Variable-temperature curing system and method for medicinal and edible leavening

The truncated cone is moved by a hydraulic cylinder. The bubble collection chamber collects bubbles and separates them using filter holes and disperses them evenly with defoaming liquid. This solves the problem of foam formation during the temperature-changing maturation of fermented materials, achieving a highly efficient and stable defoaming effect, and improving the consistency of material maturation and equipment safety.

CN121518253APending Publication Date: 2026-02-13HANGZHOU SHENGZHITANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511671071.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-02-13

AI Technical Summary

Technical Problem

Fermented materials are prone to forming foam during the temperature-controlled maturation process, which can lead to uneven heating of materials, waste, and equipment contamination, posing safety hazards.

Method used

A hydraulic cylinder drives the frustum box to move in an orderly manner to a fixed position. The bubble collection chamber collects bubbles, the filter holes separate them, and the defoaming liquid is evenly dispersed. Combined with the closed reaction space, this achieves efficient defoaming.

Benefits of technology

The gas-liquid separation is thorough, the defoaming efficiency is high, the effect is stable, material waste and equipment contamination are avoided, and the consistency and safety of maturation are improved.

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Abstract

The invention discloses a variable-temperature curing system and method for medicinal and edible leavening, and relates to the technical field of variable-temperature curing of leavening. The variable-temperature curing system for the medicinal and edible leavening comprises a bubble collecting device used for collecting bubbles on the liquid level of a kettle body in the downward moving process and separating the bubbles from the liquid, and a follow-up liquid outlet device used for controlling defoaming liquid to uniformly fall in the circumferential direction under the action of upward pressure and eliminating the residual bubbles in the bubble collecting device, the top wall of the kettle body is connected with a camera. According to the variable-temperature curing system and method for the medicinal and edible leavening, the circular truncated cone box is driven by the hydraulic cylinder to move orderly according to the fixed position, and the links of bubble collection, separation and defoaming are automatically linked. The bubble collecting cavity collects bubbles in a targeted mode, filtering holes are separated, liquid entrainment is reduced through the inner wall liquid guiding design, and gas-liquid separation is thorough. The defoaming liquid is uniformly dispersed through the liquid homogenizing plate, is in full contact with bubbles, and is matched with a closed reaction space, so that the defoaming efficiency is high and the effect is stable.
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Description

TECHNICAL FIELD

[0002] The present application relates to the technical field of fermentation temperature change curing, in particular to a temperature change curing system and method of a medicinal and edible fermentation product. BACKGROUND

[0003] The temperature change curing system of a medicinal and edible fermentation product is a special technical equipment system for realizing product quality optimization through programmed temperature regulation and environmental parameter coordinated control after fermentation of medicinal and edible raw materials (such as red beans, garlic, etc.). According to the transformation law of active ingredients in the fermentation product, the texture improvement demand and the flavor formation characteristics, a multi-stage, gradient temperature change curve is set, and the dynamic adjustment of humidity, pressure and other auxiliary parameters is matched, on the basis of ensuring the retention of raw material nutrition, accelerating the degradation of macromolecular substances, the generation of flavor substances and the homogenization of texture, and finally improving the edible value, nutritional activity and storage stability of the product.

[0004] Referring to Chinese patent classification number CN111269796A, a constant temperature type biological fermentation device includes a biological fermentation box body, the bottom end of the biological fermentation box body is fixedly connected with a fermentation box base, four groups of shock-absorbing rubber pads are symmetrically installed at the bottom corners of the fermentation box base, a variable frequency motor is fixedly installed at the bottom center of the fermentation box base, a fermentation box controller is fixedly installed at the upper end of the fermentation box base on the bottom end of one side wall of the biological fermentation box body, a first feeding valve is installed on one side wall of the biological fermentation box body, a second feeding valve is installed on the outer side wall of the biological fermentation box body and the upper end of the first feeding valve, and a fermentation box top cover is fixedly connected to the top upper end of the biological fermentation box body. The automatic constant temperature type biological fermentation device has a simple and reasonable structure, saves time and effort, has rich functions, and can effectively perform constant temperature fermentation on the inside of the biological fermentation box body.

