Automatic transformer iron core machining tool and transformer iron core thereof

Abstract

The invention discloses an automatic transformer iron core machining tool and a transformer iron core thereof, and relates to the technical field of transformer iron core machining. A lifting cylinder is installed at the top of one end of an L-shaped frame, the output end of the lifting cylinder is connected with an assembly plate, one end of the assembly plate is connected with a pneumatic box, and a pneumatic fan is rotationally installed in the pneumatic box; according to the device, ion air drives the pneumatic fan and the air spraying box to rotate, the ion air is sprayed out of the spraying holes, the air spraying box is driven to ascend along with the thickness of a silicon steel sheet in cooperation with the lifting cylinder, impurities are removed, and the silicon steel sheet can be cleaned conveniently. The sprayed ionic wind can eliminate static electricity on the silicon steel sheets and reduce the adsorption capacity of the silicon steel sheets to dust, the pressing plate is driven to descend through the lifting cylinder, the stacked silicon steel sheets are more compact, air gaps between laminated sheets are reduced, the magnetic conductivity is improved, the wave degree of an iron core is reduced, and the forming quality of the iron core is improved.

Description

Technical Field

[0001] This invention relates to the field of transformer core processing technology, specifically to an automated transformer core processing tool and a transformer core thereof. Background Technology

[0002] Transformer core is the main magnetic circuit part of a transformer. It is usually made of hot-rolled or cold-rolled silicon steel sheets with high silicon content and coated with insulating varnish. The core and the coils wound on it form a complete electromagnetic induction system. The power transmission capacity of a power transformer depends on the material and cross-sectional area of ​​the core. In Chinese patent CN119296945B, entitled "A Transformer Core Lamination Device", the patent uses two sets of suction cups. When one set of suction cups picks up the core, the other set of suction cups can insert the core between two adjacent sets of insulating materials, which helps to improve the efficiency of core lamination. Moreover, it eliminates the need for manual lamination of the core, reduces contact between workers and the core, and thus avoids the core from scratching workers. This patent and existing technologies often use robotic arms to automatically stack sheared silicon steel sheets. However, during the stacking process, dust and other impurities often adhere to the surface of the silicon steel sheets due to precision requirements. These impurities can scratch the insulating protective layer on the surface of the silicon steel sheets due to pressure during stacking, resulting in a reduction in the forming quality of the transformer core. Furthermore, after shearing, some mechanical stress remains inside the silicon steel sheets. After stacking, the residual mechanical stress can easily form localized stress concentrations, affecting the stacking waviness and reducing the forming quality of the transformer core. Summary of the Invention

[0003] This invention provides an automated transformer core processing tool and a transformer core thereof, which can effectively solve the problems in the prior art where, during the lamination of silicon steel sheets, dust and other impurities often adhere to the surface of the silicon steel sheets due to precision requirements. These impurities can scratch the insulating protective layer on the surface of the silicon steel sheets during lamination due to pressure, resulting in a reduction in the forming quality of the transformer core. Furthermore, after shearing, some mechanical stress remains inside the silicon steel sheets. After lamination, the residual mechanical stress can easily form local stress concentrations, affecting the lamination waviness and reducing the forming quality of the transformer core.

[0004] To achieve the above objectives, the present invention provides the following technical solution: an automated transformer core processing tool, including a workbench, wherein lamination fixing assemblies are provided at the top and bottom of the workbench, and the lamination fixing assemblies include adjusting slide rails; The workbench is equipped with adjustable slide rails on both sides of its top. Square tubes are installed on the top of the adjustable slide rails. There are three square tubes. A fixed seat is fixed on the top of each square tube. A frame rod is fixed on one side of the two outer square tubes. An L-shaped frame is slidably connected to the outer ends of the frame rod. A lifting cylinder is installed on the top of one end of the L-shaped frame. An assembly plate is connected to the output end of the lifting cylinder. A wind-driven box is connected to one end of the assembly plate. A wind-driven fan is rotatably installed inside the wind-driven box. An air jet box is rotatably installed on the top of the wind-driven box. Multiple spray holes are evenly spaced on the outer side of the air jet box. One end of the rotating shaft of the wind-driven fan is connected to the top of the inner side of the air jet box through a linkage shaft. The top of the workbench has two symmetrical openings. Guide slides and movable screws are installed on the top two sides of the openings respectively. Two auxiliary support seats are connected between two adjacent guide slides and movable screws. The top of the fixed seat and the auxiliary support seats are all provided with T-shaped grooves.

[0005] According to the above technical solution, the two outer square tubes are connected to limit sliders at both ends of their bottoms. The two outer square tubes are slidably connected to the adjusting slide rails through the limit sliders. The limit sliders are embedded inside the adjacent adjusting slide rails. The middle square tube is fixedly connected to the worktable. One end of the bottom of the two outer square tubes is connected to an adjusting lug. An adjusting screw is rotatably installed on one side of the top of the worktable. The two outer ends of the adjusting screw are respectively connected to the two adjusting lugs through screw holes. An adjusting motor is installed at one end of the adjusting screw, and the output end of the adjusting motor is connected to one end of the adjusting screw.

[0006] According to the above technical solution, bidirectional motors are installed at the bottom of the two square tubes on the outer side, and the output end of the bidirectional motors is connected to a moving screw. A plasma fan is installed at the bottom of the workbench between the two movable openings, and the air outlet of the plasma fan is connected to the bottom of the fan box through a flexible air supply hose.

