Ceramic filler forming equipment

Abstract

The invention relates to the field of ceramic filler production, in particular to ceramic filler forming equipment. When an existing device is used for cutting a mud blank, a cutting steel wire is easy to adhere to mud, the cutting quality is influenced, the mud blank is easy to bend due to manual material supporting, the distance between the mud blank and the steel wire is too close after the mud blank is cut, and the mud blank is easy to damage when the steel wire is reset. Ceramic filler forming equipment comprises a base plate and the like. Hydraulic rods are arranged on the two sides of the base plate, a moving table is fixedly connected between output shafts of the two hydraulic rods, a pug extruder is arranged on the base plate, a line adjusting and cutting mechanism is arranged on the lower portion of the moving table, a line clamping mechanism is arranged on the base plate, and the pug extruder extrudes ceramic filler mud blanks. The tensioning degree of the cutting steel wire is adjusted by rotating the adjusting screw rod, so that the device adapts to different working conditions and mud blanks, the applicability of the device is improved, the cutting steel wire is moved and cleaned after each time of cutting, and the cutting quality is improved.

Description

Technical Field

[0001] This invention relates to the field of ceramic filler production, and more particularly to a ceramic filler forming equipment. Background Technology

[0002] Ceramic packings are key materials in industries such as chemical, metallurgical, acid production, and gasification. They are widely used due to their excellent acid and heat resistance and chemical stability. Among them, Raschig ring ceramic packings are a classic random packing widely used in mass transfer equipment in industries such as chemical and environmental protection. They are circular in shape and are made by extruding clay and then cutting it into blanks of a fixed length.

[0003] However, the existing equipment has low applicability. When dividing the clay blanks, the dividing steel wire is prone to sticking with soil, which affects the dividing quality. Furthermore, manually supporting the material can easily cause the clay blanks to bend. After cutting the clay blanks, the distance between the clay blanks and the steel wires is too close, which can easily damage the clay blanks when the steel wires are reset. Summary of the Invention

[0004] To overcome the shortcomings of the prior art, the technical problem to be solved is to provide a ceramic filler forming device that has higher applicability, higher segmentation quality, and makes the clay blank less prone to bending and damage.

[0005] The technical solution is as follows: A ceramic filler forming device includes a base plate, hydraulic rods on both sides of the base plate, a movable stage fixedly connected between the output shafts of the two hydraulic rods, a clay extruder on the base plate, a wire adjusting and dividing mechanism at the lower part of the movable stage, and a wire clamping mechanism on the base plate. The clay extruder extrudes ceramic filler blanks, and the hydraulic rods drive the wire adjusting and dividing mechanism to divide the extruded clay blanks downwards. The wire clamping mechanism is used to maintain cutting stability.

[0006] Furthermore, the line-splitting mechanism includes two fixed plates, both of which are fixedly connected to the lower part of the movable platform. A pulley is rotatably connected to the lower end of each fixed plate. A movable plate is slidably connected to the middle of the movable platform, and an adjusting screw is rotatably connected to the middle of the movable platform. The adjusting screw is threaded to the upper end of the movable plate. A pulley is rotatably connected to the lower end of the movable plate. Limit grooves are formed on both pulley two and the two pulleys one. A dividing steel wire is wound between pulley two and the two pulleys one, and the dividing steel wire is located within the limit groove. A connecting ring is fixedly connected to one of the pulleys one, and a one-way bearing is provided on the connecting ring. A gear is connected to the connecting ring through the one-way bearing. A rack is fixedly connected to the base plate, and the rack meshes with the gear.

[0007] Furthermore, the wire clamping mechanism includes four guide plates, with two guide plates forming a group. Each guide plate is fixedly connected to the base plate, and each guide plate has a guide groove. Two fixed frames are fixedly connected to the lower part of the moving platform. Each fixed frame has two movable clamping rods slidably connected to its lower end. The two movable clamping rods on the same side are symmetrically arranged. The surface of the movable clamping rod near the dividing steel wire is provided with an anti-slip groove. One end of the movable clamping rod is fixedly connected to a round rod, which is located in the guide groove on the guide plate. Each fixed frame has two sponge frames fixedly connected to its side. Each sponge frame has replaceable sponges, and two sponge frames form a group. The sponges on each group of sponge frames clamp the dividing steel wire.