[0005] The fermentation product contains protein, polysaccharide and other surface active substances, and the molecular motion is intensified during temperature change, which is easy to form stable foam. The stirring and aeration operation during curing will cause air to be mixed into the material and combine with the surface active substances to form foam. Part of the fermentation product still has slight metabolic activity during the curing stage, producing a small amount of gas such as carbon dioxide, which further promotes the formation of foam. The foam will hinder temperature conduction, causing uneven heating of the material in some areas, affecting the consistency of the curing, and a large amount of foam will overflow the equipment, causing material waste and also polluting the surface of the equipment, increasing the difficulty of cleaning. The foam layer is easy to breed bacteria, causing the product to deteriorate; at the same time, it may cause abnormal pressure of the equipment, which poses a safety hazard. SUMMARY

[0007] In view of the deficiencies of the prior art, the present application provides a variable-temperature curing system and method for a medicinal and edible fermentation product, which automatically links the steps of bubble collection, separation and defoaming by driving the circular table box to move in a fixed position in an orderly manner through a hydraulic cylinder. The bubble collection cavity collects bubbles in a targeted manner, the filter hole separation and inner wall liquid guiding design reduce liquid entrainment, and the gas-liquid separation is complete. The defoaming liquid is uniformly dispersed through the liquid equalizing plate and fully contacts the bubbles, and the closed reaction space has high defoaming efficiency and stable effect.

[0008] Technical scheme: To achieve the above object, the present application is implemented by the following technical scheme: a variable-temperature curing system for a medicinal and edible fermentation product, comprising: a bubble collection device for collecting bubbles on the liquid surface of the kettle body during downward movement and separating the liquid bubbles, the bubble collection device being arranged in the top cavity of the kettle body, the upper surface of the bubble collection device being connected to the extension end of the hydraulic cylinder through a piston rod, a follow-up liquid outlet device being arranged directly above the bubble collection device, the follow-up liquid outlet device being used to control the uniform downward falling of the defoaming liquid in the circumferential direction under the action of upward pressure and eliminate the residual bubbles in the bubble collection device, a camera being connected to the top wall of the kettle body, the camera being used to acquire images of the liquid surface in real time, and a plurality of fixed plates being connected to the top wall of the kettle body and being distributed equidistantly in the circumferential direction, a window being formed through one side of the middle part of the top plate.

[0009] Preferably, the bubble collection device comprises: an upper circular table plate, the upper surface of the upper circular table plate being fixedly connected to the bottom of the piston rod, an outer expansion plate being fixedly connected to the top end of the upper circular table plate, a lower circular table plate being connected to the bottom end of the upper circular table plate through a side plate, an inner tube being fixedly connected to the top end of the lower circular table plate, an observation port being formed through the top of the upper circular table plate, the bottom end of the observation port sequentially penetrating the upper circular table plate and the lower circular table plate, a plurality of insertion holes being formed through the edge of the upper circular table plate and being distributed equidistantly in the circumferential direction, the bottom end of the insertion hole penetrating the lower circular table plate downward, a plurality of filter plates being arranged on the side plate in the circumferential direction, each filter plate being arranged on one side of the insertion hole, a plurality of filter holes being formed through one side of each filter plate, the insertion hole being slidably connected to the fixed plate, a limiting cylinder being fixedly connected to the upper surface of the upper circular table plate, and a guide tube being fixedly connected to the top of the limiting cylinder.

[0010] Preferably, the upper circular table plate and the lower circular table plate are annular circular table plates, the inner diameter of the upper circular table plate is greater than the inner diameter of the lower circular table plate, the diameter of the upper circular table plate is equal to the diameter of the lower circular table plate, the top of the upper circular table plate and the top of the lower circular table plate are located in the same plane, the height from the top of the inner tube to the liquid surface is greater than the height from the bottom of the outer expansion plate to the liquid surface, and the height from the top of the inner tube to the liquid surface is less than the height from the top of the outer expansion plate to the liquid surface.

[0011] Preferably, the angle between the upper circular table plate and the vertical plane is 70-75°, the angle between the lower circular table plate and the vertical plane is 65-70°, a bubble collection cavity is arranged between the upper circular table plate and the lower circular table plate, and the outer expansion plate is a hollow circular table plate.

[0012] Preferably, the projection of one end of the upper frustoconical plate and the lower frustoconical plate is a quadrilateral, the distance between the two waist lines of the quadrilateral gradually increases along the direction of the virtual line, and the distance between the top ends of the two waist lines is smaller than the distance between the bottom ends of the two waist lines.

[0013] Preferably, the upper frustoconical plate, the lower frustoconical plate, and the side plate form a frustoconical box, the frustoconical box moves along the vertical direction with the extension end of the hydraulic cylinder, the insertion hole slides relative to the fixed plate, when the frustoconical box moves down to contact the liquid surface, the insertion hole is directly opposite the lower part of the fixed plate, the fixed plate seals the filter hole, when the frustoconical box moves up 10-15 cm away from the liquid surface, the insertion hole is directly opposite the middle part of the fixed plate, the insertion hole is connected to the bubble collecting cavity through the window, and when the frustoconical box moves up to the highest point, the insertion hole is directly opposite the upper part of the fixed plate, and the fixed plate seals the filter hole.

