Edible mushroom mixed fermentation device facilitating material taking

Abstract

The invention is applicable to the technical field of edible mushroom production, and provides an edible mushroom mixed fermentation device convenient for material taking, which comprises a fermentation box, a directional stirring mechanism rotatably arranged on the fermentation box and used for mixing edible mushrooms in the fermentation box, and a working end of a circulating swing mechanism abutting against the inner wall of the fermentation box, the synchronous transmission mechanism is transversely and rotationally installed on the fermentation box, the top end of the synchronous transmission mechanism is in transmission connection with the directional stirring mechanism, the bottom end of the synchronous transmission mechanism is in transmission connection with the circulating swing mechanism, and the real-time deflection mechanism is arranged on the outer side of the fermentation box and further fixedly connected with the outer surface of the fermentation box. During working, the fermentation box is driven to rotate; the edible mushroom fermentation device has the characteristic of uniform mixing, can automatically scrape off edible mushrooms attached to the inner wall of the fermentation box, effectively prevents the edible mushrooms from being accumulated on the inner wall of the fermentation box, can make the edible mushrooms in the fermentation box fully fermented, and can adjust the position of the fermentation box after the fermentation is finished, so that the edible mushrooms can be quickly guided out.

Description

Technical Field

[0001] This invention belongs to the field of edible fungi production technology, and in particular relates to a mixed fermentation device for edible fungi that is easy to handle. Background Technology

[0002] Edible fungi refer to large, edible mushrooms, commonly known as mushrooms. Fermentation is an important step in the cultivation of mushrooms, and the quality of fermentation affects the yield. Current fermentation devices are used by adding water into the shell, introducing hot water and oxygen, stirring with a motor, and then covering the shell for fermentation.

[0003] However, during the stirring process, relying solely on the stirring rod is insufficient to fully stir the edible fungi, and the fungi tend to clump together during stirring, while also presenting the problem of inconvenience in removing the fungi. Summary of the Invention

[0004] The purpose of this invention is to provide an edible fungi mixed fermentation device that facilitates material handling, thereby addressing the problems existing in the background art.

[0005] The present invention is implemented as follows: it includes a fermentation tank and a feeding pipe arranged at the top of the fermentation tank, and further includes: A directional stirring mechanism is rotatably arranged on the fermentation tank and driven by an independently arranged drive motor to facilitate the mixing of edible fungi that enter the fermentation tank through the feeding pipe. A circulating swing mechanism is symmetrically arranged inside the fermentation tank, and the working end of the circulating swing mechanism abuts against the inner wall of the fermentation tank. A synchronous transmission mechanism is installed laterally on the fermentation tank. The top end of the synchronous transmission mechanism is connected to the directional stirring mechanism, and the bottom end of the synchronous transmission mechanism is connected to the circulating swing mechanism. A real-time deflection mechanism is arranged on the outside of the fermentation tank and is also fixedly connected to the outer surface of the fermentation tank. When the real-time deflection mechanism is working, it drives the fermentation tank to rotate to adjust the position of the feeding pipe.

[0006] Preferably, the directional stirring mechanism includes a longitudinal rotating shaft, a first stirring blade, a second stirring blade, and a fixing frame; The longitudinal rotating shaft is rotatably mounted on the fermentation tank. Multiple stirring blades are provided, and the stirring blades are arranged at equal intervals on the longitudinal rotating shaft. The stirring blades are fixedly mounted at the bottom end of the longitudinal rotating shaft. The fixed frame is arranged at the top of the fermentation tank, and the drive motor is mounted on the fixed frame and connected to the longitudinal rotating shaft through a coupling.

[0007] Preferably, the stirring blade is provided with a plurality of through holes evenly distributed to reduce the resistance when the stirring blade rotates.

[0008] Preferably, the synchronous transmission mechanism includes a first bevel gear, a first transverse rotating shaft, a second bevel gear, a second transverse rotating shaft, a first pulley, a synchronous belt, and a second pulley. The first transverse rotating shaft is rotatably mounted on the fixed frame, the second transverse rotating shaft is rotatably mounted on the fermentation tank, the first pulley is mounted at the end of the first transverse rotating shaft, the second pulley is mounted at the end of the second transverse rotating shaft, and the second bevel gear and the second pulley are connected by a synchronous belt. The first bevel gear is mounted on the longitudinal rotating shaft, and the second bevel gear is mounted on the end of the transverse rotating shaft. The first bevel gear and the second bevel gear mesh.

