Graphene heating pad rolling and laminating device
By designing a graphene heating pad roller pressing and bonding device, and employing tension adjustment, vacuum adsorption, and track components, high-quality and uniform hot pressing and bonding of graphene heating pads was achieved, solving the quality and consistency problems in existing processes and improving production efficiency.
Patent Information
- Application Number
- CN202511841971.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-01-20
AI Technical Summary
Existing graphene heating pad bonding processes cannot meet the high requirements of the automotive industry for product quality and batch consistency, and are prone to defects such as bubbles or wrinkles, making it difficult to achieve mass production.
A graphene heating pad roller pressing and bonding device was designed, including a support frame, an upper film feeding assembly, a lower film feeding assembly, a pressing assembly, and an adsorption device. Through the coordination of tension adjustment, vacuum adsorption, and track assembly, the flatness and precise positioning of the film are ensured, and uniform hot pressing and bonding are achieved by using the heating device.
It improves bonding quality and batch consistency, avoids defects such as bubbles and wrinkles, enhances production efficiency and positioning accuracy, and meets the high-quality requirements of the automotive industry.
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Figure CN121361213A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of roll pressing and bonding device, in particular to a graphene heating pad roll pressing and bonding device. BACKGROUND
[0002] The graphene heating pad is a new type of surface heating type automobile heating pad, which has the advantages of thin thickness, soft texture, uniform temperature, fast heat transfer, good experience and safety and reliability, and will gradually replace the resistance wire type heating pad. The heating function of the graphene heating pad mainly depends on the electrode spacing, the sheet resistance of the graphene film and the electrical contact between the electrode and the graphene film. When the electrode spacing and the sheet resistance of the graphene film are determined, the heating performance and performance consistency of the heating pad are mainly affected by the electrical contact between the electrode and the graphene film. The electrical contact between the electrode and the graphene film is determined by the bonding process. Therefore, it is very important to use a consistent and effective bonding process.
[0003] There are two main existing bonding processes, one is manual bonding, that is, manually pasting electrodes on the graphene film, or manually pasting graphene film on the electrode conductive adhesive layer. This method is a pure manual method, and due to human interference and unstable sheet fixation, the electrode spacing and bonding quality cannot be guaranteed. The other is jig fitting, the graphene film is first placed flat in the jig, and then fixed by pressing block / strip or vacuum suction plate, and then the electrode film is positioned on the jig by positioning pin, and then manually or plate bonding is performed, or the electrode conductive adhesive layer is first fixed outward in the jig, and then the graphene film is bonded. Although this method has improved quality and efficiency compared with manual bonding, it still cannot meet the high requirements of the automotive field for product quality and batch consistency, and cannot realize mass production. In addition, due to the softness and thinness of the graphene film, the above two bonding processes will also produce bubbles or wrinkles, and thus a graphene heating pad roll pressing and bonding device is invented to solve the above problems. SUMMARY
[0004] The purpose of the present application is to provide a graphene heating pad roll pressing and bonding device to solve the problems raised in the background art.
[0005] In order to solve the technical problems, the present application provides the following technical scheme: a graphene heating pad roll pressing and bonding device, the roll pressing and bonding device comprises a support frame, an upper film feeding assembly, a lower film feeding assembly, a pressing assembly and a suction device, the upper film feeding assembly, the pressing assembly, the suction device and the lower film feeding assembly are connected from top to bottom with the support frame, and the suction device and the lower film feeding assembly are tightly connected.
[0006] The support frame is used for connecting the upper film feeding assembly, the lower film feeding assembly, the pressing assembly and the adsorption device, the upper film feeding assembly is used for feeding and collecting the film from the top, the lower film feeding assembly is used for feeding and collecting the film from the bottom, the adsorption device fixes the upper film and the lower film, and the pressing assembly rolls and presses the upper film and the lower film.
[0007] The upper film feeding assembly comprises an upper feeding shaft, an upper guide shaft, an upper winding shaft, a first motor, an upper collecting shaft and a second motor, the upper feeding shaft is fixedly connected with the support frame, the upper guide shaft is rotatably connected with the support frame, the first motor is fixedly connected with the support frame, the output end of the first motor is fixedly connected with the upper winding shaft, the upper winding shaft is rotatably connected with the support frame, the second motor is fixedly connected with the support frame, the output end of the second motor is fixedly connected with the upper collecting shaft, and the upper collecting shaft is rotatably connected with the support frame.