[0014] Preferably, the follow-up liquid outlet device comprises a fixed box, the fixed box is fixedly connected to the top wall of the kettle body through a connecting block, the bottom of the fixed box is connected to the top of the liquid storage box, one corner of the bottom of the liquid storage box is provided with an outlet, a sealing piece is arranged above the outlet, the sealing piece is used for sealing the outlet, the top of the sealing piece is connected to a moving rod, the top of the moving rod is fixedly connected to the top wall of the fixed box through a spring, the outlet is connected to a liquid distribution plate through a liquid inlet pipe, a liquid distribution cavity is arranged in the liquid distribution plate, and a bottom strip is arranged in the bottom of the liquid distribution plate and connected to the liquid distribution cavity.

[0015] Preferably, the moving rod is a U-shaped rod, one end of the moving rod is connected to the sealing piece, the other end of the moving rod penetrates through the bottom wall of the liquid storage box and is slidably connected to the inner wall of the liquid storage box, the end of the moving rod extending out of the liquid storage box is arranged directly above a limiting cylinder, and the limiting cylinder is matched with the moving rod.

[0016] Preferably, the liquid distribution plate is a hollow frustoconical plate, and the diameter of the liquid distribution plate is greater than the diameter of the inner tube.

[0017] A temperature change curing method of a food and medicine fermented product is applied to a temperature change curing system of a food and medicine fermented product, a frustoconical box moves along the vertical direction with the extension end of a hydraulic cylinder, the frustoconical box sequentially passes through a first position, a second position, a third position, and a fourth position from top to bottom in the vertical direction, when the frustoconical box moves down to the lowest point of the fourth position, the bubbles of the liquid surface enter a bubble collecting cavity, after the bubble collection is completed, the frustoconical box moves up to the third position, a filter hole is connected to the bubble collecting cavity, the filter hole separates the bubbles in the bubble collecting cavity from the liquid, the liquid slides along the inner wall of the kettle body, the frustoconical box moves up to the highest point of the first position, the top of an upper frustoconical plate extrudes a moving rod, a spring is compressed, the moving rod moves up, the sealing piece no longer seals the outlet, the defoaming liquid in the liquid storage box sequentially falls into a liquid distribution plate, the defoaming liquid in the liquid distribution plate is uniformly dispersed in the circumferential direction and then falls into the bubble collecting cavity, the frustoconical box moves down to the second position, a fixed plate seals the filter hole, and the defoaming liquid reacts with the bubbles in the bubble collecting cavity.

[0018] Beneficial effects: the present application provides a variable-temperature curing system and method of food and medicine fermentation. Compared with the prior art, it has the following beneficial effects: 1, relying on the hydraulic cylinder to drive the circular table box to move in order according to the fixed position, automatically connecting the bubble collection, separation, defoaming links. The bubble collection cavity collects bubbles, the filter hole separates, and the inner wall guides the liquid to reduce liquid entrainment, and the gas-liquid separation is complete. The defoaming liquid is uniformly dispersed by the liquid distribution plate, and is fully contacted with the bubbles, and cooperates with the closed reaction space, so that the defoaming efficiency is high and the effect is stable.

[0019] 2, the filter hole directly realizes the separation of bubbles and liquid, and the separation is targeted. The jack, the window and the bubble collection cavity are in smooth communication, the liquid flows out without obstruction, and the separation efficiency is high. The separated liquid slowly slides along the inner wall of the kettle body to avoid impacting the liquid surface. The circular table box and the kettle body inner wall slide together to constrain the liquid flow trajectory and further reduce the fluctuation. The fixed plate is fixed, the circular table box is accurately positioned, the parts cooperate stably, the communication action is accurate, relies on mechanical structure linkage, and does not need complex control, the controllability in the running process is strong.

[0020] 3, the residence time of the circular table box in the first position controls the liquid outlet time to avoid excessive defoaming liquid. The spring reset drives the sealing piece to quickly seal the liquid outlet, the liquid is stopped in time, the quantitative effect is stable. Relying on the mechanical linkage of the circular table box moving up to extrude the moving rod, the liquid is automatically triggered without additional control. The components such as the limiting cylinder, spring and sealing piece cooperate compactly and respond quickly. The mechanical positioning and elastic reset are used to realize the switching of liquid outlet and liquid stop, and the operation is stable and not easy to fail. BRIEF DESCRIPTION OF DRAWINGS

[0022] The drawings incorporated herein and forming part of the specification show embodiments of the present application and, together with the specification, further serve to explain the principles of the present application and to enable one skilled in the relevant art to practice and use the same.

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creating any inventive labor.

[0024] Figure 1 It is a structural schematic diagram of the present application.

[0025] Figure 2 It is a sectional view of the perspective view. Figure 1

[0026] Figure 3 It is a separation diagram of the kettle body and the internal structure of the kettle body.

[0027] ​Figure 4 It is a structural schematic diagram of the bubble collecting device, the following liquid device, the camera and the hydraulic cylinder.

