Device for collecting data information of intelligent power tool apron

Abstract

The invention discloses a device for collecting data information of an intelligent power tool apron, and relates to the technical field of power tool aprons. The sensor module is arranged in the intelligent power tool apron and is used for collecting various information related to the intelligent power tool apron and providing basic data for subsequent data analysis and processing; the information management system can effectively collect and manage information of the intelligent power tool apron and a user of the intelligent power tool apron, and subsequent operations such as inquiry, statistics and analysis are facilitated; real-time data are received, compared, judged, alarmed and recorded, so that the functions of real-time monitoring and abnormal early warning of the operation state of the tool apron are realized; the information management system and the information processing system can be effectively protected under the action of the protection box, interference of external factors on operation of the information management system and the information processing system is avoided, the stability during operation is improved, the protection mechanism is detachably connected, workers can conveniently overhaul and maintain the information management system and the information processing system, and the practicability is further improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of power tool holder, and particularly relates to a device for collecting intelligent power tool holder data information. BACKGROUND

[0002] The power tool holder refers to a tool holder installed on a power tool tower and driven by a servo motor. The tool holder is generally applied to a turning and milling combined machine, and a few can be applied to a machining center with a power tool tower. The intelligent power tool holder is an advanced machine tool accessory combining the functions of a traditional power tool holder and intelligent technology, and mainly improves machining efficiency and precision through electric driving and intelligent control.

[0003] After the machining assembly of a traditional mechanical part is completed, the internal mounting structure state detection of the power tool holder often depends on manual experience judgment and traditional rotation test. Not only the detection efficiency is affected, but also the performance and quality defects of the tool holder workpiece can be caused due to the fact that the internal mounting condition of the tool holder cannot be visually observed and the assembly quality problem cannot be found in time. In addition, the manual detection standard is difficult to control. The existing tool holder detection equipment in the market has the problems of small number of simultaneous detection, incapability of speed regulation during detection, low intelligent degree and incapability of guaranteeing detection precision. Therefore, the device for collecting intelligent power tool holder data information is proposed. SUMMARY

[0004] The present application aims at solving the problems mentioned in the background art, and provides a device for collecting intelligent power tool holder data information.

[0005] In order to achieve the above-mentioned purpose, the present application specifically adopts the following technical scheme:

[0006] The device for collecting intelligent power tool holder data information comprises an information management system, an information collection system, an information processing system and a terminal system. The information management system is used for realizing information input. The information collection system is used for realizing collection and uploading of intelligent power tool holder data information. The information processing system is used for receiving real-time data collected by the information collection system and performing processing and analysis. The terminal system is used for realizing display and storage of the real-time data collected by the information collection system.

[0007] Further, the information management system comprises a tool holder information input module and a user information input module. The tool holder information input module is used for manually inputting basic information of the name, model, specification, material, purchase time and purchase price of the intelligent power tool holder, and the alarm threshold of the intelligent power tool holder. The user information input module is used for manually inputting use time, use personnel and use machine tool use information.

[0008] Further, the information collection system comprises a sensor module arranged in the interior of the intelligent power tool holder, and a microprocessor and a data transmission module.

[0009] Further, the sensor module comprises a temperature sensor, a vibration sensor, an acoustic emission sensor and a Hall sensor, wherein the temperature sensor is used to collect real-time temperature data of the intelligent power tool holder during operation, the vibration sensor is used to collect real-time vibration data of the intelligent power tool holder during operation, the acoustic emission sensor and the Hall sensor are respectively connected with the main shaft of the machine tool, and the acoustic emission sensor is used to collect real-time acoustic emission signal data of the intelligent power tool holder during operation, and the Hall sensor is used to collect real-time main shaft current data of the intelligent power tool holder during operation.

[0010] Further, the information processing system comprises a data receiving module, a data comparison module, an abnormal data judgment module, an alarm module and a data recording module.

[0011] Further, the data receiving module is used to receive the real-time data collected by the information collection system, the data comparison module is used to compare the collected real-time data with the alarm threshold entered by the tool holder information entering module, the abnormal data judgment module is used to judge whether the collected real-time data exceeds the threshold, the alarm module is used to realize alarm, and the data recording module is used to realize recording of the data collected by each module in the information processing system.

[0012] Further, the alarm module comprises a warning light and a buzzer, the warning light is used to realize light alarm, and the buzzer is used to realize sound alarm.

