A machine for producing artificial badminton shuttlecock feathers

Abstract

This invention discloses a machine for producing artificial badminton shuttlecock feathers, belonging to the field of artificial badminton shuttlecock processing technology. It includes a frame housing and a right-side alignment conveyor assembly, a shaft conveyor assembly, and a mounting frame sequentially arranged on top of the frame housing. A protective cover is provided on the top of the frame housing next to the shaft conveyor assembly. A feather pressing assembly and a left-side alignment conveyor assembly are mounted on the mounting frame. The left side of the frame housing has a feather unwinding and rewinding assembly, and feather gluing assemblies are located on both sides of the shaft conveyor assembly. The two feather gluing assemblies are respectively connected to the right-side and left-side alignment conveyor assemblies. This invention completely eliminates reliance on manual labor, achieving fully automated production from raw material unwinding, alignment, gluing, shaft conveying, pressing to finished product winding, significantly improving production efficiency, shortening the production cycle, and reducing labor costs.

Description

Technical Field

[0001] This invention relates to the field of artificial badminton shuttlecock processing technology, and more particularly to an artificial badminton shuttlecock feather processing machine. Background Technology

[0002] With the global popularity of badminton, the market demands for shuttlecocks with improved flight stability, durability, and affordability. Traditional badminton shuttlecocks, made from natural feathers such as goose and duck feathers, suffer from the following inherent drawbacks: Resource scarcity and high cost: High-quality feathers are only sourced from specific parts of poultry wings, resulting in a very limited number of usable feathers per bird. Raw material supply is limited by breeding cycles, seasons, and geographical location, leading to continuously rising prices and increased production costs, hindering the sport's widespread adoption. Cumbersome and inefficient processing: Natural feathers require dozens of processes, including washing, drying, sorting, straightening, and slicing, heavily reliant on manual labor, resulting in long production cycles, poor consistency, and high wastage rates. Unstable performance and poor durability: Natural feathers are susceptible to moisture, mold, and insect infestation, and exhibit significant individual variations, leading to unstable shuttlecock flight trajectories and short lifespans.

[0003] The existing production process for artificial badminton shuttlecock feathers is cumbersome, involving manual feeding and unloading, resulting in a slow production cycle. Summary of the Invention

[0004] This invention provides a machine for producing artificial badminton shuttlecock feathers to solve the aforementioned technical problems.

[0005] The present invention adopts the following technical solution: an artificial badminton shuttlecock feather machine, comprising a frame housing and a right-side correction conveying assembly, a feather shaft conveying assembly, and a mounting frame arranged sequentially on the top of the frame housing. A protective cover is provided on the top of the frame housing next to the feather shaft conveying assembly. A feather pressing assembly and a left-side correction conveying assembly are provided on the mounting frame. The left-side correction conveying assembly and the feather pressing assembly are both mounted on the mounting frame, and the feather pressing assembly and the mounting frame are slidably fitted together. A feather take-up and unwinding assembly is provided on the left side of the frame housing. Feather glue application assemblies are provided on both sides of the feather shaft conveying assembly. The two feather glue application assemblies are respectively connected to the right-side correction conveying assembly and the left-side correction conveying assembly. A touchscreen speed controller for control is also provided on the frame housing.

[0006] Furthermore, the right-side correction conveying assembly includes a right support frame, a right fully automatic correction system, a first conveying roller, and a second conveying roller. The right support frame is mounted on the right side wall of the frame housing. The right fully automatic correction system is located on the right support frame and has two right correction rollers. A grating-type correction sensor is mounted on the right support frame next to the right fully automatic correction system. The first conveying roller is rotatably connected to the right support frame, and the second conveying roller is rotatably connected to the right support frame. A correction conveyor belt is provided between the first conveying roller, the second conveying roller, and the two right correction rollers. The correction conveyor belt passes through the grating-type correction sensor.

[0007] Furthermore, one of the raw material coating components is mounted on the mounting frame, and the other is mounted on the frame housing; each of the raw material coating components includes a coating frame, a drive motor, a first helical gear, a second helical gear, and an anilox roller. The side wall of the coating frame is provided with a motor base, the drive motor is located on the motor base, the first helical gear is connected to the main shaft of the drive motor, the anilox roller is rotatably connected to the coating frame, the second helical gear is located at the end of the anilox roller and meshes with the first helical gear, the coating frame is provided with coating chambers, and the anilox roller rotates on the two coating chambers.

[0008] Furthermore, the right support frame is provided with a bracket, the top of the bracket is provided with a right unwinding roller rod that is rotatably connected, the bracket is provided with a receiving component, the receiving component includes a support frame set on the bracket, a receiving conveying roller that is rotatably connected on the support frame, a receiving cylinder on the support frame, a receiving plate on the telescopic end of the receiving cylinder, and two sliding rods that are slidably connected to the bracket on the receiving plate.