[0008] The upper feeding shaft is used for feeding the upper film, the upper feeding shaft has a damping adjustment function, moderate tension makes the upper film flat, and the upper film will not seriously sag due to gravity, so that no bubbles and wrinkles are generated between the two films during the lamination, the upper guide shaft is located on the inner side of the upper feeding shaft and continues to feed the upper film, the first motor is fixedly connected with the upper winding shaft as a power output end, torque is provided to the upper winding shaft, so that the upper winding shaft rotates in the direction of the upper collecting shaft, the second motor is fixedly connected with the upper collecting shaft as a power output end, torque is provided to the upper collecting shaft, so that the upper collecting shaft and the upper winding shaft rotate in the same direction, the upper collecting shaft is located on the outer side of the upper winding shaft and is inclined upward, the pressing assembly is located between the upper guide shaft and the upper winding shaft, and the upper film is kept flat by tension during the pressing process.
[0009] The lower film feeding assembly comprises a lower feeding shaft, a lower guide shaft, a lower winding shaft, a third motor, a lower collecting shaft and a fourth motor, the lower feeding shaft is fixedly connected with the support frame, the lower guide shaft is fixedly connected with the support frame, the third motor is fixedly connected with the support frame, the output end of the third motor is fixedly connected with the lower winding shaft, the lower winding shaft is rotatably connected with the support frame, the fourth motor is fixedly connected with the support frame, the output end of the fourth motor is fixedly connected with the lower collecting shaft, and the lower collecting shaft is rotatably connected with the support frame.
[0010] The lower feeding shaft is used for feeding the lower film downward, and has a damping adjustment function. Moderate tension makes the upper film flat, and the upper film will not sag seriously due to gravity, so that no bubbles and wrinkles are formed between the two films during lamination. The lower guide shaft is located obliquely above the inner side of the lower feeding shaft to continue feeding the lower film. The third motor is connected with the lower winding shaft as a power output end, provides torque to the lower winding shaft, and makes the lower winding shaft rotate downward to the direction of the lower feeding shaft. The fourth motor is connected with the lower take-up shaft as a power output end, provides torque to the lower take-up shaft, and makes the lower take-up shaft rotate in the same direction as the lower winding shaft. The rotation directions of the lower winding shaft and the upper winding shaft are opposite, which is convenient for separating and recycling the upper and lower films. The lower guide shaft and the adsorption device are rotatably connected, and the lower winding shaft and the adsorption device are rotatably connected. A rotation gap of 3mm to 5mm is left between the lower guide shaft, the lower winding shaft and the adsorption device, which is convenient for positioning and fixing the film.
[0011] The pressing assembly comprises a track assembly, a sliding assembly, a heating device and a pressing rod. The track assembly is fixedly connected with the support frame. The sliding assembly is movably connected with the track assembly. The pressing rod is connected with the sliding assembly. The heating device is fixedly connected with the pressing rod. During pressing, the sliding assembly moves on the track assembly from the upper winding shaft to the upper guide shaft, and the pressing rod and the sliding assembly move together and rotate at the same time.
[0012] The track assembly provides a movement route, so that the sliding assembly movably connected with the track assembly moves at a constant speed in a straight line. The pressing rod is connected with the sliding assembly, and the heating device is fixedly connected with the pressing rod. Therefore, the sliding assembly drives the heating device and the pressing rod to move at a constant speed in a straight line. The heating device can also provide heat to the pressing rod at the same time, so that the upper film and the lower film complete hot pressing lamination under the pressure of the pressing rod.
[0013] Further, during pressing, the sliding assembly moves on the track assembly from the upper winding shaft to the upper guide shaft, which can make the upper film and the lower film completely lamination, prevent bubbles and wrinkles from being generated during pressing, and improve batch consistency. The pressing rod and the sliding assembly move together and rotate at the same time, so that the upper film and the lower film are heated uniformly during hot pressing lamination, and the lamination quality is good.
[0014] The adsorption device comprises an adsorption plate, a vacuum pipe and a vacuum pump. One end of the adsorption plate is rotatably connected with the lower guide shaft, and the other end of the adsorption plate is rotatably connected with the lower winding shaft. The adsorption plate is provided with a plurality of adsorption holes. The negative pressure end of the vacuum pump is communicated with the adsorption plate through the vacuum pipe. The vacuum pump is fixedly connected with the support frame.
[0015] The adsorption plate draws away air through the adsorption holes to form a vacuum state and generate a downward force, so that the film is in a sealed state with the surface of the adsorption plate, thereby firmly fixing the film on the adsorption plate. The vacuum pipe is used to connect the adsorption plate and the vacuum pump to draw away air in the adsorption plate. The vacuum pump is used to generate negative pressure to provide a vacuum state, which can improve the positioning accuracy of lamination.
[0016] The track assembly comprises a first screw rod, a fifth motor and a track groove, two first screw rods and track grooves are arranged on both sides of the adsorption plate, the fifth motor is fixedly connected with one of the first screw rods, the fifth motor is fixedly connected with the track groove, the first screw rod is arranged in the track groove, and the first screw rod and the track groove are rotationally connected; the first screw rod is threadedly connected with the sliding assembly.