[0013] Further, the terminal system comprises a display screen, a cloud database and a data storage module, wherein the display screen is used to display the collected real-time data, the cloud database is used to store data in the cloud, and the data storage module is used to store and backup data.

[0014] Further, the protective mechanism comprises a protective box, and a box cover is detachably connected to the upper end of the protective box through a positioning pin.

[0015] Further, the information management system and the information processing system are integrated in the interior of the protective box.

[0016] The beneficial effects of the present application are as follows:

[0017] 1. The temperature sensor of this invention collects real-time temperature data during the operation of the intelligent power tool holder, which can be used to monitor whether the tool holder generates excessive temperature during operation, avoiding damage to the tool holder or affecting machining accuracy due to overheating; the vibration sensor collects real-time vibration data during the operation of the intelligent power tool holder, and by analyzing the vibration, it can be determined whether the tool holder is running smoothly and whether there are machining errors or equipment failures caused by abnormal vibration; the acoustic emission sensor is connected to the machine tool spindle and collects real-time acoustic emission signal data during the operation of the intelligent power tool holder. The acoustic emission signal can reflect the changes in the internal state of the tool holder during operation, such as tool wear and material defects; the Hall sensor is also connected to the machine tool spindle and collects real-time spindle current data during the operation of the intelligent power tool holder. The change in spindle current can reflect the load of the tool holder and help determine whether the machining process is normal and whether the tool is overloaded.

[0018] 2. The information management system of this invention can effectively collect and manage information on the intelligent power tool holder and its users, facilitating subsequent query, statistics and analysis operations; the information processing system realizes real-time monitoring and abnormal early warning functions of the tool holder's operating status by receiving, comparing, judging, alarming and recording real-time data.

[0019] 3. The present invention can effectively protect the information management system and information processing system under the protection of the protective box, avoid external factors from interfering with the operation of the two, and improve the stability of operation. The protective box and the box cover are detachably connected by positioning pins, which facilitates the maintenance of the information management system and information processing system by the staff, and further improves the practicality. Attached Figure Description

[0020] Figure 1 This is a block diagram of the information management system in this invention;

[0021] Figure 2 This is a block diagram of the information collection system in this invention;

[0022] Figure 3 This is a block diagram of the information processing system in this invention;

[0023] Figure 4 This is a block diagram of the terminal system in this invention;

[0024] Figure 5 This is a top view of the protective mechanism in this invention;

[0025] Figure 6 This is a top view of the protective box and its internal structure in this invention.

[0026] Reference signs: 100, information management system; 110, tool holder information input module; 120, user information input module; 200, information collection system; 210, sensor module; 211, temperature sensor; 212, vibration sensor; 213, acoustic emission sensor; 214, Hall sensor; 220, microprocessor; 230, data transmission module; 300, information processing system; 310, data receiving module; 320, data comparison module; 330, abnormal data judgment module; 340, alarm module; 341, warning light; 342, buzzer; 350, data recording module; 400, terminal system; 410, display screen; 420, cloud database; 430, data storage module; 500, protection mechanism; 510, protection box; 520, box cover; 530, positioning pin. DETAILED DESCRIPTION

[0027] In order to make the objects, technical solutions and advantages of embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application.

[0028] Please refer to Figure 1 Figure 6 The present application provides a device for collecting intelligent power tool holder data information, which comprises an information management system 100, an information collection system 200, an information processing system 300 and a terminal system 400. The information management system 100 is used to realize information input. The information collection system 200 is used to realize intelligent power tool holder data information collection and uploading. The information processing system 300 is used to receive real-time data collected by the information collection system 200 and perform processing and analysis. The terminal system 400 is used to realize display and storage of real-time data collected by the information collection system 200.

[0029] The function of the information management system 100 is to complete information input work, input basic information and configuration information related to intelligent power tool holders into the entire device system, and provide a basis for subsequent data processing and management. The information collection system 200 is responsible for collecting data information of intelligent power tool holders, including running state and working parameters of the tool holder. The collected data will be uploaded to the subsequent processing system for further analysis. The information processing system 300 receives real-time data collected by the information collection system 200, processes and analyzes these data. The purpose of processing and analysis may be to evaluate the working performance of the tool holder, predict faults, optimize operating parameters, etc. The terminal system 400 realizes display and storage of real-time data collected by the information collection system 200. The display function can enable users to intuitively understand the real-time state of the tool holder. The storage function can save historical data, facilitating subsequent query, statistics and analysis.

