Reaction device for chemical synthesis and separation
By introducing rotating scraper and stirring leaf design into the chemical separation reaction device, the problem that existing devices cannot clean up reactant residues is solved, uniform mixing and efficient separation of chemicals are achieved, and the clean and efficient operation of the device is ensured. .
Patent Information
- Application Number
- CN202323627659.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2033-12-28
AI Technical Summary
Existing chemical separation reaction devices cannot effectively clean up reactant residues, resulting in reduced internal pollution and efficiency of the equipment.
A device including a reactor, a first motor, a rotary shaft, a rotary rod, a scraper and a separation cylinder is designed to achieve uniform mixing of chemicals and clean the inner wall by rotating the scraper and agitation blade, and control it through solenoid valve and temperature sensor. Reaction conditions, solid-liquid separation is carried out in combination with the separation cylinder.
It effectively avoids chemical residues, improves the mixing uniformity and separation efficiency of the reactants, and ensures the clean and efficient operation of the device.
Smart Images
Figure CN222111802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical synthesis and separation, in particular to a reaction device for chemical synthesis and separation. Background Art
[0002] The reaction vessel used in chemical production is chemical industry equipment, referred to as chemical industry. In chemical production, in order to process raw materials into finished products with certain effects, a series of reaction processes are required on the original materials, and the equipment for these reaction processes is called reaction vessel.
[0003] For example, a highly efficient biocatalytic chemical separation reaction device with publication number CN219470067U includes a reactor, an inner cylinder with an opening upward is connected inside the reactor, a packing layer with a biocatalyst is connected inside the inner cylinder, a heating device and a distributor are connected to the bottom of the reactor, a feeding pipe and a regulating pipe with adjustable pH value are respectively connected to one side of the top of the reactor near the top of the inner cylinder, an exhaust pipe is connected to the top of the reactor, a discharge pipe is connected to the bottom of the inner cylinder, the discharge pipe seals and passes through the reactor and is connected to a filtering and separating device at the other end, the filtering and separating device includes a separation cylinder connected to the discharge pipe, a filter plate is connected to the middle of the separation cylinder, a notch is connected to one side of the filter plate, and a motor is connected to the bottom of the filter plate. Compared with the prior art, the utility model has the advantages of being easy to drive reactants to speed up screening efficiency and to speed up chemical separation.
[0004] However, based on the working principle proposed in the above patent, the applicant believes that although the above device can accelerate the separation of chemicals to a certain extent, in actual use, the above device has no cleaning ability and cannot prevent the reactants from remaining inside the device.
[0005] Therefore, in view of the above problems, a reaction device for synthesizing and separating chemicals is proposed. Utility Model Content
[0006] The technical problem to be solved by the utility model is that the prior art has the disadvantage that the device cannot be cleaned, so we propose a reaction device for chemical synthesis and separation.
[0007] The technical solution adopted by the utility model to solve its technical problems is: a reaction device for chemical synthesis and separation, comprising a reactor; a first motor is fixedly installed on the top of the reactor, a rotating shaft is fixedly installed on the bottom of the first motor and passes through the reactor, rotating rods are fixedly installed on both sides of the rotating shaft, a first scraper is fixedly installed on the outer side of the rotating rod, a fixed block is fixedly installed on the bottom of the rotating shaft, connecting rods are fixedly installed on both sides of the fixed block, and a second scraper is fixedly installed on the outer side of the connecting rod.
[0008] Preferably, a feed pipe is fixedly mounted on one side of the first motor, a pressure gauge is fixedly mounted on the other side of the first motor, and a stirring blade is fixedly mounted on the surface of the rotating shaft.
[0009] Preferably, a heating plate is fixedly installed inside the inner wall of the reactor, and a temperature sensor is fixedly installed on the other side of the inner wall of the reactor.
[0010] Preferably, a connecting pipe is fixedly installed at the bottom of the reactor, and a solenoid valve is fixedly installed on the surface of the connecting pipe.
[0011] Preferably, a cylinder is fixedly mounted on the bottom of the connecting pipe, and a separation cylinder is movably mounted inside the cylinder.
[0012] Preferably, a second motor is fixedly mounted on the bottom of the separation cylinder, and a rotating sealing ring is movably mounted at the connection between the separation cylinder and the cylinder body.
[0013] Preferably, a liquid outlet pipe is fixedly installed at the bottom of the cylinder, a control panel is fixedly installed at the front of the cylinder, and a material outlet pipe is fixedly installed at the bottom of the separation cylinder.
