Cleaning and deburring equipment
By designing a deburring mechanism and a one-button cleaning function for the cleaning and deburring equipment, multiple workpieces can be cleaned and deburred simultaneously, solving the problems of low efficiency and manual dependence of traditional equipment, and improving the degree of automation and cleaning quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHONGQING LIMAN MASCH MFG CO LTD
- Filing Date
- 2025-08-21
- Publication Date
- 2026-05-05
AI Technical Summary
Traditional cleaning and deburring equipment is inefficient, requires manual intervention, and occupies a large area, resulting in high production costs and reduced equipment practicality.
Design a cleaning and deburring device, including a deburring mechanism, a rotating disk, a mounting plate and a fixture, to enable simultaneous cleaning and deburring of multiple workpieces, and to realize one-button cleaning function through the control cabinet. Combine high-pressure rinsing, rinsing, blowing and vacuum drying steps to improve the degree of automation.
It improves the efficiency of cleaning and deburring, enhances equipment processing capacity, reduces manual labor intensity, minimizes process transition errors, and ensures cleaning quality and the level of equipment intelligence.
Smart Images

Figure CN121973374A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of ABS valve body machining, and particularly to a cleaning and deburring device. Background Technology
[0002] ABS valve body machining typically refers to the valve body assembly in an automotive anti-lock braking system. It is a core component controlling brake hydraulic pressure, consisting of multiple precision valves, solenoid valves, hydraulic pumps, and sensors. By regulating brake fluid pressure, it prevents wheel lock-up and ensures that the vehicle maintains steering ability and stability during emergency braking. In the machining process of ABS valve bodies, deburring is an important step to ensure the smoothness and flatness of the workpiece surface, thereby improving the overall performance and reliability of the ABS valve body machining process.
[0003] When using cleaning and deburring equipment to clean and deburr ABS valve bodies, the operation involves multiple steps. Traditional equipment can only complete these steps sequentially, and each step requires manual intervention, resulting in low overall efficiency. Therefore, increasing the number of workers and operating equipment can improve production efficiency, but this undoubtedly increases production costs and the floor space required also increases, greatly reducing the practicality of the equipment. Summary of the Invention
[0004] The present invention aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0005] Therefore, the present invention provides a cleaning and deburring device that, through the setting of a deburring mechanism, enables the simultaneous cleaning and deburring of multiple workpieces, improving work efficiency and equipment processing capacity. Simultaneously, the coordinated action of the rotating disk, mounting plate, and clamps in the deburring mechanism ensures the stability and uniformity of the workpieces during the cleaning and deburring process, further enhancing the cleaning and deburring effect. Furthermore, the one-button cleaning function in the control cabinet simplifies the operation process and reduces manual labor intensity. This device can simultaneously perform rough washing, high-pressure rinsing, rinsing, drying, and vacuum drying, significantly improving the automation and intelligence level of the equipment. It meets the demands of modern production for high efficiency, precision, and automation, avoiding the cumbersome conversions between multiple processes in traditional equipment. This not only improves production efficiency but also effectively reduces errors caused by process conversions, further ensuring the quality of cleaning and deburring.
[0006] To achieve the above objectives, the first aspect of the present invention provides a cleaning and deburring device, comprising: a machine body and a deburring mechanism. The deburring mechanism includes a motor, a rotating disk, a mounting plate, a first electrically controlled water tank, a first water outlet pipe, a first nozzle, a second electrically controlled water tank, a second water outlet pipe, a high-pressure nozzle, a third electrically controlled water tank, a third water outlet pipe, a second nozzle, a fan, an air outlet pipe, a vacuum pump, and an air inlet pipe. The motor is mounted on the machine body, the rotating disk is connected to the output end of the motor, the mounting plate is mounted on the bottom wall of the rotating disk, the first electrically controlled water tank is located inside the machine body, and one end of the first water outlet pipe is connected to the first electrically controlled water tank. The first nozzle is connected to the other end of the first water outlet pipe. The second electrically controlled water tank is located inside the machine body. One end of the second water outlet pipe is connected to the second electrically controlled water tank, and the high-pressure nozzle is connected to the other end of the second water outlet pipe. The third electrically controlled water tank is located inside the machine body. One end of the third water outlet pipe is connected to the third electrically controlled water tank, and the second nozzle is connected to the other end of the third water outlet pipe. The fan is located on the machine body. The air outlet pipe is connected to the output end of the fan, and the other end of the air outlet pipe is connected to the machine body. The vacuum pump is located on the machine body. One end of the air inlet pipe is connected to the input end of the vacuum pump, and the other end of the air inlet pipe is connected to the machine body.