[0030] ​Through the coordinated operation of these four systems, comprehensive management of data information of the intelligent power tool holder is achieved, which helps to improve the efficiency and reliability of the tool holder.

[0031] In this embodiment, preferably, the information management system 100 includes a tool holder information input module 110 and a user information input module 120.

[0032] The tool holder information input module 110 is used to manually input relevant information about the intelligent power tool holder, including basic information such as the tool holder's name, model, specifications, material, purchase time, and purchase price, as well as the tool holder's alarm threshold, which may be used to trigger an alarm when the tool holder malfunctions. The user information input module 120 is mainly used to manually input relevant usage information when using the intelligent power tool holder, covering usage time, user, and machine tool used.

[0033] Through these two modules, the information management system 100 can effectively collect and manage information about the intelligent power tool holder and its users, facilitating subsequent query, statistics, and analysis.

[0034] In this embodiment, preferably, the information collection system 200 includes a sensor module 210 disposed inside the intelligent power tool holder, as well as a microprocessor 220 and a data transmission module 230.

[0035] The sensor module 210 is located inside the intelligent power tool holder. Its function is to collect various information related to the intelligent power tool holder, such as physical quantities such as the temperature, vibration, and rotation speed of the tool holder, providing basic data for subsequent data analysis and processing. The microprocessor 220 is responsible for processing and analyzing the information collected by the sensor module 210. It can perform operations such as calculation, judgment, and filtering on the data to extract valuable information. The data transmission module 230 transmits the data processed by the microprocessor 220 to other devices or systems, such as transmitting it to a host computer for further analysis and storage, or transmitting it to a control system to achieve real-time control of the intelligent power tool holder.

[0036] In this embodiment, preferably, the sensor module 210 includes a temperature sensor 211, a vibration sensor 212, an acoustic emission sensor 213, and a Hall sensor 214.

[0037] Temperature sensor 211 collects real-time temperature data during the operation of the intelligent power tool holder, which can be used to monitor whether the tool holder generates excessive temperature during operation, avoiding damage to the tool holder or affecting machining accuracy due to overheating. Vibration sensor 212 collects real-time vibration data during the operation of the intelligent power tool holder. By analyzing the vibration, it can be determined whether the tool holder is running smoothly and whether there are machining errors or equipment failures caused by abnormal vibration. Acoustic emission sensor 213 is connected to the machine tool spindle and collects real-time acoustic emission signal data during the operation of the intelligent power tool holder. The acoustic emission signal can reflect the changes in the internal state of the tool holder during operation, such as tool wear and material defects. Hall sensor 214 is also connected to the machine tool spindle and collects real-time spindle current data during the operation of the intelligent power tool holder. Changes in spindle current can reflect the load of the tool holder and help determine whether the machining process is normal and whether the tool is overloaded.

[0038] In this embodiment, preferably, the information processing system 300 includes a data receiving module 310, a data comparison module 320, an abnormal data judgment module 330, an alarm module 340, and a data recording module 350.

[0039] The data receiving module 310 receives various data from the intelligent power tool holder transmitted from the information collection system 200, including real-time data such as temperature, vibration, acoustic emission signals, and spindle current. The data comparison module 320 compares this real-time data with preset normal operating range data to determine whether the intelligent power tool holder is operating normally. When the abnormal data judgment module 330 detects abnormal data, i.e., when the real-time data exceeds the normal operating range, it automatically triggers the alarm module 340. The alarm module 340 can issue an alarm immediately to remind the operator to pay attention to possible problems with the intelligent power tool holder. At the same time, the data recording module 350 records the usage data of the intelligent power tool holder throughout the process, including normal operating data and abnormal data, providing detailed information for subsequent data analysis and troubleshooting. Through the coordinated work of these five modules, the information processing system 300 can effectively process data, detect anomalies and issue alarms in a timely manner, and properly record the data.

[0040] In this embodiment, preferably, the data receiving module 310 receives real-time data collected from the information collection system 200. The data comparison module 320 compares the real-time data received by the data receiving module 310 with the alarm threshold entered by the tool holder information input module 110. The alarm threshold is a preset standard value that represents the range of normal data. By comparing, it can be determined whether the real-time data is within the normal range. The abnormal data judgment module 330 judges whether the collected real-time data exceeds the preset threshold based on the comparison result of the data comparison module 320. If it exceeds the threshold, the data is considered abnormal, which means... When the tool holder malfunctions, the alarm module 340 will issue an alarm when the abnormal data judgment module 330 determines that the real-time data exceeds the threshold, to remind relevant personnel to pay attention to the possible abnormal situation of the tool holder. The data recording module 350 is not only responsible for recording the real-time data of normal operation, but also pays special attention to the recording of abnormal data to ensure the accuracy of subsequent analysis and troubleshooting. In addition, the data recording module 350 has a data backup function, which can automatically back up key data to cloud servers or local storage devices to prevent data loss. This comprehensive data processing process ensures real-time monitoring and efficient management of the intelligent power tool holder's operating status.

