Automatic precise shearing equipment for telescope prism anti-dazzling screen
By introducing a combination of air guide block for air delivery, current monitoring, and memory metal sheet cleaning block into the shearing equipment, the problem of burrs on the shearing blade surface scratching the light shield is solved, and high-quality shearing effect is achieved.
Patent Information
- Application Number
- CN202511757044.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-01-02
AI Technical Summary
When existing automated precision shearing equipment cuts light shields for telescope prisms, burrs on the shearing blade surface can scratch the surface of the light shield, causing local thinning, micro-cracks, or edge burrs, which affects the quality and performance of the light shield.
A shearing device is designed, comprising a worktable, a drive module, a shearing module, a burr removal module, an air guide block, a conveyor belt, and a transport module. Airflow is delivered through the air guide block to press the light shield. After shearing, burrs are detected and removed. A shape memory metal sheet is used to heat the cleaning block to clean the inner wall of the shearing blade. Burrs are detected and cleaned by monitoring changes in current to prevent burrs from scratching the light shield.
It effectively prevents burrs from scratching the surface of the light-shielding sheet, improves the quality and performance of the light-shielding sheet, and ensures the precision and consistency of the cutting process.
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Figure CN121245933A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automatic precision shearing equipment, and particularly relates to a telescope prism light-shielding sheet automatic precision shearing equipment. BACKGROUND
[0002] Common materials of the telescope prism light-shielding sheet include optical glass, quartz glass, thin metal foil (such as molybdenum sheet and stainless steel) and high-molecular thin film. In the shearing process of the existing automatic precision shearing equipment, many burrs are generated on the side of the shearing blade facing the workpiece to be processed. When the shearing blade shears the light-shielding sheet, the burrs or small waste materials scratch the surface of the light-shielding sheet, causing local thinning, micro-cracks or edge burrs, which directly affect the quality and use effect of the light-shielding sheet. Therefore, we need a telescope prism light-shielding sheet automatic precision shearing equipment to detect the burrs on the side of the shearing blade facing the workpiece to be processed and clean the burrs after detecting the existence of the burrs. SUMMARY
[0003] The present application aims to provide a telescope prism light-shielding sheet automatic precision shearing equipment to solve the problems in the prior art.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme. The shearing equipment comprises a workbench, a driving module, a shearing module, a burr cleaning module, a gas guide block, a conveying belt, a shearing base and a conveying module. The shearing base is arranged on the workbench and is in sliding connection with the workbench. The driving module is arranged on the workbench and is in fixed connection with the workbench. The gas guide block is in fixed connection with the driving module. The shearing module is arranged in the gas guide block, and the shearing end of the shearing module penetrates through the gas guide block and is directed to the shearing base. The shearing module is in sliding connection with the gas guide block. One end of the burr cleaning module is in fixed connection with the driving module, and the other end of the burr cleaning module is sequentially inserted into the gas guide block and the shearing module. The burr cleaning module is in sliding connection with the gas guide block. The conveying belt is located between the shearing base and the workbench and is in fixed connection with the workbench. The conveying module is arranged on one side of the workbench.
[0005] The external power supply supplies power to each module of the shearing device, the air guide block is connected with the external air blower, the shearing device, the external power supply and the external air blower are all controlled by the control console, when the shearing device works, the conveying module places the light-shielding sheet to be sheared on the shearing base, the shearing base clamps and positions the light-shielding sheet, the shearing base slides to the position to be sheared, the driving module drives the shearing module to shear the light-shielding sheet, when shearing, the external air blower sends air flow into the shearing module through the air guide block to compress and flatten the light-shielding sheet being sheared, and blows the light-shielding sheet possibly remaining in the shearing module after shearing into the shearing base, the waste after shearing falls on the conveying belt, the conveying belt conveys the waste to the waste collecting place, the shearing base slides to take out the sheared light-shielding sheet, and the conveying module conveys the sheared light-shielding sheet to the next process flow, between the processes of feeding and discharging on the conveying module, after the shearing device finishes shearing, the burr cleaning module detects and removes the burrs on the shearing module to prevent the burrs from scratching the surface of the light-shielding sheet when the shearing module shears the light-shielding sheet, causing local thinning, micro cracks or edge burrs, directly affecting the quality and use effect of the light-shielding sheet.
[0006] Further, the workbench is provided with a guide rail, the guide rail is fixedly connected with the workbench, and the shearing base is slidably connected with the guide rail.
[0007] The shearing base is slidably connected with the guide rail, so that the conveying module can feed and discharge materials.