[0009] Preferably, the cyclic swing mechanism includes a movable sleeve, a movable rod, and a scraper. The movable sleeve is arranged inside the fermentation tank and connected to the second transverse rotating shaft. The movable rod is slidably installed on the movable end of the movable sleeve. The movable rod is also connected to the elastic support installed inside the movable sleeve. The scraping layer is located on the side of the movable sleeve and abuts against the inner wall of the fermentation tank. The scraping layer is made of rubber material to prevent it from getting stuck in the movable sleeve.

[0010] Preferably, the real-time deflection mechanism includes a base frame, a drive shaft, and a second drive motor; The bottom frame is arranged on the outside of the fermentation box, and the drive shaft is rotatably mounted on the bottom frame and fixedly connected to the fermentation box; The second drive motor is mounted on the outside of the bottom frame and is connected to the drive shaft for transmission. The fermentation chamber is equipped with magnetic poles on its outer side and an electromagnet is installed on the inner side of its bottom frame.

[0011] Preferably, a temperature and humidity detector is installed inside the fermentation chamber, and the temperature and humidity detector is also electrically connected to a controller installed on the outside of the bottom frame to detect the temperature and humidity inside the fermentation chamber.

[0012] The present invention provides an edible fungi mixing and fermentation device that facilitates material handling. It features uniform mixing, can automatically scrape off edible fungi adhering to the inner wall of the fermentation box, effectively prevents edible fungi from accumulating on the inner wall of the fermentation box, allows the edible fungi inside the fermentation box to ferment fully, and can also adjust the position of the fermentation box after fermentation to facilitate the rapid removal of edible fungi. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of an edible fungi mixed fermentation device that facilitates material handling, provided in an embodiment of the present invention. Figure 2 for Figure 1 Enlarged view of a portion of point A in the middle; Figure 3 for Figure 1 Enlarged view of a section at point B in the middle; Figure 4 A three-dimensional structural diagram of the movable sleeve and movable rod in an edible fungus mixed fermentation device that facilitates material handling, provided in an embodiment of the present invention; Figure 5 for Figure 1 Enlarged view of a section at point C.

[0014] In the attached diagram: 1-Fermentation box; 2-Feeding pipe; 3-Longitudinal rotating shaft; 4-Stirring blade one; 5-Stirring blade two; 6-Through hole; 7-Fixing frame; 8-Drive motor one; 9-Bevel gear one; 10-Transverse rotating shaft one; 11-Bevel gear two; 12-Transverse rotating shaft two; 13-Pulley one; 14-Synchronous belt; 15-Pulley two; 16-Controller; 17-Modible sleeve; 18-Modible sleeve rod; 19-Scraper; 20-Bottom frame; 21-Drive shaft; 22-Drive motor two; 23-Magnetic pole; 24-Electromagnet; 25-Temperature and humidity detector; 100-Directional stirring mechanism; 200-Circulating oscillation mechanism; 300-Synchronous transmission mechanism; 400-Real-time deflection mechanism. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0016] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0017] like Figures 1-5The diagram shown illustrates the structure of an edible fungi mixing and fermentation device according to an embodiment of the present invention. It includes a fermentation tank 1, a feeding pipe 2, a directional stirring mechanism 100, a circulating oscillating mechanism 200, a synchronous transmission mechanism 300, and a real-time deflection mechanism 400. The feeding pipe 2 is positioned at the top of the fermentation tank 1 and is fitted with a sealing plug. The directional stirring mechanism 100 is rotatably mounted on the fermentation tank 1 and is driven by an independently arranged drive motor 8 to facilitate the mixing of edible fungi entering the fermentation tank 1 through the feeding pipe 2. The circulating oscillating mechanism 200 is symmetrically arranged. Inside the fermentation tank 1, the working end of the circulating swing mechanism 200 abuts against the inner wall of the fermentation tank 1; the synchronous transmission mechanism 300 is horizontally rotatably mounted on the fermentation tank 1, the top end of the synchronous transmission mechanism 300 is connected to the directional stirring mechanism 100, and the bottom end of the synchronous transmission mechanism 300 is connected to the circulating swing mechanism 200; the real-time deflection mechanism 400 is arranged on the outside of the fermentation tank 1, and the real-time deflection mechanism 400 is also fixedly connected to the outer surface of the fermentation tank 1, and drives the fermentation tank 1 to rotate to adjust the position of the feeding pipe 2 when the real-time deflection mechanism 400 is working.