[0008] Furthermore, it also includes a material support mechanism, which is disposed on the base plate. The material support mechanism includes a guide rail, which is fixedly connected to the base plate. An electric slider is slidably connected to the guide rail, and a support frame is slidably connected to the electric slider. A connecting spring connects the support frame and the electric slider. Guide frames are fixedly connected to both sides of the support frame. Several semi-circular support plates are slidably connected to the guide frames. Return springs connect the semi-circular support plates to the guide frames. A protruding rod is fixedly connected to both sides of each semi-circular support plate. A sliding frame is slidably connected to the support frame. Two baffles are fixedly connected to the sliding frame. The baffles contact the discharge port of the mud extruder, and an inclined plate is fixedly connected to the lower part of the baffle.

[0009] Furthermore, it also includes a material transfer mechanism, which is mounted on the base plate. The material transfer mechanism includes two extrusion plates, both of which are fixedly connected to the lower part of the moving platform. Two hanging rods are fixedly connected to the lower part of the moving platform, and a sliding top rod is slidably connected to the lower end of each hanging rod. Two uprights are fixedly connected to the base plate, and a limit rod is slidably connected to each upright. The limit rod has a slot, and a tension spring is connected between the limit rod and the upright. An inclined block is fixedly connected to one end of the limit rod, and the inclined block is located directly below the extrusion plate. Side rods are fixedly connected to both sides of the support frame, and the side rods are in contact with the side of the limit rod.

[0010] The beneficial effects of the present invention are as follows: 1. By rotating the adjusting screw, the tension of the dividing steel wire can be adjusted to adapt to different working conditions and clay blanks, thereby improving the applicability of the device. Moreover, the dividing steel wire is moved and cleaned after each cut, so that the surface of the dividing steel wire is clean and there is no mud adhering when cutting the clay blank each time.

[0011] 2. In the existing equipment, after the clay blank is extruded, it is necessary to manually hold the clay blank for cutting. However, the stability of manually holding the clay blank is low, which can easily cause the clay blank to bend. By actively avoiding the clay blank with a semi-circular support plate and then holding the clay blank, the clay blank can be made less likely to bend when it is discharged.

[0012] 3. The downward movement of the moving platform will cause the extrusion plate and the lifting rod to move downward. After the lifting rod moves downward a certain distance, the lower end of the sliding top rod contacts the surface of the limiting rod. Then, after the dividing steel wire cuts the mud blank downward, the extrusion plate contacts the inclined block. The downward movement of the plate and the compression of the inclined block cause the limiting rod to move horizontally a certain distance. The tension spring is stretched, which aligns the groove on the limiting rod with the lower end of the sliding top rod. The sliding top rod then engages in the groove, preventing the limiting rod from resetting. The horizontal movement of the limiting rod will compress the side rod, causing the support frame to move horizontally a certain distance away from the mud extruder. The connecting spring is compressed, which in turn causes the cut mud blank to move together. This makes it less likely for the dividing steel wire to contact the cut mud blank when resetting, reducing the risk of damaging the mud blank. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of the line adjustment and segmentation mechanism of the present invention.

[0015] Figure 3 This is a three-dimensional structural diagram of the wire clamping mechanism of the present invention.

[0016] Figure 4 For the present invention Figure 3 A magnified three-dimensional structural diagram at point A in the middle.

[0017] Figure 5 This is a three-dimensional structural diagram of the guide plate of the present invention.

[0018] Figure 6 This is a three-dimensional structural diagram of the material support mechanism of the present invention.

[0019] Figure 7 For the present invention Figure 6 A magnified three-dimensional structural diagram at point B.

[0020] Figure 8 This is a schematic diagram of the separate three-dimensional structure of the electric slider and the support frame of the present invention.

[0021] Figure 9 This is a schematic diagram of the three-dimensional structure of the baffle and the inclined panel of the present invention.