[0009] Furthermore, the feather conveying assembly includes a storage bin, a flexible vibrating plate, a robotic arm, and a small suction nozzle. The flexible vibrating plate is located on the top of the frame housing, and the storage bin is located beside the flexible vibrating plate for replenishing the feathers. A light source plate is provided inside the flexible vibrating plate, and the robotic arm is located beside the flexible vibrating plate and inside the protective cover. The small suction nozzle is vertically mounted on the moving end of the robotic arm, and an automatic conveyor belt extending to the bottom of the mounting frame is also provided beside the flexible vibrating plate.

[0010] Furthermore, the blank pressing assembly includes a front pressing part and a rear pressing part symmetrically arranged on the mounting frame; the front end and the rear end of the mounting frame are each provided with two front sliding grooves and two rear sliding grooves; the front pressing part includes a front pressing roller, two front sliders and two front pressing cylinders, the two front sliders are respectively slidably connected in the two front sliding grooves, the two front pressing cylinders are symmetrically arranged on the mounting frame, and the telescopic ends of the two front pressing cylinders are respectively connected to the two front sliders, and the two ends of the front pressing roller are rotatably connected to the two front sliders.

[0011] Furthermore, the rear pressing section includes a lower pressing roller, a rear pressing roller, two rear sliders, and two rear pressing cylinders. The two rear sliders are slidably connected in two rear sliding grooves, and the two rear pressing cylinders are symmetrically arranged on the mounting frame. The telescopic ends of the two rear pressing cylinders are respectively connected to the two rear sliders. The two ends of the rear pressing roller are rotatably connected to the two rear sliders, and the lower pressing roller is rotatably connected to the mounting frame and located below the rear pressing roller.

[0012] Furthermore, the left-side correction conveying assembly includes a left fully automatic correction system disposed on the top of the mounting frame. The left fully automatic correction system is provided with two left correction rollers, and a correction belt is provided between the two left correction rollers and the first conveying roller. The mounting frame is provided with a grating-type correction sensor that passes through the correction belt.

[0013] Furthermore, the unwinding and take-up assembly includes a left support frame, a left unwinding roller, a take-up motor, and a take-up shaft. The left support frame is disposed on the left side wall of the frame housing. The left unwinding roller is rotatably connected to the top of the left support frame. A mounting box is disposed below the left support frame. The take-up motor is located on the mounting box. One end of the take-up shaft is rotatably connected to the mounting box and is drively connected to the main shaft of the take-up motor.

[0014] Furthermore, a placement frame is provided on the glue-applying frame of the mounting frame, and a rotatably connected bearing roller is provided on the placement frame. A receiving component is also provided at the end of the placement frame, and the receiving component is connected to the left unwinding roller rod.

[0015] The above-described at least one technical solution adopted in the embodiments of the present invention can achieve the following beneficial effects: Firstly, this invention completely eliminates the reliance on manual labor, realizing fully automated production from raw material unwinding, correction, gluing, feather conveying, pressing to finished product winding, greatly improving production efficiency, shortening the production cycle, and reducing labor costs.

[0016] Secondly, this invention, through multiple correction, precise gluing, and double pressing design, ensures high product consistency and high pass rate. The artificial feathers are firmly bonded to the feather shaft, resulting in strong impact resistance and good flight stability, which is superior to natural feathers and existing artificial feather technology.

[0017] Thirdly, this invention uses artificial feathers as raw material, which solves the problems of scarce natural feather resources, high cost, and susceptibility to moisture and mold, reduces production costs, and at the same time broadens the raw material sources for badminton production, promoting the popularization of badminton.

[0018] Fourth, the modular design of the equipment of this invention allows for flexible adjustment of each component, making it suitable for the production of feathers and quills of different specifications, and it has strong versatility; the touch screen speed controller is easy to operate and debug, the equipment runs stably, has a low failure rate, and is easy to maintain. Attached Figure Description