[0007] According to the above technical solution, a clamping sleeve is connected to the other end of the assembly plate, and a clamping plate is connected through the middle of the two clamping sleeves; Multiple negative pressure holes are equally spaced on both sides of the square tube, and a dust collection connector is connected to one end of the square tube.

[0008] According to the above technical solution, the T-shaped slide groove is connected to a connecting seat through a T-shaped slider. A threaded tube is welded inside the connecting seat. A positioning rod is connected to the top of the threaded tube through a threaded hole. A hexagonal rod is connected to the top of the positioning rod. A disassembly handle is sleeved on the outside of one of the hexagonal rods. The T-shaped slider is movably embedded inside the T-shaped groove. A support frame is connected to the T-shaped groove at the top of the fixed seat via the T-shaped slider. The support frame is located in the middle of the top of the fixed seat. An excitation motor is installed inside the support frame. A support seat is connected to the T-shaped groove at the top of the fixed seat via the T-shaped slider. The connecting seat, support frame, and support seat are all fixed by bolts.

[0009] According to the above technical solution, one end of the auxiliary support is slidably connected to the guide slide rod, and the other end of the auxiliary support is connected to the movable screw through a screw hole. A movable motor is installed at one end of the movable screw, and the output end of the movable motor is connected to one end of the adjacent movable screw.

[0010] According to the above technical solution, a positioning and dust removal component is provided on one side of the workbench, and the positioning and dust removal component includes a positioning platform; A positioning platform is installed on one side of the workbench. Multiple electric rollers are installed at equal intervals on the top of the positioning platform. Multiple dust suction holes are evenly opened on the surface of the electric rollers. Multiple vibrating plates are installed inside the electric rollers. Connecting flanges are welded to both ends of the electric rollers. Connecting cylinders are connected to both ends of the electric rollers. A docking flange is welded to the top of the connecting cylinder. A linkage ring is connected to one side of the docking flange through several connecting rods. The top of the connecting rod passes through the adjacent connecting flange. A connecting spring is connected between the docking flange and the connecting flange. The connecting spring is located on the outside of the connecting rod. A sealing gas box is fixed on the top of the positioning platform outside the connecting cylinder. The sealing gas box is rotatably connected to the connecting cylinder. A communication hole is opened on the surface of the connecting cylinder and inside the sealing gas box. The top of the positioning platform has a central opening between two adjacent electric rollers. The bottom surface of the positioning platform is fixed with lifting slide rods at both ends. A central plate is slidably connected between the two lifting slide rods. There are two central plates. Multiple central rods are welded at equal intervals on the top of the central plates. The central rods pass through the adjacent central openings. A central cylinder is installed in the middle of the bottom surface of the positioning platform. The output end of the central cylinder is connected to a connecting rod seat. A split seat is connected to the bottom center of the central plate. A linkage rod is rotatably connected between the split seat and the connecting rod seat.

[0011] According to the above technical solution, an air inlet pipe and an exhaust pipe are fixed on both sides of the bottom surface of the positioning platform, the top of the air inlet pipe is connected to the bottom of the adjacent sealed air box, the top of the exhaust pipe is connected to the bottom of the adjacent sealed air box, a vacuum cleaner is installed at the bottom of the positioning platform, and the vacuum cleaner's suction end is connected to one end of the exhaust pipe.

[0012] According to the above technical solution, the input terminals of the regulating motor, lifting cylinder, bidirectional motor, plasma fan, movable motor, excitation motor, electric roller, vacuum cleaner and centering cylinder are electrically connected to the output terminal of the external controller, and the input terminal of the controller is electrically connected to the output terminal of the external power supply.

[0013] A transformer core, manufactured according to the above technical solution, wherein the core body is placed on top of the support frame and support base, the core body includes a clamp and a silicon steel sheet, two clamps are provided, the two clamps are respectively located at the top and bottom of the silicon steel sheet, the top surface of the support frame and support base contacts the bottom surface of the clamp located at the bottom, positioning holes are opened on the surfaces of the clamp and the silicon steel sheet, and the top end of the positioning rod passes through the positioning hole.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. A stacking and fixing assembly is provided. The bottom clamp is placed on the support base and the top of the support frame. The external robotic arm adsorbs the silicon steel sheets and places them on the top of the bottom clamp. The positioning rod positions and fixes the placed silicon steel sheets. During the stacking of silicon steel sheets, ionized air delivered by the plasma fan enters the air-driven box. The ionized air drives the fan and the air jet box to rotate. The ionized air is ejected from the nozzles, blowing away dust and other impurities on the top surface of the silicon steel sheets. In conjunction with the lifting cylinder, the air jet box rises with the thickness of the silicon steel sheets. During the stacking process of silicon steel sheets, it is possible to prevent debris from damaging the insulating protective layer on the surface of the silicon steel sheets. At the same time, the ejected ionized air can eliminate static electricity on the silicon steel sheets, reduce the adsorption capacity of the silicon steel sheets for dust, and improve the stacking quality of the iron core. Meanwhile, the bidirectional motor drives the moving screw to rotate, changing the position of the air jet box in real time, expanding the effective range of the air jet box, avoiding the generation of dead corners, and further ensuring the stacking quality of the iron core. During the stacking of silicon steel sheets, the excitation motor runs, and the mechanical stress of the stacked sheets is eliminated under the action of vibration transmission. After all the silicon steel sheets are stacked, the clamping plate is passed through the middle of the two clamping sleeves. The lifting cylinder has two functions. The clamping plate is driven to descend through the lifting cylinder. Under the action of pressure, the stacked silicon steel sheets are more compact, reducing the air gap between the stacked sheets, reducing magnetic resistance, and increasing magnetic permeability. Moreover, the clamping helps to eliminate local stress concentration between the stacked sheets, reduce the waviness of the iron core, and fully improve the forming quality of the iron core. Multiple negative pressure holes are evenly spaced on both sides of the square tube. When the vacuum cleaner is vacuuming, the pressure inside the square tube decreases. Under the action of pressure difference, outside air enters the inside of the square tube through the negative pressure holes, and the dust blown away enters the inside of the square tube and finally enters the vacuum cleaner, thus avoiding the generation of dust and protecting the on-site working environment. Both the support base and the connecting base are modularly installed. During lamination, the positions of the fixed base and the auxiliary support base can be changed by controlling the adjusting motor and the movable motor. The support base can support the fixture, and the positioning rod can pass through the positioning holes on the surface of the fixture and the silicon steel sheet. The equipment can be flexibly adjusted according to the size of the iron core and has a wide range of applications.

