Automatic unhooking device for train flat car
By designing an automated train flatbed hook removal device, automatic decoupling is achieved using motors, reducers and mechanical transmissions, the problems of manual decoupling are solved, and efficient and safe removal of hook operations are ensured.
Patent Information
- Application Number
- CN202421034209.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the removal of the hooking operation of train flatbed trucks, manual decoupling is inefficient and staff are prone to injury, especially when the molten iron bag explodes, the splash of molten iron causes the rails to bond, affecting work safety.
An automatic hook removal device is designed, including a motor, reducer, cam, roller, slider, spring and universal shaft. Automatic hook removal is achieved through mechanical transmission and sensors to ensure the precise operation and safety of the hook tongue.
Automatic decoupling is achieved, which significantly improves work efficiency and protects the safety of staff. The operating time is less than five seconds. The device is resistant to high temperatures and is suitable for use in high temperature environments.
Smart Images

Figure CN222116793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic hook-removing devices, in particular to an automatic hook-removing device for a train flatbed car. Background Art
[0002] Before a car loaded with goods in a heavy train enters the dumper room to perform dumping operations, the car needs to be separated from the entire train queue. At this time, a decoupling operation needs to be performed. The decoupling operation here refers to opening the hook tongue of the coupler of one of the two adjacent cars including the car loaded with goods, so an automatic decoupling device is required.
[0003] In addition, the ladles loaded in the carriages often exploded, and after the explosion, the molten iron at 1500 degrees Celsius splashed 30 meters away. The workers were easily injured when manually unhooking. The manual unhooking efficiency was low, and the rails were stuck to the molten iron and could not be used. Therefore, the automatic unhooking device can effectively protect the safety of the workers. Utility Model Content
[0004] The main purpose of the utility model is to provide an automatic unhooking device for a train flatbed car to solve the problems that workers are easily injured when manually unhooking and the unhooking efficiency is low.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic unhooking device for a train flatbed car comprises a box body and a box cover arranged at the top of the box body, a bearing seat 1 arranged at one side of the box body, a bearing 1 arranged at the middle of the bearing seat 1, a camshaft arranged inside the bearing 1, a cam fixedly connected to one end of the camshaft extending to the inside of the box body, a reducer fixedly connected to the other end of the camshaft, and a motor arranged at the top of the reducer;
[0007] The box body is provided with a slide rail, a slider 1 arranged on one side of the slide rail, a roller arranged on one side of the slider 1, a slider 2 arranged on the other side of the slide rail, and a spring fixedly connected to the bottom end of one side of the slider 2;
[0008] One end of the box body is provided with a movable hole, a bearing seat 2 arranged inside the movable hole, a spline shaft arranged in the middle of the bearing seat 2, an inner spline shaft arranged on the side of the spline shaft, a bearing 3 and a bearing 4 respectively arranged on both sides of the inner spline shaft, a universal shaft fixedly connected to one end of the spline shaft, a rack arranged at the bottom end of the spline shaft, a large gear arranged on one side of the rack, a small gear meshing with the inside of the large gear, a small gear shaft arranged in the middle of the small gear, and a handwheel fixedly connected to one side of the small gear shaft.
[0009] Preferably, a button is provided on one side of the reducer, and a fixing block is fixedly connected to one side of the box body, as well as a plurality of sensors fixedly connected to one side of the fixing block.
[0010] Preferably, one side of the roller extends to the inside of the cam, and one end of the spring is fixedly connected to a slider.
[0011] Preferably, the bottom end of one side of the box body fixedly connected to the fixed block is fixedly connected to a bearing seat four, and a bearing five is arranged inside the bearing seat four.
[0012] Preferably, a bearing seat three and a bearing two arranged inside the bearing seat three are fixedly connected to one side of the interior of the box body.
[0013] Preferably, one end of the pinion shaft passes through the inside of the second bearing and the fifth bearing.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. In the utility model, the motor is first started to drive the reducer and the camshaft to rotate, which can drive the cam and the roller to rotate together, thereby driving the slider 1 to move up and down within a certain range of the slide rail, and at the same time, under the action of the spring, the slider 2 is driven to move up and down together, thereby driving the bearing seat 2 to move up and down, thereby changing the height of the universal shaft, which is convenient for subsequent unhooking work.
[0016] 2. In the utility model, the pinion shaft and the pinion can be driven to rotate by turning the hand wheel, and at the same time the large gear can be driven to rotate together. The large gear performs rotational motion, but under the action of the rack, the bearing seat 2 performs translational motion, so that the universal shaft is directly above the hook tongue, and the unhooking work is performed through the device connected by the universal shaft, which further facilitates the subsequent unhooking work. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a vertical cross-sectional view of the utility model;
[0018] Figure 2 A vertical cross-sectional view of another angle of the present invention;
[0019] Figure 3 It is a transverse cross-sectional view of the utility model.