[0019] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this invention, illustrate exemplary embodiments of the invention and are used to explain the invention, but do not constitute an undue limitation of the invention. In the drawings: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a front view of the present invention; Figure 3 This is a three-dimensional structural diagram of the right-side correction and conveying component in this invention; Figure 4 This is a three-dimensional structural diagram of the right-side correction conveyor assembly and receiving component in this invention; Figure 5 This is a three-dimensional structural diagram of the feather shaft conveying assembly in this invention; Figure 6 This is a three-dimensional structural diagram of the blank pressing assembly and the left-side correction conveying assembly in this invention; Figure 7 This is a three-dimensional structural diagram of the blank pressing assembly and the left-side correction conveying assembly in this invention; Figure 8 This is a three-dimensional structural schematic diagram of the adhesive coating assembly for raw materials in this invention; Figure 9 This is a three-dimensional structural diagram of the wool take-up and unwinding assembly in this invention; Figure Labels Rack enclosure 1, protective cover 11; Right side correction conveyor assembly 2, right support frame 20, right fully automatic correction system 21, first conveyor roller 22, second conveyor roller 23, right correction roller 24, grating type correction sensor 25, correction conveyor belt 26, bracket 27, right unwinding roller 28. Feather conveyor assembly 3, storage bin 30, flexible vibratory feeder 31, robotic arm 32, small suction nozzle 33, automatic conveyor belt 34; Mounting bracket 4, front slide 40, rear slide 41; The sheet pressing assembly 5 includes a front pressing part 51, a front pressing roller 511, a front slider 512, a front pressing cylinder 513, a rear pressing part 52, a lower pressing roller 521, a rear pressing roller 522, a rear slider 523, a rear pressing cylinder 524, and a conveyor motor 525. Left-side correction conveyor assembly 6, left fully automatic correction system 61, left correction roller 62, correction belt 63; The raw material coating assembly 7, the coating frame 70, the drive motor 71, the first helical gear 72, the second helical gear 73, the anilox roller 74, the motor base 75, and the coating bin 76. Touchscreen speed controller 8; 9. Film take-up and unwind assembly, 90. Left support frame, 91. Left unwind roller, 92. Take-up motor, 93. Take-up shaft, 94. Mounting box; Material receiving component 10, support frame 101, material receiving conveyor roller 102, material receiving cylinder 103, material receiving plate 104, slide bar 105, placement frame 12, and bearing roller 13. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this invention, and not all of them. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0021] The following is in conjunction with the appendix Figure 1-9 The technical solutions provided by the various embodiments of the present invention are described in detail below.

[0022] This invention provides an artificial badminton shuttlecock feather machine, comprising a frame box 1 and a right-side correction conveying assembly 2, a feather shaft conveying assembly 3, and a mounting frame 4 sequentially arranged on top of the frame box 1. A protective cover 11 is provided on the top of the frame box 1 next to the feather shaft conveying assembly 3. The mounting frame 4 is provided with a feather pressing assembly 5 and a left-side correction conveying assembly 6. The left-side correction conveying assembly 6 is mounted on the mounting frame 4, and the feather pressing assembly 5 is mounted on the mounting frame 4, with a sliding fit between the feather pressing assembly 5 and the mounting frame 4. A feather take-up and unwinding assembly 9 is provided on the left side of the frame box 1. Feather glue application assemblies 7 are provided on both sides of the feather shaft conveying assembly 3, with the two feather glue application assemblies 7 respectively docking with the right-side correction conveying assembly 2 and the left-side correction conveying assembly 6. A touchscreen speed controller 8 is also provided on the frame box 1 for control.

[0023] The artificial badminton shuttlecock feather machine uses the frame box 1 as the installation base. Through modular design, it realizes the automated continuous production of artificial feathers. The overall workflow follows the logic of "left and right correction conveying → gluing → feather shaft conveying → pressing and forming → winding and unwinding".

[0024] The right-side correction conveyor assembly 2, the feather shaft conveyor assembly 3, and the mounting frame 4 are arranged sequentially on the top of the frame box 1. The mounting frame 4 integrates the feather pressing assembly 5 and the left-side correction conveyor assembly 6. The left side of the frame box 1 is equipped with the feather take-up and unwinding assembly 9. The feather glue coating assemblies 7 on both sides of the feather shaft conveyor assembly 3 are respectively connected to the correction conveyor assemblies on both sides. The touch screen speed controller 8 coordinates and controls the running speed and cycle time of the entire equipment to achieve coordinated linkage of all components.

[0025] Specifically, the feather take-up and unwrap assembly 9 provides artificial feather raw materials, which are then conveyed to the gluing assembly after being corrected in position by the left-side correction conveyor assembly 6. At the same time, the right-side correction conveyor assembly 2 conveys another line of feathers and completes correction and gluing. The feather shaft conveyor assembly 3 accurately conveys the feather shafts to the preset position between the two glued feathers. Then, the feather pressing assembly 5 presses the feathers and feather shafts together to form a complete finished feather product. Finally, the take-up and unwrap assembly completes the winding. The protective cover 11 protects the core moving parts to avoid interference from foreign objects or safety hazards.