[0041] Overall, the information processing system 300 achieves real-time monitoring and early warning of abnormalities in the tool holder's operating status by receiving, comparing, judging, alarming, and recording real-time data.

[0042] In this embodiment, preferably, the alarm module 340 includes a warning light 341 and a buzzer 342. The warning light 341 is used for light alarm, and the buzzer 342 is used for sound alarm. When the abnormal data judgment module 330 determines that the collected real-time data exceeds the threshold, the alarm module 340 will be triggered. At this time, the warning light 341 will light up, emitting a conspicuous light signal to attract the operator's attention. At the same time, the buzzer 342 will emit a loud alarm sound to further remind the operator to pay attention to the abnormal situation. This dual alarm mechanism ensures that the operator can promptly detect the abnormal state of the intelligent power tool holder, thereby taking corresponding measures to handle the situation, avoiding accidents, and ensuring the safety and stability of production.

[0043] In this embodiment, preferably, the terminal system 400 comprises a display screen 410, a cloud database 420, and a data storage module 430. The display screen 410 primarily displays the collected real-time data, allowing users to easily view relevant information. The cloud database 420 stores data in the cloud, offering numerous advantages such as remote access and sharing of data, and leveraging the powerful computing and storage capabilities of the cloud to reduce storage pressure on local devices. The data storage module 430 is responsible for locally backing up the data. Local backup prevents data loss due to network problems, cloud failures, or other reasons, ensuring data security and availability.

[0044] In this embodiment, preferably, it further includes: a protective mechanism 500, which includes a protective box 510. The upper end of the protective box 510 is detachably connected to a box cover 520 via a positioning pin 530. The protective box 510 and the box cover 520 are detachably connected via the positioning pin 530, which facilitates the maintenance and repair of the information management system 100 and the information processing system 300 by the staff, and further improves the practicality.

[0045] In this embodiment, preferably, the information management system 100 and the information processing system 300 are integrated inside the protective box 510; the protective box 510 can effectively protect the information management system 100 and the information processing system 300, avoid external factors from interfering with their operation, and improve the stability of operation.

[0046] Working principle and usage process of this invention:

[0047] The protective box 510 effectively protects the information management system 100 and the information processing system 300, preventing external factors from interfering with their operation and improving operational stability. The protective box 510 and the box cover 520 are detachably connected by the positioning pin 530, which facilitates the maintenance and repair of the information management system 100 and the information processing system 300 by the staff, further improving practicality.

[0048] The tool holder information input module 110 is used to manually input relevant information about the intelligent power tool holder, including basic information such as the tool holder's name, model, specifications, material, purchase time, and purchase price, as well as the tool holder's alarm threshold, which may be used to trigger an alarm when the tool holder malfunctions. The user information input module 120 is mainly used to manually input relevant usage information when using the intelligent power tool holder, covering usage time, user, and machine tool used. Through these two modules, the information management system 100 can effectively collect and manage information about the intelligent power tool holder and its users, facilitating subsequent query, statistics, and analysis.

[0049] The sensor module 210 is located inside the intelligent power tool holder. Its function is to collect various information related to the intelligent power tool holder, such as physical quantities such as the temperature, vibration, and rotation speed of the tool holder, providing basic data for subsequent data analysis and processing. The microprocessor 220 is responsible for processing and analyzing the information collected by the sensor module 210. It can perform operations such as calculation, judgment, and filtering on the data to extract valuable information. The data transmission module 230 transmits the data processed by the microprocessor 220 to other devices or systems, such as transmitting it to a host computer for further analysis and storage, or transmitting it to a control system to achieve real-time control of the intelligent power tool holder.