[0007] In addition, the cleaning and deburring equipment proposed above according to the present invention may also have the following additional technical features:
[0008] Specifically, the isolation assembly includes a cylinder, a push plate, a movable baffle, a guide plate, and an upper baffle. The cylinder is mounted on the machine body, the push plate is connected to the output end of the cylinder, the movable baffle is mounted on the bottom wall of the push plate, the guide plate is mounted on the inner wall of the machine body, and the upper baffle is mounted on the outer wall of the guide plate.
[0009] Specifically, the maintenance components include a first fixing block, a locking block, a door hinge, a flip door, a second fixing block, a rotating shaft, a handle, and a locking plate. The first fixing block is disposed on the outer wall of the machine body, the locking block is disposed on the outer wall of the first fixing block, the door hinge is disposed on the outer wall of the machine body, and the flip door is connected to the other end of the door hinge. The second fixing block is disposed on the outer wall of the flip door, one end of the rotating shaft is connected to the second fixing block, and the handle is connected to the other end of the rotating shaft. The locking plate is disposed on the outer wall of the rotating shaft.
[0010] Specifically, the machine body includes a cleaning and deburring device, an operation window is provided on the outer wall of the cleaning and deburring device, and a clamp is provided on the mounting plate.
[0011] Specifically, a control cabinet is installed on the outer wall of the cleaning and deburring equipment.
[0012] Specifically, the cleaning and deburring equipment is equipped with a protective cover.
[0013] Specifically, the rotating disk is equipped with fixing bolts, which pass through the rotating disk and are connected to the mounting plate.
[0014] Specifically, fixing screws are respectively provided on the outer walls of the first fixing block and the second fixing block, and the fixing screws pass through the first fixing block and the second fixing block and are respectively connected to the cleaning and deburring equipment and the flip door.
[0015] Compared with existing technologies, the cleaning and deburring equipment of the present invention enables the simultaneous cleaning and deburring of multiple workpieces through the setting of the deburring mechanism, thereby improving work efficiency and equipment processing capacity. Simultaneously, the synergistic effect of the rotating disk, mounting plate, and clamps in the deburring mechanism ensures the stability and uniformity of the workpieces during the cleaning and deburring process, further enhancing the cleaning and deburring effect. Furthermore, the one-button cleaning function in the control cabinet simplifies the operation process and reduces manual labor intensity. The equipment can simultaneously perform rough washing, high-pressure rinsing, rinsing, blowing, and vacuum drying, significantly improving the automation and intelligence level of the equipment. This meets the demands of modern production for high efficiency, precision, and automation, avoiding the cumbersome conversions between multiple processes in traditional equipment. This not only improves production efficiency but also effectively reduces errors caused by process conversions, further ensuring the quality of cleaning and deburring.
[0016] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, wherein:
[0018] Figure 1 This is a schematic diagram of a cleaning and deburring device according to an embodiment of the present invention;
[0019] Figure 2 This is a schematic diagram of the deburring mechanism of a cleaning and deburring device according to an embodiment of the present invention;
[0020] Figure 3 This is a schematic diagram of the isolation component structure of a cleaning and deburring device according to an embodiment of the present invention;
[0021] Figure 4 This is a schematic diagram of a maintenance component structure for a cleaning and deburring equipment according to an embodiment of the present invention;
[0022] Figure 5 A cleaning and deburring device according to an embodiment of the present invention. Figure 4 A magnified structural diagram at point A.