[0008] Further, the driving module comprises a support frame, a driving electric cylinder, a limiting plate and a connecting plate, the support frame is arranged on the workbench and fixedly connected with the workbench, the driving electric cylinder is located above the support frame and fixedly connected with the support frame, the output end of the driving electric cylinder penetrates through the support frame, the output end of the driving electric cylinder is fixedly connected with the limiting plate, the upper end of the limiting plate penetrates through the support frame, the limiting plate is slidably connected with the support frame, the connecting plate is fixedly connected with the limiting plate, the connecting plate is located below the limiting plate, the connecting plate is fixedly connected with the air guide block, the connecting plate is located above the air guide block, the connecting plate is fixedly connected with the burr cleaning module, and the connecting plate is located above the burr cleaning module.
[0009] The driving electric cylinder is responsible for pushing and pulling the limiting plate and the connecting plate up and down, so as to realize the up and down movement of the shearing module and shear the light-shielding sheet, and the limiting plate prevents the output direction of the driving electric cylinder from deviating, so as to prevent the shearing angle of the shearing module from changing and affect the cutting quality of the light-shielding sheet.
[0010] Further, the air guide block is provided with a cavity, and the cavity in the air guide block is communicated with the external air blower.
[0011] When the shearing module is shearing, the external air blower blows air flow into the cavity, the air flow flows into the shearing module and blows towards the sunshade sheet to compact the sunshade sheet, and meanwhile, the sunshade sheet that may be stuck in the shearing module after shearing is blown down to prevent the sunshade sheet from being stuck in the shearing module and affecting subsequent shearing.
[0012] Further, the shearing module comprises a shearing plate, a shearing spring and a shearing cutter. The shearing plate is located in the cavity of the air guide block. The shearing plate divides the cavity of the air guide block into two parts. The upper end surface of the shearing plate and the air guide block form an upper chamber, and the lower end surface of the shearing plate and the air guide block form a lower chamber. The shearing plate and the air guide block are in sliding connection. The shearing spring is located in the upper chamber. One end of the shearing spring is fixedly connected with the shearing plate, and the other end of the shearing spring is fixedly connected with the air guide block. The shearing cutter is fixedly connected with the shearing plate. The shearing cutter is a cutter with a closed periphery. The shearing cutter is in communication with the upper chamber. The shearing end of the shearing cutter penetrates out of the lower chamber. The shearing end of the shearing cutter points to the shearing base. The shearing cutter and the air guide block are in sliding connection. The shearing cutter is made of conductive material. The shearing cutter is electrically connected with the negative electrode of the external power supply.
[0013] The output end of the driving electric cylinder is extended to press down the shearing cutter. After the shearing cutter contacts the sunshade sheet, the shearing plate slides, and the shearing spring is compressed. When the shearing spring is compressed to the limit, the shearing cutter shears the sunshade sheet. After shearing is completed, the output end of the driving electric cylinder is retracted to drive the shearing cutter to rise. The shearing plate slides, and the shearing spring rebounds to the original state.
[0014] Further, the shearing plate is provided with an air inlet through hole on one side.
[0015] The air inlet through hole on one side of the shearing plate is located below the inlet of the cavity when the shearing spring is not compressed. Air flow cannot enter the cavity, and thus cannot flow into the shearing cutter. When the shearing spring starts to be compressed, the air inlet through hole on one side of the shearing plate starts to communicate with the inlet of the cavity. Air flow enters the cavity and flows into the shearing spring.
[0016] Further, the burr cleaning module comprises a telescopic electric cylinder, an electrode sheet, a fixed rod and a cleaning mechanism. The telescopic electric cylinder is fixedly connected with the connecting plate. One end of the fixed rod is fixedly connected with the output end of the telescopic electric cylinder. The other end of the fixed rod is sequentially inserted into the air guide block and the shearing cutter. The other end of the fixed rod is fixedly connected with the electrode sheet. The other end of the fixed rod is fixedly connected with one end of the cleaning mechanism. The electrode sheet is located below the cleaning mechanism.
[0017] When the burr cleaning module cleans the shearing cutter, the output end of the telescopic electric cylinder is extended to drive the cleaning mechanism to clean the shearing inner wall surface and the shearing blade surface of the shearing cutter in sequence. After cleaning is completed, the output end of the telescopic electric cylinder is retracted to retract the cleaning mechanism and the electrode sheet to prevent affecting shearing of the shearing module.
[0018] Further, a cleaning mechanism is arranged between the shearing inner wall surface of each shearing cutter and the fixed rod, the cleaning mechanism comprising a memory metal sheet, a cleaning block, a cleaning spring and a connecting block, the memory metal sheet is located above the electrode sheet, one end of the memory metal sheet is fixedly connected with the fixed rod, the other end of the memory metal sheet is fixedly connected with the connecting block, the memory metal sheet is electrically connected with an external power supply, the connecting block is located between the memory metal sheet and the electrode sheet, one end of the cleaning spring is fixedly connected with the connecting block, the other end of the cleaning spring is fixedly connected with the cleaning block, and the upper end surface of the cleaning block is in abutment with the connecting block.
