are located on the same horizontal line from top to bottom.
[0022] By adopting the above technical solution, the design of conveyor belt two in conjunction with conveyor belt three and conveyor belt four enables the conveying of products with different inspection qualities, thereby realizing the classification of products by the device.
[0023] The beneficial effects of this invention are as follows:
[0024] 1. Through the design of the movable plate, electric slide rail one, extension plate and electric conveyor roller, after the product is inspected, the electric conveyor roller realizes the transfer of the product. According to the product inspection results, the extension plate moves on the electric slide rail one, so that the electric conveyor roller can transport products of different quality to conveyor belt two, conveyor belt three and conveyor belt four. This realizes the batch transportation of excellent and poor products by the device, and ensures the flexibility of the device when transporting products.
[0025] 2. Through the design of the inserts and slots, the opposing plate can be installed on the first conveyor belt, so that the push plate is located on both sides of the top of the first conveyor belt. When the product is being transported, the infrared positioning device uses an infrared sensor to emit infrared rays. When the infrared rays encounter the product, they will be absorbed or reflected by the product. The infrared sensor will receive the reflected infrared signal and calculate the position of the product based on the signal strength and time. Then, the electric telescopic rod 2 works to move the push plate to the sides of the product without contacting the product, thus limiting the movement of the product and facilitating accurate detection of the product by the detection probe. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of an intelligent manufacturing conveying device according to the present invention;
[0027] Figure 2 This is a schematic diagram of the structure of conveyor belt one in the intelligent manufacturing conveying device described in this invention;
[0028] Figure 3 This is a schematic diagram of the structure of the upright plate and push plate in the intelligent manufacturing conveying device of the present invention;
[0029] Figure 4 This invention relates to an intelligent manufacturing conveying device. Figure 1 Enlarged view of point A in the middle;
[0030] Figure 5 This invention relates to an intelligent manufacturing conveying device. Figure 1 Enlarged view of point B in the middle.
[0031] The annotations in the attached figures are explained as follows:
[0032] 1. Control panel; 2. Rotating rod; 3. Electric telescopic rod one; 4. Workbench; 5. Support leg; 6. Motor; 7. Threaded rod; 8. Slide rod; 9. Conveyor belt two; 10. Conveyor belt three; 11. Conveyor belt four; 12. Upright pole two; 13. Electric slide rail two; 14. Slot; 15. Detection box; 16. Detection probe; 17. Horizontal plate one; 18. Upright pole one; 19. Conveyor belt one; 20. Electric telescopic rod two; 21. Upright plate; 22. Infrared positioning device; 23. Push plate; 24. Insert block; 25. Electric slide rail one; 26. Electric conveyor roller; 27. Movable plate; 28. Extension plate; 29. Slide plate; 30. Fixed plate; 31. Horizontal plate two. Detailed Implementation
[0033] The present invention will be further described below with reference to the accompanying drawings:
[0034] like Figures 1-5As shown, an intelligent manufacturing conveying device includes a workbench 4. Four uprights 18 are installed on one side of the top of the workbench 4. A horizontal plate 17 is fixed to the top of two of the uprights 18 on one side. A conveyor belt 19 is arranged between the horizontal plates 17. A slot 14 is opened in the middle of the top of the horizontal plate 17. The top of the slot 14 is connected to an upright plate 21 via a plug 24. The design of the plug 24 and the slot 14 enables the installation of the upright plate 21 on the conveyor belt 19, so that the push plate 23 is located on both sides of the top of the conveyor belt 19. Two electrically operated telescopic rods are symmetrically installed on the inner wall of the upright plate 21. 20. The telescopic end of the electric telescopic rod 20 is connected to a push plate 23. An infrared positioning device 22 is installed on the lower end of the inner wall of the push plate 23. When the product is being transported, the infrared positioning device 22 emits infrared rays using an infrared sensor. When the infrared rays encounter the product, they are absorbed or reflected by the product. The infrared sensor receives the reflected infrared signal and calculates the position of the product based on the signal strength and time. Then, the electric telescopic rod 20 operates, moving the push plate 23 to a position on both sides of the product without contacting it, thus limiting the movement of the product. This allows the detection probe 16 to accurately detect the product. Two electric slide rails 13 are symmetrically arranged at the top center of the workbench 4. Each electric slide rail 13 has a sliding block with a movable plate 27 fixed to its top. Two electric slide rails 25 are symmetrically arranged on the inner wall of the movable plate 27. Each electric slide rail 25 is connected to an extension plate 28 via its own sliding block. Electric conveyor rollers 26 are installed between the extension plates 28. Four uprights 12 are fixed to the other side of the top of the workbench 4. Six horizontal plates 31 are connected to the top of each upright 12. A conveyor belt 11 is arranged between the two horizontal plates 31 at the bottom. A conveyor belt 10 is arranged between the two horizontal plates 31 in the middle. A conveyor belt 9 is installed between the two horizontal plates 31. Through the design of the movable plate 27, the electric slide rail 25, the extension plate 28, and the electric conveyor roller 26, after the product is inspected, the electric conveyor roller 26 realizes the transfer of the product. According to the product inspection results, the extension plate 28 moves on the electric slide rail 25, so that the electric conveyor roller 26 can transport products of different qualities to the conveyor belt 9, the conveyor belt 10, and the conveyor belt 11. This realizes the batch transportation of products of different quality, ensuring the flexibility of the device when transporting products.