[0028] Figure 5 It is a structural schematic diagram of the bubble collecting device.

[0029] Figure 6 It is a sectional view of the bubble collecting device.

[0030] Figure 7 It is a structural schematic diagram of the fixed plate, the lower circular plate, the upper circular plate, the insertion hole and the filter hole.

[0031] Figure 8 It is Figure 6 Front view schematic diagram.

[0032] Figure 9 It is a structural schematic diagram of the following liquid device.

[0033] Figure 10 It is an exploded view of the following liquid device.

[0034] Figure 11 It is a structural schematic diagram of the liquid uniformizing plate, the liquid separating cavity, the bottom strip and the liquid inlet pipe.

[0035] The reference signs in the drawings are as follows: 11, kettle body; 21, hydraulic cylinder; 22, piston rod; 3, bubble collecting device; 31, lower circular plate; 32, inner pipe; 33, upper circular plate; 34, outer expansion plate; 35, side plate; 36, filter hole; 37, insertion hole; 38, fixed plate; 39, limiting cylinder; 4, following liquid device; 41, liquid storage box; 42, top box; 43, moving rod; 44, spring; 45, sealing sheet; 46, liquid uniformizing plate; 47, liquid separating cavity; 48, bottom strip; 49, liquid inlet pipe; 5, camera; 61, bubble collecting cavity; 62, observation port; 63, window; 64, liquid outlet; 7, guide pipe; 8, connecting block.

[0036] As shown in the drawings, in order to clearly realize the structure of the embodiments of the present application, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the present application in the specific structures, devices and environments, and according to specific needs, those skilled in the art can adjust or modify these devices and environments, and the adjustment or modification still includes in the scope of the appended claims. DETAILED DESCRIPTION

[0038] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application are described clearly and completely. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0039] As shown in Figure 1 - Figure 11 The present application provides a temperature change curing system for a medicinal and edible fermentation product, which comprises a bubble collecting device 3 for collecting bubbles on the liquid surface of a kettle body 11 during downward movement and separating the liquid bubbles, the bubble collecting device 3 being arranged in the top cavity of the kettle body 11, the upper surface of the bubble collecting device 3 being connected to the telescopic end of a hydraulic cylinder 21 through a piston rod 22, a follow-up liquid outlet device 4 being arranged directly above the bubble collecting device 3, the follow-up liquid outlet device 4 being used for controlling the uniform downward falling of defoaming liquid in the circumferential direction under the action of upward pressure and eliminating the bubbles remaining in the bubble collecting device 3, a camera 5 being connected to the top wall of the kettle body 11, the camera 5 being used for acquiring images of the liquid surface in real time, and a plurality of fixed plates 38 being arranged equidistantly in the circumferential direction on the top wall of the kettle body 11, a window 63 being provided in one side of the middle part of the top plate.

[0040] The hydraulic cylinder 21 is a multi-position hydraulic cylinder 21, which can move the bubble collecting device 3 between multiple positions.

[0041] The bubble collecting device 3 comprises an upper circular table plate 33, the upper surface of the upper circular table plate 33 being fixedly connected to the bottom of the piston rod 22, an outwardly expanding plate 34 being fixedly connected to the top end of the upper circular table plate 33, a lower circular table plate 31 being connected to the bottom end of the upper circular table plate 33 through a side plate 35, an inner tube 32 being fixedly connected to the top end of the lower circular table plate 31, an observation port 62 being provided in the top part of the upper circular table plate 33, the bottom end of the observation port 62 penetrating the upper circular table plate 33 and the lower circular table plate 31 in sequence, a plurality of insertion holes 37 being provided in the edge of the upper circular table plate 33 and equidistantly distributed in the circumferential direction, the bottom end of each insertion hole 37 penetrating the lower circular table plate 31 downward, a plurality of filter plates being arranged on the side plate 35 in the circumferential direction, each filter plate being arranged on one side of the insertion hole 37, a plurality of filter holes 36 being provided in one side of each filter plate, the insertion hole 37 being slidably connected to the fixed plate 38, a limiting cylinder 39 being fixedly connected to the upper surface of the upper circular table plate 33, and a guide tube 7 being fixedly connected to the top part of the limiting cylinder 39.

[0042] The upper circular truncated cone plate 33 and the lower circular truncated cone plate 31 are annular circular truncated cone plates, the inner diameter of the upper circular truncated cone plate 33 is greater than that of the lower circular truncated cone plate 31, the diameter of the upper circular truncated cone plate 33 is equal to that of the lower circular truncated cone plate 31, the top of the upper circular truncated cone plate 33 is located in the same plane as the top of the lower circular truncated cone plate 31, the height from the top of the inner tube 32 to the liquid level is greater than the height from the bottom of the outer expansion plate 34 to the liquid level, and the height from the top of the inner tube 32 to the liquid level is less than the height from the top of the outer expansion plate 34 to the liquid level.