[0019] The initial state of the memory metal sheet is a contraction state, at this time, the cleaning block is not in contact with the shearing inner wall surface of the shearing cutter, when the cleaning mechanism works, the telescopic electric cylinder lowers the whole cleaning mechanism, in the process of lowering to the designated position, the external power supply supplies power to the memory metal sheet to heat the memory metal sheet, the memory metal sheet is deformed and elongated by the heat to push the cleaning block to the shearing inner wall surface of the shearing cutter until the cleaning spring is compressed by a certain distance; in the process of lowering the memory metal sheet and the cleaning block, the cleaning block cleans the inner wall of the shearing cutter, after cleaning, part of burrs may be left on the shearing surface of the shearing cutter and point to the light-shielding sheet, at this time, the memory metal sheet and the cleaning block continue to descend until the cleaning block penetrates through the shearing cutter, the cleaning spring is elongated to push the cleaning block to clean the burrs on the shearing surface of the shearing cutter and pointing to the light-shielding sheet, preventing the burrs left on the shearing surface of the shearing cutter and pointing to the light-shielding sheet from scratching the surface of the light-shielding sheet when the shearing equipment is shearing, causing local thinning, micro cracks or edge burrs, directly affecting the quality and use effect of the light-shielding sheet.
[0020] Further, all the electrode sheets and the positive electrode of the external power supply are connected in parallel.
[0021] When the burr cleaning module works, the external power supply supplies power to the shearing cutter and each electrode sheet at the same time, since the distance between the electrode sheet and the inner wall of the shearing cutter is very short, at this time, each electrode sheet, the external power supply and the shearing cutter form a single complete loop, if there are burrs between the electrode sheet and the shearing cutter under the power-on state that affect the shearing quality, the distance between the electrode sheet and the shearing cutter in the single loop is shorter or directly connected together due to the existence of the burrs, then the resistance in the single loop will be sharply reduced, the current will be increased, the console can monitor the change of the current and voltage on each loop, the console monitors this change to control the cleaning mechanism to start cleaning the detected burrs.
[0022] Further, the conveying module comprises a conveying table, a conveying slide, a conveying slider, a conveying cylinder and a pneumatic suction cup, the conveying table is located at one side of the workbench, the conveying slide and the conveying table are fixedly connected, the conveying slider and the conveying slide are slidably connected, the conveying cylinder is arranged at one side of the conveying slider, the conveying cylinder and the conveying slider are fixedly connected, and the output end of the conveying cylinder is provided with an electric rotating block, the electric rotating block and the output end of the conveying cylinder are rotatably connected, and the pneumatic suction cup and the electric rotating block are fixedly connected.
[0023] Before shearing starts, the conveying slider slides on the conveying slide, moves the pneumatic suction cup on the conveying cylinder to the top of the shearing base, then the conveying cylinder starts, lowers the pneumatic suction cup into the shearing base, the pneumatic suction cup stops adsorbing the workpiece, and the workpiece is placed in the shearing base; after shearing is completed, the shearing base slides, moves the sheared sunshade from below the shearing module to the bottom of the pneumatic suction cup, then the conveying cylinder starts, lowers the pneumatic suction cup into the shearing base, the pneumatic suction cup adsorbs the workpiece, the conveying cylinder retracts, and the workpiece is taken out from the shearing base, and the electric rotating block can rotate by 90 degrees, so that the pneumatic suction cup is convenient for taking and discharging materials.