[0023] Attached figures: 1. Machine body; 11. Cleaning and deburring equipment; 12. Operation window; 13. Clamp; 2. Deburring mechanism; 21. Motor; 22. Rotary disc; 23. Mounting plate; 24. Fixing bolt; 25. First electrically controlled water tank; 26. First water outlet pipe; 27. First nozzle; 28. Second electrically controlled water tank; 29. Second water outlet pipe; 210. High-pressure nozzle; 211. Third electrically controlled water tank; 212. Third water outlet pipe; 213. Second nozzle 214. Fan; 215. Air outlet duct; 216. Vacuum pump; 217. Air inlet duct; 3. Isolation assembly; 31. Cylinder; 32. Push plate; 33. Moving baffle; 34. Guide plate; 35. Upper baffle; 4. Maintenance assembly; 41. First fixing block; 42. Locking block; 43. Door hinge; 44. Flip door; 45. Second fixing block; 46. Rotating shaft; 47. Handle; 48. Locking plate; 5. Control cabinet; 6. Protective cover; 7. Fixing screws. Detailed Implementation
[0024] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0025] A cleaning and deburring device according to an embodiment of the present invention will now be described with reference to the accompanying drawings.
[0026] like Figures 1-5 As shown, an embodiment of the present invention provides a cleaning and deburring device, comprising: a body 1 and a deburring mechanism 2.
[0027] The deburring mechanism 2 includes a motor 21, a rotating disk 22, a mounting plate 23, a first electrically controlled water tank 25, a first water outlet pipe 26, a first nozzle 27, a second electrically controlled water tank 28, a second water outlet pipe 29, a high-pressure nozzle 210, a third electrically controlled water tank 211, a third water outlet pipe 212, a second nozzle 213, a fan 214, an air outlet pipe 215, a vacuum pump 216, and an air inlet pipe 217.
[0028] Motor 21 is mounted on the machine body 1. Rotary disk 22 is connected to the output end of motor 21. Mounting plate 23 is mounted on the bottom wall of rotary disk 22. First electrically controlled water tank 25 is located inside the machine body 1. One end of first water outlet pipe 26 is connected to first electrically controlled water tank 25, and first nozzle 27 is connected to the other end of first water outlet pipe 26. Second electrically controlled water tank 28 is located inside the machine body 1. One end of second water outlet pipe 29 is connected to second electrically controlled water tank 28, and high-pressure nozzle 210 is connected to the other end of second water outlet pipe 29. The third electrically controlled water tank 211 is located inside the body 1. One end of the third water outlet pipe 212 is connected to the third electrically controlled water tank 211, and the second nozzle 213 is connected to the other end of the third water outlet pipe 212. The fan 214 is located on the body 1. The air outlet pipe 215 is connected to the output end of the fan 214, and the other end of the air outlet pipe 215 is connected to the body 1. The vacuum pump 216 is located on the body 1. One end of the air inlet pipe 217 is connected to the input end of the vacuum pump 216, and the other end of the air inlet pipe 217 is connected to the body 1.
[0029] It should be noted that the first electrically controlled water tank 25, the second electrically controlled water tank 28, and the third electrically controlled water tank 211 have built-in water pumps and are electrically connected to the control cabinet 5 to control the opening and closing of the water pumps, thereby controlling the spraying of water from different water tanks. At the same time, the motor 21, the fan 214, the vacuum pump 216, and the cylinder 31 are also electrically connected to the control cabinet 5, and their starting and stopping are controlled by the control cabinet 5. The control cabinet 5 is equipped with multiple control buttons, such as one-button cleaning, and is also equipped with a display screen to display the operating status of the equipment and fault alarm information. In addition, high-pressure rinsing should use 1.5MPa high-pressure water cleaning to achieve the effect of deburring and surface cleaning.