[0015] 2. Equipped with a positioning dust removal component, the silicon steel sheet is moved to the center of the positioning platform by an electric roller. Then, the connecting rod seat is moved by the centering cylinder. Under the driving action of the linkage rod and the connecting seat, the centering rod fixes the silicon steel sheet in the center, ensuring the initial position of the silicon steel sheet. This ensures the stacking accuracy when the robotic arm stacks the sheets. When the silicon steel sheet moves with the electric roller, the vacuum cleaner runs. Some air enters the sealed air box at one end of the electric roller through the air inlet pipe, and then enters the electric roller through the connecting hole. The other part of the air enters the electric roller through the dust suction hole. The airflow from the two different directions forms turbulence. The turbulence impacts the vibrating sheet, causing it to vibrate. Under the action of vibration transmission, the electric roller and the silicon steel sheet vibrate. Vibration can reduce the mechanical stress of the silicon steel sheet caused by shearing, thus reducing stress accumulation during subsequent stacking. When the silicon steel sheets vibrate, dust and other debris adsorbed on the bottom surface of the silicon steel sheets will fall off. During subsequent lamination, this prevents the debris from damaging the insulating protective layer on the surface of the silicon steel sheets, thus improving the lamination quality of the transformer core. The fallen dust can enter the electric drum through the dust suction hole and finally enter the vacuum cleaner, preventing dust generation and protecting the on-site environment. Furthermore, when air flows inside the electric drum, the air pressure inside the electric drum is lower than the air pressure outside. Under the action of the pressure difference, the silicon steel sheets can move stably on the top of the electric drum, preventing slippage and ensuring positioning accuracy. Furthermore, the electric roller and the connecting cylinder are connected by a connecting flange, a mating flange, a connecting rod, and a connecting spring. By pulling the linkage ring, the connecting rod can be moved out of the connecting flange, allowing the electric roller to be quickly disassembled. When the inside of the electric roller is dirty, it is easy to clean the electric roller, which is convenient and quick. In summary, the positioning dust removal component utilizes turbulent impact vibration plates to drive the electric drum and silicon steel sheets to vibrate, thereby removing impurities from the bottom surface of the silicon steel sheets. The stacking and fixing component uses ion wind to remove impurities from the top surface of the silicon steel sheets. The two components work together to clean the silicon steel sheets during the stacking process, eliminating the need for additional cleaning devices. This ensures the forming quality of the transformer core while also improving processing efficiency. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0017] In the attached drawings: Figure 1 is a schematic three-dimensional structure diagram of the present invention; Figure 2 is a schematic structure diagram of the lamination fixing component of the present invention; Figure 3 is a schematic installation structure diagram of the plasma fan of the present invention; Figure 4 is a schematic installation structure diagram of the adjustment slide rail of the present invention; Figure 5 is a schematic installation structure diagram of the L-shaped frame of the present invention; Figure 6 is a schematic installation structure diagram of the pneumatic fan of the present invention; Figure 7 is a schematic installation structure diagram of the positioning rod of the present invention; Figure 8 is a schematic structure diagram of the positioning dust removal component of the present invention; Figure 9 is a schematic installation structure diagram of the centering cylinder of the present invention; Figure 10 is a schematic installation structure diagram of the electric roller of the present invention; Figure 11 is from the present invention Figure 10 enlarged view of area A; Figure 12 is a schematic installation structure diagram of the vibration sheet of the present invention; Figure 13 is a schematic structure diagram of the iron core body of the present invention; Reference numerals in the figure: 1, workbench; 2, lamination fixing component; 201, adjustment slide rail; 202, square pipe; 203, limit slider; 204, adjustment ear; 205, adjustment screw; 206, adjustment motor; 207, fixing seat; 208, support rod; 209, L-shaped frame; 210, lifting cylinder; 211, assembly plate; 212, pneumatic box; 213, pneumatic fan; 214, jet box; 215, jet hole; 216, linkage shaft; 217, compression sleeve; 218, compression plate; 219, bidirectional motor; 220, moving screw; 221, movable port; 222, plasma fan; 223, gas transmission hose; 224, guiding slide rod; 225, movable screw; 226, movable motor; 227, auxiliary support seat; 228, T-shaped sliding groove; 229, T-shaped slider; 230, connecting seat; 231, threaded pipe; 232, positioning rod; 233, hexagonal rod; 234, disassembly handle; 235, support frame; 236, vibration motor; 237, support seat; 238, negative pressure hole; 239, dust suction joint; 3. Positioning and dust removal components; 301. Positioning platform; 302. Electric roller; 303. Dust suction hole; 304. Vibrating plate; 305. Connecting flange; 306. Connecting cylinder; 307. Butt flange; 308. Connecting rod; 309. Linkage ring; 310. Connecting spring; 311. Connecting hole; 312. Sealing air box; 313. Air inlet pipe; 314. Exhaust pipe; 315. Vacuum cleaner; 316. Centering port; 317. Lifting slide bar; 318. Centering plate; 319. Centering rod; 320. Connecting seat; 321. Centering cylinder; 322. Linkage seat; 323. Linkage rod; 4. Iron core body; 401. Clamp; 402. Silicon steel sheet; 403. Positioning hole. Detailed Implementation