[0035] In this embodiment, a fixing plate 30 is installed on the workbench 4 on one side of the upright pole 18. A sliding plate 29 is connected to the fixing plate 30. The sliding plate 29 and the fixing plate 30 are connected by two sliding rods 8. A threaded rod 7 is arranged between the two sliding rods 8. A motor 6 is fixed to one end of the threaded rod 7. A detection box 15 is set on one side of the bottom end of the sliding plate 29. A detection probe 16 is installed in the middle of the bottom end of the detection box 15. An electric telescopic rod 3 is installed at one corner of the top of the workbench 4. A rotating rod 2 is connected to the telescopic end of the electric telescopic rod 3. An operation panel 1 is fixed to the top of the rotating rod 2. Four support legs 5 are set at the four corners of the bottom end of the workbench 4. The workbench 4 realizes the installation and fixation of the conveying device. The design of the support legs 5 realizes the lifting effect of the workbench 4, which facilitates the staff to perform auxiliary work on the device.
[0036] In this embodiment, the fixing plate 30 is fixed to one side of the top of the workbench 4 by screws. The sliding plate 29 is slidably connected to the fixing plate 30. The fixing plate 30 has a U-shaped structure. The sliding rod 8 is fixed between the fixing plates 30 by screws. The sliding plate 29 is threadedly connected to the threaded rod 7. The motor 6 is keyed to the threaded rod 7. The detection probe 16 is fixed to the middle of the bottom of the detection box 15 by bolts. The fixing plate 30 realizes the installation of the sliding plate 29. The motor 6 drives the threaded rod 7 to rotate, realizing the horizontal movement of the sliding plate 29 on the sliding rod 8. When inspecting the product, it is convenient for the detection box 15 and the detection probe 16 to slide, so as to realize the accurate inspection of the product.
[0037] In this embodiment, the fixed end of the electric telescopic rod 3 is fixed to one corner of the top of the workbench 4 by bolts. The rotating rod 2 is rotatably connected to the telescopic end of the electric telescopic rod 3. The operation panel 1 is fixed to the top of the rotating rod 2 by screws. The support leg 5 is screwed to the workbench 4. The design of the electric telescopic rod 3 facilitates the adjustment of the height of the operation panel 1, so that workers of different heights can touch the operation panel 1. Combined with the design of the rotating rod 2, it is convenient to adjust the orientation of the operation panel 1, realizing the flexibility of the operation panel 1 during use.
[0038] In this embodiment, the upright pole 18 is screwed to the workbench 4, the horizontal plate 17 is screwed to the upright pole 18, and the insert block 24 is fixed to the top center of the horizontal plate 17 through a slot. The design of the upright pole 18 realizes the fixation of the horizontal plate 17, thereby realizing the installation of the conveyor belt 19, which realizes the function of conveying the product.
[0039] In this embodiment, the insert 24 is screwed to the upright plate 21, and the two ends of the electric telescopic rod 3 are fixed to the upright plate 21 and the push plate 23 by bolts. The infrared positioning device 22 is fixed to one side of the push plate 23 by a slot. The design of the insert 24 in conjunction with the slot 14 realizes the installation limit of the upright plate 21. The electric telescopic rod 3 drives the push plate 23 to move, and the two electric telescopic rods 3 move relative to each other, realizing the limitation of product movement and preventing the product from shifting.