[0050] The data receiving module 310 receives various data from the intelligent power tool holder transmitted from the information collection system 200, including real-time data such as temperature, vibration, acoustic emission signals, and spindle current. The data comparison module 320 compares this real-time data with preset normal operating range data to determine whether the intelligent power tool holder is operating normally. When the abnormal data judgment module 330 detects abnormal data, i.e., when the real-time data exceeds the normal operating range, it automatically triggers the alarm module 340. The alarm module 340 can issue an alarm immediately to remind the operator to pay attention to possible problems with the intelligent power tool holder. At the same time, the data recording module 350 records the usage data of the intelligent power tool holder throughout the process, including normal operating data and abnormal data, providing detailed information for subsequent data analysis and troubleshooting. Through the coordinated work of these five modules, the information processing system 300 can effectively process data, detect anomalies and issue alarms in a timely manner, and properly record the data.

[0051] The main function of the display screen 410 is to show the collected real-time data, allowing users to easily view relevant information. The cloud database 420 stores data in the cloud. Cloud storage offers many advantages, such as remote access and sharing of data, and leveraging the powerful computing and storage capabilities of the cloud to reduce storage pressure on local devices. The data storage module 430 is responsible for local data backup. Local backup prevents data loss due to network problems, cloud failures, etc., ensuring data security and availability.

[0052] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for collecting data information from an intelligent power tool holder, comprising: An information management system (100), an information collection system (200), an information processing system (300), and a terminal system (400) are characterized in that the information management system (100) is used to input information; the information collection system (200) is used to collect and upload intelligent power tool holder data; the information processing system (300) is used to receive real-time data collected by the information collection system (200) and process and analyze it; and the terminal system (400) is used to display and store the real-time data collected by the information collection system (200).

2. The device for collecting intelligent power tool holder data information according to claim 1, characterized in that, The information management system (100) includes a tool holder information input module (110) and a user information input module (120). The tool holder information input module (110) is used to manually input basic information such as the name, model, specifications, material, purchase time and purchase price of the intelligent power tool holder, as well as the alarm threshold of the intelligent power tool holder. The user information input module (120) is used to manually input usage time, user and machine tool usage information.

3. The device for collecting intelligent power tool holder data information according to claim 1, characterized in that, The information collection system (200) includes a sensor module (210) disposed inside the intelligent power tool holder, as well as a microprocessor (220) and a data transmission module (230).

4. The device for collecting intelligent power tool holder data information according to claim 3, characterized in that, The sensor module (210) includes a temperature sensor (211), a vibration sensor (212), an acoustic emission sensor (213), and a Hall sensor (214). The temperature sensor (211) is used to collect real-time temperature data during the operation of the intelligent power tool holder. The vibration sensor (212) is used to collect real-time vibration data during the operation of the intelligent power tool holder. The acoustic emission sensor (213) and the Hall sensor (214) are respectively connected to the machine tool spindle. The acoustic emission sensor (213) is used to collect real-time acoustic emission signal data during the operation of the intelligent power tool holder, and the Hall sensor (214) is used to collect real-time spindle current data during the operation of the intelligent power tool holder.

5. The device for collecting intelligent power tool holder data information according to claim 1, characterized in that, The information processing system (300) includes a data receiving module (310), a data comparison module (320), an abnormal data judgment module (330), an alarm module (340), and a data recording module (350).

6. The device for collecting intelligent power tool holder data information according to claim 5, characterized in that, The data receiving module (310) is used to receive real-time data collected by the information collection system (200). The data comparison module (320) is used to compare the collected real-time data with the alarm threshold entered by the tool holder information input module (110). The abnormal data judgment module (330) is used to judge whether the collected real-time data exceeds the threshold. The alarm module (340) is used to implement the alarm. The data recording module (350) is used to record the data collected by each module inside the information processing system (300).

7. The device for collecting intelligent power tool holder data information according to claim 1, characterized in that, The alarm module (340) includes a warning light (341) and a buzzer (342). The warning light (341) is used to realize light alarm, and the buzzer (342) is used to realize sound alarm.

8. The device for collecting intelligent power tool holder data information according to claim 1, characterized in that, The terminal system (400) includes a display screen (410), a cloud database (420), and a data storage module (430). The display screen (410) is used to display the collected real-time data, the cloud database (420) is used to store the data in the cloud, and the data storage module (430) is used to store and back up the data.

9. The device for collecting intelligent power tool holder data information according to claim 1, characterized in that, Also includes: The protective mechanism (500) includes a protective box (510), and the upper end of the protective box (510) is detachably connected to a box cover (520) by a positioning pin (530).

10. The device for collecting intelligent power tool holder data information according to claim 9, characterized in that, The information management system (100) and the information processing system (300) are integrated inside the protective box (510).

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