[0030] Specifically, when cleaning and deburring workpieces is required, the operator first installs the workpiece onto the fixture 13 inside the cleaning and deburring equipment 11 through the operation window 12. After installation, the motor 21 is started through the control cabinet 5. The output of the motor 21 drives the rotating disk 22 to rotate counterclockwise. The rotating disk 22 drives the mounting plate 23 and the workpiece installed on the mounting plate 23 to rotate, rotating the next fixture 13 to the operation window 12 and then installing the workpiece onto the fixture 13, thus achieving simultaneous cleaning and deburring of multiple workpieces. After all workpieces are installed on all fixtures 13, the operator presses the one-button cleaning button on the control cabinet 5. When the button is pressed, the first electrically controlled water tank 25, the second electrically controlled water tank 28, and the third electrically controlled water tank 29 are activated. The water pumps in unit 1 are activated sequentially. The cleaning agent in the first electrically controlled water tank 25 is sprayed out through the first outlet pipe 26 and the first nozzle 27 to perform a rough wash on the workpiece. The clean water in the second electrically controlled water tank 28 is sprayed out through the second outlet pipe 29 and the high-pressure nozzle 210 to perform a high-pressure rinse on the workpiece, removing residual cleaning agent and some burrs from its surface. Subsequently, deionized water or purified water in the third electrically controlled water tank 211 is sprayed out through the third outlet pipe 212 and the second nozzle 213 to perform a final rinse on the workpiece, ensuring its surface cleanliness. Simultaneously, the blower 214 is activated, blowing dry air into the unit 1 through the air outlet pipe 215 to accelerate the evaporation of moisture from the workpiece surface. Meanwhile, the vacuum pump 216 draws air from the workpiece through the air inlet pipe 217. Moisture is controlled to ensure the dryness of the workpiece after cleaning and deburring. During the cleaning process, motor 21 continuously drives the rotating disk 22 to rotate, causing the workpiece to rotate continuously in all areas inside the cleaning and deburring equipment 11, ensuring the uniformity and comprehensiveness of cleaning and deburring. During the rough washing, high-pressure rinsing, and final rinsing processes, detergent, clean water, and deionized water or purified water are sprayed onto the workpiece surface in sequence. Through the dual action of rotation and spraying, dirt and burrs on the workpiece surface are effectively removed. At the same time, the combined use of fan 214 and vacuum pump 216 not only accelerates the evaporation of moisture from the workpiece surface but also further improves the drying efficiency of the workpiece through negative pressure suction, ensuring that the surface of the workpiece is clean and residue-free after cleaning and deburring, greatly improving the quality of the workpiece. After all workpieces have been cleaned and deburred, motor 21 stops rotating, and other equipment also stops operating. At this time, the operator can remove the cleaned and deburred workpiece through the operation window 12, and control motor 21 through control cabinet 5 to rotate the next workpiece to the operation window 12 before removing it. This process can be repeated after all workpieces have been removed. This not only has a high degree of automation but also effectively reduces the intensity of manual labor. During operation, the entire cleaning and deburring process can be completed simply by installing the workpiece and pressing the one-button cleaning button on control cabinet 5, which greatly improves work efficiency. Furthermore, multiple workpieces can be cleaned and deburred simultaneously, significantly enhancing the equipment's processing capacity.
[0031] In one embodiment of this application, such as Figure 3 As shown, an isolation component 3 is installed on the body 1.
[0032] The isolation assembly 3 includes a cylinder 31, a push plate 32, a movable baffle 33, a guide plate 34, and an upper baffle 35.
[0033] Cylinder 31 is mounted on body 1, push plate 32 is connected to the output end of cylinder 31, movable baffle 33 is mounted on the bottom wall of push plate 32, guide plate 34 is mounted on the inner wall of body 1, and upper baffle 35 is mounted on the outer wall of guide plate 34.
[0034] Specifically, during the operation of the cleaning and deburring equipment 11, the cylinder 31 can be activated via the control cabinet 5. The output end of the cylinder 31 pushes the push plate 32, which in turn drives the moving baffle 33 to move synchronously along the guide plate 34. This allows the moving baffle 33 to move up and down inside the machine body 1, effectively isolating the various working areas within the machine body 1. This prevents liquids or impurities generated between different steps during the cleaning and deburring process from affecting each other, ensuring the accuracy and efficiency of the cleaning and deburring process. Simultaneously, the upper baffle 35 prevents gaps from appearing above the moving baffle 33 when it moves downwards, thus preventing cleaning fluid or impurities from splashing into other working areas.
[0035] Meanwhile, when maintaining the work area, the movable baffle 33 can be moved upward by controlling the cylinder 31, so that the areas are no longer isolated. At this time, the staff can easily inspect, clean or replace parts in each work area without disassembling the entire equipment, which greatly improves the maintenance efficiency and convenience of the equipment. In addition, the design of the guide plate 34 makes the movement of the movable baffle 33 more stable, avoiding equipment damage or safety hazards caused by unstable movement, and further ensuring the stability and reliability of the equipment.