[0022] Figure 10 This is a three-dimensional structural diagram of the material transfer mechanism of the present invention.

[0023] Figure 11 For the present invention Figure 10 A magnified three-dimensional structural diagram at point C.

[0024] Figure 12 This is a schematic diagram of the separate three-dimensional structure of the lifting rod and the sliding top rod of the present invention.

[0025] Reference numerals: 1_Base plate, 2_Hydraulic rod, 3_Moving table, 4_Sludge extruder, 51_Fixed plate, 52_Pulley 1, 53_Moving plate, 54_Adjusting screw, 55_Pulley 2, 56_Dividing steel wire, 57_Connecting ring, 58_One-way bearing, 59_Gear, 510_Rack, 61_Guide plate, 62_Fixed frame, 63_Moving clamp rod, 64_Round rod, 65_Sponge frame, 71_Guide rail, 72_Electric slider, 721_Connecting spring, 73_Support frame, 74_Guide frame, 75_Semi-circular support plate, 76_Return spring, 77_Protruding rod, 78_Sliding frame, 79_Baffle, 710_Sloping panel, 81_Extrusion plate, 82_Hanging rod, 83_Sliding top rod, 84_Upright rod, 85_Limiting rod, 86_Tension spring, 87_Sloping block, 88_Side rod. Detailed Implementation

[0026] The present invention will now be described in detail with reference to the accompanying drawings.

[0027] Example 1 A ceramic filler forming device, such as Figure 1-12 As shown, the device includes a base plate 1, with hydraulic rods 2 on both sides of the base plate 1. A movable stage 3 is fixedly connected between the output shafts of the two hydraulic rods 2. A clay extruder 4 is mounted on the base plate 1. A wire adjusting and dividing mechanism is mounted at the lower part of the movable stage 3. A wire clamping mechanism is mounted on the base plate 1. The clay extruder 4 extrudes ceramic filler clay blanks. The hydraulic rods 2 drive the wire adjusting and dividing mechanism to divide the extruded clay blanks downwards. The wire clamping mechanism is used to maintain cutting stability.

[0028] The line-splitting mechanism includes two fixed plates 51, both of which are fixedly connected to the lower part of the movable platform 3. A pulley 52 is rotatably connected to the lower end of each fixed plate 51. A movable plate 53 is slidably connected to the middle of the movable platform 3, and an adjusting screw 54 is rotatably connected to the middle of the movable platform 3. The adjusting screw 54 is threaded to the upper end of the movable plate 53. A pulley 55 is rotatably connected to the lower end of the movable plate 53. Limit grooves are formed on both the pulley 55 and the two pulleys 52. A dividing steel wire 56 is wound between the pulley 55 and the two pulleys 52, and the dividing steel wire 56 is located within the limit groove. A connecting ring 57 is fixedly connected to one of the pulleys 52. A one-way bearing 58 is provided on the connecting ring 57, and a gear 59 is connected to the connecting ring 57 through the one-way bearing 58. A rack 510 is fixedly connected to the base plate 1, and the rack 510 meshes with the gear 59.

[0029] The clamping mechanism includes four guide plates 61, with two guide plates 61 forming a group. Each guide plate 61 is fixedly connected to the base plate 1. Each guide plate 61 has a guide groove. The lower part of the moving platform 3 is fixedly connected to two fixed frames 62. Each fixed frame 62 has two movable clamping rods 63 slidably connected to its lower end. The two movable clamping rods 63 on the same side are symmetrically arranged. The surface of the movable clamping rod 63 near the dividing steel wire 56 is provided with an anti-slip groove. One end of the movable clamping rod 63 is fixedly connected to a round rod 64, which is located in the guide groove on the guide plate 61. Each fixed frame 62 has two sponge frames 65 fixedly connected to its side. Each sponge frame 65 has replaceable sponge. Two sponge frames 65 form a group. The sponge on each group of sponge frames 65 clamps the dividing steel wire 56.

