Boron-free clay stirring equipment
By designing a multi-stage mixing and filtration structure for boron-free clay mixing equipment, the problem of boron-free clay agglomeration during the mixing process was solved, achieving efficient material separation and improved product quality.
Patent Information
- Application Number
- CN202512057367.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-02-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Boron-free clay is prone to internal agglomeration during mixing, leading to defective products, a problem that existing equipment struggles to solve effectively.
A boron-free clay mixing device was designed, including a frame, a mixing section, a crushing section, an activated carbon layer, and a sterilization layer. Through a multi-stage mixing and filtration structure, microsphere agglomeration is avoided, ensuring full separation of materials.
This effectively prevents microsphere agglomeration, improves the mixing effect of boron-free clay, reduces the generation of defective products, and enhances product quality.
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Figure CN121535844A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of stirring equipment, in particular to a boron-free clay stirring equipment. BACKGROUND
[0002] Boron-free clay refers to clay that does not contain boron, and is mainly used in the production of ceramics, environmental protection materials, building materials and other industries. Compared with boron-containing clay, boron-free clay is more environmentally friendly and healthy. Because boron is an element with strong controversy, it is beneficial to the human body below a certain concentration, and harmful above a certain concentration. Therefore, boron-free clay is increasingly used in the environmental protection material, ceramic and other industries. Boron-free clay usually has high strength and toughness, and can be made into environmental protection materials and building materials with good durability.
[0003] Boron-free clay uses polyvinyl alcohol 8-12%, chitosan 6-10%, citral 1-10%, modified calcium carbonate 0.5-6%, expandable microspheres 5-15%, glycerol and water, wherein the microspheres are in powder form, but need to be stored for a long time, which may cause internal condensation. Partially separated expanded microspheres cause partial condensation, resulting in condensation blocks in the subsequent ultra-light clay, thereby causing product rejects.
[0004] Therefore, in view of the above status of the prior art, it is urgent to develop a boron-free clay stirring equipment. SUMMARY
[0005] In order to overcome the deficiencies in the prior art, the present application provides a boron-free clay stirring equipment.
[0006] The technical scheme adopted by the present application to solve the above technical problems is: a boron-free clay stirring equipment, comprising a rack, a baffle is arranged on the outer surface of the rack, a feeding end is arranged at one end of the rack, a feeding bin is arranged on one side of the feeding end, a feeding port is arranged in the feeding bin, a stirring part is arranged at one end of the rack close to the ground, a crushing part is arranged on one side of the feeding port, and a lower pipe is arranged at one end of the crushing part.
[0007] Further, the stirring part is fixed on the rack, the stirring part comprises a stirring barrel, the stirring barrel is fixed on the rack, a rotating shaft is arranged in the stirring barrel, the rotating shaft is connected with the stirring barrel through a bearing, one end of the rotating shaft penetrates through the stirring barrel and is connected with a driven wheel one, the driven wheel one is connected with a driving wheel one through a chain one, a motor one is arranged on the rack, one side of the motor one is connected with the driving wheel one, and a plurality of stirring rods are arranged on the rotating shaft.
[0008] Further, one end of the stirring rod is provided with a stirring tooth.
[0009] Further, the stirring part comprises four side setting partitions, the partitions are arranged on the bottom plate, the bottom plate is fixed on the rack, the bottom plate is fixed on the rack, the bottom plate is provided with a discharging port, the partitions are provided with a plurality of driven knives, the driven knives are provided with gaps between them, the gaps between the two driven knives are provided with a driving knife, and the driving knife is arranged on the rotating wheel.
[0010] Further, the rotating wheel comprises a driving rotating shaft and a driven rotating shaft, the driving rotating shaft and the driven rotating shaft pass through the partition, the rotating wheel is connected with the partition through a bearing, one side of the driving rotating shaft and the driven rotating shaft passing through the partition is provided with a driving gear and a driven gear, the other end of the driving rotating shaft passing through the partition is connected with a driving wheel two, the driving wheel two is connected with a driven wheel two through a chain, one end of the driving wheel two is connected with a motor two, and the motor two is fixed on the rack.