[0036] In one embodiment of this application, such as Figure 4 As shown, maintenance components 4 are installed on the outer wall of the body 1.
[0037] Maintenance component 4 includes a first fixing block 41, a locking block 42, a door hinge 43, a flip door 44, a second fixing block 45, a pivot 46, a handle 47, and a locking plate 48.
[0038] The first fixing block 41 is set on the outer wall of the body 1, the locking block 42 is set on the outer wall of the first fixing block 41, the door hinge 43 is set on the outer wall of the body 1, and the flip door 44 is connected to the other end of the door hinge 43. The second fixing block 45 is set on the outer wall of the flip door 44, one end of the rotating shaft 46 is connected to the second fixing block 45, and the handle 47 is connected to the other end of the rotating shaft 46. The locking plate 48 is set on the outer wall of the rotating shaft 46.
[0039] Specifically, when maintenance is required on equipment in both the working and non-working areas, the operator can pull handle 47 to rotate the shaft 46 and the locking plate 48, causing the locking plate 48 to separate from the locking block 42. At this time, the flip door 44 can be opened along the hinge 43, thereby exposing the internal structure of the machine body 1. This facilitates the operator's inspection, repair, or replacement of parts inside the machine body 1, improving the maintainability and convenience of the equipment. Simultaneously, the locking block 42 and the locking plate 48 effectively ensure the stability and firmness of the flip door 44 when closed, avoiding safety hazards caused by accidental opening of the flip door 44 during equipment operation. Furthermore, the design of the first fixing block 41 and the second fixing block 45 not only provides a stable installation foundation for the hinge 43 and the shaft 46 but also ensures the smoothness and stability of the flip door 44 during opening and closing, further enhancing the stability and reliability of the equipment.
[0040] In one embodiment of this application, such as Figure 1 As shown, the machine body 1 includes a cleaning and deburring device 11.
[0041] An operation window 12 is provided on the outer wall of the cleaning and deburring equipment 11, and a clamp 13 is provided on the mounting plate 23.
[0042] It should be noted that the design of the fixture 13 can be adjusted according to the shape and size of the workpiece to ensure the stability and firmness of the workpiece during the cleaning and deburring process, and to avoid problems such as poor cleaning effect or equipment damage caused by the workpiece shaking or falling off.
[0043] Specifically, the operation window 12 facilitates the installation of workpieces onto the fixture 13 and the removal of cleaned and deburred workpieces from the fixture 13, greatly improving operational convenience. After starting the entire cleaning and deburring process by pressing the one-button cleaning button on the control cabinet 5, the indicator light at the operation window 12 will light up, indicating that the equipment is running and that the operator should not put their hands or other objects into the equipment to ensure operational safety. When the indicator light goes out, it indicates that the cleaning and deburring process is complete. At this time, the operator can safely remove the cleaned and deburred workpiece through the operation window 12. Then, the control cabinet 5 controls the motor 21 to drive the rotating disk 22 to rotate the next cleaned and deburred workpiece to the operation window 12 for easy removal by the operator.
[0044] In one embodiment of this application, such as Figure 1 As shown, a control cabinet 5 is installed on the outer wall of the cleaning and deburring equipment 11.
[0045] Understandably, control cabinet 5 serves as the control center of the entire cleaning and deburring equipment 11. It integrates advanced control systems and circuits to ensure that the equipment can operate stably according to preset programs and parameters. The front of control cabinet 5 is equipped with an operating interface, including a display screen and control buttons. The display screen can show the equipment's operating status, cleaning progress, fault alarms, and other information in real time, allowing staff to intuitively understand the equipment's working status. The control buttons are used to start and stop the equipment and adjust cleaning parameters, such as detergent concentration, rinsing pressure, and drying time, to meet the cleaning and deburring needs of different workpieces.
[0046] In one embodiment of this application, such as Figure 1 As shown, the cleaning and deburring equipment 11 is equipped with a protective cover 6.