[0020] In the figure:
[0021] 1. Electric motor; 2. Speed reducer; 3. Sensor; 4. Button; 5. Camshaft; 6. Bearing 1; 7. Bearing seat 1; 8. Roller; 9. Slider 1; 10. Spring; 11. Slider 2; 12. Slide rail; 13. Rack; 14. Gear; 15. Pinion; 16. Pinion shaft; 17. Bearing 5; 18. Bearing 2; 19. Bearing 3; 20. Bearing 4; 21. Bearing seat 2; 22. Bearing seat 3; 23. Spline shaft; 24. Internal spline shaft; 25. Universal shaft; 26. Handwheel; 27. Bearing seat 4; 28. Box body; 29. Box cover; 30. Cam. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Example 1
[0023] like Figure 1 , Figure 2 as well as Figure 3 As shown, an automatic unhooking device for a train flatbed car comprises a box body 28, and a box cover 29 arranged at the top of the box body 28, and also comprises a bearing seat 7 arranged at one side of the box body 28, a bearing 6 arranged in the middle of the bearing seat 7, a camshaft 5 arranged inside the bearing 6, a cam 30 fixedly connected to the camshaft 5 and extending to one end of the box body 28, a reducer 2 fixedly connected to the other end of the camshaft 5, and a motor 1 arranged at the top of the reducer 2;
[0024] The box body 28 is provided with a slide rail 12, a slider 9 disposed on one side of the slide rail 12, a roller 8 disposed on one side of the slider 9, a slider 11 disposed on the other side of the slide rail 12, and a spring 10 fixedly connected to the bottom end of one side of the slider 11;
[0025] One end of the box body 28 is provided with a movable hole, a bearing seat 21 arranged inside the movable hole, a spline shaft 23 arranged in the middle of the bearing seat 21, an inner spline shaft 24 arranged on the side of the spline shaft 23, a bearing 3 19 and a bearing 4 20 respectively arranged on both sides of the inner spline shaft 24, a universal shaft 25 fixedly connected to one end of the spline shaft 23, a rack 13 arranged at the bottom end of the spline shaft 23, a large gear 14 arranged on one side of the rack 13, a pinion 15 meshing with the inside of the large gear 14, a pinion shaft 16 arranged in the middle of the pinion 15, and a handwheel 26 fixedly connected to one side of the pinion shaft 16.
[0026] A button 4 is provided on one side of the reducer 2, and a fixing block is fixedly connected to one side of the box body 28, as well as a plurality of sensors 3 fixedly connected to one side of the fixing block.
[0027] One side of the roller 8 extends to the inside of the cam 30, and one end of the spring 10 is fixedly connected to the slider 9.
[0028] The bottom end of one side of the box body 28, which is fixedly connected to the fixed block, is fixedly connected to the bearing seat 4 27, and the bearing 5 17 is arranged inside the bearing seat 4 27.
[0029] A bearing seat 3 22 and a bearing 2 18 disposed inside the bearing seat 3 22 are fixedly connected to one side of the interior of the box body 28 .
[0030] One end of the pinion shaft 16 passes through the inside of the second bearing 18 and the fifth bearing 17 .
[0031] The motor 1 can be started first to drive the reducer 2 and the camshaft 5 to rotate, which can drive the cam 30 and the roller 8 to rotate together, thereby driving the slider 1 9 to move up and down within a certain range of the slide rail 12, and at the same time, under the action of the spring 10, the slider 2 11 is driven to move up and down together, thereby driving the bearing seat 2 21 to move up and down, thereby changing the height of the universal shaft 25, and then by turning the hand wheel 26, the pinion shaft 16 and the pinion 15 can be driven to rotate, and at the same time, the large gear 14 can be driven to rotate together. The large gear 14 performs a rotational motion, but under the action of the rack 13, the bearing seat 21 performs a translational motion, so that the universal shaft 25 is directly above the hook tongue, and the uncoupling work is performed by the device connected by the universal shaft 25, which further facilitates the subsequent uncoupling work. Example 2
[0032] like Figure 1 , Figure 2 as well as Figure 3 As shown, an automatic unhooking device for a train flatbed car comprises a box body 28, and a box cover 29 arranged at the top of the box body 28, and also comprises a bearing seat 7 arranged at one side of the box body 28, a bearing 6 arranged in the middle of the bearing seat 7, a camshaft 5 arranged inside the bearing 6, a cam 30 fixedly connected to the camshaft 5 and extending to one end of the box body 28, a reducer 2 fixedly connected to the other end of the camshaft 5, and a motor 1 arranged at the top of the reducer 2;
[0033] The box body 28 is provided with a slide rail 12, a slider 9 disposed on one side of the slide rail 12, a roller 8 disposed on one side of the slider 9, a slider 11 disposed on the other side of the slide rail 12, and a spring 10 fixedly connected to the bottom end of one side of the slider 11;
[0034] One end of the box body 28 is provided with a movable hole, a bearing seat 21 arranged inside the movable hole, a spline shaft 23 arranged in the middle of the bearing seat 21, an inner spline shaft 24 arranged on the side of the spline shaft 23, a bearing 3 19 and a bearing 4 20 respectively arranged on both sides of the inner spline shaft 24, a universal shaft 25 fixedly connected to one end of the spline shaft 23, a rack 13 arranged at the bottom end of the spline shaft 23, a large gear 14 arranged on one side of the rack 13, a pinion 15 meshing with the inside of the large gear 14, a pinion shaft 16 arranged in the middle of the pinion 15, and a handwheel 26 fixedly connected to one side of the pinion shaft 16.