[0017] The two first screw rods and track grooves are arranged on both sides of the adsorption plate, so that the movement path of the sliding assembly is fixed; the fifth motor is fixedly connected with the first screw rod as a power output end, torque is provided to the first screw rod to make the first screw rod rotate, and the first screw rod is threadedly connected with the sliding assembly to make the sliding assembly move linearly in the track groove.
[0018] The sliding assembly comprises a connecting block, a second screw rod, a sixth motor and a sliding block, two connecting blocks, second screw rods, sliding blocks and sixth motors are arranged on the track grooves on both sides of the adsorption plate, the connecting block is threadedly connected with the second screw rod, the connecting block is connected with the pressing rod, the sixth motor is connected with the second screw rod, the sixth motor is fixedly connected with the sliding block, the sliding block is threadedly connected with the first screw rod in the track assembly, and a lifting groove is arranged on the sliding block.
[0019] The connecting block is used for connecting the second screw rod and the pressing rod, the sixth motor is connected with the second screw rod as a power output end, torque is provided to the second screw rod to make the second screw rod rotate, the connecting block is threadedly connected with the second screw rod to make the connecting block move linearly on the second screw rod, the two connecting blocks, second screw rods, sliding blocks and sixth motors are arranged on the track grooves on both sides of the adsorption plate to make the two ends move synchronously and balancedly, the sliding block is threadedly connected with the first screw rod in the track assembly to make the sliding block move linearly on the first screw rod, the lifting groove is arranged on the sliding block, and the connecting block is slidably connected with the lifting groove to make the connecting block move up and down on the sliding block, so that the contact distance of the pressing rod and the film cloth is controlled, and the pressing pressure is provided.
[0020] The heating device comprises a resistance wire and a power supply, the resistance wire is electrically connected with the power supply, the power supply is fixedly connected with the sliding block, and the resistance wire is embedded in the pressing rod.
[0021] The resistance wire has high resistance and can convert electric energy into heat energy, the resistance wire is electrically connected with the power supply, the power supply provides current for the resistance wire, the power supply is fixedly connected with the sliding block to move linearly together, and the resistance wire is embedded in the pressing rod to conduct heat energy on the resistance wire to the pressing rod, so that the pressing rod is heated to realize hot-pressing lamination.
[0022] The pressing rod comprises a fixed shaft and a sleeve tube, the fixed shaft is fixedly connected with the connecting block, the resistance wire is embedded in the fixed shaft, the sleeve tube is arranged outside the fixed shaft, the sleeve tube is rotationally connected with the fixed shaft, and the sleeve tube is made of heat-conducting material.
[0023] The fixed shaft and the connecting block are fastened and connected, the fixed shaft and the connecting block move at a constant speed in a straight line, the fixed shaft is embedded with resistance wires, the outer sleeve is arranged outside the fixed shaft, the outer sleeve is made of heat-conducting material, the heat energy generated by the resistance wires can be transmitted to the outer sleeve, the heat pressing of the film cloth is realized, the outer sleeve and the fixed shaft are rotationally connected, the outer sleeve and the fixed shaft can move at a constant speed in a straight line and rotate at the same time, the film cloth can be heated uniformly, and no bubbles or wrinkle defects can be generated.
[0024] Compared with the prior art, the beneficial effects achieved by the present application are that the upper and lower feeding assemblies are provided, the upper film is arranged under the tension of the upper feeding shaft, the lower film is arranged under the tension of the lower feeding shaft, the two films will not be seriously sagged due to gravity, no bubbles and wrinkles are guaranteed between the two films during the pressing, the suction device is provided, the vacuum pump is opened, the vacuum pipe is connected to the suction plate and the vacuum pump, the suction holes on the suction plate generate continuous suction force, the lower film can be firmly adsorbed on the suction plate, the film sheet is fixed and accurately positioned, the pressing device is provided, the sliding assembly is driven by the track assembly to move at a constant speed in a straight line, the pressing rod is driven by the sliding assembly to move at a constant speed in a straight line, the second screw rod rotates to drive the connecting block to move downward, the connecting block drives the pressing rod to move downward, the pressing force of the pressing rod is kept stable, the upper film and the lower film are completely pressed, no bubbles or wrinkles are generated, the outer sleeve rotates while moving at a constant speed in a straight line, the heating device heats the outer sleeve, the film sheet is uniformly heated during the heat pressing, the pressing quality is good, the batch consistency is good, then the sliding block device and the pressing rod are reset, the upper collecting shaft recycles the bottom film, the lower collecting shaft recycles the finished product, so the roll pressing and pressing of the graphene heating pad are completed, the production efficiency of the device is high, the pressing positioning precision is high, and the pressing quality is good. BRIEF DESCRIPTION OF DRAWINGS