[0011] Further, the discharging port is provided with a discharging channel at the end away from the partition, one side of the discharging channel is provided with a transfer channel, the transfer channel is communicated with the discharging channel, the transfer channel is internally provided with a rotating shaft two, the rotating shaft two is provided with a spiral blade, and one side of the rotating shaft two passes out of the discharging channel and is connected with the driven wheel two.
[0012] Further, the transfer channel is connected with a lower pipeline, the transfer channel is communicated with the lower pipeline, and the lower pipeline is provided with a stirring part at the lower side.
[0013] Further, the rack is composed of a plurality of square tubes, the lower pipeline is provided with an activated carbon layer at the side away from the stirring part, the activated carbon layer is provided with a sterilization layer on the upper layer, the activated carbon layer and the sterilization layer are fixed on the rack through the square tubes, the sterilization layer is provided with a sterilization lamp, the outer side of the activated carbon layer and the sterilization layer is provided with a baffle, and the baffle on the upper side of the sterilization layer is provided with an exhaust pipe.
[0014] Further, the bottom of the feeding bin is in an inverted conical shape.
[0015] From the above technical solutions, it can be seen that the present application has the following advantages:
[0016] The scheme provides a boron-free clay stirring device, the rack is provided with a stirring part at one end close to the ground, the stirring part is arranged at the bottom of the rack, the feeding end is arranged at the upper part of the rack, a crushing part is arranged on one side of the feeding port, the crushing part is arranged inside the feeding end and below the feeding port, a lower pipe is arranged at one end of the crushing part, the boron-free clay adopts polyvinyl alcohol 8-12%, chitosan 6-10%, citral 1-10%, modified calcium carbonate 0.5-6%, expandable microspheres 5-15%, glycerol and water, the above materials need to be broken before stirring, the microspheres are in powder form, but need to be stored for a long time, which may cause internal condensation, so as to avoid that part of the expanded microspheres is not completely separated, resulting in part of the condensation, causing the subsequent ultralight clay to have condensation blocks, and causing the product to be a defective product. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the present application, the drawings required to be used in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0018] Figure 1 The structural schematic diagram of the specific embodiment of the present application.
[0019] Figure 2 The top view of the specific embodiment of the present application.
[0020] Figure 3 The internal structure schematic diagram of the specific embodiment of the present application Figure 1 .
[0021] Figure 4 The partial enlarged view of Figure 3 .
[0022] Figure 5 The internal structure schematic diagram of the specific embodiment of the present application Figure 2 .
[0023] Figure 6 The partial enlarged view of Figure 5 .
[0024] Figure 7 The internal structure schematic diagram of the specific embodiment of the present application Figure 3 .
[0025] Figure 8 The partial enlarged view of Figure 7 .
[0026] Figure 9 The internal structure schematic diagram of the specific embodiment of the present application Figure 4 .
[0027] Figure 10 Part of the structure of the embodiment of the present application Figure 1 .
[0028] Figure 11 Part of the structure of the embodiment of the present application Figure 2 .
[0029] Figure 12 Part of the structure of the embodiment of the present application Figure 11 .
[0030] Figure 13 Part of the structure of the embodiment of the present application
[0031] In the figure, 1 - frame; 2 - baffle; 3 - purification part; 4 - stirring part; 401 - motor one; 402 - stirring rod; 403 - rotating shaft one; 404 - chain one; 405 - driven wheel one; 406 - discharge port; 407 - stirring barrel; 408 - driving wheel one; 409 - stirring tooth; 5 - sterilization layer; 6 - crushing part; 601 - feeding channel; 602 - discharge port; 603 - rotating shaft; 604 - driven wheel two; 605 - chain; 606 - driving wheel two; 607 - driving knife; 608 - driven knife; 609 - spacer sleeve; 610 - driving gear; 611 - driven gear; 612 - discharge channel; 613 - feeding channel; 614 - baffle; 615 - bottom plate; 616 - driving rotating shaft; 617 - driven rotating shaft; 618 - transfer channel; 7 - sterilization lamp; 8 - activated carbon layer; 9 - feeding end, 10 - feeding bin; 11 - feeding port; 12 - exhaust pipe; 13 - lower pipe; 14 - motor two; 15 - spiral blade; 16 - rotating shaft two; 17 - exhaust pipe; 18 - square tube. EMBODIMENT
[0032] In order to make the purpose, features and advantages of the present application more obvious and easy to understand, the technical solutions in the present application will be described clearly and completely below in combination with the drawings in the embodiments. Obviously, the embodiments described below are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present patent, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present patent.