[0026] Specifically, the right-side correction conveying assembly 2 includes a right support frame 20, a right fully automatic correction system 21, a first conveying roller 22, and a second conveying roller 23. The right support frame 20 is mounted on the right side wall of the frame housing 1. The right fully automatic correction system 21 is located on the right support frame 20 and has two right correction rollers 24. A grating-type correction sensor 25 is mounted on the right support frame 20 next to the right fully automatic correction system 21. The first conveying roller 22 is rotatably connected to the right support frame 20, and the second conveying roller 23 is rotatably connected to the right support frame 20. A correction conveyor belt 26 is provided between the first conveying roller 22, the second conveying roller 23, and the two right correction rollers 24. The correction conveyor belt 26 passes through the grating-type correction sensor 25.

[0027] The two right correction rollers 24 on the right fully automatic correction system 21 and the first conveyor roller 22 and the second conveyor roller 23 on the right support frame 20 jointly support the correction conveyor belt 26; The guide belt 26 passes through the grating-type guide sensor 25. When the grating-type guide sensor 25 detects that the piece of fabric is deviated on the guide belt, it immediately sends a signal to the right fully automatic guide system 21. The right fully automatic guide system 21 drives the two right guide rollers 24 to finely adjust their angles, thereby driving the guide belt 26 to adjust its position, ensuring that the piece of fabric is always conveyed along the preset trajectory, providing accurate positioning for the subsequent glue coating process.

[0028] The grating-type correction sensor 25 and the right fully automatic correction system 21 work together to achieve real-time correction of the raw material feeding. The correction accuracy is high and the response speed is fast, which effectively avoids problems such as glue misalignment and poor pressing caused by raw material offset, and improves the consistency and pass rate of raw material processing. The alignment conveyor belt 26, in conjunction with multiple sets of conveyor rollers and alignment rollers, ensures smooth conveying of the fabric scraps, reduces wear and wrinkles during the conveying process, protects the appearance and structural integrity of the artificial fabric scraps, and further improves product quality.

[0029] Specifically, one of the raw material coating components 7 is mounted on the mounting frame 4, and the other raw material coating component 7 is mounted on the frame housing 1; each of the raw material coating components 7 includes a coating frame 70, a drive motor 71, a first helical gear 72, a second helical gear 73, and an anilox roller 74. The side wall of the coating frame 70 is provided with a motor base 75, the drive motor 71 is located on the motor base 75, the first helical gear 72 is connected to the main shaft of the drive motor 71, the anilox roller 74 is rotatably connected to the coating frame 70, the second helical gear 73 is located at the end of the anilox roller 74 and the second helical gear 73 meshes with the first helical gear 72, the coating frame 70 is provided with coating chambers 76, and the anilox roller 74 rotates on the two coating chambers 76.

[0030] When the drive motor 71 starts, it drives the second helical gear 73 on the anilox roller 74 to rotate through the first helical gear 72, thereby driving the anilox roller 74 to rotate in the glue application tank 76. The surface of the anilox roller 74 absorbs the glue in the glue application tank 76. When the raw material passes over the surface of the anilox roller 74, the anilox roller 74 evenly applies the glue to the preset position of the raw material, completing the glue application operation. The helical gear transmission design ensures that the anilox roller 74 rotates smoothly and at a uniform speed.

[0031] It can achieve uniform rotation of the anilox roller 74, and the amount of glue applied is uniform and stable, avoiding the problems of too much or too little glue or uneven application caused by manual glue application. It ensures the bonding strength between the feather and the barb, improves the durability of the feather, and at the same time reduces glue waste and lowers production costs.

[0032] The design of the glue application bin 76 and the anilox roller 74 allows for flexible adjustment of the glue application amount according to the specifications of the raw material, making it suitable for artificial raw materials of different thicknesses and sizes, and highly versatile. The glue application frame 70 has a stable structure, which can effectively avoid glue application deviations caused by equipment shaking during the glue application process, ensuring product consistency.

[0033] Specifically, the right support frame 20 is provided with a bracket 27, the top of the bracket 27 is provided with a right unwinding roller 28 rotatably connected, the bracket 27 is provided with a receiving component 10, the receiving component 10 includes a support frame 101 provided on the bracket 27, the support frame 101 is provided with a receiving conveying roller 102 rotatably connected, the support frame 101 is provided with a receiving cylinder 103, the telescopic end of the receiving cylinder 103 is provided with a receiving plate 104, and the receiving plate 104 is provided with two sliding rods 105 slidably connected to the bracket 27.

