Precast beam wedge block slope adjusting device

By using a digital control table, servo motor and high-precision lift-driven transmission system in the prefabricated beam wedge-shaped block slope adjustment device, the problem of poor accuracy and difficulty in controlling manual slope adjustment in the prior art is solved, and the slope plate is realized Accurate adjustment and stable control.

CN222119953UInactive Publication Date: 2024-12-06THE FIFTH ENG CO LTD OF CHINA TIESIJU CIVIL ENG GRP
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Patent Information

Application Number
CN202420796198.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the construction of existing prefabricated beams, the accuracy of manual slope adjustment is poor and the stability is difficult to control, which cannot meet the precise demand for road slope design in the construction of highway bridge box beams.

Method used

A prefabricated beam wedge-shaped block slope adjustment device is designed, including installation base plate, digital control table, limit slide rail, mobile slide, mobile connection plate, side connection plate, movable connection sleeve, elevator and servo motor, through precision transmission belt and screw system to achieve accurate adjustment of slope plates.

Benefits of technology

The precise inclination and height adjustment of the slope plate is achieved, and the slope adjustment accuracy and stability are improved, allowing users to more conveniently control the slope of the slope plate, solving the problems of poor accuracy and difficulty in controlling the artificial slope adjustment accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of precast beam construction, and discloses a precast beam wedge block slope adjusting device which comprises a mounting bottom plate, a top supporting frame is arranged at the top end of the mounting bottom plate, a digital control board is arranged on the side edge of the mounting bottom plate, two limiting sliding rails are symmetrically arranged on the mounting bottom plate, and a wedge block is arranged on the mounting bottom plate. The high-precision elevator and the movable screw are arranged on the mounting bottom plate, so that the top end of the side connecting plate is rotationally connected with the slope plate through the first movable connecting sleeve and the limiting transmission rod, and rotation of the movable screw and vertical movement of the high-precision elevator are accurately controlled; according to the invention, the slope plate is arranged on the slope plate, and then the inclination gradient of the slope plate can be adjusted by adjusting the lifting of each high-precision elevator, so that the inclination gradient of the slope plate can be adjusted and controlled more accurately, the gradient adjustment of the slope plate is more accurate and stable, and a user can control the gradient of the slope plate accurately and conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated beam construction, in particular to a prefabricated beam wedge block slope adjustment device. Background Art

[0002] Precast beams are prefabricated in factories and then transported to the construction site for installation and fixation in the position required by the design. Due to the uncertainty of the terrain environment at the installation site of the precast beams, the slope shape of the wedge block at the bottom of the precast beam needs to be adjusted according to the different terrain slopes. In order to facilitate the production of wedge blocks with different slopes, a wedge block mold with adjustable slope needs to be designed.

[0003] After searching, the authorized Chinese patent announcement number CN 218842891 U discloses a device for adjusting the horizontal and vertical slopes of the wedge-shaped block at the bottom of a prefabricated beam, which belongs to the technical field of prefabricated beam construction equipment, including a top plate, a mounting block fixedly connected to the bottom of the top plate, a mounting groove opened at the bottom of the mounting block, and the mounting groove is spherical, a base, an adjustment cylinder fixedly connected to the top of the base, and an adjustment mechanism, the adjustment mechanism includes an adjustment column, the adjustment column is threadedly connected to the inside of the adjustment cylinder, an adjustment ball is fixedly connected to the top of the adjustment column, and the adjustment ball is movably embedded in the spherical mounting groove, which is convenient for adjusting the use angle of the top plate. At the same time, since the height of the adjustment column is adjustable, it is convenient to adjust the height of the top plate, thereby adapting to the adjustment of the horizontal and vertical slopes of the wedge-shaped block at the bottom of the prefabricated beam with different requirements, thereby improving its use efficiency.

[0004] The precast beam slope adjustment device in the above patent still has certain shortcomings. Precast concrete box beams are widely used in highway bridges, and the box beam construction must be slope adjusted in order to adapt to the road slope design. In the existing box beam prefabrication construction, manual methods are usually used for slope adjustment, which has poor accuracy and difficult to control stability. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a prefabricated beam wedge block slope adjustment device, which solves the problem that in the existing box beam prefabrication construction, manual slope adjustment is usually performed, which has poor accuracy and is difficult to control stability.

[0006] The utility model provides the following technical solution: a prefabricated beam wedge block slope adjustment device, comprising a mounting base plate, a top support frame is arranged at the top of the mounting base plate, a digital operating table is arranged at the side of the mounting base plate, two limit slide rails are symmetrically arranged on the mounting base plate, two movable slide blocks are slidably arranged on the limit slide rails, a movable connecting plate is arranged above the mounting base plate, and the movable slide blocks are connected to both sides of the bottom end of the movable connecting plate;

[0007] The movable connecting plate is evenly provided with three side connecting plates, the top of the side connecting plate is provided with a first movable connecting sleeve, each of the first movable connecting sleeves is rotatably penetrated by a limited transmission rod, the top of the first movable connecting sleeve is provided with a slope plate, the bottom of the slope plate is evenly provided with three second movable connecting sleeves, the middle part of the second movable connecting sleeve is rotatably penetrated by the limited transmission rod, two high-precision lifts are symmetrically provided on both sides of the top of the movable connecting plate, and two connecting blocks are symmetrically provided at the bottom of the slope plate, and the two connecting blocks are connected by a rotatably inserted rotating rod. The rotating rod passes through the top of the high-precision elevator, and an elevator driving wheel is arranged at the bottom end of the side of the high-precision elevator. A mounting connecting block is arranged at the top of the movable connecting plate, and a first servo motor is installed on the mounting connecting block. The output end of the first servo motor is connected to the elevator driving wheel through a wound first transmission belt. A fixed connecting plate is arranged on the side connecting plate, a left connecting plate is arranged on one side of the top of the mounting base plate, and a right connecting plate is arranged on the other side of the top of the mounting base plate, and a moving screw is rotatably arranged between the left connecting plate and the right connecting plate.