[0043] The angle between the upper circular truncated cone plate 33 and the vertical plane is 70-75°, the angle between the lower circular truncated cone plate 31 and the vertical plane is 65-70°, and the bubble collecting cavity 61 is arranged between the upper circular truncated cone plate 33 and the lower circular truncated cone plate 31. The outer expansion plate 34 is a hollow circular truncated cone plate.

[0044] The projection view of one end of the upper circular truncated cone plate 33 and the lower circular truncated cone plate 31 is a quadrilateral, the distance between the upper and lower two waist lines of the quadrilateral gradually increases along the direction of the virtual line, and the distance between the top ends of the two waist lines of the quadrilateral is less than the distance between the bottom ends of the two waist lines of the quadrilateral.

[0045] The upper circular truncated cone plate 33, the lower circular truncated cone plate 31 and the side plate 35 form a circular truncated cone box, the circular truncated cone box moves along the vertical direction with the extension and retraction end of the hydraulic cylinder 21, the insertion hole 37 slides relative to the fixed plate 38, when the circular truncated cone box moves downward to contact the liquid level, the insertion hole 37 is directly opposite the lower part of the fixed plate 38, and the fixed plate 38 seals the filter hole 36, when the circular truncated cone box moves upward by 10-15 cm from the liquid level, the insertion hole 37 is directly opposite the middle part of the fixed plate 38, the insertion hole 37 is connected with the bubble collecting cavity 61 through the window 63, when the circular truncated cone box moves to the highest point, the insertion hole 37 is directly opposite the upper part of the fixed plate 38, and the fixed plate 38 seals the filter hole 36.

[0046] The follow-up liquid outlet device 4 comprises a fixed box, the fixed box is fixedly connected with the top wall of the kettle body 11 through a connecting block 8, the bottom of the fixed box is connected with the top of a liquid storage box 41, one corner of the bottom of the liquid storage box 41 is provided with an outlet opening 64, a sealing piece 45 is arranged above the outlet opening 64, the sealing piece 45 is used for sealing the outlet opening 64, the top of the sealing piece 45 is connected with a movable rod 43, the top of the movable rod 43 is fixedly connected with the top wall of the fixed box through a spring 44, the outlet opening 64 is connected with a liquid equalizing plate 46 through a liquid inlet pipe 49, the liquid equalizing plate 46 is provided with a liquid distribution cavity 47, and the bottom of the liquid equalizing plate 46 is provided with a bottom strip 48, the top of the bottom strip 48 is connected with the liquid distribution cavity 47.

[0047] The movable rod 43 is a U-shaped rod, one end of the movable rod 43 is connected with the sealing piece 45, the other end of the movable rod 43 is slidably connected with the inner wall of the liquid storage box 41 through the bottom wall of the liquid storage box 41, the end of the movable rod 43 extending out of the liquid storage box 41 is arranged directly above a limiting cylinder 39, and the limiting cylinder 39 is matched with the movable rod 43.

[0048] The liquid equalizing plate 46 is a hollow circular truncated cone plate, and the diameter of the liquid equalizing plate 46 is greater than that of the inner tube 32.

[0049] The temperature change curing method of a medicinal and edible fermentation product is applied to a temperature change curing system of a medicinal and edible fermentation product. The circular table box moves along the vertical direction with the extension end of the hydraulic cylinder 21. The circular table box sequentially passes through the first position, the second position, the third position, and the fourth position from top to bottom in the vertical direction. When the circular table box is lowered to the lowest fourth position, the bubbles in the liquid enter the bubble collection chamber 61. After the bubble collection is completed, the circular table box is raised to the third position. The filter hole 36 is in communication with the bubble collection chamber 61. The filter hole 36 separates the bubbles in the bubble collection chamber 61 from the liquid. The liquid slides along the inner wall of the kettle body 11. The circular table box is raised to the first position at the highest point. The top of the upper circular table plate 33 extrudes the movable rod 43. The spring 44 is compressed. The movable rod 43 is raised. The sealing piece 45 no longer seals the liquid outlet 64. The defoaming liquid in the liquid storage box 41 falls into the liquid distribution plate 46 in turn. The defoaming liquid in the liquid distribution plate 46 is uniformly dispersed in the circumferential direction and then falls into the bubble collection chamber 61. The circular table box is lowered to the second position. The fixed plate 38 seals the filter hole 36. The defoaming liquid reacts with the bubbles in the bubble collection chamber 61.