[0014] The beneficial effects of the utility model are:
[0015] 1. The utility model is convenient for providing a chemical synthesis environment through the setting of the reactor, and can provide the power of the rotating shaft through the setting of the first motor, so as to evenly mix the chemicals and promote synthesis. The setting of the rotating rod is convenient for installing the first scraper, and the setting of the fixed block is convenient for installing the connecting rod. The setting of the connecting rod is convenient for installing the second scraper. Through the setting of the second scraper and the first scraper, all the chemicals adhering to the inner wall of the reactor can be cleaned and scraped, so as to avoid the chemicals remaining in the reactor;
[0016] 2. The utility model is convenient for users to add chemicals through the provision of a feed pipe, convenient for detecting the pressure inside the reactor through the provision of a pressure gauge, and can heat the reactor through the provision of a heating plate, thereby providing the temperature required for chemical synthesis. The temperature sensor is convenient for detecting the temperature inside the reactor, and the solenoid valve is convenient for controlling the opening and closing of the connecting pipe. The cylinder body is convenient for movably installing the separation cylinder, and the separation cylinder is convenient for solid-liquid separation of chemical compositions. The second motor can provide power for the separation cylinder to rotate, thereby separating the chemical compositions. The liquid outlet pipe is convenient for discharging the separated liquid, the control panel is convenient for users to control the operation of the device, and the discharge pipe is convenient for discharging the separated solid. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a side view schematic diagram of the structure of the utility model;
[0020] Figure 3 It is a schematic cross-sectional view of the reactor structure of the utility model;
[0021] Figure 4 It is a schematic cross-sectional view of the reactor structure of the utility model;
[0022] Figure 5 It is a schematic cross-sectional view of the cylinder structure of the utility model.
[0023] In the figure: 1. reactor; 2. first motor; 3. rotating shaft; 4. rotating rod; 5. first scraper; 6. fixing block; 7. connecting rod; 8. second scraper; 9. feeding pipe; 10. pressure gauge; 11. stirring blade; 12. heating plate; 13. temperature sensor; 14. connecting pipe; 15. solenoid valve; 16. cylinder; 17. separation cylinder; 18. second motor; 19. rotating sealing ring; 20. liquid outlet pipe; 21. control panel; 22. outlet pipe. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The following is combined with Figure 1 -5 Provide further details of this application,
[0026] The present application embodiment discloses a reaction device for chemical synthesis and separation. Figures 1 to 3A chemical synthesis and separation reaction device comprises a reactor 1; a first motor 2 is fixedly installed on the top of the reactor 1, a rotating shaft 3 is fixedly installed on the bottom of the first motor 2 and passes through the reactor 1, rotating rods 4 are fixedly installed on both sides of the rotating shaft 3, a first scraper 5 is fixedly installed on the outer side of the rotating rod 4, a fixing block 6 is fixedly installed on the bottom of the rotating shaft 3, connecting rods 7 are fixedly installed on both sides of the fixing block 6, and a second scraper 8 is fixedly installed on the outer side of the connecting rod 7; through the setting of the reactor 1, it is convenient to provide a chemical synthesis environment, through the setting of the first motor 2, it can provide power for the rotation of the rotating shaft 3, so that the chemicals are evenly mixed to promote synthesis, through the setting of the rotating rod 4, it is convenient to install the first scraper 5, through the setting of the fixing block 6, it is convenient to install the connecting rod 7, through the setting of the connecting rod 7, it is convenient to install the second scraper 8, through the setting of the second scraper 8 and the first scraper 5, all the chemicals adhering to the inner wall of the reactor 1 can be cleaned and scraped, so as to avoid the surface chemicals remaining in the reactor 1.
[0027] Reference Figure 1 and Figure 2 A feed pipe 9 is fixedly installed on one side of the first motor 2, a pressure gauge 10 is fixedly installed on the other side of the first motor 2, and a stirring blade 11 is fixedly installed on the surface of the rotating shaft 3; the setting of the feed pipe 9 is convenient for the user to add chemicals, and the setting of the pressure gauge 10 is convenient for detecting the pressure inside the reactor 1.
[0028] Reference Figure 4 A heating plate 12 is fixedly installed inside the inner wall of the reactor 1, and a temperature sensor 13 is fixedly installed on the other side of the inner wall of the reactor 1; through the setting of the heating plate 12, the reactor 1 can be heated to provide the temperature required for chemical synthesis, and the temperature sensor 13 can be used to facilitate the detection of the temperature inside the reactor 1.