[0018] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0019] Example: Figure 1-13 As shown, this invention provides an automated transformer core processing tool and its transformer core technical solution, including a workbench 1. The top and bottom of the workbench 1 are provided with lamination fixing components 2. The lamination fixing components 2 include an adjusting slide rail 201, a square tube 202, a limiting slider 203, an adjusting lug 204, an adjusting screw 205, an adjusting motor 206, a fixing base 207, a support rod 208, an L-shaped frame 209, a lifting cylinder 210, an assembly plate 211, a pneumatic box 212, a pneumatic fan 213, an air jet box 214, a spray nozzle 215, and a linkage mechanism. Shaft 216, clamping sleeve 217, clamping plate 218, bidirectional motor 219, moving screw 220, movable port 221, plasma fan 222, air supply hose 223, guide slide rod 224, movable screw 225, movable motor 226, auxiliary support 227, T-shaped slide 228, T-shaped slider 229, connecting seat 230, threaded pipe 231, positioning rod 232, hexagonal rod 233, disassembly handle 234, support frame 235, vibration motor 236, support seat 237, negative pressure hole 238, and dust suction connector 239; Adjustable slide rails 201 are installed on both sides of the top of the workbench 1. Square tubes 202 are installed on the top of the adjustable slide rails 201. Three square tubes 202 are provided, and a fixing seat 207 is fixed to the top of each square tube 202. Limiting sliders 203 are connected to the bottom ends of the two outer square tubes 202. These two outer square tubes 202 are slidably connected to the adjustable slide rails 201 via the limiting sliders 203. The limiting sliders 203 are embedded inside adjacent adjustable slide rails 201. The middle square tube 202 is fixedly connected to the workbench 1. The two outer square tubes... One end of the bottom of each square tube 202 is connected to an adjusting lug 204. An adjusting screw 205 is rotatably installed on one side of the top of the workbench 1. The two outer ends of the adjusting screw 205 are respectively connected to the two adjusting lugs 204 through screw holes. An adjusting motor 206 is installed on one end of the adjusting screw 205. The output end of the adjusting motor 206 is connected to one end of the adjusting screw 205. The adjusting screw 205 is a bidirectional screw. When the adjusting motor 206 drives the adjusting screw 205 to rotate, the adjusting slide rail 201 can guide the two square tubes 202 to move closer or further apart. Two square tubes 202 on the outer side are fixed with a support rod 208 on one side. L-shaped frames 209 are slidably connected to both ends of the support rods 208. A lifting cylinder 210 is installed on the top of one end of the L-shaped frame 209. An assembly plate 211 is connected to the output end of the lifting cylinder 210. A wind-driven box 212 is connected to one end of the assembly plate 211. A wind-driven fan 213 is rotatably installed inside the wind-driven box 212. A jet box 214 is rotatably installed on the top of the wind-driven box 212. Multiple nozzles 215 are evenly spaced on the outer side of the jet box 214. One end of the rotating shaft of the wind-driven fan 213 is connected to the top of the inner side of the jet box 214 via a linkage shaft 216. A bidirectional motor 219 is installed at the bottom of the two square tubes 202 on the outer side. The output end of the bidirectional motor 219 is connected to... When the movable screw 220 is rotated by the bidirectional motor 219, the movable screw 220 can drive the two L-shaped frames 209 on the outside of the frame rod 208 to move away from or closer to each other. Two movable ports 221 are symmetrically opened on the top of the workbench 1. A plasma fan 222 is installed at the bottom of the workbench 1 between the two movable ports 221. The air outlet of the plasma fan 222 is connected to the bottom of the wind-driven box 212 through the air supply hose 223. The ionized air delivered by the plasma fan 222 can enter the inside of the wind-driven box 212 through the air supply hose 223. Under the drive of the wind, the ionized air drives the wind fan 213, the linkage shaft 216 and the jet box 214 to rotate. Finally, the ionized air is ejected from the nozzle 215. Multiple negative pressure holes 238 are equally spaced on both sides of the square tube 202. One end of the square tube 202 is connected to a vacuum cleaner connector 239. A hose is used to connect the vacuum cleaner connector 239 to the vacuum cleaner end of the vacuum cleaner 315. When the vacuum cleaner 315 vacuums, the pressure inside the square tube 202 decreases. Under the action of the pressure difference, external air enters the square tube 202 through the negative pressure holes 238. The air flow carries nearby floating dust into the square tube 202 and finally into the vacuum cleaner 315. The other end of the assembly plate 211 is connected to a clamping sleeve 217, and a clamping plate 218 is connected through the middle of the two clamping sleeves 217. After the silicon steel sheets 402 are stacked, the clamping plate 218 is passed through the middle of the two clamping sleeves 217. The lifting cylinder 210 drives the clamping plate 218 to descend. The clamping plate 218 applies downward pressure to the top clamp 401. Under the action of pressure, the stacked silicon steel sheets 402 can be more compact. Guide slide rods 224 and movable screws 225 are respectively installed on the top two sides of the movable port 221. Two auxiliary support seats 227 are connected between two adjacent guide slide rods 224 and movable screws 225. The top of the fixed seat 207 and the auxiliary support seat 227 are both provided with T-shaped slide grooves 228. The T-shaped slide grooves 228 are connected to the connecting seat 230 through T-shaped sliders 229. The connecting seat 230 is welded with a threaded tube 231. The top of the threaded tube 231 is connected to a positioning rod 232 through a screw hole. The positioning rod 232 can fix the position of the silicon steel sheet 402 to prevent the silicon steel sheet 402 from moving during the stacking process. The top of the positioning rod 232 is connected to a hexagonal rod 233. A disassembly handle 234 is sleeved on the outside of one hexagonal rod 233. The disassembly handle 234 is movably connected to the hexagonal rod 233. By sleeved on the outside of the hexagonal rod 233 and rotating the disassembly handle 234, the positioning rod 232 can be removed from the inside of the threaded tube 231. T-shaped slider 229 is movably embedded inside T-shaped groove 228. A support frame 235 is connected inside the T-shaped groove 228 located at the top of the fixed seat 207 via T-shaped slider 229. The support frame 235 is located