[0034] The top of the bracket 27 on the right support frame 20 is equipped with a rotatable right unwinding roller 28, which is used to place the raw material roll of artificial wool on the right side. The wool roll passes through the receiving component 10 and the straightening conveyor belt 26 in sequence to enter the subsequent process. The receiving component 10 consists of a support frame 101, a receiving conveyor roller 102, a receiving cylinder 103, and a receiving plate 104. The receiving conveyor roller 102 is rotatably connected to the support frame 101 to assist in conveying the wool. When the wool is jammed or needs to be adjusted, the receiving cylinder 103 extends and retracts to drive the receiving plate 104 to move up and down. The slide rod 105 on the receiving plate 104 slides and engages with the bracket 27 to ensure that the receiving plate 104 moves smoothly, thereby assisting in the smooth conveying of the wool and avoiding wrinkles and breakage of the wool.

[0035] It can achieve smooth unwinding of raw material, avoid the raw material roll jamming and resulting in the raw material being pulled and broken, and reduce raw material loss; the setting of receiving part 10 can help the raw material accurately enter the correction conveyor belt 26, avoid the raw material deviation and wrinkles, and ensure the smooth conveying of raw material.

[0036] After a roll of raw material on the right unwinding roller 28 is used up, the receiving cylinder 103 drives the receiving plate 104 to move, thereby pressing the raw material onto the receiving conveyor roller 102. When a new raw material is replaced on the right unwinding roller 28, the new raw material is bonded to the original raw material, eliminating the need for re-threading and saving working time.

[0037] Specifically, the feather shaft conveying assembly 3 includes a storage bin 30, a flexible vibrating plate 31, a robotic arm 32, and a small suction nozzle 33. The flexible vibrating plate 31 is located on the top of the frame box 1, and the storage bin 30 is located beside the flexible vibrating plate 31 for replenishing the feather shafts. A light source plate is provided inside the flexible vibrating plate 31, and the robotic arm 32 is located beside the flexible vibrating plate 31 and inside the protective cover 11. The small suction nozzle 33 is vertically arranged on the moving end of the robotic arm 32, and an automatic conveyor belt (34) extending to the bottom of the mounting frame 4 is also provided beside the flexible vibrating plate 31.

[0038] The storage bin 30 is located next to the flexible vibratory feeder 31 to continuously replenish the feather shaft material to the flexible vibratory feeder 31. The flexible vibratory feeder 31 is equipped with a light source plate to facilitate the identification of the feather shaft's placement posture. The flexible vibratory feeder 31 uses vibration to arrange the feather shafts into a uniform posture. The robotic arm 32 is located next to the flexible vibratory feeder 31 and placed inside the protective cover 11. The moving end of the robotic arm 32 is vertically equipped with a small suction nozzle 33. The small suction nozzle 33 picks up the arranged feather shafts in the flexible vibratory feeder 31 and accurately conveys them to the automatic conveyor belt 34 and onto the raw material of the feathers conveyed by the right-side correction conveyor component 2. The automatic conveyor belt 34 extends to the bottom of the mounting frame 4 and conveys the feather shafts to the preset pressing position between two coated feathers, completing the precise feeding of the feather shafts.

[0039] The flexible vibratory plate 31 works in conjunction with the light source plate to automatically organize the feather shaft posture, eliminating the need for manual sorting and placement, reducing human intervention, and ensuring uniform feather shaft posture, laying the foundation for subsequent precise feeding; the small suction nozzle 33 works in conjunction with the robotic arm 32 to achieve precise gripping and conveying of feather shafts, with high positioning accuracy, avoiding misalignment between feather shafts and feathers during pressing, and significantly improving the product qualification rate.

[0040] The storage bin 30 allows for continuous replenishment of the feathers, eliminating the need for frequent manual feeding, extending the continuous operating time of the equipment, and improving production efficiency. The protective cover 11 encloses the core moving parts of the robotic arm 32 and the flexible vibrating plate 31, preventing interference from foreign objects and ensuring the safety of operators.

[0041] Specifically, the blank pressing assembly 5 includes a front pressing part 51 and a rear pressing part 52 symmetrically arranged on the mounting frame 4; the front end and the rear end of the mounting frame 4 are provided with two front sliding grooves 40 and two rear sliding grooves 41; the front pressing part 51 includes a front pressing roller 511, two front sliders 512 and two front pressing cylinders 513, the two front sliders 512 are slidably connected in the two front sliding grooves 40 respectively, the two front pressing cylinders 513 are symmetrically arranged on the mounting frame 4, and the telescopic ends of the two front pressing cylinders 513 are respectively connected to the two front sliders 512, and the two ends of the front pressing roller 511 are rotatably connected to the two front sliders 512.