[0018] This application provides an edible fungi mixing and fermentation device that facilitates material handling. It features uniform mixing, can automatically scrape off the edible fungi adhering to the inner wall of the fermentation chamber 1, effectively prevents the edible fungi from accumulating on the inner wall of the fermentation chamber 1, allows the edible fungi inside the fermentation chamber 1 to ferment fully, and can also adjust the position of the fermentation chamber 1 after fermentation to facilitate the rapid removal of the edible fungi.

[0019] In one embodiment of the present invention, a resistance wire or heating element should be installed in the inner wall of the fermentation tank 1 to heat the edible fungi inside the fermentation tank 1 and keep them within a suitable fermentation temperature. During use, the edible fungi are mixed by the directional stirring mechanism 100. The directional stirring mechanism 100 also drives the circulating swing mechanism 200 to rotate through the synchronous transmission mechanism 300 to prevent the edible fungi from accumulating. In conjunction with the real-time deflection mechanism 400, the fermented edible fungi are quickly discharged.

[0020] like Figure 1 and Figure 2 As shown, in a preferred embodiment of the present invention, the directional stirring mechanism 100 includes a longitudinal rotating shaft 3, a stirring blade 4, a stirring blade 5, and a fixing frame 7. The longitudinal rotating shaft 3 is rotatably mounted on the fermentation tank 1. Multiple stirring blades 4 are provided, and the stirring blades 4 are arranged at equal intervals on the longitudinal rotating shaft 3. The stirring blades 5 are fixedly mounted on the bottom end of the longitudinal rotating shaft 3. The fixed frame 7 is arranged at the top of the fermentation tank 1, and the drive motor 8 is mounted on the fixed frame 7 and connected to the longitudinal rotating shaft 3 through a coupling.

[0021] In one embodiment of the present invention, a plurality of through holes 6 are uniformly provided on the stirring blade 4 to reduce the resistance when the stirring blade 4 rotates. The longitudinal rotating shaft 3 rotates under the drive of the drive motor 8, and the stirring blade 4 and the stirring blade 5 rotate synchronously to mix the edible fungi entering the fermentation tank 1.

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, in another preferred embodiment of the present invention, the synchronous transmission mechanism 300 includes a bevel gear 9, a transverse rotating shaft 10, a bevel gear 11, a transverse rotating shaft 12, a pulley 13, a synchronous belt 14, and a pulley 15. The first transverse rotating shaft 10 is rotatably mounted on the fixed frame 7, the second transverse rotating shaft 12 is rotatably mounted on the fermentation box 1, the first pulley 13 is mounted on the end of the first transverse rotating shaft 10, the second pulley 15 is mounted on the end of the second transverse rotating shaft 12, and the second bevel gear 11 and the second pulley 15 are connected by a synchronous belt 14. The first bevel gear 9 is mounted on the longitudinal rotating shaft 3, and the second bevel gear 11 is mounted on the end of the transverse rotating shaft 10. The first bevel gear 9 and the second bevel gear 11 mesh with each other.

[0023] In one embodiment of the present invention, when the longitudinal rotating shaft 3 rotates, it also drives the transverse rotating shafts 10 on both sides to rotate simultaneously through the bevel gear 9 and bevel gear 11. When the pulley 13 rotates with the transverse rotating shaft 10, it also drives the pulley 15 and the transverse rotating shaft 12 to rotate through the synchronous belt 14, thereby driving the circulating swing mechanism 200 to rotate synchronously.

[0024] like Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, in another preferred embodiment of the present invention, the cyclic swing mechanism 200 includes a movable sleeve 17, a movable rod 18, and a scraping layer 19. The movable sleeve 17 is arranged inside the fermentation tank 1 and connected to the transverse rotating shaft 12. The movable rod 18 is slidably installed on the movable end of the movable sleeve 17. The movable rod 18 is also connected to the elastic support installed inside the movable sleeve 17. The scraping layer 19 is disposed on the side of the movable sleeve 18 and abuts against the inner wall of the fermentation tank 1. The scraping layer 19 is made of rubber material to prevent the scraping layer 19 from getting stuck in the movable sleeve 17.