[0030] It also includes a material support mechanism, which is mounted on the base plate 1. The material support mechanism includes a guide rail 71, which is fixedly connected to the base plate 1. An electric slider 72 is slidably connected to the guide rail 71. A support frame 73 is slidably connected to the electric slider 72. A connecting spring 721 is connected between the support frame 73 and the electric slider 72. Guide frames 74 are fixedly connected to both sides of the support frame 73. Several semi-circular support plates 75 are slidably connected to the guide frames 74. A return spring 76 is connected between the semi-circular support plates 75 and the guide frames 74. A protruding rod 77 is fixedly connected to both sides of each semi-circular support plate 75. A sliding frame 78 is slidably connected to the support frame 73. Two baffles 79 are fixedly connected to the sliding frame 78. The baffles 79 are in contact with the discharge port of the mud extruder 4. An inclined plate 710 is fixedly connected to the lower part of the baffles 79.

[0031] In actual operation, the operator first puts the prepared ceramic clay into the clay extruder 4, then the clay extruder 4 extrudes a ring-shaped clay blank. After extruding a certain length of clay blank, the extrusion stops. Then, the hydraulic rod 2 drives the moving table 3 downward, which in turn drives the dividing steel wire 56 downward to divide the extruded clay blank. This process is repeated, extruding a fixed length of clay blank and dividing it again. Before dividing the clay blank, the tension of the dividing steel wire 56 can be adjusted by rotating the adjusting screw 54, which moves the moving plate 53 up and down to adapt to different clay blanks and working conditions. Moving the moving plate 53 downward facilitates the replacement of the dividing steel wire 56. When the moving table 3 moves downward, the pulley 52 drives the gear 59 downward as well. The gear 59 rotates downward, but it does not drive the connecting ring 57 and pulley 52 to rotate via the one-way bearing 58. As the gear 59 continues to move downward, it disengages from the rack 510. When pulley 52 returns to its original position, gear 59 meshes with rack 510 again. At this time, the rotation of gear 59 will drive pulley 52 to rotate through one-way bearing 58. The rotation of pulley 52 will move the dividing steel wire 56 a certain distance, thereby removing the part of the clay blank that the dividing steel wire 56 has cut. At the same time, the sponge on sponge frame 65 will clean the dividing steel wire 56, so that the surface of the dividing steel wire 56 is clean and there is no mud adhering when it cuts the clay blank each time. When the moving table 3 moves downward, it drives the fixed frame 62 to move downward, which in turn drives the moving clamping rod 63 and the round rod 64 to move downward. After the round rod 64 moves downward a certain distance, it will be guided by the guide groove on the guide plate 61 and move horizontally a certain distance. In this way, the two moving clamping rods 63 of each group move horizontally in the direction of mutual approach, squeezing and clamping the dividing steel wire 56, so that the dividing steel wire 56 will not move when cutting the clay sheet downward, increasing stability.

[0032] When the clay blank is extruded, the baffle 79 is squeezed, which drives the sliding frame 78 and the inclined plate 710 to move horizontally together. The horizontal movement of the inclined plate 710 squeezes the protruding rod 77, which drives the semi-circular support plate 75 to move downward a certain distance, so that the semi-circular support plate 75 will not block the extrusion of the clay blank. After the inclined plate 710 and the protruding rod 77 are disengaged, the semi-circular support plate 75 returns to its original position and supports the bottom of the extruded clay blank. After cutting, the cut clay blank is moved away by the electric slider 72 along with the support frame 73. After the clay blank is removed, the electric slider 72 returns to its original position, and then the operator pushes the sliding frame 78 to return to its original position, so that the baffle 79 contacts the discharge port of the clay extruder 4. In the existing device, after the clay blank is extruded, it is necessary to manually hold the clay blank for cutting. However, the stability of manually holding the clay blank is low, and the clay blank is easy to bend. By actively avoiding and then holding the clay blank with the semi-circular support plate 75, the clay blank can be made less likely to bend when it is discharged.