[0033] As Figures 1-13As shown, the present application provides a kind of boron-free clay stirring equipment, including rack 1, rack 1 can be built by section bar or steel pipe, the outer surface of the rack 1 is equipped with baffle 2, baffle 2 uses stainless steel sheet, baffle is fixed on rack 1 by bolt, screw, willow peg, corner code etc., one end of the rack 1 is equipped with feed end 9, feed end 9 is used, one side of the feed end 9 is equipped with feed bin 10, the feed bin 10 is equipped with feed port 11, the bottom of the feed bin 10 is inverted conical, feed port 11 is in the lowest end of taper, the rack 1 is equipped with stirring part 4 at the end close to ground, stirring part 4 is arranged at the bottom of rack 1, feed end 9 is arranged at the upper part of rack 1, one side of the feed port 11 is equipped with crushing part 6, the crushing part 6 is arranged inside feed end 9 and the downside of feed port 11, one end of the crushing part 6 is equipped with lower pipe 13, boron-free clay uses polyvinyl alcohol 8-12%, chitosan 6-10%, lemon aldehyde 1-10%, modified calcium carbonate 0.5-6%, inflatable microsphere 5-15%, glycerol and water, the above-mentioned material needs to be broken before stirring, microsphere adopts powder, but needs long-term storage, and the possibility of internal condensation can be generated, avoid part of inflatable microsphere not completely separated to cause part of condensation, cause subsequent ultralight clay to have condensation block, cause product's defective product.
[0034] As Figures 1-13 As shown, the stirring part 4 is fixed on the rack 1, the stirring part 4 includes stirring barrel 407, the cross section of the stirring barrel 407 is semicircular arc, the stirring barrel 407 is fixed on the rack 1, one side of the stirring barrel 407 is equipped with discharge port 406, the discharge port 406 is equipped with discharge door, the clay after completing stirring is taken out from the discharge port 406, the stirring barrel 407 is equipped with rotating shaft 403 inside, the rotating shaft 403 is connected with the stirring barrel 407 through bearing, one end of the rotating shaft 403 passes out the stirring barrel 407 and is connected with driven wheel one 405, the driven wheel one 405 is connected with driving wheel one 408 through chain one 404, the rack 1 is equipped with motor one 401, one side of the motor one 401 is equipped with driving wheel one 408, the motor one 401 drives the rotating shaft 403 to rotate through chain one 401, the rotating shaft 403 is equipped with multiple stirring rods 402, one end of the stirring rod 402 is equipped with stirring tooth 409, the closest distance between the stirring tooth 409 and the inner wall of the stirring barrel 407 is 5-25mm, the parallel line of the stirring surface of the stirring tooth 409 is 30-45 ° angle relative to the axis of the rotating shaft 403.
[0035] As Figures 1-13As shown, the stirring part 4 includes four side partitions 614 arranged on the bottom plate 615, the partitions 614 are fixed on the bottom plate 615, the bottom plate 615 is fixed on the square tube in the rack 1, the bottom plate 615 is provided with a discharging port 602, the four side partitions 614 are arranged on the upper side of the discharging port 602, the partitions 614 are provided with a plurality of driven knives 608, the driven knives 608 are fixed on the two side partitions 614 through bolts, gaps are arranged between the driven knives 608, a driving knife 607 is arranged between the gaps of the two driven knives 608, and the driving knife 607 is arranged on the rotating wheel 603.