[0029] Reference Figure 2 A connecting pipe 14 is fixedly installed at the bottom of the reactor 1, and a solenoid valve 15 is fixedly installed on the surface of the connecting pipe 14; through the setting of the solenoid valve 15, it is convenient to control the opening and closing of the connecting pipe 14.
[0030] Reference Figure 2 and Figure 5 A cylinder 16 is fixedly installed at the bottom of the connecting pipe 14, and a separation cylinder 17 is movably installed inside the cylinder 16; through the arrangement of the cylinder 16, it is convenient to movably install the separation cylinder 17, and through the arrangement of the separation cylinder 17, it is convenient to separate the solid and liquid of the chemical composition.
[0031] Reference Figure 2 and Figure 5A second motor 18 is fixedly installed at the bottom of the separation cylinder 17, and a rotating sealing ring 19 is movably installed at the connection between the separation cylinder 17 and the cylinder body 16; through the setting of the second motor 18, the power for the separation cylinder 17 to rotate can be provided, thereby separating the chemical composition.
[0032] Reference Figure 1 and Figure 2 A liquid outlet pipe 20 is fixedly installed at the bottom of the cylinder 16, a control panel 21 is fixedly installed at the front of the cylinder 16, and a discharge pipe 22 is fixedly installed at the bottom of the separation cylinder 17; the setting of the liquid outlet pipe 20 facilitates the discharge of the separated liquid, the setting of the control panel 21 facilitates the user to control the operation of the device, and the setting of the discharge pipe 22 facilitates the discharge of the separated solid.
[0033] Working principle: When the device is used, the user first puts the chemicals into the reactor 1, then starts the heating plate 12 to provide the temperature required for chemical synthesis, and then starts the first motor 2. The stirring blade 11 rotates to evenly mix the chemicals to promote synthesis. After synthesis, the solenoid valve 15 is started and the synthetic material enters the separation cylinder 17 through the connecting pipe 14. Then the second motor 18 is started, and the separation cylinder 17 rotates to separate the chemical synthetic material. Finally, the separated liquid is discharged through the liquid outlet pipe 20, and the separated solid is discharged through the discharge pipe 22.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A reaction device for chemical synthesis and separation, characterized in that: The invention comprises a reactor (1); a first motor (2) is fixedly mounted on the top of the reactor (1); a rotating shaft (3) is fixedly mounted on the bottom of the first motor (2) and passes through the reactor (1); rotating rods (4) are fixedly mounted on both sides of the rotating shaft (3); a first scraper (5) is fixedly mounted on the outer side of the rotating rod (4); a fixing block (6) is fixedly mounted on the bottom of the rotating shaft (3); connecting rods (7) are fixedly mounted on both sides of the fixing block (6); and a second scraper (8) is fixedly mounted on the outer side of the connecting rod (7).
2. A chemical synthesis and separation reaction device according to claim 1, characterized in that: A feed pipe (9) is fixedly mounted on one side of the first motor (2), a pressure gauge (10) is fixedly mounted on the other side of the first motor (2), and a stirring blade (11) is fixedly mounted on the surface of the rotating shaft (3).
3. The reaction device for chemical synthesis and separation according to claim 1, characterized in that: A heating plate (12) is fixedly installed inside the inner wall of the reaction kettle (1), and a temperature sensor (13) is fixedly installed on the other side of the inner wall of the reaction kettle (1).
4. The reaction device for chemical synthesis and separation according to claim 1, characterized in that: A connecting pipe (14) is fixedly mounted on the bottom of the reaction kettle (1), and a solenoid valve (15) is fixedly mounted on the surface of the connecting pipe (14).
5. The reaction device for chemical synthesis and separation according to claim 4, characterized in that: A cylinder (16) is fixedly mounted on the bottom of the connecting pipe (14), and a separation cylinder (17) is movably mounted inside the cylinder (16).
6. The reaction device for chemical synthesis and separation according to claim 5, characterized in that: A second motor (18) is fixedly mounted on the bottom of the separation cylinder (17), and a rotating sealing ring (19) is movably mounted at the connection between the separation cylinder (17) and the cylinder body (16).
7. The reaction device for chemical synthesis and separation according to claim 5, characterized in that: A liquid outlet pipe (20) is fixedly mounted on the bottom of the cylinder (16), a control panel (21) is fixedly mounted on the front of the cylinder (16), and a material outlet pipe (22) is fixedly mounted on the bottom of the separation cylinder (17).