[0033] Example 2 Based on Example 2, such as Figure 10-12As shown, it also includes a material transfer mechanism, which is mounted on the base plate 1. The material transfer mechanism includes two extrusion plates 81, both of which are fixedly connected to the lower part of the moving platform 3. Two hanging rods 82 are fixedly connected to the lower part of the moving platform 3. A sliding top rod 83 is slidably connected to the lower end of each hanging rod 82. Two uprights 84 are fixedly connected to the base plate 1. A limit rod 85 is slidably connected to each upright 84. The limit rod 85 has a slot. A tension spring 86 is connected between the limit rod 85 and the upright 84. An inclined block 87 is fixedly connected to one end of the limit rod 85. The inclined block 87 is located directly below the extrusion plates 81. Side rods 88 are fixedly connected to both sides of the support frame 73. The side rods 88 are in contact with the side of the limit rod 85.

[0034] The downward movement of the moving platform 3 causes the extrusion plate 81 and the lifting rod 82 to move downward. After the lifting rod 82 moves downward a certain distance, the lower end of the sliding top rod 83 contacts the surface of the limiting rod 85. Then, after the dividing steel wire 56 cuts the clay blank downward, the extrusion plate 81 contacts the inclined block 87. The downward movement of the extrusion plate 81 and the pressing of the inclined block 87 cause the limiting rod 85 to move horizontally a certain distance, stretching the tension spring 86. This causes the slot on the limiting rod 85 to align with the lower end of the sliding top rod 83, and the sliding top rod 83 is inserted downward into the slot, thus aligning the limiting rod 85 with the lower end of the sliding top rod 83. 5. The limit rod 85 will not reset. The horizontal movement of the limit rod 85 will squeeze the side rod 88 and drive the support frame 73 to move horizontally a distance away from the mud extruder 4. The connecting spring 721 will be compressed, which will drive the cut mud blank to move together. This makes it less likely for the dividing steel wire 56 to come into contact with the cut mud blank when it resets, reducing the risk of damaging the mud blank. After the lifting rod 82 moves upward and resets a distance, it will drive the sliding top rod 83 to move upward together, so that the sliding top rod 83 will no longer jam the limit rod 85, and then the limit rod 85 will reset.

[0035] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A ceramic filler molding apparatus characterized by comprising: The utility model provides a ceramic filling material mud base cutting device, including base plate (1), both sides of base plate (1) are provided with hydraulic rod (2), and the output shaft between two hydraulic rod (2) is fixedly connected with mobile station (3), be provided with clay extruder (4) on base plate (1), be provided with line adjusting mechanism under mobile station (3), be provided with line clamping mechanism on base plate (1), and clay extruder (4) extrudes ceramic filling material mud base, and hydraulic rod (2) drives line adjusting mechanism to cut down the mud base that extrudes, and line clamping mechanism is used for keeping cutting stability.

2. A ceramic proppant forming apparatus as defined in claim 1, wherein, The utility model provides a ceramic filling material mud base cutting device, including base plate (1), both sides of base plate (1) are provided with hydraulic rod (2), and the output shaft between two hydraulic rod (2) is fixedly connected with mobile station (3), be provided with clay extruder (4) on base plate (1), be provided with line adjusting mechanism under mobile station (3), be provided with line clamping mechanism on base plate (1), and clay extruder (4) extrudes ceramic filling material mud base, and hydraulic rod (2) drives line adjusting mechanism to cut down the mud base that extrudes, and line clamping mechanism is used for keeping cutting stability.

3. A ceramic proppant forming apparatus as defined in claim 2, wherein, The utility model provides a ceramic filling material mud base cutting device, including base plate (1), both sides of base plate (1) are provided with hydraulic rod (2), and the output shaft between two hydraulic rod (2) is fixedly connected with mobile station (3), be provided with clay extruder (4) on base plate (1), be provided with line adjusting mechanism under mobile station (3), be provided with line clamping mechanism on base plate (1), and clay extruder (4) extrudes ceramic filling material mud base, and hydraulic rod (2) drives line adjusting mechanism to cut down the mud base that extrudes, and line clamping mechanism is used for keeping cutting stability.