[0024] Compared with the prior art, the present application has the following advantages: 1. The electrode sheet and the shearing tool are electrified, whether the sharp change of current occurs in the loop of the single electrode sheet, the shearing tool and the external power supply is detected, whether the burr affecting the shearing quality exists on the inner wall of the shearing tool in the corresponding direction of the electrode sheet is judged, if the sharp change of current occurs, the burr affecting the shearing quality exists, otherwise the burr affecting the shearing quality does not exist; 2. The cleaning mechanism is provided, the memory metal sheet in the cleaning mechanism is electrified and heated, the memory metal sheet pushes the cleaning block to the inner wall surface of the shearing tool, the cleaning block gradually fits the inner wall surface of the shearing tool, the telescopic cylinder pushes down the fixed rod, the cleaning block cleans the inner wall of the shearing tool, after the inner wall is cleaned, the telescopic cylinder continues to push down the fixed rod until the cleaning block is entirely out of the shearing tool, at this time, the cleaning spring is elongated, the cleaning block is pushed to clean the burr on the shearing surface of the shearing tool which is vertically directed to the sunshade, after cleaning is completed, the memory metal sheet is de-energized and cooled, starts to contract, the telescopic cylinder pulls up the fixed rod, and the cleaning mechanism is entirely recycled into the shearing tool, so that the shearing is not affected; 3. One side of the shearing plate is provided with a through hole, when the shearing module shears the sunshade, the shearing plate slides, the shearing spring is compressed, the air inlet through hole on one side of the shearing plate gradually communicates with the air inlet channel of the cavity, the airflow enters the shearing tool, generates downward pressure on the sunshade being sheared, presses and flattens the sunshade, and prevents the sheared sunshade from being stuck in the shearing tool and affecting subsequent shearing. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall appearance structure of the present application; Figure 2 It is a schematic diagram of the structure of the conveying module of the present application; Figure 3 It is a schematic diagram of the overall structure section of the present application; Figure 4 It is a schematic diagram of the overall structure section of another embodiment of the present application; Figure 5 It is a schematic diagram of the section structure of the connecting plate and the air guide block part of the present application; Figure 6 It is a schematic diagram of the structure of the connecting plate and the air guide block part of the present application; Figure 7 It is a schematic diagram of the structure of the shearing module of the present application; Figure 8 It is a schematic diagram of the structure of the cleaning mechanism and the electrode sheet of the present application; Figure 9 It is a schematic diagram of the structure of the shearing module of the present application; Figure 5 It is an enlarged schematic diagram of part A of the present application.
[0026] In the figure: 1, workbench; 2, driving module; 3, shearing module; 4, burr cleaning module; 5, air guide block; 6, conveying belt; 7, shearing base; 8, conveying module; 11, guide rail; 21, support frame; 22, driving electric cylinder; 23, limiting plate; 24, connecting plate; 31, shearing plate; 32, shearing spring; 33, shearing cutter; 41, telescopic electric cylinder; 42, electrode sheet; 43, fixed rod; 44, cleaning mechanism; 45, memory metal sheet; 46, cleaning block; 47, cleaning spring; 48, connecting block; 81, conveying table; 82, conveying sliding seat; 83, conveying sliding block; 84, conveying cylinder; 85, pneumatic suction cup; 86, electric rotating block. DETAILED DESCRIPTION
[0027] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without making creative efforts fall within the scope of protection of the present application.
[0028] Embodiment: as shown in Figure 1 - Figure 8 The present application provides a technical scheme of automatic precise shearing equipment for telescope prism sunshade: as shown in Figure 1 , Figure 3 , Figure 4 and Figure 7As shown, the shearing device includes a workbench 1, a driving module 2, a shearing module 3, a burr cleaning module 4, a gas guide block 5, a conveying belt 6, a shearing base 7 and a conveying module 8, the shearing base 7 is arranged on the workbench 1, the shearing base 7 and the workbench 1 are slidingly connected, the driving module 2 is arranged on the workbench 1, the driving module 2 and the workbench 1 are fixedly connected, the gas guide block 5 and the driving module 2 are fixedly connected, the shearing module 3 is arranged in the gas guide block 5, the shearing end of the shearing module 3 penetrates through the gas guide block 5, the shearing end of the shearing module 3 points to the shearing base 7, the shearing module 3 and the gas guide block 5 are slidingly connected, one end of the burr cleaning module 4 is fixedly connected with the driving module 2, the other end of the burr cleaning module 4 is sequentially inserted into the gas guide block 5 and the shearing module 3, the burr cleaning module 4 and the gas guide block 5 are slidingly connected, the conveying belt 6 is located between the shearing base 7 and the workbench 1, the conveying belt 6 and the workbench 1 are fixedly connected, and the conveying module 8 is arranged on one side of the workbench 1.
[0029] The external power supply supplies power to each module of the shearing device, the gas guide block 5 is connected with an external air blower, the shearing device, the external power supply and the external air blower are all controlled by the control console, when the shearing device works, the conveying module places the light-shielding sheet to be sheared on the shearing base 7, the shearing base 7 clamps and positions the light-shielding sheet, the shearing base 7 slides to the shearing position, the driving module 2 drives the shearing module 3 to shear the light-shielding sheet, when shearing, the external air blower sends airflow into the shearing module 3 through the gas guide block 5 to press and flatten the light-shielding sheet being sheared, and blows the light-shielding sheet possibly remaining in the shearing module 3 after shearing into the shearing base 7, the waste after shearing falls on the conveying belt 6, the conveying belt 6 conveys the waste to a waste collecting place, the shearing base 7 slides to take out the sheared light-shielding sheet, and the conveying module 8 conveys the sheared light-shielding sheet to the next process flow, between the processes of feeding and discharging on the conveying module 8, after the shearing device finishes shearing, the burr cleaning module 4 detects and removes the burrs on the shearing module 3 to prevent the burrs from scratching the surface of the light-shielding sheet when the shearing module 3 shears the light-shielding sheet, causing local thinning, tiny cracks or edge burrs, directly affecting the quality and use effect of the light-shielding sheet.