[0025] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application together with the embodiments thereof, and explain the present application, and do not constitute a limitation of the present application. In the drawings: Figure 1 is a schematic diagram of the overall structure of the present application; Figure 2 is a schematic diagram of the overall front view structure of the present application; Figure 3 is a schematic diagram of the overall right view structure of the present application; Figure 4 is a schematic diagram of the overall top view structure of the present application; Figure 5 is Figure 2 is a partial enlarged view of view A; Figure 6 is a schematic diagram of the partial structure of the pressing assembly; Figure 7 isFigure 6 Enlarged view of view B Figure 8 is a schematic view of a sliding assembly structure In the figure: 1 - support frame, 2 - upper film feeding assembly, 3 - lower film feeding assembly, 4 - pressing assembly, 5 - adsorption device, 21 - upper feeding shaft, 22 - upper guide shaft, 23 - upper winding shaft, 24 - first motor, 25 - upper collecting shaft, 26 - second motor, 31 - lower feeding shaft, 32 - lower guide shaft, 33 - lower winding shaft, 34 - third motor, 35 - lower collecting shaft, 36 - fourth motor, 41 - track assembly, 42 - sliding assembly, 43 - heating device, 44 - pressing rod, 51 - adsorption plate, 52 - vacuum pipe, 53 - vacuum pump, 411 - first screw rod, 412 - fifth motor, 413 - track groove, 421 - connecting block, 422 - second screw rod, 423 - sixth motor, 424 - sliding block, 431 - resistance wire, 432 - power supply, 441 - fixed shaft, 442 - outer sleeve. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0027] Please refer to Figures 1-8 , the present application provides technical solutions: As Figure 1 shown, a graphene heating pad roll pressing and bonding device, the roll pressing and bonding device includes a support frame 1, an upper film feeding assembly 2, a lower film feeding assembly 3, a pressing assembly 4 and an adsorption device 5, the upper film feeding assembly 2, the pressing assembly 4, the adsorption device 5 and the lower film feeding assembly 3 are connected from top to bottom and the support frame 1, the adsorption device 5 and the lower film feeding assembly 3 are tightly connected.
[0028] The support frame 1 serves as a mounting base for connecting the upper film feeding assembly 2, the lower film feeding assembly 3, the pressing assembly 4 and the adsorption device 5, the upper film feeding assembly 2 is used for feeding from above, the lower film feeding assembly 3 is used for feeding from below, the adsorption device 5 fixes the upper film and the lower film, and the pressing assembly 4 rolls and bonds the upper film and the lower film, the pressing assembly 4 is close to the adsorption device 5 so that the upper film and the lower film can be completely bonded, improving the bonding quality.
[0029] As Figures 1-3As shown, the upper film feeding assembly 2 includes an upper feeding shaft 21, an upper guide shaft 22, an upper winding shaft 23, a first motor 24, an upper collecting shaft 25 and a second motor 26. The upper feeding shaft 21 is fixedly connected with the support frame 1, the upper guide shaft 22 is rotatably connected with the support frame 1, the first motor 24 is fixedly connected with the support frame 1, the output end of the first motor 24 is fixedly connected with the upper winding shaft 23, the upper winding shaft 23 is rotatably connected with the support frame 1, the second motor 26 is fixedly connected with the support frame 1, the output end of the second motor 26 is fixedly connected with the upper collecting shaft 25, the upper collecting shaft 25 is rotatably connected with the support frame 1, the upper feeding shaft 21 and the upper collecting shaft 25 are located obliquely above the outer side of the upper guide shaft 22 and the upper winding shaft 23, the upper winding shaft 23 is above the adsorption device 5, the upper winding shaft 23 rotates towards the direction of the upper collecting shaft 25, the upper collecting shaft 25 and the upper winding shaft 23 rotate in the same direction, the pressing assembly 4 is located between the upper guide shaft 22 and the upper winding shaft 23, and the upper winding shaft 23 is located at a low position compared with the upper guide shaft 22.
[0030] The upper feeding shaft 21 is used for feeding the upper film from above, and has a damping adjustment function. Moderate tension makes the upper film flat, and there is no bubble and wrinkle between the two films during lamination. The upper guide shaft 22 is located obliquely below the inner side of the upper feeding shaft 21 to continue feeding the upper film. The first motor 24 is fixedly connected with the output end of the upper winding shaft 23 as a power output end, provides torque to the upper winding shaft 23, and makes the upper winding shaft 23 rotate towards the direction of the upper collecting shaft 25. The second motor 26 is fixedly connected with the output end of the upper collecting shaft 25 as a power output end, provides torque to the upper collecting shaft 25, and makes the upper collecting shaft 25 and the upper winding shaft 23 rotate in the same direction. The upper collecting shaft 25 is located obliquely above the outer side of the upper winding shaft 23 to discharge the bottom film from above. The pressing assembly 4 is located between the upper guide shaft 22 and the upper winding shaft 23 to ensure that the upper film is kept flat by tension during pressing. In addition, the upper winding shaft 23 is located at a low position compared with the upper guide shaft 22 to ensure that there is no bubble and wrinkle between the two films during lamination.