in the middle of the top of the fixed seat 207. An exciter motor 236 is installed inside the support frame 235. A support seat 237 is connected inside the T-shaped groove 228 located at the top of the fixed seat 207 via T-shaped slider 229. The connecting seat 230, support frame 235 and support seat 237 are all fixed by bolts. The connecting seat 230 and support seat 237 are modularly movable. The positions of the connecting seat 230 and support seat 237 can be changed according to the size of the transformer core to be processed, so that the connecting seat 230 and support seat 237 can support the bottom of the transformer core. One end of the auxiliary support 227 is slidably connected to the guide slide 224, and the other end of the auxiliary support 227 is connected to the movable screw 225 through a screw hole. A movable motor 226 is installed at one end of the movable screw 225, and the output end of the movable motor 226 is connected to one end of the adjacent movable screw 225. The movable screw 225 is a bidirectional screw. When the movable motor 226 drives the movable screw 225 to rotate, the auxiliary support 227 can move closer or further away from each other along the guide slide 224. By controlling the position of the auxiliary support 227, the position of its top positioning rod 232 can be changed. In conjunction with the movable connecting seat 230, the positioning rod 232 can fix the silicon steel sheet 402 at the corresponding position. One side of the workbench 1 is equipped with a positioning dust removal assembly 3, which includes a positioning table 301, an electric roller 302, a dust suction hole 303, a vibrating plate 304, a connecting flange 305, a connecting cylinder 306, a docking flange 307, a connecting rod 308, a linkage ring 309, a connecting spring 310, a connecting hole 311, a sealing air box 312, an air inlet pipe 313, an exhaust pipe 314, a vacuum cleaner 315, a centering port 316, a lifting slide bar 317, a centering plate 318, a centering rod 319, a tapping seat 320, a centering cylinder 321, a connecting rod seat 322, and a linkage rod 323. A positioning platform 301 is installed on one side of the workbench 1. Multiple electric rollers 302 are installed at equal intervals on the top of the positioning platform 301. The driving method of the electric rollers 302 is the same as that in the prior art, and will not be described in detail in this patent. Multiple dust suction holes 303 are evenly opened on the surface of the electric rollers 302. Multiple vibrating plates 304 are installed inside the electric rollers 302. Connecting flanges 305 are welded to both ends of the electric rollers 302. Connecting cylinders 306 are connected to both ends of the electric rollers 302. A docking flange 307 is welded to the top of the connecting cylinder 306. A linkage ring 309 is connected to one side of the docking flange 307 through several connecting rods 308. The top of the connecting rods 308 passes through the adjacent connecting flanges 305. A connecting spring 310 is connected between the docking flange 307 and the connecting flange 305. The connecting spring 310 is located outside the connecting rod 308. A sealing gas box 312 is fixed to the top of the positioning platform 301 outside the connecting cylinder 306. The sealing gas box 312 is rotatably connected to the connecting cylinder 306. A connecting hole 311 is provided on the surface of the connecting cylinder 306 and inside the sealing gas box 312. An air inlet pipe 313 and an exhaust pipe 314 are fixed to the two sides of the bottom surface of the positioning platform 301, respectively. The top of the air inlet pipe 313 is connected to the bottom of the adjacent sealing gas box 312, and the top of the exhaust pipe 314 is connected to the bottom of the adjacent sealing gas box 312. A vacuum cleaner 315 is installed at the bottom of the positioning platform 301, and the suction end of the vacuum cleaner 315 is connected to one end of the exhaust pipe 314. When the vacuum cleaner 315 is running, a portion of the air enters the sealed air box 312 at one end of the electric roller 302 through the air inlet pipe 313, and then enters the electric roller 302 through the connecting hole 311. Another portion of the air enters the electric roller 302 through the suction hole 303, and then enters the exhaust pipe 314 through the sealed air box 312 at the other end of the electric roller 302, and finally enters the vacuum cleaner 315. The airflow from the two different directions forms turbulence. The turbulence impacts the vibrating plate 304, causing the vibrating plate 304 to vibrate. Under the action of vibration transmission, the electric roller 302 vibrates. The top of the positioning platform 301 has a centering opening 316 located between two adjacent electric rollers 302. Lifting slide rods 317 are fixed at both ends of the bottom surface of the positioning platform 301. A centering plate 318 is slidably connected between the two lifting slide rods 317. Two centering plates 318 are provided, and multiple centering rods 319 are welded at equal intervals to the top of the centering plate 318. The centering rods 319 pass through the adjacent centering openings 316. A centering cylinder 321 is installed in the middle of the bottom surface of the positioning platform 301. The output end of the centering cylinder 321 is connected to... The device includes a connecting rod seat 322, a tap seat 320 connected to the bottom center of a centering plate 318, and a linkage rod 323 rotatably connected between the tap seat 320 and the connecting rod seat 322. The input terminals of the adjusting motor 206, lifting cylinder 210, bidirectional motor 219, plasma fan 222, movable motor 226, vibration motor 236, electric roller 302, vacuum cleaner 315, and centering cylinder 321 are electrically connected to the output terminal of an external controller. The input terminal of the controller is electrically connected to the output terminal of an external power supply. The controller can uniformly control various electrical components, facilitating automated control of the equipment. A transformer core is processed according to the aforementioned automated transformer core processing tool. A core body 4 is placed on top of a support frame 235 and a support base 237. The core body 4 includes a clamp 401 and a silicon steel sheet 402. Two clamps 401 are provided, located at the top and bottom of the silicon steel sheet 402 respectively. The top surface of the support frame 235 and the support base 237 contacts the bottom surface of the clamp 401 located at the bottom. Positioning holes 403 are opened on the surfaces of both the clamp 401 and the silicon steel sheet 402. The top end of the positioning rod 232 passes through the positioning hole 403.