[0025] In one embodiment of the present invention, the movable sleeve 17 moves along the inner wall of the fermentation box 1 when it rotates with the transverse rotating shaft 12, while the movable sleeve rod 18 automatically retracts due to the elastic support when it rotates with the movable sleeve 17, so as to automatically tap the fermentation box 1. When the movable sleeve 17 and the scraper 19 come into contact with the inner wall of the fermentation box 1, they automatically scrape off the edible fungi attached to the inner wall of the fermentation box 1, which can effectively prevent the edible fungi from accumulating on the inner wall of the fermentation box 1.

[0026] like Figure 1 and Figure 5 As shown, in another preferred embodiment of the present invention, the real-time deflection mechanism 400 includes a base frame 20, a drive shaft 21, and a drive motor 22; The bottom frame 20 is arranged on the outside of the fermentation box 1, and the drive shaft 21 is rotatably mounted on the bottom frame 20 and fixedly connected to the fermentation box 1. The second drive motor 22 is mounted on the outside of the bottom frame 20, and the second drive motor 22 is connected to the drive shaft 21 in a transmission manner; A magnetic pole 23 is installed on the outside of the fermentation box 1, and an electromagnet 24 is installed on the inside of the bottom frame 20.

[0027] In one embodiment of the present invention, a temperature and humidity detector 25 is installed inside the fermentation box 1. The temperature and humidity detector 25 is also electrically connected to a controller 16 installed on the outside of the bottom frame 20, so as to detect the temperature and humidity inside the fermentation box 1. In conjunction with the resistance wire or heating element inside the fermentation box 1, the temperature inside the fermentation box 1 is adjusted in a timely manner to maintain the edible fungi at a suitable fermentation temperature.

[0028] Furthermore, after the fermentation of edible fungi inside the fermentation box 1 is completed, the controller 16 controls the drive motor 22 to work and drive the drive shaft 21 to rotate along the bottom frame 20. Since the drive shaft 21 is fixedly connected to the fermentation box 1, the fermentation box 1 and the feeding pipe 2 rotate synchronously. After the feeding pipe 2 is tilted to a certain angle, the sealing plug on the feeding pipe 2 is removed, and the edible fungi inside the fermentation box 1 are discharged obliquely downward.

[0029] In summary, during actual use, edible fungi are added into fermentation tank 1 along the feeding pipe 2. The longitudinal rotating shaft 3 rotates under the drive of the first drive motor 8, and the first stirring blade 4 and the second stirring blade 5 rotate synchronously to mix the edible fungi entering fermentation tank 1. This, combined with the resistance wire or heating element inside fermentation tank 1, heats the edible fungi inside, ensuring they are at a suitable fermentation temperature. Simultaneously, as the longitudinal rotating shaft 3 rotates, it also drives the transverse rotating shafts 10 on both sides to rotate via the first bevel gear 9 and the second bevel gear 11. When the pulley 13 rotates with the transverse rotating shaft 10, it also drives the second pulley 15 and the second transverse rotating shaft 12 to rotate via the synchronous belt 14. When the movable sleeve 17 rotates with the second transverse rotating shaft 12, it moves along the inner wall of fermentation tank 1. When the movable sleeve 18 rotates with the movable sleeve 17, the elastic support automatically retracts, facilitating the... The fermentation chamber 1 is automatically tapped. When the movable sleeve 17 and scraper 19 come into contact with the inner wall of the fermentation chamber 1, they automatically scrape off the edible fungi attached to the inner wall of the fermentation chamber 1. After the edible fungi inside the fermentation chamber 1 have finished fermenting, the controller 16 controls the drive motor 22 to drive the drive shaft 21 to rotate along the bottom frame 20. The fermentation chamber 1 and the feeding pipe 2 rotate synchronously. After the feeding pipe 2 is tilted to a certain angle, the directional stirring mechanism 100, the circulating swing mechanism 200 and the synchronous transmission mechanism 300 rotate synchronously. The edible fungi inside the fermentation chamber 1 are discharged obliquely downwards, thus completing the material removal work of the edible fungi. This application has the characteristics of uniform mixing, can automatically scrape off the edible fungi attached to the inner wall of the fermentation chamber 1, effectively prevent the edible fungi from accumulating on the inner wall of the fermentation chamber 1, can make the edible fungi inside the fermentation chamber 1 fully ferment, and can also adjust the position of the fermentation chamber 1 after fermentation to facilitate the rapid discharge of edible fungi.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A mixed fermentation device for edible fungi that facilitates material handling, comprising a fermentation chamber and a feeding pipe arranged at the top of the fermentation chamber, characterized in that, Also includes: A directional stirring mechanism is rotatably arranged on the fermentation tank and driven by an independently arranged drive motor to facilitate the mixing of edible fungi that enter the fermentation tank through the feeding pipe. A circulating swing mechanism is symmetrically arranged inside the fermentation tank, and the working end of the circulating swing mechanism abuts against the inner wall of the fermentation tank. A synchronous transmission mechanism is installed laterally on the fermentation tank. The top end of the synchronous transmission mechanism is connected to the directional stirring mechanism, and the bottom end of the synchronous transmission mechanism is connected to the circulating swing mechanism. A real-time deflection mechanism is arranged on the outside of the fermentation tank and is also fixedly connected to the outer surface of the fermentation tank. When the real-time deflection mechanism is working, it drives the fermentation tank to rotate to adjust the position of the feeding pipe.