[0036] As shown in the figure, Figures 1-13 The rotating wheel 603 includes a driving rotating shaft 616 and a driven rotating shaft 617, the driving rotating shaft 616 and the driven rotating shaft 617 rotate towards each other, the driving rotating shaft 616 and the driven rotating shaft 617 pass through one side of the partition 614, the rotating wheel 603 is connected with the partition 614 through a bearing, one side of the driving rotating shaft 616 and the driven rotating shaft 617 passing through the partition 614 is provided with a driving gear 610 and a driven gear 611, the driving gear 610 and the driven gear 611 are meshed with each other, the driving gear 610 can drive the driven gear 611 to rotate, the other end of the driving rotating shaft 616 passing through the partition 614 is connected with the driving wheel two 606, the driving wheel two 606 is connected with the driven wheel two 604 through the chain 605, one end of the driving wheel two 606 is connected with the motor two 14, the motor two 14 is fixed on the rack 1, the motor two 14 drives the driving knife 607 to rotate through the driving rotating shaft 616, the driving knife 607 is arranged on the driving rotating shaft 616 and the driven rotating shaft 617, the driving knives 607 are arranged at intervals, a partition sleeve 609 is arranged in the interval between the driving knives 607, the partition sleeve 609 is made of stainless steel, and the closest position between the driving knife 607 and the partition sleeve 609 is 0.5mm-5mm apart.
[0037] As shown in the figure, Figures 1-13 The discharging port 602 is provided with a discharging channel 612 at the end away from the partition 614, one side of the discharging channel 612 is provided with a transfer channel 618, the transfer channel 618 communicates with the discharging channel 612, the transfer channel 618 is internally provided with a rotating shaft two 16, the rotating shaft two 16 is provided with a spiral blade 15, one side of the rotating shaft two 16 passes out of the discharging channel 612 and is connected with the driven wheel two 604, the driven wheel two 604 is connected with the driving wheel two 606 through the chain 605, and the motor two 14 drives the driven wheel two 604 to rotate through the chain 605.
[0038] As shown in the figure, Figures 1-13As shown, the transport channel 618 is connected with the lower pipeline 13, the transport channel 618 communicates with the lower pipeline 13, the lower side of the lower pipeline 13 is provided with the stirring part 4, the non-boron clay is arranged from the lower pipeline 13 to the stirring part 4, and then is stirred.
[0039] As shown in the drawings, Figures 1-13 As shown, the rack 1 is composed of a plurality of square tubes 18, is built into the structure as shown in the drawings, Figure 2 As shown, the lower pipeline 13 is provided with the activated carbon layer 8 on the side away from the stirring part 4, the activated carbon layer 8 adopts the plug-in structure, the activated carbon is replaced conveniently, the activated carbon adopts the block shape, the upper layer of the activated carbon layer 8 is provided with the sterilization layer 8, the activated carbon layer 8 and the sterilization layer 8 are fixed on the rack 1 through the square tube, the sterilization layer 8 is provided with the sterilization lamp 7, the sterilization lamp 7 adopts the ultraviolet sterilization, some waste gas generated in the stirring part 4 is removed at the same time and is filtered through the activated carbon layer 8 and the sterilization layer 8, the outer side of the activated carbon layer 8 and the sterilization layer 8 is provided with the baffle 2, the baffle 2 on the upper side of the sterilization layer 8 is provided with the exhaust pipe 12, the filtered gas is discharged through the exhaust pipe 12.
[0040] The terms "upper", "lower", "outer", "inner" and the like in the description and the claims of the application and the above drawings, if any, are used for distinguishing relative positions on the basis of the positions shown in the figures and are not necessarily used to define the orientation. It is to be understood that the data thus used can be interchanged in appropriate instances so that, for example, embodiments of the application described herein can operate in other orientations than those illustrated or otherwise described herein. Additionally, the terms "comprising", "including", "having" and any variations thereof are intended to cover a non-exclusive inclusion.