[0050] When in use, the camera 5 continuously shoots the liquid surface picture in the kettle body 11 after the curing starts at a speed of 15-30 frames per second. The lens anti-fog coating and the blowing device work synchronously to avoid the steam and the material from adhering to and shielding the lens. The shot image is transmitted to the control system in real time through the waterproof data line. The data is kept without delay during the process to ensure the timeliness of the monitoring. The system automatically frames the main bubble generation area in the picture and preferentially collects the image of the area. The non-key areas such as the side wall of the kettle body 11 and the edge of the liquid surface are filtered. The system compares the real-time picture with the reference picture to extract the typical bubble characteristics such as the gray scale mutation point, the irregular dynamic contour, and the flickering bright spot. The non-bubble signal is shielded through the algorithm. The extracted suspected bubble characteristics are compared between frames. If the characteristics present the dynamic track of generation, floating, deformation, and rupture and meet the preset contour area (≥0.1 mm²) and gray scale difference (≥30) standards, the characteristics are determined as effective bubbles. The system real-time statistics the bubble density and the proportion of the liquid surface area and synchronously displays the data on the screen to form the quantitative index. When the proportion of the bubble amount is greater than or equal to 2%, a warning is given to prepare for collecting the bubbles.

[0051] The hydraulic cylinder 21 is started, and the telescopic end of the hydraulic cylinder 21 is lowered to the lowest point with the circular table box through the piston rod 22. In the process of lowering, the bottom of the lower circular table plate 31 contacts and sinks into the liquid surface. When the lower circular table plate 31 is close to the liquid surface, the large annular edge thereof forms a baffle to avoid the escape of bubbles to the surrounding. The smooth edge of the lower circular table plate 31 will not scratch the bubbles, but will hold the bubbles by means of the liquid surface tension. Especially for the bubbles in viscous materials, the slight contact of the lower circular table plate 31 with the liquid surface will form a local pressure difference, which further guides the bubbles to gather to the center of the circular table. Since the circular table box is in the form of an inverted circular table structure, the large mouth of the lower circular table plate 31 is contracted to the small mouth toward the center, forming a wide-in and narrow-out channel. The trapped bubbles continue to float upward under the action of buoyancy, and the tapered side plate 35 of the circular table box generates a centripetal guiding force, forcing the dispersed bubbles to move along the inner wall of the side plate 35 to the small mouth in the center, similar to the principle of a funnel collecting water, the bubbles gradually converge during the movement, avoiding the escape of individual bubbles. The bubbles converged to the small mouth enter the inner tube 32 of the upper circular table plate 33 into the bubble collecting cavity 61 surrounded by the lower and upper circular table plates 31 and the side plate 35. After the bubbles enter, due to the absence of violent liquid flow disturbance in the cavity, the bubbles will slowly float and gather in the cavity, and part of the small bubbles will merge into larger bubbles, facilitating subsequent unified treatment. The inner wall of the bubble collecting cavity 61 is coated with food-grade PTFE to reduce the adhesion of materials and bubbles and avoid residual pollution.

[0052] When the temperature change curing enters the bubble high-occurrence stage, a large number of bubbles escape from the liquid surface, converge through the large mouth of the lower circular table plate 31, and are guided along the side plate 35 to the small mouth of the upper circular table plate 33. When the amount of bubbles collected in a short time is too much, part of the bubbles will overflow to the top of the upper circular table plate 33 without having time to enter the bubble collecting cavity 61 through the small mouth. At this time, the large mouth of the inverted funnel-shaped outward expansion plate 34 plays an intercepting role, and by virtue of the converging effect of the funnel-shaped structure, the overflowing bubbles are quickly held, avoiding their diffusion and escape to the inside of the kettle body 11. The bubbles intercepted by the outward expansion plate 34 are temporarily stored in the buffer cavity inside the outward expansion plate 34. The volume of the buffer cavity is designed to be 1 / 3 of the volume of the bubble collecting cavity 61, and can temporarily store 1.5-2 times the instantaneous capacity of the bubble collecting cavity 61, effectively relieving the bubble congestion problem and freeing up space for the bubble collecting cavity 61.

[0053] After the bubble collection is completed, the telescopic end of the hydraulic cylinder 21 is raised to the third position with the circular table box, the fixed plate 38 is fixedly connected with the top wall of the kettle body 11, the fixed plate 38 is relatively stationary with the kettle body 11, the insertion hole 37 slides with the fixed plate 38, the middle part of the fixed plate 38 is opposite to the insertion hole 37, the insertion hole 37 is connected with the bubble collecting cavity 61 through the window 63. The bubbles in the bubble collecting cavity 61 can flow out through the filter hole 36, and the bubbles and the liquid are separated through the filter hole 36. Since the circular table box is slidably connected with the inner wall of the kettle body 11, the separated liquid slowly slides down along the inner wall of the kettle body 11, reducing the liquid surface fluctuation.