2. The edible fungi mixed fermentation device for easy material handling according to claim 1, characterized in that, The directional stirring mechanism includes a longitudinal rotating shaft, stirring blade one, stirring blade two, and a fixing frame; The longitudinal rotating shaft is rotatably mounted on the fermentation tank. Multiple stirring blades are provided, and the stirring blades are arranged at equal intervals on the longitudinal rotating shaft. The stirring blades are fixedly mounted at the bottom end of the longitudinal rotating shaft. The fixed frame is arranged at the top of the fermentation tank, and the drive motor is mounted on the fixed frame and connected to the longitudinal rotating shaft through a coupling.

3. The edible fungi mixed fermentation device for easy material handling according to claim 2, characterized in that, The stirring blade is provided with multiple through holes evenly distributed to reduce the resistance when the stirring blade rotates.

4. The edible fungi mixed fermentation device for easy material handling according to claim 2, characterized in that, The synchronous transmission mechanism includes a first bevel gear, a first transverse rotating shaft, a second bevel gear, a second transverse rotating shaft, a first pulley, a synchronous belt, and a second pulley. The first transverse rotating shaft is rotatably mounted on the fixed frame, the second transverse rotating shaft is rotatably mounted on the fermentation tank, the first pulley is mounted at the end of the first transverse rotating shaft, the second pulley is mounted at the end of the second transverse rotating shaft, and the second bevel gear and the second pulley are connected by a synchronous belt. The first bevel gear is mounted on the longitudinal rotating shaft, and the second bevel gear is mounted on the end of the transverse rotating shaft. The first bevel gear and the second bevel gear mesh.

5. The edible fungi mixed fermentation device for easy material handling according to claim 4, characterized in that, The cyclic swing mechanism includes a movable sleeve, a movable rod, and a scraper. The movable sleeve is arranged inside the fermentation tank and connected to the second transverse rotating shaft. The movable rod is slidably installed on the movable end of the movable sleeve. The movable rod is also connected to the elastic support installed inside the movable sleeve. The scraping layer is located on the side of the movable sleeve and abuts against the inner wall of the fermentation tank. The scraping layer is made of rubber material to prevent it from getting stuck in the movable sleeve.

6. The edible fungi mixed fermentation device for easy material handling according to claim 1, characterized in that, The real-time deflection mechanism includes a base frame, a drive shaft, and a second drive motor. The bottom frame is arranged on the outside of the fermentation box, and the drive shaft is rotatably mounted on the bottom frame and fixedly connected to the fermentation box; The second drive motor is mounted on the outside of the bottom frame and is connected to the drive shaft for transmission. The fermentation chamber is equipped with magnetic poles on its outer side and an electromagnet is installed on the inner side of its bottom frame.

7. The edible fungi mixed fermentation device for easy material handling according to claim 6, characterized in that, The fermentation chamber is equipped with a temperature and humidity detector, which is also electrically connected to a controller installed on the outside of the bottom frame to detect the temperature and humidity inside the fermentation chamber.

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