[0042] Specifically, the rear pressing part 52 includes a lower pressing roller 521, a rear pressing roller 522, two rear sliders 523, and two rear pressing cylinders 524. The two rear sliders 523 are slidably connected in the two rear sliding grooves 41, and the two rear pressing cylinders 524 are symmetrically arranged on the mounting frame 4. The telescopic ends of the two rear pressing cylinders 524 are respectively connected to the two rear sliders 523. The two ends of the rear pressing roller 522 are rotatably connected to the two rear sliders 523. The lower pressing roller 521 is rotatably connected to the mounting frame 4 and located below the rear pressing roller 522.

[0043] The raw materials on the right-side correction conveyor assembly 2 and the left-side correction conveyor assembly 6 move to the lower part of the front pressing roller 511. When the two correction and glued raw materials and the feather rod are conveyed to the front pressing position, the front pressing cylinder 513 extends and retracts to drive the front slider 512 to move up and down along the front slide groove 40, thereby driving the front pressing roller 511 to adjust its height up and down, and initially pressing the two raw materials and the feather rod to ensure that the two are initially bonded.

[0044] After initial pressing, the feather pieces and the feather shaft are conveyed to the post-pressing position. The post-pressing cylinder 524 extends and retracts to drive the rear slider 523 to move up and down along the rear slide groove 41, which drives the rear pressing roller 522 to move downward. It cooperates with the lower pressing roller 521 below to perform secondary pressing on the two feather pieces and the feather shaft, ensuring a firm bond and forming a complete artificial badminton shuttlecock feather piece.

[0045] The front pressing part 51 and the rear pressing part 52 work together to achieve a dual pressing process of "preliminary pressing + secondary pressing", which ensures that the feathers and the feather shaft are firmly bonded, prevents the feathers from falling off during use, greatly improves the durability of the feathers, and solves the problem of poor durability of natural feathers and existing artificial feathers.

[0046] The front pressing cylinder 513 and the rear pressing cylinder 524 drive the front slider 512 and the rear slider 523 to slide along the front slide groove 40 and the rear slide groove 41 respectively, which can flexibly adjust the height and pressure of the front pressing roller 511 and the rear pressing roller 522, adapting to wool sheets and feathers of different thicknesses and specifications, and has strong versatility; the design of the rotating connection between the front pressing roller 511 and the rear pressing roller 522 can reduce the wear on the wool sheets during the pressing process and ensure the appearance and structural integrity of the wool sheets.

[0047] Specifically, the left-side correction conveying assembly 6 includes a left fully automatic correction system 61 set on the top of the mounting frame 4. The left fully automatic correction system 61 is provided with two left correction rollers 62. A correction belt 63 is provided between the two left correction rollers 62 and the first conveying roller 22. A grating-type correction sensor 25 passing through the correction belt 63 is provided on the mounting frame 4.

[0048] The left fully automatic web guiding system 61 is equipped with two left guiding rollers 62. A guiding belt 63 is set between the left guiding rollers 62 and the first conveying roller 22 of the right guiding conveyor assembly 2 for conveying the left artificial wool piece. The mounting frame 4 is equipped with a grating-type guiding sensor 25 that passes through the guiding belt 63. Its working logic is the same as that of the right guiding conveyor assembly 2. When the grating-type guiding sensor 25 detects that the wool piece is deviated on the guiding belt 63, the left fully automatic web guiding system 61 drives the two left guiding rollers 62 to fine-tune their angles, thereby driving the guiding belt 63 to adjust its position. This ensures that the left wool piece is conveyed along a preset trajectory and accurately aligned with the right wool piece, providing precise positioning for subsequent gluing and pressing processes.

[0049] It can achieve real-time correction of the left-side fabric piece, ensuring precise alignment of the two artificial fabric pieces, avoiding poor pressing and product scrap due to fabric piece misalignment, and further improving product qualification rate and consistency.

[0050] It is structurally compatible with the right-side correction conveyor component 2 and works synchronously to ensure that the conveying speed and position of the two artificial wool sheets are consistent, providing a guarantee for subsequent synchronous gluing and pressing, and improving the coordination and efficiency of the production process.

[0051] Specifically, the unwinding and take-up assembly 9 includes a left support frame 90, a left unwinding roller 91, a take-up motor 92, and a take-up shaft 93. The left support frame 90 is disposed on the left side wall of the frame housing 1. The left unwinding roller 91 is rotatably connected to the top of the left support frame 90. A mounting box 94 is provided below the left support frame 90. The take-up motor 92 is located on the mounting box 94. One end of the take-up shaft 93 is rotatably connected to the mounting box 94 and is drively connected to the main shaft of the take-up motor 92.

[0052] The left unwinding roller 91 is rotatably connected to the top of the left support frame 90 and is used to place the left artificial wool raw material roll. After the raw material roll passes through the left correction conveyor assembly 6, the glue coating assembly and the pressing assembly, it forms the finished wool.