[0030] As shown in Figure 1 The workbench 1 is provided with a guide rail 11, the guide rail 11 and the workbench 1 are fixedly connected, and the shearing base 7 and the guide rail 11 are slidingly connected.
[0031] The shearing base 7 and the guide rail 11 are slidingly connected, so that the conveying module 8 can feed and discharge.
[0032] As shown in Figure 3 and Figure 4As shown, the drive module 2 includes a support frame 21, a drive cylinder 22, a limiting plate 23, and a connecting plate 24. The support frame 21 is mounted on the workbench 1 and is fixedly connected to the workbench 1. The drive cylinder 22 is located above the support frame 21 and is fixedly connected to the support frame 21. The output end of the drive cylinder 22 passes through the support frame 21 and is fixedly connected to the limiting plate 23. The upper end of the limiting plate 23 passes through the support frame 21 and is slidably connected to the support frame 21. The connecting plate 24 is fixedly connected to the limiting plate 23 and is located below the limiting plate 23. The connecting plate 24 is fixedly connected to the air guide block 5 and is located above the air guide block 5. The connecting plate 24 is fixedly connected to the burr cleaning module 4 and is located above the burr cleaning module 4.
[0033] The drive cylinder 22 is responsible for pushing and pulling the limiting plate 23 and the connecting plate 24 up and down, thereby realizing the up and down movement of the shearing module 3 to shear the light-shielding sheet. The limiting plate 23 prevents the output direction of the drive cylinder 22 from deviating, which would cause the shearing angle of the shearing module 3 to change and affect the cutting quality of the light-shielding sheet.
[0034] like Figure 5 As shown, the air guide block 5 has a cavity inside, and the cavity inside the air guide block 5 is connected to an external blower.
[0035] When the shearing module 3 is shearing, the external blower blows air into the cavity. The airflow flows into the shearing module 3 and blows onto the light-shielding sheet to compact it. At the same time, it blows off the light-shielding sheet that may get stuck in the shearing module 3 after shearing, preventing the light-shielding sheet from getting stuck in the shearing module 3 and affecting subsequent shearing.
[0036] like Figure 5 , Figure 6 and Figure 7 As shown, the shearing module 3 includes a shearing plate 31, a shearing spring 32, and a shearing cutter 33. The shearing plate 31 is located inside the cavity of the air guide block 5, dividing the cavity of the air guide block 5 into two parts. The upper chamber is between the upper end face of the shearing plate 31 and the air guide block 5, and the lower chamber is between the lower end face of the shearing plate 31 and the air guide block 5. The shearing plate 31 and the air guide block 5 are slidably connected. The shearing spring 32 is located inside the upper chamber. One end of the shearing spring 32 is fixedly connected to the shearing plate 31, and the other end of the shearing spring 32 is fixedly connected to the air guide block 5. The shearing cutter 33 is fixedly connected to the shearing plate 31. The shearing cutter 33 is a cutter with closed sides. The shearing cutter 33 communicates with the upper chamber, and the shearing end of the shearing cutter 33 extends out of the lower chamber. The shearing end of the shearing cutter 33 points towards the shearing base 7. The shearing cutter 33 is slidably connected to the air guide block 5. The shearing cutter 33 is made of conductive material and is electrically connected to the negative terminal of an external power supply.
[0037] The output end of the driving cylinder 22 is extended to press down the shearing cutter 33. After the shearing cutter 33 contacts the sunshade, the shearing plate 31 slides, and the shearing spring 32 is compressed. When the shearing spring 32 is compressed to the limit, the shearing cutter 33 shears the sunshade. After the shearing is completed, the output end of the driving cylinder 22 is retracted to drive the shearing cutter 33 to rise, the shearing plate 31 slides, and the shearing spring 32 returns to its original state.
[0038] As shown in Figure 5 and Figure 7 , the shearing plate 31 is provided with an air inlet hole on one side.
[0039] The air inlet hole on one side of the shearing plate 31 is located below the entrance of the cavity when the shearing spring 32 is not compressed. The airflow cannot enter the cavity, and then cannot flow into the shearing cutter 33. When the shearing spring 32 starts to compress, the air inlet hole on one side of the shearing plate 31 and the entrance of the cavity start to communicate, the airflow enters the cavity and flows into the shearing spring 32.