[0020] The working principle and usage process of this invention: Before processing, the position of the connecting seat 230 at the top of the fixed seat 207 and the auxiliary support seat 227 is adjusted according to the size of the iron core to be processed, and the position of the support seat 237 at the top of the fixed seat 207 is adjusted. By controlling the adjusting motor 206 to drive the adjusting screw 205 to rotate, and then controlling the movable motor 226 to drive the movable screw 225, the position of the fixed seat 207 and the auxiliary support seat 227 is changed, so that the support seat 237 can support the clamp 401, and the positioning rod 232 can pass through the positioning hole 403 on the surface of the clamp 401 and the silicon steel sheet 402. The equipment can be flexibly adjusted according to the size of the iron core, and the equipment has a wide range of applications. After the position of the positioning rod 232 and the support seat 237 is adjusted, the bottom clamp 401 is placed on top of the support seat 237 and the support frame 235. Next, the electric roller 302 operates, and the external conveyor belt conveys silicon steel sheets 402 one by one to the top of the electric roller 302. When the silicon steel sheets 402 are conveyed to the top of the electric roller 302, the electric roller 302 drives the silicon steel sheets 402 to move to the middle of the positioning platform 301. Then, the centering cylinder 321 drives the connecting rod seat 322 to move. Under the connection and drive of the linkage rod 323 and the tapping seat 320, the centering cylinder 321 drives the two centering plates 318 to move closer to each other synchronously along the lifting slide rod 317. The centering rod 319 fixes the silicon steel sheets 402 in the center. When the robotic arm adsorbs the silicon steel sheets 402 for transfer and stacking, the initial position of the silicon steel sheets 402 is ensured. When the robotic arm stacks the sheets, the stacking accuracy is ensured. When the silicon steel sheet 402 moves with the electric roller 302, the vacuum cleaner 315 operates. Part of the air enters the sealed air box 312 at one end of the electric roller 302 through the air inlet pipe 313, and then enters the electric roller 302 through the connecting hole 311. The other part of the air enters the electric roller 302 through the suction hole 303, and then enters the exhaust pipe 314 through the sealed air box 312 at the other end of the electric roller 302, finally entering the vacuum cleaner 315. The two airflows in different directions create turbulence. This turbulence impacts and vibrates the vibrating plate 304, causing it to vibrate. Under the influence of vibration transmission, this vibrates both the electric roller 302 and the silicon steel sheet 402. This vibration reduces the mechanical stress on the silicon steel sheet 402 caused by shearing. During subsequent lamination, stress accumulation is reduced. Simultaneously, when the silicon steel sheet 402 vibrates, dust and other debris adsorbed on its bottom surface will fall off, preventing damage to the insulating protective layer on the surface of the silicon steel sheet 402 during subsequent lamination. This improves the lamination quality of the transformer core. The fallen dust can enter the electric drum 302 through the dust extraction hole 303 and finally into the vacuum cleaner 315, preventing dust generation and protecting the on-site environment. Furthermore, when air flows inside the electric drum 302, the air pressure inside the electric drum 302 is lower than the external ambient air pressure. Under the action of this pressure difference, the silicon steel sheet 402 can move stably on the top of the electric drum 302, preventing slippage and ensuring positioning accuracy. Furthermore, the electric roller 302 and the connecting cylinder 306 are connected by the connecting flange 305, the mating flange 307, the connecting rod 308 and the connecting spring 310. By pulling the linkage ring 309, the connecting rod 308 can be moved out of the connecting flange 305, and the electric roller 302 can be quickly disassembled. When the inside of the electric roller 302 is dirty, it is easy to clean the electric roller 302, which is convenient, quick and easy, and facilitates subsequent maintenance. After the silicon steel sheet 402 is positioned on top of the electric roller 302, the external robotic arm adsorbs the silicon steel sheet 402 and places it on top of the clamp 401 at the bottom. The positioning rod 232 positions and fixes the placed silicon steel sheet 402. During the stacking of silicon steel sheets 402, the plasma fan 222 operates. The ionized air delivered by the plasma fan 222 enters the air-driven box 212 through the air delivery hose 223. Driven by the wind, the ionized air drives the fan 213, the linkage shaft 216, and the jet box 214 to rotate. Finally, the ionized air is ejected from the nozzle 215. The ionized air ejected from the rotating jet box 214 blows the top surface of the silicon steel sheet 402, removing dust and other impurities. During subsequent stacking, the rising... The lowering cylinder 210 drives the jet box 214 to rise along with the thickness of the silicon steel sheet 402. During the stacking process of the silicon steel sheet 402, it avoids debris from damaging the insulating protective layer on the surface of the silicon steel sheet 402, thus improving the stacking quality of the transformer core. At the same time, the sprayed ion wind can eliminate static electricity on the silicon steel sheet 402, reduce the adsorption capacity of the silicon steel sheet 402 for dust, and further improve the stacking quality of the core. When the ion wind blows, the bidirectional motor 219 drives the moving screw 220 to rotate, and the L-shaped frame 209 moves back and forth along the surface of the frame rod 208, thereby changing the position of the jet box 214 in real time, expanding the effective range of the jet box 214, avoiding the generation of blowing dead angles, and further ensuring the stacking quality of the core. Multiple negative pressure holes 238 are equally spaced on both sides of the square tube 202. A vacuum cleaner connector 239 is connected to the vacuum cleaner 315 using a hose. When the vacuum cleaner 315 is vacuuming, the pressure inside the square tube 202 decreases. Under the action of the pressure difference, outside air enters the square tube 202 through the negative pressure holes 238. The blown-off dust enters the square tube 202 and finally enters the vacuum cleaner 315, thus avoiding the generation of dust and protecting the on-site working environment. During the stacking of silicon steel sheets 402, the excitation motor 236 also operates. Under the action of vibration transmission, the mechanical stress of the stacked sheets is further eliminated, which helps to eliminate local stress concentration between the stacked sheets. After all the silicon steel sheets 402 are stacked, the top clamp 401 is placed on top of the stacked silicon steel sheets 402, and the pressure plate 218 is passed through the middle of the two pressure sleeves 217. The lifting cylinder 210 drives the pressure plate 218 to descend, and the pressure plate 218 applies downward pressure to the top clamp 401. Under the action of pressure, the stacked silicon steel sheets 402 can... The more compact silicon steel sheets 402 reduce the air gap between the stacked sheets, lower the magnetic resistance, and increase the magnetic permeability. The compaction also helps to eliminate local stress concentration between the stacked sheets, reduce the waviness of the iron core, and significantly improve the forming quality of the iron core. After compaction, use the disassembly handle 234 to remove each positioning rod 232 from the threaded tube 231 and remove the positioning rod 232 from the iron core. Then, fix the clamp 401 to the stacked silicon steel sheets 402. After fixing, use a lifting tool to remove them. During subsequent processing, the positioning rod 232 can be installed back in its original position. In the positioning dust removal component 3, the turbulent impact vibration plate 304 drives the electric roller 302 and silicon steel sheet 402 to vibrate, and the vibration removes the impurities on the bottom surface of the silicon steel sheet 402. In the stacking and fixing component 2, the ion wind blows to remove the impurities on the top surface of the silicon steel sheet 402. The two components work together to clean the silicon steel sheet 402 during the stacking process, without the need for additional cleaning equipment. This ensures the forming quality of the transformer core while also improving processing efficiency.