[0047] Understandably, the protective cover 6 is designed to protect the motor 21 from external environmental interference and damage, such as dust and water splashes, to ensure the stable operation of the motor 21 during the cleaning and deburring process.
[0048] In one embodiment of this application, such as Figure 2 As shown, a fixing bolt 24 is provided on the rotating disk 22, and the fixing bolt 24 passes through the rotating disk 22 and is connected to the mounting plate 23.
[0049] Understandably, the installation of fixing bolts 24 not only achieves a stable connection between the rotating disk 22 and the mounting plate 23, but also facilitates the disassembly and installation of the rotating disk 22 according to actual needs, so as to maintain or replace the mounting plate 23, greatly improving the flexibility and maintainability of the equipment. At the same time, the fixing bolts 24 are made of high-strength materials, which have good wear resistance and corrosion resistance, ensuring the stability and reliability of the rotating disk 22 during long-term operation.
[0050] In one embodiment of this application, such as Figure 4 and Figure 5 As shown, fixing screws 7 are respectively provided on the outer walls of the first fixing block 41 and the second fixing block 45, and the fixing screws 7 pass through the first fixing block 41 and the second fixing block 45 respectively and are connected to the cleaning and deburring equipment 11 and the flip door 44 respectively.
[0051] Understandably, the installation of fixing screw 7 further enhances the stability of the connection between the first fixing block 41 and the cleaning and deburring device 11, as well as between the second fixing block 45 and the flip door 44, avoiding safety hazards caused by loose connections and ensuring the stability and safety of the equipment during long-term operation. At the same time, the fixing screw 7 is made of a special material with good rust resistance and corrosion resistance, maintaining its stable performance even in humid or corrosive environments, further extending the service life of the equipment. In addition, the design of fixing screw 7 facilitates installation and disassembly by staff, making maintenance and replacement of parts simpler and faster, and improving the maintainability and flexibility of the equipment.
[0052] Working Principle: When cleaning and deburring workpieces is required, the operator first installs the workpiece onto the fixture 13 inside the cleaning and deburring equipment 11 through the operation window 12. After installation, the motor 21 is started through the control cabinet 5. The output of the motor 21 drives the rotating disk 22 to rotate counterclockwise. The rotating disk 22 drives the mounting plate 23 and the workpieces mounted on the mounting plate 23 to rotate, rotating the next fixture 13 to the operation window 12 and then installing the workpiece onto the fixture 13. This allows for the simultaneous cleaning and deburring of multiple workpieces. After all workpieces are mounted on all fixtures 13, the operator presses the one-button cleaning button on the control cabinet 5. When the button is pressed, the first electrically controlled water tank 25, the second electrically controlled water tank 28, and the third electrically controlled water tank... The water pumps inside unit 211 start sequentially. The cleaning agent in the first electrically controlled water tank 25 is sprayed out through the first outlet pipe 26 and the first nozzle 27 to perform a rough wash on the workpiece. The clean water in the second electrically controlled water tank 28 is sprayed out through the second outlet pipe 29 and the high-pressure nozzle 210 to perform a high-pressure rinse on the workpiece, removing residual cleaning agent and some burrs from its surface. Subsequently, deionized water or purified water in the third electrically controlled water tank 211 is sprayed out through the third outlet pipe 212 and the second nozzle 213 to perform a final rinse on the workpiece, ensuring its surface cleanliness. Simultaneously, the blower 214 starts, blowing dry air into the machine body 1 through the air outlet pipe 215 to accelerate the evaporation of moisture from the workpiece surface, while the vacuum pump 216 draws air from the workpiece through the air inlet pipe 217. To ensure the dryness of the workpiece after cleaning and deburring, the motor 21 continuously drives the rotating disk 22 to rotate during the cleaning process, causing the workpiece to rotate continuously in all areas inside the cleaning and deburring equipment 11. This ensures the uniformity and comprehensiveness of the cleaning and deburring process. During the rough washing, high-pressure rinsing, and final rinsing, detergent, clean water, and deionized water or purified water are sprayed onto the workpiece surface in sequence. Through the dual action of rotation and spraying, dirt and burrs on the workpiece surface are effectively removed. At the same time, the combined use of the fan 214 and vacuum pump 216 not only accelerates the evaporation of moisture from the workpiece surface but also further improves the drying efficiency of the workpiece through negative pressure suction, ensuring that the surface of the workpiece is clean and residue-free after cleaning and deburring, greatly improving the quality of the workpiece. After all workpieces have been cleaned and deburred, motor 21 stops rotating, and other equipment also stops operating. At this point, the operator can remove the cleaned and deburred workpiece through the operation window 12, and then control motor 21 via control cabinet 5 to rotate the next workpiece to the operation window 12 before removing it. This process is repeated after all workpieces have been removed, allowing for the next round of cleaning and deburring. This system is highly automated and effectively reduces manual labor intensity. During operation, simply installing the workpiece and pressing the one-button cleaning button on control cabinet 5 completes the entire cleaning and deburring process, greatly improving work efficiency. Furthermore, multiple workpieces can be cleaned and deburred simultaneously, significantly enhancing the equipment's processing capacity.