[0035] A button 4 is provided on one side of the reducer 2, and a fixing block is fixedly connected to one side of the box body 28, as well as a plurality of sensors 3 fixedly connected to one side of the fixing block.
[0036] At the same time, the box 28 is also provided with a display hole detector, which determines the state of the coupler by tracking the position of the display hole. The multiple sensors 3 can detect the three states of the hook opening, the hook removal and the hook hook. After the automatic hook removal device completes the hook removal action, the coupler is in the unlocked or fully opened state, and the display hole detector displays a green light. If the coupler is locked, the red light will be displayed if the hook removal is unsuccessful.
[0037] One side of the roller 8 extends to the inside of the cam 30, and one end of the spring 10 is fixedly connected to the slider 9.
[0038] The bottom end of one side of the box body 28, which is fixedly connected to the fixed block, is fixedly connected to the bearing seat 4 27, and the bearing 5 17 is arranged inside the bearing seat 4 27.
[0039] A bearing seat 3 22 and a bearing 2 18 disposed inside the bearing seat 3 22 are fixedly connected to one side of the interior of the box body 28 .
[0040] One end of the pinion shaft 16 passes through the inside of the second bearing 18 and the fifth bearing 17 .
[0041] The entire automatic unhooking operation takes less than five seconds, and the materials of the box 28 and the cables, electrical cabinets, and power supply mechanisms connected to the box 28 are all resistant to high temperatures, and the power of the motor 1 comes from the battery.
[0042] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic unhooking device for a train flatbed car, comprising a box body (28) and a box cover (29) arranged on the top of the box body (28), characterized in that: It also includes a bearing seat (7) disposed on one side of the housing (28), a bearing (6) disposed in the middle of the bearing seat (7), a camshaft (5) disposed inside the bearing (6), a cam (30) fixedly connected to one end of the camshaft (5) extending to the inside of the housing (28), a reducer (2) fixedly connected to the other end of the camshaft (5), and a motor (1) disposed at the top of the reducer (2); The box body (28) is provided with a slide rail (12), a slider (9) arranged on one side of the slide rail (12), a roller (8) arranged on one side of the slider (9), a slider (11) arranged on the other side of the slide rail (12), and a spring (10) fixedly connected to the bottom end of one side of the slider (11); The housing (28) is provided with a movable hole at one end, a bearing seat 2 (21) disposed inside the movable hole, a spline shaft (23) disposed in the middle of the bearing seat 2 (21), an inner spline shaft (24) disposed on the side of the spline shaft (23), a bearing 3 (19) and a bearing 4 (20) disposed on both sides of the inner spline shaft (24), a universal shaft (25) fixedly connected to one end of the spline shaft (23), a rack (13) disposed at the bottom end of the spline shaft (23), a large gear (14) disposed on one side of the rack (13), a small gear (15) meshingly disposed inside the large gear (14), a small gear shaft (16) disposed in the middle of the small gear (15), and a hand wheel (26) fixedly connected to one side of the small gear shaft (16).
2. The automatic unhooking device for a train flatbed car according to claim 1, characterized in that: A button (4) is provided on one side of the reducer (2), and a fixing block is fixedly connected to one side of the box (28), as well as a plurality of sensors (3) fixedly connected to one side of the fixing block.
3. The automatic unhooking device for a train flatbed car according to claim 2, characterized in that: One side of the roller (8) extends to the interior of the cam (30), and one end of the spring (10) is fixedly connected to a slider (9).
4. The automatic unhooking device for a train flatbed car according to claim 3, characterized in that: The bottom end of one side of the box body (28) fixedly connected to the fixed block is fixedly connected to a bearing seat four (27), and a bearing five (17) is arranged inside the bearing seat four (27).
5. The automatic unhooking device for a train flatbed car according to claim 4, characterized in that: A bearing seat 3 (22) and a bearing 2 (18) disposed inside the bearing seat 3 (22) are fixedly connected to one side of the interior of the box body (28).
6. The automatic unhooking device for a train flatbed car according to claim 5, characterized in that: One end of the pinion shaft (16) passes through the interior of the second bearing (18) and the fifth bearing (17).
Citation Information
Cited By
Flexible unhooking device for train
CN223420720U