[0021] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automated transformer core processing tool, comprising a workbench (1), characterized in that, The workbench (1) is provided with a stacking plate fixing assembly (2) at the top and bottom, and the stacking plate fixing assembly (2) includes an adjusting slide rail (201). The workbench (1) is equipped with adjustable slide rails (201) on both sides of its top. Square tubes (202) are mounted on the top of the adjustable slide rails (201). Three square tubes (202) are provided. A fixed base (207) is fixed to the top of each square tube (202). A support rod (208) is fixed to one side of the two outer square tubes (202). L-shaped frames (209) are slidably connected to both ends of the outer sides of the support rods (208). A lifting cylinder (210) is mounted on the top of one end of each L-shaped frame (209). The output end of the lifting cylinder (210) is connected to an assembly plate (211), one end of which is connected to a pneumatic box (212). A pneumatic fan (213) is rotatably installed inside the pneumatic box (212), and a jet box (214) is rotatably installed on the top of the pneumatic box (212). Multiple nozzles (215) are equally spaced on the outside of the jet box (214). One end of the rotating shaft of the pneumatic fan (213) is connected to the top of the inner side of the jet box (214) through a linkage shaft (216). The workbench (1) has two symmetrically arranged movable openings (221) on the top. Guide slide rods (224) and movable screws (225) are respectively installed on the top two sides of the movable openings (221). Two auxiliary support seats (227) are connected between two adjacent guide slide rods (224) and movable screws (225). T-shaped grooves (228) are opened on the top of the fixed seat (207) and the auxiliary support seats (227).