[0053] A mounting box 94 is provided below the left support frame 90. The winding motor 92 is fixed on the mounting box 94. One end of the winding shaft 93 is rotatably connected to the mounting box 94 and is connected to the main shaft of the winding motor 92. When the winding motor 92 starts, it drives the winding shaft 93 to rotate, automatically winding up the pressed finished wool sheet, completing the finishing operation of the entire production process.

[0054] The left unwinding roller 91 and the take-up shaft 93 work together to realize the automated and synchronous unwinding of raw materials and the take-up of finished products without manual intervention, which greatly improves production efficiency and solves the pain points of cumbersome and inefficient manual unwinding and take-up in the existing technology. The winding motor 92 drives the winding shaft 93 to rotate. The winding speed can be adapted to the overall operating speed of the equipment via the touch screen speed controller 8, ensuring neat and tight winding, avoiding loose and wrinkled finished products, and facilitating subsequent storage, transportation and further processing. Specifically, a placement frame 12 is provided on the glue application frame 70 of the mounting frame 4. The placement frame 12 is provided with a rotatably connected bearing roller 13. The end of the placement frame 12 is also provided with a receiving component 10, which is connected to the left unwinding roller 91.

[0055] The placement frame 12 is set on the glue-applying frame 70 of the mounting frame 4. The support roller 13 is rotatably connected to the frame to assist in supporting the artificial wool on the left side, ensuring that the wool remains flat during conveying and glue application, and avoiding wrinkles. The receiving part 10 at the end of the placement frame 12 is connected to the left unwinding roller 91. Its structure is the same as that of the receiving part 10 on the right support frame 20. When the wool unwound by the left unwinding roller 91 enters the placement frame 12, the receiving conveying roller 102 of the receiving part 10 assists in conveying it. The receiving cylinder 103 drives the receiving plate 104 to adjust its position, ensuring that the wool smoothly enters the support roller 13 and that the new wool material is bonded to the original wool material. There is no need to re-thread the material, which can save working time, and then convey it to the glue-applying assembly.

[0056] The support roller 13 can help support the blank sheet, preventing wrinkles and deformation caused by its own weight or conveying tension during the conveying and gluing process, ensuring the flatness of the blank sheet, thereby ensuring uniform gluing, precise pressing, and improving product quality.

[0057] The above are merely embodiments of the present invention and are not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of the present invention should be included within the scope of the claims of the present invention.

Claims

1. A machine for producing artificial badminton shuttlecock feathers, characterized in that, The device includes a frame housing (1) and a right-side correction conveyor assembly (2), a feather shaft conveyor assembly (3), and a mounting frame (4) arranged sequentially above the frame housing (1). The top of the frame housing (1) is provided with a protective cover (11) next to the feather shaft conveyor assembly (3). The mounting frame (4) is provided with a feather pressing assembly (5) and a left-side correction conveyor assembly (6). The left-side correction conveyor assembly (6) is located on the mounting frame (4), and the feather pressing assembly (5) is located on the mounting frame (4), with the feather pressing assembly (5) and the mounting frame (4) slidingly engaged. The left side of the frame housing (1) is provided with a feather take-up and unwinding assembly (9). Both sides of the feather shaft conveyor assembly (3) are provided with feather coating assemblies (7). The two feather coating assemblies (7) are respectively connected to the right-side correction conveyor assembly (2) and the left-side correction conveyor assembly (6). The frame housing (1) is also provided with a touch screen speed controller (8) for control.

2. The artificial badminton shuttlecock feather machine according to claim 1, characterized in that, The right-side correction conveying assembly (2) includes a right support frame (20), a right fully automatic correction system (21), a first conveying roller (22), and a second conveying roller (23). The right support frame (20) is set on the right side wall of the frame box (1). The right fully automatic correction system (21) is located on the right support frame (20). The right fully automatic correction system (21) is provided with two right correction rollers (24). The right support frame (20) is provided with a grating correction sensor (25) next to the right fully automatic correction system (21). The first conveying roller (22) is rotatably connected to the right support frame (20). The second conveying roller (23) is rotatably connected to the right support frame (20). A correction conveyor belt (26) is provided between the first conveying roller (22), the second conveying roller (23), and the two right correction rollers (24). The correction conveyor belt (26) passes through the grating correction sensor (25).

3. The artificial badminton shuttlecock feather machine according to claim 1, characterized in that, One of the raw material coating components (7) is mounted on the mounting frame (4), and the other raw material coating component (7) is mounted on the frame housing (1). Each raw material coating component (7) includes a coating frame (70), a drive motor (71), a first helical gear (72), a second helical gear (73), and an anilox roller (74). The side wall of the coating frame (70) is provided with a motor seat (75). The drive motor (71) is located on the motor seat (75). The first helical gear (72) is connected to the main shaft of the drive motor (71). The anilox roller (74) is rotatably connected to the coating frame (70). The second helical gear (73) is located at the end of the anilox roller (74) and the second helical gear (73) meshes with the first helical gear (72). The coating frame (70) is provided with a coating chamber (76). The anilox roller (74) rotates on the two coating chambers (76).