[0040] As shown in Figure 3 , Figure 5 , Figure 8 and Figure 9 , the burr cleaning module 4 includes a telescopic cylinder 41, an electrode plate 42, a fixed rod 43, and a cleaning mechanism 44. The telescopic cylinder 41 is fixedly connected with the connecting plate 24. One end of the fixed rod 43 is fixedly connected with the output end of the telescopic cylinder 41. The other end of the fixed rod 43 is inserted into the air guide block 5 and the shearing cutter 33 in sequence. The other end of the fixed rod 43 is fixedly connected with the electrode plate 42. The other end of the fixed rod 43 is fixedly connected with one end of the cleaning mechanism 44. The electrode plate 42 is located below the cleaning mechanism 44.
[0041] When the burr cleaning module 4 cleans the shearing cutter 33, the output end of the telescopic cylinder 41 is extended to drive the cleaning mechanism 44 to clean the shearing inner wall surface of the shearing cutter 33 and the shearing blade surface of the shearing cutter 33 in sequence. After the cleaning is completed, the output end of the telescopic cylinder 41 is retracted to retract the cleaning mechanism 44 and the electrode plate 42, preventing the shearing module 3 from being affected.
[0042] As shown in Figure 5 , Figure 8 and Figure 9As shown, a cleaning mechanism 44 is arranged between the shearing inner wall surface of each shearing cutter 33 and the fixed rod 43, the cleaning mechanism 44 comprises a memory metal sheet 45, a cleaning block 46, a cleaning spring 47 and a connecting block 48, the memory metal sheet 45 is located above the electrode sheet 42, one end of the memory metal sheet 45 is fixedly connected with the fixed rod 43, the other end of the memory metal sheet 45 is fixedly connected with the connecting block 48, the memory metal sheet 45 is electrically connected with an external power supply, the connecting block 48 is located between the memory metal sheet 45 and the electrode sheet 42, one end of the cleaning spring 47 is fixedly connected with the connecting block 48, the other end of the cleaning spring 47 is fixedly connected with the cleaning block 46, and the upper end surface of the cleaning block 46 is in abutment with the connecting block 48.
[0043] The initial state of the memory metal sheet 45 is a contraction state, at this time, the cleaning block 46 does not contact the shearing inner wall surface of the shearing cutter 33, when the cleaning mechanism 44 works, the telescopic electric cylinder 41 lowers the cleaning mechanism 44 as a whole, in the process of lowering to the designated position, the external power supply supplies power to the memory metal sheet 45 to heat the memory metal sheet 45, the memory metal sheet 45 is deformed and elongated by the heat to push the cleaning block 46 to the shearing inner wall surface of the shearing cutter 33 until the cleaning spring 47 is compressed by a certain distance; in the process of lowering the memory metal sheet 45 and the cleaning block 46, the cleaning block 46 cleans the inner wall of the shearing cutter 33, after cleaning, part of burrs may be left on the shearing surface of the shearing cutter 33 and point to the light-shielding sheet, at this time, the memory metal sheet 45 and the cleaning block 46 continue to descend until the cleaning block 46 penetrates out of the shearing cutter 33, the cleaning spring 47 is elongated to push the cleaning block 46 to clean the burrs on the shearing surface of the shearing cutter 33 which point to the light-shielding sheet, so as to prevent the burrs left on the shearing surface of the shearing cutter 33 and pointing to the light-shielding sheet from scratching the surface of the light-shielding sheet when the shearing equipment is shearing, causing local thinning, micro cracks or edge burrs, directly affecting the quality and use effect of the light-shielding sheet.
[0044] All the electrode sheets 42 and the positive pole of the external power supply are connected in parallel.
[0045] When the burr cleaning module 4 works, the external power supply supplies power to the shearing cutter 33 and each electrode sheet 42 at the same time, since the distance between the electrode sheet 42 and the inner wall of the shearing cutter 33 is very short, at this time, each electrode sheet 42, the external power supply and the shearing cutter 33 form a single complete loop, if there are burrs between the electrode sheet 42 and the shearing cutter 33 under the power-on state which affect the shearing quality, the distance between the electrode sheet 42 and the shearing cutter 33 in the single loop is shorter or directly connected together due to the existence of the burrs, then the resistance in the single loop will be sharply reduced, the current is increased, the console can monitor the change of the current and voltage on each loop, the console monitors the change and controls the cleaning mechanism 44 to start cleaning the detected burrs.