[0031] As Figures 1-3As shown, the lower film feeding assembly 3 includes a lower feeding shaft 31, a lower guide shaft 32, a lower winding shaft 33, a third motor 34, a lower collecting shaft 35 and a fourth motor 36. The lower feeding shaft 31 is fixedly connected with the support frame 1. The lower guide shaft 32 is fixedly connected with the support frame 1. The third motor 34 is fixedly connected with the support frame 1. The output end of the third motor 34 is fixedly connected with the lower winding shaft 33. The lower winding shaft 33 is rotatably connected with the support frame 1. The fourth motor 36 is fixedly connected with the support frame 1. The output end of the fourth motor 36 is fixedly connected with the lower collecting shaft 35. The lower collecting shaft 35 is rotatably connected with the support frame 1. The lower feeding shaft 31 and the lower collecting shaft 35 are located obliquely below the outside of the lower guide shaft 32 and the lower winding shaft 33. The lower guide shaft 32 is rotatably connected with the adsorption device 5. The lower winding shaft 33 is rotatably connected with the adsorption device 5. The lower winding shaft 33 rotates in the direction of the lower collecting shaft 35. The lower collecting shaft 35 and the lower winding shaft 33 rotate in the same direction. The lower winding shaft 33 and the upper winding shaft 23 rotate in opposite directions.
[0032] The lower feeding shaft 31 is used for feeding the lower film downward. The lower feeding shaft 31 has a damping adjustment function. Moderate tension makes the upper film flat, which will not be seriously sagged due to gravity, so as to ensure that there is no bubble and wrinkle between the two films during lamination. The lower guide shaft 32 is located obliquely above the inside of the lower feeding shaft 31 to continue feeding the lower film. The third motor 34 is fixedly connected with the lower winding shaft 33 as a power output end to provide torque to the lower winding shaft 33, so that the lower winding shaft 33 rotates in the direction of the lower collecting shaft 35. The fourth motor 36 is fixedly connected with the lower collecting shaft 35 as a power output end to provide torque to the lower collecting shaft 35, so that the lower collecting shaft 35 and the lower winding shaft 33 rotate in the same direction. The lower winding shaft 33 and the upper winding shaft 23 rotate in opposite directions, which is convenient for separating and recycling the upper and lower films. The lower guide shaft 32 and the adsorption device 5 are rotatably connected. The lower winding shaft 33 and the adsorption device 5 are rotatably connected. A rotating gap of 3mm-5mm is left between the lower guide shaft 32, the lower winding shaft 33 and the adsorption device 5, which is convenient for positioning and fixing the film.
[0033] Figures 1-4 As shown, the pressing assembly 4 includes a track assembly 41, a sliding assembly 42, a heating device 43 and a pressing rod 44. The track assembly 41 is fixedly connected with the support frame 1. The sliding assembly 42 is movably connected with the track assembly 41. The pressing rod 44 is connected with the sliding assembly 42. The heating device 43 is fixedly connected with the pressing rod 44. During pressing, the sliding assembly 42 moves on the track assembly 41 from the upper winding shaft 23 to the upper guide shaft 22, and the pressing rod 44 and the sliding assembly 42 move and rotate together.
[0034] The track assembly 41 provides a movement route, so that the sliding assembly 42 movably connected to the track assembly 41 moves at a constant speed in a straight line. The pressing rod 44 is connected to the sliding assembly 42, and the heating device 43 is tightly connected to the pressing rod 44. Therefore, the sliding assembly 42 drives the heating device 43 and the pressing rod 44 to move at a constant speed in a straight line. The heating device 43 can also provide heat to the pressing rod 44, so that the upper film and the lower film are hot-pressed and bonded under the pressure of the pressing rod 44.
[0035] Further, during the pressing, the sliding assembly 42 moves on the track assembly 41 from the upper guide shaft 23 to the upper guide shaft 22, so that the upper film and the lower film are completely bonded, preventing bubbles and wrinkles from being generated during the pressing process, and ensuring good batch consistency. The pressing rod 44 and the sliding assembly 42 rotate together while moving at a constant speed in a straight line, so that the upper film and the lower film are uniformly heated during the hot-pressing and bonding process, and the bonding quality is good.