[0054] The circular box is moved to the first position at the highest point, one end of the movable rod 43 enters the limiting cylinder 39, the top of the upper circular plate 33 extrudes the movable rod 43, the spring 44 is compressed, the top of the movable rod 43 is moved to the fixed box, the sealing piece 45 no longer seals the liquid outlet 64, the defoaming liquid in the liquid storage box 41 flows to the liquid distribution plate 46 through the liquid outlet 64 and the liquid inlet pipe 49, after 1-2 seconds of liquid outlet of the liquid outlet 64, the telescopic end of the hydraulic cylinder 21 immediately moves the circular box to the second position, the top of the upper circular plate 33 does not extrude the movable rod 43, the spring 44 is restored, the sealing piece 45 abuts against the bottom wall of the liquid storage box 41 and seals the liquid outlet 64, so that the liquid outlet is not too much and the liquid outlet amount is controlled.

[0055] The defoaming liquid in the liquid distribution plate 46 is uniformly dispersed in the circumferential direction and then falls into the bubble collecting cavity 61, the circular box is moved to the second position, the fixed plate 38 seals the filter hole 36, the defoaming liquid reacts with the bubbles in the bubble collecting cavity 61, and defoaming is completed. The circular box is moved to the third position to discharge the defoamed liquid.

[0056] The present application encompasses any substitutions, modifications, equivalent methods and solutions made on the essence and scope of the present application. In order to make the public have a thorough understanding of the present application, specific details are described in the above preferred embodiments of the present application, and the present application can also be fully understood without the description of these details to those skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the present application, well-known methods, processes, procedures, elements and circuits are not described in detail.

[0057] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should be regarded as the protection scope of the present application.

Claims

1. A temperature-controlled maturation system for fermented medicinal and edible substances, characterized in that, include: A bubble collecting device (3) is used to collect bubbles on the liquid surface of the vessel body (11) and separate the bubbles during the downward movement. The bubble collecting device (3) is set in the top cavity of the vessel body (11). The upper surface of the bubble collecting device (3) is connected to the telescopic end of the hydraulic cylinder (21) through the piston rod (22). A follow-up liquid discharge device (4) is set directly above the bubble collecting device (3). The follow-up liquid discharge device (4) is used to control the defoaming liquid to fall evenly along the circumferential direction under the action of the upper pressure and eliminate the bubbles remaining in the bubble collecting device (3). A camera (5) is connected to the top wall of the vessel body (11). The camera (5) is used to acquire images of the liquid surface in real time. Several fixed plates (38) are equidistantly distributed along the circumferential direction on the top wall of the vessel body (11). A window (63) is opened through one side of the middle part of the top plate.

2. The temperature-controlled maturation system for fermented medicinal and edible substances according to claim 1, characterized in that, The bubble collecting device (3) includes: an upper truncated cone plate (33), the upper surface of which is fixedly connected to the bottom of the piston rod (22), an outer expansion plate (34) fixedly connected to the top of the upper truncated cone plate (33), a lower truncated cone plate (31) connected to the bottom of the upper truncated cone plate (33) via a side plate (35), an inner tube (32) fixedly connected to the top of the lower truncated cone plate (31), an observation port (62) penetrating the top of the upper truncated cone plate (33), and the bottom of the observation port (62) penetrating the upper truncated cone plate (33) and the lower truncated cone plate (31) in sequence. Several insertion holes (37) are equidistantly distributed in the circumferential direction at the edge of the upper truncated plate (33). The bottom end of the insertion hole (37) penetrates the lower truncated plate (31) downwards. Several filter plates are arranged in the circumferential direction on the side plate (35). Each filter plate is located on one side of the insertion hole (37). Several filter holes (36) are opened through one side of each filter plate. The insertion hole (37) is slidably connected to the fixed plate (38). A limiting cylinder (39) is fixedly connected to the upper surface of the upper truncated plate (33). A guide tube (7) is fixedly connected to the top of the limiting cylinder (39).

3. The temperature-controlled maturation system for fermented medicinal and edible substances according to claim 2, characterized in that: The upper frustum plate (33) and the lower frustum plate (31) are both annular frustum plates. The inner diameter of the upper frustum plate (33) is larger than that of the lower frustum plate (31). The diameter of the upper frustum plate (33) is equal to that of the lower frustum plate (31). The top of the upper frustum plate (33) and the top of the lower frustum plate (31) are located on the same plane. The height from the top of the inner tube (32) to the liquid surface is greater than the height from the bottom of the outer expansion plate (34) to the liquid surface. The height from the top of the inner tube (32) to the liquid surface is less than the height from the top of the outer expansion plate (34) to the liquid surface.

4. The temperature-controlled maturation system for fermented medicinal and edible substances according to claim 3, characterized in that: The angle between the upper truncated cone plate (33) and the vertical plane is 70-75°, the angle between the lower truncated cone plate (31) and the vertical plane is 65-70°, a bubble collection cavity (61) is provided between the upper truncated cone plate (33) and the lower truncated cone plate (31), and the outer expansion plate (34) is a hollow truncated cone plate.