[0040] In this embodiment, the movable plate 27 is connected to the sliding block screw of the electric slide rail 2 13, and the electric slide rail 1 25 is connected to the movable plate 27 by screws. The design of the movable plate 27 in the electric slide rail 2 13 realizes the transfer and conveying function of the device for the product, and ensures the intelligent screening of the product by the device.
[0041] In this embodiment, the extension plate 28 is screwed to the sliding block of the electric slide rail 25, the electric conveyor roller 26 is rotatably connected to the extension plate 28, and the upright 12 is screwed to the horizontal plate 31. The electric conveyor roller 26 is designed to achieve the function of transferring and conveying products when the extension plate 28 is aligned with the conveyor belt 9, the conveyor belt 10, or the conveyor belt 11.
[0042] In this embodiment, the second conveyor belt 9, the third conveyor belt 10, and the fourth conveyor belt 11 are located on the same horizontal line from top to bottom. The design of the second conveyor belt 9 in conjunction with the third conveyor belt 10 and the fourth conveyor belt 11 enables the conveying of products with different inspection qualities, thereby realizing the classification of products by the device.
[0043] A method for using an intelligent manufacturing conveyor device: When using the device, it needs to be placed in a suitable position and connected to an external power supply. The manufactured products are conveyed onto the conveyor belt 19. During product movement and conveying, the infrared positioning device 22 emits infrared rays using an infrared sensor. When the infrared rays encounter the product, they are absorbed or reflected by the product. The infrared sensor receives the reflected infrared signal and calculates the product's position based on the signal strength and duration. Then, the electric telescopic rod 20 operates, moving the push plate 23 to the sides of the product without contacting it, thus limiting the product's movement. When the product passes the detection probe 16, the conveyor belt 19 stops working, allowing the detection probe 16 to accurately detect the product and assess its production quality, classifying the product into three grades: excellent, good, and poor. The product then passes... The conveyor belt 19 delivers the product to the electric conveyor roller 26. The extension plate 28 moves up and down on the electric slide rail 25 according to the detection result of the detection box 15. At the same time, the movable plate 27 moves on the electric slide rail 13, so that the electric conveyor roller 26 faces the conveyor belt 9, the conveyor belt 10, or the conveyor belt 11. This enables the three conveyors to transport products of different qualities, realizes intelligent detection and conveying of products of varying quality, and ensures the flexibility of the device when conveying products. When the device is working, the height of the electric telescopic rod 3 can be adjusted according to the height of the operator, thereby adjusting the height of the operation panel 1. This allows operators of different heights to observe and operate the operation panel 1. In addition, the design of the rotating rod 2 facilitates the adjustment of the orientation of the operation panel 1, ensuring flexibility in its use.
[0044] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A smart manufacturing conveying device, characterized in that: The workbench (4) includes a workbench (4) with four uprights (18) installed on one side of its top. A horizontal plate (17) is fixed to the top of two of the uprights (18) on one side. A conveyor belt (19) is arranged between the horizontal plates (17). A slot (14) is opened in the middle of the top of the horizontal plate (17). The top of the slot (14) is connected to the upright plate (21) via a plug (24). Two electric telescopic rods (20) are symmetrically installed on the inner wall of the upright plate (21). A push plate (23) is connected to the telescopic end of the electric telescopic rod (20). An infrared positioning device (22) is arranged at the lower end of the inner wall of the push plate (23). Two electric slide rails (13) are symmetrically arranged in the middle of the top of the workbench (4). The top of the sliding block of the electric slide rail 2 (13) is fixed with a movable plate (27). Two electric slide rails 1 (25) are symmetrically arranged on the inner wall of the movable plate (27). The electric slide rail 1 (25) is connected to an extension plate (28) through its own sliding block. An electric conveyor roller (26) is installed between the extension plates (28). Four uprights 2 (12) are fixed on the other side of the top of the worktable (4). Six horizontal plates 2 (31) are connected to the top of the uprights 2 (12). A conveyor belt 4 (11) is arranged between the two horizontal plates 2 (31) at the bottom. A conveyor belt 3 (10) is arranged between the two horizontal plates 2 (31) in the middle. A conveyor belt 2 (9) is installed between the two horizontal plates 2 (31) at the top.