[0053] Meanwhile, through the isolation component 3, during the operation of the cleaning and deburring equipment 11, the cylinder 31 can be activated via the control cabinet 5. The output end of the cylinder 31 pushes the push plate 32, which in turn drives the moving baffle 33 to move synchronously along the guide plate 34. This allows the moving baffle 33 to move up and down inside the machine body 1, effectively isolating the various working areas inside the machine body 1. This prevents liquids or impurities generated between different steps during the cleaning and deburring process from affecting each other, ensuring the accuracy and efficiency of the cleaning and deburring process. Furthermore, the upper baffle 35 prevents gaps from appearing above the moving baffle 33 when it moves downwards, thus preventing cleaning fluid or impurities from splashing into other working areas.
[0054] Meanwhile, during maintenance of the work area, the movable baffle 33 can be moved upwards by controlling cylinder 31, thus removing the isolation between areas. This allows workers to easily inspect, clean, or replace parts in each work area without disassembling the entire equipment, greatly improving maintenance efficiency and convenience. Furthermore, the guide plate 34 design ensures smoother movement of the movable baffle 33, preventing equipment damage or safety hazards caused by unstable movement, further guaranteeing the stability and reliability of the equipment.
[0055] Furthermore, with the maintenance component 4 in place, when maintenance is required on equipment in both the working and non-working areas, the operator can pull handle 47 to rotate the shaft 46 and the locking plate 48, causing the locking plate 48 to separate from the locking block 42. At this time, the flip door 44 can be opened along the hinge 43, exposing the internal structure of the machine body 1. This facilitates the operator's inspection, repair, or replacement of parts inside the machine body 1, improving the maintainability and convenience of the equipment. Simultaneously, the locking block 42 and the locking plate 48 effectively ensure the stability and firmness of the flip door 44 when closed, preventing safety hazards caused by accidental opening of the flip door 44 during equipment operation. In addition, the design of the first fixing block 41 and the second fixing block 45 not only provides a stable installation foundation for the hinge 43 and the shaft 46 but also ensures the smoothness and stability of the flip door 44 during opening and closing, further enhancing the stability and reliability of the equipment.
[0056] In summary, the cleaning and deburring equipment of the present invention, through the setting of the deburring mechanism 2, enables the simultaneous cleaning and deburring of multiple workpieces, improving work efficiency and equipment processing capacity. Simultaneously, the synergistic effect of the rotating disk 22, mounting plate 23, and clamp 13 in the deburring mechanism 2 ensures the stability and uniformity of the workpieces during the cleaning and deburring process, further enhancing the cleaning and deburring effect. Furthermore, the one-button cleaning function of the control cabinet 5 simplifies the operation process and reduces manual labor intensity. The equipment can simultaneously perform rough washing, high-pressure rinsing, rinsing, drying, and vacuum drying, greatly improving the automation and intelligence level of the equipment. This meets the demands of modern production for high efficiency, precision, and automation, avoiding the cumbersome conversions between multiple processes in traditional equipment. This not only improves production efficiency but also effectively reduces errors caused by process conversions, further ensuring the quality of cleaning and deburring.