5. The temperature-controlled maturation system for fermented medicinal and edible products according to claim 4, characterized in that: The projection of one end of the upper truncated cone plate (33) and the lower truncated cone plate (31) is a quadrilateral. The distance between the upper and lower waistlines of the quadrilateral gradually increases along the direction of the virtual line. The distance between the top of the two waistlines of the quadrilateral is less than the distance between the bottom of the two waistlines of the quadrilateral.

6. The temperature-controlled maturation system for fermented medicinal and edible substances according to claim 5, characterized in that: The upper truncated cone plate (33), the lower truncated cone plate (31), and the side plate (35) form a truncated cone box. The truncated cone box moves vertically along the extension and retraction end of the hydraulic cylinder (21). The insertion hole (37) slides relative to the fixed plate (38). When the truncated cone box moves down to contact the liquid surface, the insertion hole (37) is directly opposite the lower part of the fixed plate (38), and the fixed plate (38) seals the filter hole (36). When the truncated cone box moves up to 10-15 cm away from the liquid surface, the insertion hole (37) is directly opposite the middle part of the fixed plate (38), and the insertion hole (37) is connected to the bubble collection chamber (61) through the window (63). When the truncated cone box moves up to the highest point, the insertion hole (37) is directly opposite the upper part of the fixed plate (38), and the fixed plate (38) seals the filter hole (36).

7. The temperature-controlled maturation system for fermented medicinal and edible products according to claim 6, characterized in that, The follow-up liquid dispensing device (4) includes: a fixed box, which is fixedly connected to the top wall of the vessel body (11) through a connecting block (8), the bottom of the fixed box is connected to the top of the storage box (41), a liquid outlet (64) is opened through one corner of the bottom of the storage box (41), a sealing plate (45) is provided above the liquid outlet (64), the sealing plate (45) is used to seal the liquid outlet (64), a moving rod (43) is connected to the top of the sealing plate (45), the top of the moving rod (43) is fixedly connected to the top wall of the fixed box through a spring (44), the liquid outlet (64) is connected to the liquid equalization plate (46) through a liquid inlet pipe (49), a liquid distribution chamber (47) is opened in the liquid equalization plate (46), a bottom strip (48) is opened through the bottom of the liquid equalization plate (46), and the top of the bottom strip (48) is connected to the liquid distribution chamber (47).

8. The temperature-controlled maturation system for fermented medicinal and edible products according to claim 7, characterized in that: The moving rod (43) is a U-shaped rod. One end of the moving rod (43) is connected to the sealing plate (45), and the other end of the moving rod (43) passes through the bottom wall of the liquid storage box (41) and is slidably connected to the inner wall of the liquid storage box (41). The end of the moving rod (43) extending out of the liquid storage box (41) is positioned directly above the limiting cylinder (39), and the limiting cylinder (39) is adapted to the moving rod (43).

9. The temperature-controlled maturation system for fermented medicinal and edible substances according to claim 8, characterized in that: The liquid distribution plate (46) is a hollow frustum plate, and the diameter of the liquid distribution plate (46) is larger than the diameter of the inner tube (32).

10. A method for temperature-controlled maturation of a food-medicine homology fermented product, applied to the temperature-controlled maturation system for a food-medicine homology fermented product as described in claim 9, characterized in that: The truncated cone moves vertically along the extension and retraction end of the hydraulic cylinder (21). Vertically, the truncated cone passes through the first, second, third, and fourth positions sequentially from top to bottom. When the truncated cone reaches its lowest point, the fourth position, air bubbles from the liquid surface enter the bubble-collecting chamber (61). After bubble collection, the truncated cone moves upward to the third position, where the filter hole (36) connects with the bubble-collecting chamber (61). The filter hole (36) separates the air bubbles from the liquid in the bubble-collecting chamber (61), and the liquid slides down the inner wall of the vessel body (11). The truncated cone then moves upward to its lowest position. At the first position of the highest point, the top of the upper truncated cone plate (33) squeezes the moving rod (43), the spring (44) is compressed, the moving rod (43) moves up, the sealing plate (45) no longer seals the liquid outlet (64), the defoaming liquid in the liquid storage box (41) falls into the liquid equalization plate (46) in sequence, the defoaming liquid in the liquid equalization plate (46) is evenly dispersed along the circumferential direction and falls into the bubble collection chamber (61), the truncated cone box moves down to the second position, the fixed plate (38) seals the filter hole (36), and the defoaming liquid reacts with the bubbles in the bubble collection chamber (61).

Citation Information

Patent Citations

  • Constant-temperature biological fermentation device

    CN111269796A