[0036] Figures 1-4 As shown, the adsorption device 5 includes an adsorption plate 51, a vacuum pipe 52, and a vacuum pump 53. One end of the adsorption plate 51 is rotatably connected to the lower guide shaft 32, and the other end of the adsorption plate 51 is rotatably connected to the lower guide shaft 33. The adsorption plate 51 is provided with a plurality of adsorption holes. The negative pressure end of the vacuum pump 53 is connected to the adsorption plate 51 through the vacuum pipe 52. The vacuum pump 53 is tightly connected to the support frame 1.
[0037] The adsorption plate 51 draws air through the adsorption holes, forms a vacuum state, generates a downward force, and makes the film tightly fixed on the adsorption plate 51 in a sealed state. The vacuum pipe 52 is used to connect the adsorption plate 51 and the vacuum pump 53, and to draw air from the adsorption plate 51. The vacuum pump 53 is used to generate negative pressure and provide a vacuum state, which can improve the positioning accuracy of the bonding.
[0038] Figures 2-8 As shown, the track assembly 41 includes a first screw 411, a fifth motor 412, and a track groove 413. Two first screws 411 and track grooves 413 are arranged on both sides of the adsorption plate 51. The output end of the fifth motor 412 is tightly connected to one of the first screws 411. The fifth motor 412 is tightly connected to the track groove 413. The first screw 411 is arranged in the track groove 413. The first screw 411 and the track groove 413 are rotatably connected. The first screw 411 is threadedly connected to the sliding assembly 42.
[0039] The two first screws 411 and the track grooves 413 are arranged on both sides of the adsorption plate 51, which fixes the movement route of the sliding assembly 42. The fifth motor 412 is tightly connected to the first screw 411 as a power output end, which provides torque to the first screw 411 to make it rotate. The first screw 411 is threadedly connected to the sliding assembly 42, so that the sliding assembly 42 moves in a straight line in the track groove 413.
[0040] Figures 2-8 As shown, the sliding assembly 42 includes a connecting block 421, a second screw 422, a sixth motor 423 and a sliding block 424, two connecting blocks 421, second screws 422, sliding blocks 424 and sixth motors 423 are arranged on the track groove 413 on both sides of the adsorption plate 51, the connecting block 421 and the second screw 422 are threadedly connected, the connecting block 421 and the pressing rod 44 are connected, the output end of the sixth motor 423 is connected with the second screw 422, the sixth motor 423 is tightly connected with the sliding block 424, the sliding block 424 is threadedly connected with the first screw 411 in the track assembly 41, and the lifting groove is arranged on the sliding block 424.
[0041] The connecting block 421 is used for connecting the second screw 422 and the pressing rod 44, the sixth motor 423 is connected with the second screw 422 as a power output end, torque is provided to the second screw 422 to make the second screw 422 rotate, the connecting block 421 is threadedly connected with the second screw 422 to make the connecting block 421 move linearly on the second screw 422, two connecting blocks 421, second screws 422, sliding blocks 424 and sixth motors 423 are arranged on the track groove 413 on both sides of the adsorption plate 51 to make both ends move synchronously and balancedly, the sliding block 424 is threadedly connected with the first screw 411 in the track assembly 41 to make the sliding block 424 move linearly on the first screw 411, the lifting groove is arranged on the sliding block 424, and the connecting block 421 is slidably connected with the lifting groove to make the connecting block 421 move up and down on the sliding block 424, so that the contact distance of the pressing rod 44 and the film cloth is controlled, and pressing pressure is provided.
[0042] Figures 2-8 As shown, the heating device 43 includes a resistance wire 431 and a power supply 432, the resistance wire 431 and the power supply 432 are electrically connected, the power supply 432 is tightly connected with the sliding block 424, and the resistance wire 431 is embedded on the pressing rod 44.
[0043] The resistance wire 431 has high resistance and can convert electrical energy into heat energy, the resistance wire 431 and the power supply 432 are electrically connected, the power supply 432 provides current to the resistance wire 431, the power supply 432 is tightly connected with the sliding block 424 to move linearly together, and the resistance wire 431 is embedded on the pressing rod 44 to conduct heat energy on the resistance wire 431 to the pressing rod 44, so that the pressing rod 44 is heated to realize hot pressing lamination.
[0044] Figures 2-8As shown, the pressing rod 44 includes a fixed shaft 441 and a sleeve tube 442, the fixed shaft 441 is fixedly connected with the connecting block 421, the fixed shaft 441 is embedded with a resistance wire 431, the sleeve tube 442 is sleeved outside the fixed shaft 441, the sleeve tube 442 is rotationally connected with the fixed shaft 441, and the sleeve tube 442 is made of heat-conducting material.