4. A ceramic proppant forming apparatus as defined in claim 3, wherein, The utility model provides a ceramic filling material mud base cutting device, including base plate (1), both sides of base plate (1) are provided with hydraulic rod (2), and the output shaft between two hydraulic rod (2) is fixedly connected with mobile station (3), be provided with clay extruder (4) on base plate (1), be provided with line adjusting mechanism under mobile station (3), be provided with line clamping mechanism on base plate (1), and clay extruder (4) extrudes ceramic filling material mud base, and hydraulic rod (2) drives line adjusting mechanism to cut down the mud base that extrudes, and line clamping mechanism is used for keeping cutting stability. The utility model provides a ceramic filling material mud base cutting device, including base plate (1), both sides of base plate (1) are provided with hydraulic rod (2), and the output shaft between two hydraulic rod (2) is fixedly connected with mobile station (3), be provided with clay extruder (4) on base plate (1), be provided with line adjusting mechanism under mobile station (3), be provided with line clamping mechanism on base plate (1), and clay extruder (4) extrudes ceramic filling material mud base, and hydraulic rod (2) drives line adjusting mechanism to cut down the mud base that extrudes, and line clamping mechanism is used for keeping cutting stability.

5. A ceramic proppant forming apparatus as defined in claim 1, wherein, It also includes the material supporting mechanism, the material supporting mechanism is arranged on the base plate (1), the material supporting mechanism includes guide rail (71), the guide rail (71) is fixedly connected on the base plate (1), the guide rail (71) is slidably connected with electric sliding block (72), the electric sliding block (72) is slidably connected with support frame (73), the support frame (73) is connected with the electric sliding block (72) between connecting spring (721), the support frame (73) both sides are fixedly connected with guide frame (74), the guide frame (74) is slidably connected with a plurality of semicircle supporting plate (75), the semicircle supporting plate (75) is connected with return spring (76) between the guide frame (74), each semicircle supporting plate (75) both sides are fixedly connected with convex rod (77), the support frame (73) is slidably connected with sliding frame (78), the sliding frame (78) is fixedly connected with two baffle (79), the baffle (79) lower part is fixedly connected with inclined plane plate (710).

6. A ceramic proppant forming apparatus as defined in claim 5, wherein, The baffle (79) is in contact with the discharge port of the clay extruder (4).

7. A ceramic proppant forming apparatus as defined in claim 5, wherein, It also includes the material supporting mechanism, the material supporting mechanism is arranged on the base plate (1), the material supporting mechanism includes guide rail (71), the guide rail (71) is fixedly connected on the base plate (1), the guide rail (71) is slidably connected with electric sliding block (72), the electric sliding block (72) is slidably connected with support frame (73), the support frame (73) is connected with the electric sliding block (72) between connecting spring (721), the support frame (73) both sides are fixedly connected with guide frame (74), the guide frame (74) is slidably connected with a plurality of semicircle supporting plate (75), the semicircle supporting plate (75) is connected with return spring (76) between the guide frame (74), each semicircle supporting plate (75) both sides are fixedly connected with convex rod (77), the support frame (73) is slidably connected with sliding frame (78), the sliding frame (78) is fixedly connected with two baffle (79), the baffle (79) lower part is fixedly connected with inclined plane plate (710). The baffle (79) is in contact with the discharge port of the clay extruder (4). It also includes the material supporting mechanism, the material supporting mechanism is arranged on the base plate (1), the material supporting mechanism includes guide rail (71), the guide rail (71) is fixedly connected on the base plate (1), the guide rail (71) is slidably connected with electric sliding block (72), the electric sliding block (72) is slidably connected with support frame (73), the support frame (73) is connected with the electric sliding block (72) between connecting spring (721), the support frame (73) both sides are fixedly connected with guide frame (74), the guide frame (74) is slidably connected with a plurality of semicircle supporting plate (75), the semicircle supporting plate (75) is connected with return spring (76) between the guide frame (74), each semicircle supporting plate (75) both sides are fixedly connected with convex rod (77), the support frame (73) is slidably connected with sliding frame (78), the sliding frame (78) is fixedly connected with two baffle (79), the baffle (79) lower part is fixedly connected with inclined plane plate (710). The baffle (79) is in contact with the discharge port of the clay extruder (4).

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