[0057] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0058] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0059] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A cleaning and deburring device, characterized in that, include: The machine body (1) and deburring mechanism (2) include a motor (21), a rotating disk (22), a mounting plate (23), a first electrically controlled water tank (25), a first water outlet pipe (26), a first nozzle (27), a second electrically controlled water tank (28), a second water outlet pipe (29), a high-pressure nozzle (210), a third electrically controlled water tank (211), a third water outlet pipe (212), a second nozzle (213), a fan (214), an air outlet pipe (215), and a vacuum pump (26). 16) and air inlet pipe (217), the motor (21) is mounted on the body (1), the rotating disk (22) is connected to the output end of the motor (21), the mounting plate (23) is mounted on the bottom wall of the rotating disk (22), the first electrically controlled water tank (25) is mounted inside the body (1), one end of the first water outlet pipe (26) is connected to the first electrically controlled water tank (25), and the first nozzle (27) is connected to the other end of the first water outlet pipe (26). The second electrically controlled water tank (28) is located inside the machine body (1). One end of the second water outlet pipe (29) is connected to the second electrically controlled water tank (28), and the high-pressure nozzle (210) is connected to the other end of the second water outlet pipe (29). The third electrically controlled water tank (211) is located inside the machine body (1). One end of the third water outlet pipe (212) is connected to the third electrically controlled water tank (211), and the second nozzle (213) is connected to the third water outlet pipe (211). The other end of the water pipe (212) is connected to the fan (214) and is mounted on the body (1). The air outlet pipe (215) is connected to the output end of the fan (214) and the other end of the air outlet pipe (215) is connected to the body (1). The vacuum pump (216) is mounted on the body (1). One end of the air inlet pipe (217) is connected to the input end of the vacuum pump (216) and the other end of the air inlet pipe (217) is connected to the body (1).
2. The cleaning and deburring equipment according to claim 1, characterized in that, An isolation assembly (3) is installed on the body (1). The isolation assembly (3) includes a cylinder (31), a push plate (32), a movable baffle (33), a guide plate (34), and an upper baffle (35). The cylinder (31) is located on the body (1). The push plate (32) is connected to the output end of the cylinder (31). The movable baffle (33) is located on the bottom wall of the push plate (32). The guide plate (34) is located on the inner wall of the body (1). The upper baffle (35) is located on the outer wall of the guide plate (34).
3. The cleaning and deburring equipment according to claim 1, characterized in that, A maintenance component (4) is provided on the outer wall of the body (1). The maintenance component (4) includes a first fixing block (41), a locking block (42), a door hinge (43), a flip door (44), a second fixing block (45), a rotating shaft (46), a handle (47), and a locking plate (48). The first fixing block (41) is provided on the outer wall of the body (1). The locking block (42) is provided on the outer wall of the first fixing block (41). The door hinge (43) is provided on the outer wall of the body (1), and the flip door (44) is connected to the other end of the door hinge (43). The second fixing block (45) is provided on the outer wall of the flip door (44). One end of the rotating shaft (46) is connected to the second fixing block (45), and the handle (47) is connected to the other end of the rotating shaft (46). The locking plate (48) is provided on the outer wall of the rotating shaft (46).
4. The cleaning and deburring equipment according to claim 3, characterized in that, The machine body (1) includes a cleaning and deburring device (11), an operation window (12) is provided on the outer wall of the cleaning and deburring device (11), and a clamp (13) is provided on the mounting plate (23).
5. The cleaning and deburring equipment according to claim 4, characterized in that, The outer wall of the cleaning and deburring equipment (11) is equipped with a control cabinet (5).
6. The cleaning and deburring equipment according to claim 4, characterized in that, The cleaning and deburring equipment (11) is equipped with a protective cover (6).
7. The cleaning and deburring equipment according to claim 1, characterized in that, The rotating disk (22) is provided with fixing bolts (24), and the fixing bolts (24) pass through the rotating disk (22) and are connected to the mounting plate (23).
8. The cleaning and deburring equipment according to claim 4, characterized in that, Fixing screws (7) are respectively provided on the outer walls of the first fixing block (41) and the second fixing block (45), and the fixing screws (7) pass through the first fixing block (41) and the second fixing block (45) respectively and are connected to the cleaning and deburring equipment (11) and the flip door (44).