2. The automated transformer core processing tool according to claim 1, characterized in that, The two outer square tubes (202) are connected to the bottom ends of the two square tubes (203) with limiting sliders (203). The two outer square tubes (202) are slidably connected to the adjusting slide rail (201) through the limiting sliders (203). The limiting sliders (203) are embedded in the adjacent adjusting slide rail (201). The middle square tube (202) is fixedly connected to the worktable (1). The bottom ends of the two outer square tubes (202) are connected to adjusting ears (204). The top side of the worktable (1) is rotatably installed with an adjusting screw (205). The two outer ends of the adjusting screw (205) are respectively connected to the two adjusting ears (204) through screw holes. An adjusting motor (206) is installed at one end of the adjusting screw (205). The output end of the adjusting motor (206) is connected to one end of the adjusting screw (205).

3. The automated transformer core processing tool according to claim 2, characterized in that, Two bidirectional motors (219) are installed at the bottom of the two square tubes (202) on the outside. The output end of the bidirectional motors (219) is connected to a moving screw (220). A plasma fan (222) is installed at the bottom of the workbench (1) between the two movable ports (221). The air outlet of the plasma fan (222) is connected to the bottom of the fan box (212) through a gas delivery hose (223).

4. The automated transformer core processing tool according to claim 1, characterized in that, The other end of the assembly plate (211) is connected to a clamping sleeve (217), and a clamping plate (218) is connected through the middle of the two clamping sleeves (217). The square tube (202) has multiple negative pressure holes (238) at equal intervals on both sides, and a vacuum cleaner connector (239) is connected to one end of the square tube (202).

5. The automated transformer core processing tool according to claim 3, characterized in that, The T-shaped groove (228) is connected to a connecting seat (230) via a T-shaped slider (229). A threaded tube (231) is welded inside the connecting seat (230). A positioning rod (232) is connected to the top of the threaded tube (231) via a screw hole. A hexagonal rod (233) is connected to the top of the positioning rod (232). A disassembly handle (234) is sleeved on the outside of one of the hexagonal rods (233). The T-shaped slider (229) is movably embedded inside the T-shaped groove (228). The T-shaped groove (228) located at the top of the fixed seat (207) is connected to a support frame (235) via the T-shaped slider (229). The support frame (235) is located in the middle of the top of the fixed seat (207). An excitation motor (236) is installed inside the support frame (235). The T-shaped groove (228) located at the top of the fixed seat (207) is connected to a support seat (237) via the T-shaped slider (229). The connecting seat (230), the support frame (235), and the support seat (237) are all fixed by bolts.

6. The automated transformer core processing tool according to claim 5, characterized in that, One end of the auxiliary support (227) is slidably connected to the guide slide (224), and the other end of the auxiliary support (227) is connected to the movable screw (225) through a screw hole. A movable motor (226) is installed at one end of the movable screw (225), and the output end of the movable motor (226) is connected to one end of the adjacent movable screw (225).

7. An automated transformer core processing tool according to claim 6, characterized in that, The workbench (1) is provided with a positioning dust removal component (3) on one side, and the positioning dust removal component (3) includes a positioning table (301). The workbench (1) is equipped with a positioning platform (301) on one side. Multiple electric rollers (302) are installed at equal intervals on the top of the positioning platform (301). Multiple dust suction holes (303) are evenly opened on the surface of the electric rollers (302). Multiple vibrating plates (304) are installed inside the electric rollers (302). Connecting flanges (305) are welded to both ends of the electric rollers (302). Connecting cylinders (306) are connected to both ends of the electric rollers (302). A docking flange (307) is welded to the top of the connecting cylinder (306). A linkage ring (309) is connected to one side of the docking flange (307) through several connecting rods (308). The top of the connecting rod (308) passes through the adjacent connecting flange (305). A connecting spring (310) is connected between the docking flange (307) and the connecting flange (305). The connecting spring (310) is located outside the connecting rod (308). The top of the positioning platform (301) is fixed with a sealing gas box (312) outside the connecting cylinder (306). The sealing gas box (312) is rotatably connected to the connecting cylinder (306). A connecting hole (311) is provided on the surface of the connecting cylinder (306) and inside the sealing gas box (312). The top of the positioning platform (301) is provided with a centering opening (316) between two adjacent electric rollers (302). The bottom surfaces of the positioning platform (301) are fixed with lifting slide rods (317) at both ends. A centering plate (318) is slidably connected between the two lifting slide rods (317). There are two centering plates (318). Multiple centering rods (319) are welded at equal intervals on the top of the centering plate (318). The centering rods (319) pass through the adjacent centering openings (316). A centering cylinder (321) is installed in the middle of the bottom surface of the positioning platform (301). A connecting rod seat (322) is connected to the output end of the centering cylinder (321). A splitting seat (320) is connected to the bottom centering plate (318). A linkage rod (323) is rotatably connected between the splitting seat (320) and the connecting rod seat (322).

8. The automated transformer core processing tool according to claim 7, characterized in that, An air inlet pipe (313) and an exhaust pipe (314) are fixed on both sides of the bottom surface of the positioning platform (301). The top of the air inlet pipe (313) is connected to the bottom of the adjacent sealed air box (312), and the top of the exhaust pipe (314) is connected to the bottom of the adjacent sealed air box (312). A vacuum cleaner (315) is installed at the bottom of the positioning platform (301), and the vacuuming end of the vacuum cleaner (315) is connected to one end of the exhaust pipe (314).

9. An automated transformer core processing tool according to claim 8, characterized in that, The input terminals of the regulating motor (206), lifting cylinder (210), bidirectional motor (219), plasma fan (222), moving motor (226), excitation motor (236), electric roller (302), vacuum cleaner (315) and centering cylinder (321) are electrically connected to the output terminal of an external controller, and the input terminal of the controller is electrically connected to the output terminal of an external power supply.

10. A transformer core, characterized in that, According to claim 9, a transformer core is processed by an automated transformer core processing tool. The core body (4) is placed on the top of the support frame (235) and the support base (237). The core body (4) includes a clamp (401) and a silicon steel sheet (402). There are two clamps (401). The two clamps (401) are located at the top and bottom of the silicon steel sheet (402) respectively. The top surface of the support frame (235) and the support base (237) is in contact with the bottom surface of the clamp (401) located at the bottom. The clamp (401) and the silicon steel sheet (402) are both provided with positioning holes (403). The top end of the positioning rod (232) passes through the positioning hole (403).

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