[0045] The fixed shaft 441 is fixedly connected with the connecting block 421, the fixed shaft 441 and the connecting block 421 move at a constant speed in a straight line, the fixed shaft 441 is embedded with the resistance wire 431, the sleeve tube 442 is sleeved outside the fixed shaft 441, and the sleeve tube 442 is made of heat-conducting material, so that the heat energy generated by the resistance wire 431 can be transmitted to the sleeve tube 442, the heat pressing of the film cloth is realized, the sleeve tube 442 is rotationally connected with the fixed shaft 441, so that the sleeve tube 442 and the fixed shaft 441 can move at a constant speed in a straight line and rotate, the film cloth can be uniformly heated, and no bubbles or wrinkle defects are generated.
[0046] The working principle of the application is as follows: the upper film includes a bottom film and a product film, and the lower film includes a bottom film and a graphene product film; the lower film is arranged on the lower film feeding assembly 3, the bottom film faces downward, and the product film faces the upper film feeding assembly 2; the lower winding shaft 33 and the lower material collecting shaft 35 are temporarily stopped from rotating, so that the lower film maintains a certain constant tension; at this time, the vacuum pump 53 is opened, so that the lower film is firmly fixed on the adsorption plate 51; then the upper film is arranged on the upper film feeding assembly 2, the bottom film faces upward, and the product film faces the lower film feeding assembly 3; the upper winding shaft 23 and the upper material collecting shaft 25 are temporarily stopped from rotating, so that the upper film maintains a small constant tension; the sixth motor 423 is opened, so that the second screw 422 starts to rotate, thereby driving the pressing rod 44 to move downward, so that the upper film is close to the lower film and is pressed tightly; the pressure of the pressing rod 44 is kept stable; at the same time, the fifth motor 412 is opened, so that the first screw 411 starts to rotate, so that the slider 424 in the track groove 413 moves at a constant speed toward the upward guide shaft 22; at this time, the upper material feeding shaft 21 generates a material feeding effect on the upper film; the damping of the upper material feeding shaft 21 is reduced; the power supply 432 is opened, so that the resistance wire 431 starts to generate heat energy and transmits the heat energy to the sleeve tube 442; the sleeve tube 442 rolls while pressing the upper film and the lower film; the upper film and the lower film on the adsorption plate 51 gradually complete the heat pressing under the pressure of the pressing rod 44; then the damping of the upper material feeding shaft 21 and the lower material feeding shaft 31 is released; the pressing rod 44 is lifted and reset to the position before pressing; the first motor 24, the second motor 26, the third motor 34 and the fourth motor 36 are opened, so that the upper winding shaft 23, the upper material collecting shaft 25, the lower winding shaft 33 and the lower material collecting shaft 35 rotate; the lower material collecting shaft 35 collects the cost; the upper material collecting shaft 25 discharges the bottom film; thus, the roller pressing and pressing of the graphene heating pad are completed.
[0047] It is to be noted that, in the present text, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0048] Finally, it should be noted that the above-mentioned only the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement of the technical solutions described in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included within the scope of the present application.
Claims
1. A graphene heating mat roll lamination device, characterized in that: The roll lamination device comprises a support frame (1), an upper film feeding assembly (2), a lower film feeding assembly (3), a pressing assembly (4) and an adsorption device (5), the upper film feeding assembly (2), the pressing assembly (4), the adsorption device (5) and the lower film feeding assembly (3) are connected from top to bottom with the support frame (1), and the adsorption device (5) and the lower film feeding assembly (3) are tightly connected.
2. The graphene heating pad roll lamination device according to claim 1, wherein: The upper film feeding assembly (2) comprises an upper feeding shaft (21), an upper guide shaft (22), an upper winding shaft (23), a first motor (24), an upper collecting shaft (25) and a second motor (26), the upper feeding shaft (21) is tightly connected with the support frame (1), the upper guide shaft (22) is rotationally connected with the support frame (1), the first motor (24) is tightly connected with the support frame (1), the output end of the first motor (24) is tightly connected with the upper winding shaft (23), the upper winding shaft (23) is rotationally connected with the support frame (1), the second motor (26) is tightly connected with the support frame (1), the output end of the second motor (26) is tightly connected with the upper collecting shaft (25), the upper collecting shaft (25) is rotationally connected with the support frame (1), the upper feeding shaft (21) and the upper collecting shaft (25) are located obliquely above the outer side of the upper guide shaft (22) and the upper winding shaft (23), the upper winding shaft (23) is above the adsorption device (5), the upper winding shaft (23) rotates towards the direction where the upper collecting shaft (25) is located, the upper collecting shaft (25) and the upper winding shaft (23) rotate in the same direction, the pressing assembly (4) is located between the upper guide shaft (22) and the upper winding shaft (23), and the upper winding shaft (23) is located at a low position compared with the upper guide shaft (22).