[0046] AsFigure 1 and Figure 2 As shown in the figure, the conveying module 8 comprises a conveying table 81, a conveying slide 82, a conveying slider 83, a conveying cylinder 84 and a pneumatic suction cup 85, the conveying table 81 is located on one side of the workbench 1, the conveying slide 82 and the conveying table 81 are fixedly connected, the conveying slider 83 and the conveying slide 82 are slidingly connected, the conveying cylinder 84 is arranged on one side of the conveying slider 83, the conveying cylinder 84 and the conveying slider 83 are fixedly connected, and the output end of the conveying cylinder 84 is provided with an electric rotating block 86, the electric rotating block 86 and the output end of the conveying cylinder 84 are rotationally connected, and the pneumatic suction cup 85 and the electric rotating block 86 are fixedly connected.
[0047] Before the shearing starts, the conveying slider 83 slides on the conveying slide 82, moves the pneumatic suction cup 85 on the conveying cylinder 84 to the position directly above the shearing base 7, then the conveying cylinder 84 starts, lowers the pneumatic suction cup 85 into the shearing base 7, the pneumatic suction cup 85 stops adsorbing the workpiece, and the workpiece is placed in the shearing base 7; after the shearing is completed, the shearing base 7 slides, moves the sheared sunshade from below the shearing module 3 to the position directly below the pneumatic suction cup 85, then the conveying cylinder 84 starts, lowers the pneumatic suction cup 85 into the shearing base 7, the pneumatic suction cup 85 adsorbs the workpiece, the conveying cylinder 84 retracts, takes out the workpiece from the shearing base 7, and the electric rotating block 86 can rotate by 90°, which is convenient for taking and discharging the workpiece of the pneumatic suction cup 85.
[0048] The working principle of the present application is that when the shearing device works, the conveying module places the sunshade to be sheared on the shearing base 7, the shearing base 7 clamps and positions the sunshade, the shearing base 7 slides to the position to be sheared, the driving module 2 drives the shearing module 3 to shear the sunshade, when shearing, the external air blower sends the airflow into the shearing module 3 through the air guide block 5, presses and flattens the sunshade being sheared, at the same time, blows the sunshade possibly left in the shearing module 3 after shearing into the shearing base 7, the waste after shearing falls on the conveying belt 6, the conveying belt 6 conveys the waste to the waste collecting place, the shearing base 7 slides to take out the sheared sunshade, and the conveying module 8 conveys the sheared sunshade to the next process flow, between the processes of taking and discharging on the conveying module 8, after the shearing device shears, the burr cleaning module 4 detects and removes the burrs on the shearing module 3, so as to prevent the burrs from scratching the surface of the sunshade when the shearing module 3 shears the sunshade, causing local thinning, tiny cracks or edge burrs, directly affecting the quality and use effect of the sunshade.
[0049] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent ones. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An automated precision cutting device for a telescope prism light shield, wherein the cutting device is powered by an external power supply, characterized in that: The shearing device includes a workbench (1), a drive module (2), a shearing module (3), a burr removal module (4), an air guide block (5), a conveyor belt (6), a shearing base (7), and a transport module (8). The shearing base (7) is mounted on the workbench (1) and is slidably connected to the workbench (1). The drive module (2) is mounted on the workbench (1) and is fixedly connected to the workbench (1). The air guide block (5) is fixedly connected to the drive module (2). The shearing module (3) is located inside the air guide block (5). The shearing of the shearing module (3) is... The shearing end of the shearing module (3) passes through the air guide block (5), and the shearing end of the shearing module (3) points to the shearing base (7). The shearing module (3) and the air guide block (5) are slidably connected. One end of the burr cleaning module (4) is fixedly connected to the drive module (2). The other end of the burr cleaning module (4) is inserted into the air guide block (5) and the shearing module (3) in sequence. The burr cleaning module (4) and the air guide block (5) are slidably connected. The conveyor belt (6) is located between the shearing base (7) and the worktable (1). The conveyor belt (6) and the worktable (1) are fixedly connected. The transport module (8) is set on one side of the worktable (1).
2. The automated precision cutting device for a telescope prism light shield according to claim 1, characterized in that: The workbench (1) is provided with a guide rail (11), the guide rail (11) and the workbench (1) are fixedly connected, and the shearing base (7) and the guide rail (11) are slidably connected.