2. The intelligent manufacturing conveying device according to claim 1, characterized in that: A fixing plate (30) is installed on the workbench (4) on one side of the upright (18). A sliding plate (29) is connected to the fixing plate (30). The sliding plate (29) and the fixing plate (30) are connected by two sliding rods (8). A threaded rod (7) is arranged between the two sliding rods (8). A motor (6) is fixed to one end of the threaded rod (7). A detection box (15) is set on one side of the bottom end of the sliding plate (29). A detection probe (16) is installed in the middle of the bottom end of the detection box (15). An electric telescopic rod (3) is installed at one corner of the top of the workbench (4). A rotating rod (2) is connected to the telescopic end of the electric telescopic rod (3). An operation panel (1) is fixed to the top of the rotating rod (2). Four support legs (5) are set at the four corners of the bottom end of the workbench (4).
3. The intelligent manufacturing conveying device according to claim 2, characterized in that: The fixed plate (30) is fixed to one side of the top of the workbench (4) by screws. The slide plate (29) is slidably connected to the fixed plate (30). The fixed plate (30) has a U-shaped structure. The slide rod (8) is fixed between the fixed plates (30) by screws. The slide plate (29) is threadedly connected to the threaded rod (7). The motor (6) is keyed to the threaded rod (7). The detection probe (16) is fixed to the middle of the bottom of the detection box (15) by bolts.
4. The intelligent manufacturing conveying device according to claim 2, characterized in that: The fixed end of the electric telescopic rod (3) is fixed to one corner of the top of the workbench (4) by bolt connection. The rotating rod (2) is rotatably connected to the telescopic end of the electric telescopic rod (3). The operation panel (1) is fixed to the top of the rotating rod (2) by screw connection. The support leg (5) is screwed to the workbench (4).
5. The intelligent manufacturing conveying device according to claim 1, characterized in that: The first upright (18) is screwed to the workbench (4), the first horizontal plate (17) is screwed to the first upright (18), and the insert (24) is fixed to the top center of the first horizontal plate (17) through a slot.
6. The intelligent manufacturing conveying device according to claim 1, characterized in that: The insert (24) is screwed to the upright plate (21), and the two ends of the electric telescopic rod (3) are fixed to the upright plate (21) and the push plate (23) by bolts. The infrared positioning device (22) is fixed to one side of the push plate (23) by a slot.
7. The intelligent manufacturing conveying device according to claim 1, characterized in that: The movable plate (27) is connected to the sliding block screw of the electric slide rail two (13), and the electric slide rail one (25) is connected to the movable plate (27) with screws.
8. The intelligent manufacturing conveying device according to claim 1, characterized in that: The extension plate (28) is screwed to the sliding block of the electric slide rail (25), the electric conveyor roller (26) is rotatably connected to the extension plate (28), and the upright (12) is screwed to the horizontal plate (31).
9. The intelligent manufacturing conveying device according to claim 1, characterized in that: The second (9), the third (10), and the fourth (11) conveyor belts are located on the same horizontal line from top to bottom.
10. A method of using an intelligent manufacturing conveying device, applied to an intelligent manufacturing conveying device according to any one of claims 1 to 9, characterized in that: When using the device, it needs to be placed in a suitable position and connected to an external power supply. The produced products are then transported to the first conveyor belt (19). During the product movement, the infrared positioning device (22) uses an infrared sensor to emit infrared rays. When the infrared rays encounter the product, they are absorbed or reflected by the product. The infrared sensor receives the reflected infrared signal and calculates the product's position based on the signal strength and time. Then, the second electric telescopic rod (20) works, causing the push plate (23) to move to the sides of the product without contacting it, thus limiting the product's movement. When the product passes the detection probe (16), the first conveyor belt (19) stops working so that the detection probe (16) can accurately detect the product and detect the production quality of the product, classifying the product into three grades: excellent, good, and poor. The product is then transported to the first electric telescopic rod (20) via the first conveyor belt (19). On the conveyor roller (26), the extension plate (28) moves up and down on the electric slide rail one (25) according to the detection result of the detection box (15), while the movable plate (27) moves on the electric slide rail two (13), so that the electric conveyor roller (26) faces the conveyor belt two (9), the conveyor belt three (10) or the conveyor belt four (11), realizing the conveying of products of different quality by the three, realizing the intelligent detection and conveying of products of good and bad quality by the device, ensuring the flexibility of the device when conveying products. When the device is working, the height of the electric telescopic rod one (3) is adjusted according to the height of the staff, thereby realizing the adjustment of the height of the operation panel (1), so that staff of different heights can observe and operate the operation panel (1). At the same time, in conjunction with the design of the rotating rod (2), it is convenient to adjust the orientation of the operation panel (1), ensuring the flexibility when using it.