3. The graphene heating pad roll lamination device according to claim 1, wherein: The lower film feeding assembly (3) comprises a lower feeding shaft (31), a lower guide shaft (32), a lower winding shaft (33), a third motor (34), a lower collecting shaft (35) and a fourth motor (36), the lower feeding shaft (31) is tightly connected with the support frame (1), the lower guide shaft (32) is rotationally connected with the support frame (1), the third motor (34) is tightly connected with the support frame (1), the output end of the third motor (34) is tightly connected with the lower winding shaft (33), the lower winding shaft (33) is rotationally connected with the support frame (1), the fourth motor (36) is tightly connected with the support frame (1), the output end of the fourth motor (36) is tightly connected with the lower collecting shaft (35), and the lower collecting shaft (35) is rotationally connected with the support frame (1), the lower feeding shaft (31) and the lower collecting shaft (35) are located obliquely below the outer side of the lower guide shaft (32) and the lower winding shaft (33), the lower guide shaft (32) is rotationally connected with the adsorption device (5), the lower winding shaft (33) is rotationally connected with the adsorption device (5), the lower winding shaft (33) rotates towards the direction where the lower collecting shaft (35) is located, the lower collecting shaft (35) and the lower winding shaft (33) rotate in the same direction, and the lower winding shaft (33) and the upper winding shaft (23) rotate in opposite directions.
4. The graphene heating pad roll lamination device of claim 1, wherein: The pressing assembly (4) comprises a track assembly (41), a sliding assembly (42), a heating device (43) and a pressing rod (44), the track assembly (41) is fixedly connected with the support frame (1), the sliding assembly (42) is movably connected with the track assembly (41), the pressing rod (44) is connected with the sliding assembly (42), and the heating device (43) is fixedly connected with the pressing rod (44). During pressing, the sliding assembly (42) moves on the track assembly (41) from the upper rotating shaft (23) to the upper guide shaft (22), and the pressing rod (44) and the sliding assembly (42) move together and rotate at the same time.
5. The graphene heating pad roll lamination device of claim 1, wherein: The adsorption device (5) comprises an adsorption plate (51), a vacuum pipe (52) and a vacuum pump (53), one end of the adsorption plate (51) is rotatably connected with the lower guide shaft (32), the other end of the adsorption plate (51) is rotatably connected with the lower rotating shaft (33), the adsorption plate (51) is provided with a plurality of adsorption holes, the negative pressure end of the vacuum pump (53) is communicated with the adsorption plate (51) through the vacuum pipe (52), and the vacuum pump (53) is fixedly connected with the support frame (1).
6. The graphene heating pad roll lamination device of claim 4, wherein: The track assembly (41) comprises a first screw rod (411), a fifth motor (412) and a track groove (413), the first screw rod (411) and the track groove (413) are provided with two, the two first screw rods (411) and the track grooves (413) are arranged on the two sides of the adsorption plate (51), the output end of the fifth motor (412) is fixedly connected with one of the first screw rods (411), the fifth motor (412) is fixedly connected with the track groove (413), the first screw rod (411) is arranged in the track groove (413), the first screw rod (411) is rotatably connected with the track groove (413), and the first screw rod (411) is threadedly connected with the sliding assembly (42).
7. The graphene heating pad roll lamination device of claim 4, wherein: The sliding assembly (42) comprises a connecting block (421), a second screw rod (422), a sixth motor (423) and a sliding block (424), the connecting block (421), the second screw rod (422), the sliding block (424) and the sixth motor (423) are provided with two, the two connecting blocks (421), the second screw rods (422), the sliding blocks (424) and the sixth motors (423) are arranged on the track grooves (413) on the two sides of the adsorption plate (51), the connecting block (421) is threadedly connected with the second screw rod (422), the connecting block (421) is connected with the pressing rod (44), the output end of the sixth motor (423) is connected with the second screw rod (422), the sixth motor (423) is fixedly connected with the sliding block (424), the sliding block (424) is threadedly connected with the first screw rod (411) in the track assembly (41), and the sliding block (424) is provided with a lifting groove, and the connecting block (421) is slidably connected with the lifting groove.
8. The graphene heating pad roll lamination device of claim 4, wherein: The heating device (43) comprises a resistance wire (431) and a power supply (432), the resistance wire (431) and the power supply (432) are electrically connected, the power supply (432) and the sliding block (424) are fastened, and the resistance wire (431) is embedded on the pressing rod (44).
9. The graphene heating pad roll lamination device of claim 4, wherein: The pressing rod (44) comprises a fixed shaft (441) and an outer sleeve (442), the fixed shaft (441) and the connecting block (421) are fastened, the resistance wire (431) is embedded on the fixed shaft (441), the outer sleeve (442) is sleeved outside the fixed shaft (441), the outer sleeve (442) and the fixed shaft (441) are rotationally connected, and the outer sleeve (442) is made of heat-conducting material.