3. The automated precision cutting device for a telescope prism light shield according to claim 2, characterized in that: The drive module (2) includes a support frame (21), a drive cylinder (22), a limiting plate (23), and a connecting plate (24). The support frame (21) is mounted on the workbench (1) and is fixedly connected to the workbench (1). The drive cylinder (22) is located above the support frame (21) and is fixedly connected to the support frame (21). The output end of the drive cylinder (22) passes through the support frame (21), and the output end of the drive cylinder (22) is fixedly connected to the limiting plate (23). Next, the upper end of the limiting plate (23) passes through the support frame (21), the limiting plate (23) and the support frame (21) are slidably connected, the connecting plate (24) and the limiting plate (23) are fixedly connected, the connecting plate (24) is located below the limiting plate (23), the connecting plate (24) and the air guide block (5) are fixedly connected, the connecting plate (24) is located above the air guide block (5), the connecting plate (24) and the burr cleaning module (4) are fixedly connected, the connecting plate (24) is located above the burr cleaning module (4).
4. The automated precision cutting device for a telescope prism light shield according to claim 3, characterized in that: The air guide block (5) has a cavity inside, and the cavity inside the air guide block (5) is connected to an external blower.
5. The automated precision cutting device for a telescope prism light shield according to claim 4, characterized in that: The shearing module (3) includes a shearing plate (31), a shearing spring (32), and a shearing cutter (33). The shearing plate (31) is located inside the cavity of the air guide block (5). The shearing plate (31) divides the cavity of the air guide block (5) into two parts. The upper chamber is between the upper end face of the shearing plate (31) and the air guide block (5), and the lower chamber is between the lower end face of the shearing plate (31) and the air guide block (5). The shearing plate (31) and the air guide block (5) are slidably connected. The shearing spring (32) is located in the upper chamber. One end of the shearing spring (32) is connected to the shearing plate (31). The shear spring (32) is fixedly connected to the air guide block (5), the shearing cutter (33) is fixedly connected to the shearing plate (31), the shearing cutter (33) is a cutter with closed sides, the shearing cutter (33) is connected to the upper chamber, the shearing end of the shearing cutter (33) extends out of the lower chamber, the shearing end of the shearing cutter (33) points to the shearing base (7), the shearing cutter (33) is slidably connected to the air guide block (5), the shearing cutter (33) is made of conductive material, and the shearing cutter (33) is electrically connected to the negative terminal of the external power supply.
6. The automated precision cutting device for a telescope prism light shield according to claim 5, characterized in that: An air inlet hole is provided on one side of the shear plate (31).
7. The automated precision cutting device for a telescope prism light shield according to claim 6, characterized in that: The burr removal module (4) includes a telescopic electric cylinder (41), an electrode plate (42), a fixing rod (43), and a cleaning mechanism (44). The telescopic electric cylinder (41) is fixedly connected to the connecting plate (24). One end of the fixing rod (43) is fixedly connected to the output end of the telescopic electric cylinder (41). The other end of the fixing rod (43) is inserted into the air guide block (5) and the shearing blade (33) in sequence. The other end of the fixing rod (43) is fixedly connected to the electrode plate (42). The other end of the fixing rod (43) is fixedly connected to one end of the cleaning mechanism (44). The electrode plate (42) is located below the cleaning mechanism (44).
8. The automated precision cutting device for a telescope prism light shield according to claim 7, characterized in that: Each shearing blade (33) has a cleaning mechanism (44) between its shearing inner wall surface and the fixing rod (43). The cleaning mechanism (44) includes a shape memory metal sheet (45), a cleaning block (46), a cleaning spring (47), and a connecting block (48). The shape memory metal sheet (45) is located above the electrode sheet (42). One end of the shape memory metal sheet (45) is fixedly connected to the fixing rod (43), and the other end of the shape memory metal sheet (45) is fixedly connected to the connecting block (48). The shape memory metal sheet (45) is electrically connected to an external power supply. The connecting block (48) is located between the shape memory metal sheet (45) and the electrode sheet (42). One end of the cleaning spring (47) is fixedly connected to the connecting block (48), and the other end of the cleaning spring (47) is fixedly connected to the cleaning block (46). The upper surface of the cleaning block (46) abuts against the connecting block (48).
9. The automated precision cutting device for a telescope prism light shield according to claim 8, characterized in that: All of the electrode plates (42) are connected in parallel with the positive terminal of the external power supply.
10. An automated precision cutting device for a telescope prism light shield according to claim 9, characterized in that: The transport module (8) includes a transport table (81), a transport slide (82), a transport slider (83), a transport cylinder (84), and a pneumatic suction cup (85). The transport table (81) is located on one side of the workbench (1). The transport slide (82) is fixedly connected to the transport table (81). The transport slider (83) is slidably connected to the transport slide (82). The transport cylinder (84) is located on one side of the transport slider (83). The transport cylinder (84) is fixedly connected to the transport slider (83). An electric rotating block (86) is provided at the output end of the transport cylinder (84). The electric rotating block (86) is rotatably connected to the output end of the transport cylinder (84). The pneumatic suction cup (85) is fixedly connected to the electric rotating block (86).