4. The artificial badminton shuttlecock feather machine according to claim 2, characterized in that, The right support frame (20) is provided with a bracket (27), and the top of the bracket (27) is provided with a right unwinding roller (28) that is rotatably connected. The bracket (27) is provided with a receiving component (10), which includes a support frame (101) set on the bracket (27). The support frame (101) is provided with a receiving conveying roller (102) that is rotatably connected. The support frame (101) is provided with a receiving cylinder (103). The telescopic end of the receiving cylinder (103) is provided with a receiving plate (104). The receiving plate (104) is provided with two sliding rods (105) that are slidably connected to the bracket (27).

5. The artificial badminton shuttlecock feather machine according to claim 1, characterized in that, The feather conveying assembly (3) includes a storage bin (30), a flexible vibrating plate (31), a robotic arm (32), and a small suction nozzle (33). The flexible vibrating plate (31) is located on the top of the frame box (1), and the storage bin (30) is located beside the flexible vibrating plate (31) for replenishing the feathers. The flexible vibrating plate (31) is equipped with a light source plate. The robotic arm (32) is located beside the flexible vibrating plate (31) and inside the protective cover (11). The small suction nozzle (33) is vertically arranged on the moving end of the robotic arm (32). An automatic conveyor belt (34) extending to the bottom of the mounting frame (4) is also provided beside the flexible vibrating plate (31).

6. The artificial badminton shuttlecock feather machine according to claim 1, characterized in that, The blank pressing assembly (5) includes a front pressing part (51) and a rear pressing part (52) symmetrically arranged on the mounting frame (4); the front end and the rear end of the mounting frame (4) are provided with two front sliding grooves (40) and two rear sliding grooves (41); the front pressing part (51) includes a front pressing roller (511), two front sliders (512) and two front pressing cylinders (513), the two front sliders (512) are slidably connected in the two front sliding grooves (40), the two front pressing cylinders (513) are symmetrically arranged on the mounting frame (4), and the telescopic ends of the two front pressing cylinders (513) are respectively connected to the two front sliders (512), and the two ends of the front pressing roller (511) are rotatably connected to the two front sliders (512).

7. The artificial badminton shuttlecock feather machine according to claim 6, characterized in that, The rear pressing section (52) includes a lower pressing roller (521), a rear pressing roller (522), two rear sliders (523), and two rear pressing cylinders (524). The two rear sliders (523) are slidably connected in two rear sliding grooves (41). The two rear pressing cylinders (524) are symmetrically arranged on the mounting frame (4), and the telescopic ends of the two rear pressing cylinders (524) are respectively connected to the two rear sliders (523). The two ends of the rear pressing roller (522) are rotatably connected to the two rear sliders (523). The lower pressing roller (521) is rotatably connected to the mounting frame (4) and located below the rear pressing roller (522). The mounting frame (4) is provided with a conveyor motor (525) that is drivenly connected to the lower pressing roller (521).

8. The artificial badminton shuttlecock feather machine according to claim 2, characterized in that, The left-side correction conveying assembly (6) includes a left fully automatic correction system (61) set on the top of the mounting frame (4). The left fully automatic correction system (61) is provided with two left correction rollers (62). A correction belt (63) is provided between the two left correction rollers (62) and the first conveying roller (22). A grating correction sensor (25) passing through the correction belt (63) is provided on the mounting frame (4).

9. A machine for producing artificial badminton shuttlecock feathers according to claim 8, characterized in that, The unwinding and take-up assembly (9) includes a left support frame (90), a left unwinding roller (91), a take-up motor (92), and a take-up shaft (93). The left support frame (90) is located on the left side wall of the frame box (1). The left unwinding roller (91) is rotatably connected to the top of the left support frame (90). A mounting box (94) is provided below the left support frame (90). The take-up motor (92) is located on the mounting box (94). One end of the take-up shaft (93) is rotatably connected to the mounting box (94) and is connected to the main shaft of the take-up motor (92) via a drive connection.

10. A machine for producing artificial badminton shuttlecock feathers according to claim 9, characterized in that, A placement frame (12) is provided on the glue application frame (70) located on the mounting frame (4). The placement frame (12) is provided with a rotatingly connected bearing roller (13). The end of the placement frame (12) is also provided with a receiving part (10). The receiving part (10) is connected to the left unwinding roller (91).

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