[0041] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A boron-free clay mixing device, characterized in that, Includes a frame (1), with a baffle (2) on the outer surface of the frame (1), a feeding end (9) at one end of the frame (1), a feeding bin (10) on one side of the feeding end (9), a feeding port (11) inside the feeding bin (10), a stirring part (4) at one end of the frame (1) near the ground, a crushing part (6) on one side of the feeding port (11), and a lower pipe (13) at one end of the crushing part (6).
2. The boron-free clay mixing equipment as described in claim 1, characterized in that, The stirring part (4) is fixed on the frame (1). The stirring part (4) includes a stirring tank (407). The stirring tank (407) is fixed on the frame (1). The stirring tank (407) has a rotating shaft (403) inside. The rotating shaft (403) is connected to the stirring tank (407) through a bearing. One end of the rotating shaft (403) passes through the stirring tank (407) and is connected to a driven wheel (405). The driven wheel (405) is connected to a driving wheel (408) through a chain (404). The frame (1) has a motor (401). One side of the motor (401) is connected to the driving wheel (408). The rotating shaft (403) has multiple stirring rods (402).
3. The boron-free clay mixing equipment as described in claim 2, characterized in that, One end of the stirring rod (402) is provided with stirring teeth (409).
4. The boron-free clay mixing equipment as described in claim 1, characterized in that, The stirring part (4) includes a partition (614) arranged on four sides. The partition (614) is arranged on a base plate (615). The base plate (615) is fixed on the frame (1). The base plate (615) is provided with a discharge port (602). The partition (614) is provided with a plurality of driven blades (608). There is a gap between the driven blades (608). A driving blade (607) is provided between the gaps of two driven blades (608). The driving blade (607) is arranged on a rotating wheel (603).
5. The boron-free clay mixing equipment as described in claim 4, characterized in that, The rotating wheel (603) includes a driving rotating shaft (616) and a driven rotating shaft (617). The driving rotating shaft (616) and the driven rotating shaft (617) pass through the partition (614). The rotating wheel (603) is connected to the partition (614) through a bearing. The driving rotating shaft (616) and the driven rotating shaft (617) are provided with a driving gear (610) and a driven gear (611) on one side of the partition (614). The other end of the driving rotating shaft (616) is connected to the second driving wheel (606). The second driving wheel (606) is connected to the second driven wheel (604) through a chain (605). One end of the second driving wheel (606) is connected to the second motor (14). The second motor (14) is fixed on the frame (1).
6. The boron-free clay mixing equipment as described in claim 4, characterized in that, The discharge port (602) has a discharge channel (612) at one end away from the partition (614). A transfer channel (618) is provided on one side of the discharge channel (612). The transfer channel (618) is connected to the discharge channel (612). A rotating shaft (16) is provided inside the transfer channel (618). A spiral blade (15) is provided on the rotating shaft (16). One side of the rotating shaft (16) extends out of the discharge channel (612) and is connected to the driven wheel (604).
7. The boron-free clay mixing equipment as described in claim 6, characterized in that, The transfer channel (618) is connected to the lower pipe (13), and the transfer channel (618) communicates with the lower pipe (13). The lower pipe (13) is provided with a stirring part (4) on its lower side.
8. The boron-free clay mixing equipment as described in claim 7, characterized in that, The frame (1) is composed of multiple square tubes (18). The lower pipe (13) has an activated carbon layer (8) on the side away from the stirring part (4). A sterilization layer (8) is provided on the upper layer of the activated carbon layer (8). The activated carbon layer (8) and the sterilization layer (8) are fixed to the frame (1) by the square tubes. A sterilization lamp (7) is provided on the sterilization layer (8). A baffle (2) is provided on the outside of the activated carbon layer (8) and the sterilization layer (8). An exhaust pipe (12) is provided on the baffle (2) on the upper side of the sterilization layer (8).
9. The boron-free clay mixing equipment as described in claim 1, characterized in that, The bottom of the feed hopper (10) is inverted cone shape.