A preparation method of an aluminum-based porous composite material based on an equal modulus aluminum alloy framework collaborative bearing

By introducing an equal-modulus aluminum alloy skeleton and hollow microspheres into an aluminum matrix, a continuous load-bearing network and dispersed crushing energy absorption units are formed, which solves the problem of insufficient load-bearing capacity and stable collapse capacity of porous aluminum matrix materials under compressive load, and realizes the stable synergistic effect and efficient energy absorption of the materials.

CN122400538APending Publication Date: 2026-07-17HARBIN INST OF TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HARBIN INST OF TECH
Filing Date
2026-06-02
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing porous aluminum-based materials have insufficient load-bearing capacity and stable collapse capacity under compressive loads, making it difficult to achieve the synergistic effect of continuous load-bearing paths and multi-scale porous structures. This results in a sharp drop in stress and plateau fluctuations in the stress-strain curve, limiting their reliability in protective and energy-absorbing applications.

Method used

By introducing a continuous aluminum alloy skeleton with a similar elastic modulus into the aluminum matrix, and combining hollow microsphere filling with liquid metal pressure infiltration process, a continuous load-bearing network and dispersed crushing energy absorption units are formed, realizing the synergistic effect of the aluminum alloy skeleton, hollow microspheres and aluminum matrix, and constructing a stable and continuous multiphase synergistic structure.

Benefits of technology

It improves the material's load-bearing capacity and stability, reduces stress drop and plateau fluctuations in the stress-strain curve, enhances the material's stability and energy absorption performance during compression, and adapts to engineering needs for different applications.

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Abstract

一种基于等模量铝合金骨架协同承载的铝基多孔复合材料的制备方法,涉及金属复合材料领域。本发明为了解决现有的多孔铝基材料的承载能力和稳定塌陷能力差的问题,通过在结构设计阶段引入与铝基体弹性模量相近的铝合金连续骨架,并结合空心微球填充与液态金属压力浸渗工艺,使连续骨架相、空心微球相与铝基体相在制备过程中形成稳定、连续的多相协同结构,其中铝合金骨架和铝基体构成连续承载网络,空心微球孔结构作为分散压溃吸能单元参与变形,从而实现协同承载和稳定吸能,提高铝基材料的承载能力和稳定塌陷能力。
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