[0008] Preferred technical solution 1: The thread of the movable screw rod passes through the middle part of the fixed connecting plate, and the end of the movable screw rod rotates and passes through the left connecting plate.

[0009] Preferred technical solution 2: A second servo motor is installed on the left connecting plate, and a driving shaft of the second servo motor is connected to the end of the moving screw through a wound second transmission belt.

[0010] Preferred technical solution three: the digital operating console and the second servo motor are connected via a data line.

[0011] This solution can enable the rotation of the second servo motor to be effectively controlled by the digital control console.

[0012] Preferred technical solution four: An annular groove for winding the first transmission belt is provided at the end of the output shaft of the first servo motor.

[0013] This solution enables the first servo motor to more conveniently drive the elevator drive wheel through the first transmission belt.

[0014] Preferred technical solution five: An annular groove for sleeve installation of the second transmission belt is provided at the end of the movable screw and the end of the second servo motor output shaft.

[0015] This solution enables the second servo motor to be more conveniently sleeved with the second transmission belt through the annular groove arranged at the end thereof to drive the moving screw.

[0016] Compared with the prior art, the utility model provides a prefabricated beam wedge block slope adjustment device, which has the following beneficial effects:

[0017] (1) The utility model is provided with a high-precision lift and a movable screw on the installation base plate, so that the top end of the side connecting plate is connected to the slope plate through the first movable connecting sleeve and the limit transmission rod. Under the control of the second servo motor and the first servo motor by the digital control panel, the rotation of the movable screw and the up and down movement of the high-precision lift can be accurately controlled, and then the inclination slope of the slope plate can be adjusted by adjusting the lifting and lowering of each high-precision lift, so that the inclination slope of the slope plate can be more accurately adjusted and controlled, and the slope adjustment of the slope plate is more accurate and stable, which is convenient for users to accurately control the slope of the slope plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0020] Figure 3 For the utility model Figure 2 A magnified view of the structure of the driving wheel of the middle elevator;

[0021] Figure 4 For the utility model Figure 2 Schematic diagram of the structure side view.

[0022] In the figure:

[0023] 1. Install the base plate; 2. Top support frame; 3. Digital control panel; 4. Limit slide rail; 5. Move slider; 6. Move connecting plate; 7. Side connecting plate; 8. First movable connecting sleeve; 9. Limit transmission rod; 10. Slope plate; 11. Second movable connecting sleeve; 12. High-precision lift; 13. Lift driving wheel; 14. Install the connecting block; 15. First servo motor; 16. First transmission belt; 17. Fixed connecting plate; 18. Left connecting plate; 19. Right connecting plate; 20. Move screw; 21. Second servo motor; 22. Second transmission belt. DETAILED DESCRIPTION

[0024] See also Figure 1-4

[0025] Embodiment 1: A prefabricated beam wedge block slope adjustment device comprises an installation base plate 1, a top support frame 2 is arranged at the top of the installation base plate 1, a digital operating table 3 is arranged on the side of the installation base plate 1, two limit slide rails 4 are symmetrically arranged on the installation base plate 1, two movable sliders 5 are slidably arranged on the limit slide rails 4, a movable connecting plate 6 is arranged above the installation base plate 1, and the movable sliders 5 are connected to both sides of the bottom end of the movable connecting plate 6.

[0026] Three side connecting plates 7 are evenly arranged on the movable connecting plate 6, and a first movable connecting sleeve 8 is arranged at the top of the side connecting plate 7. A limited transmission rod 9 is rotatably passed through each first movable connecting sleeve 8. A slope plate 10 is arranged on the top of the first movable connecting sleeve 8, and three second movable connecting sleeves 11 are evenly arranged on the bottom end of the slope plate 10. The middle parts of the second movable connecting sleeves 11 are rotatably passed through the limited transmission rod 9. Two high-precision lifts 12 are symmetrically arranged on both sides of the top of the movable connecting plate 6.

[0027] Two connecting blocks are symmetrically arranged at the bottom end of the slope plate 10, and the two connecting blocks are connected by a rotatably inserted rotating rod, and the rotating rod passes through the top of the high-precision elevator 12, and an elevator driving wheel 13 is arranged at the bottom end of the side of the high-precision elevator 12, and a mounting connecting block 14 is arranged at the top of the movable connecting plate 6, and a first servo motor 15 is installed on the mounting connecting block 14, and the output end of the first servo motor 15 is connected to the elevator driving wheel 13 through a wound first transmission belt 16, and a fixed connecting plate 17 is arranged on the side connecting plate 7, a left connecting plate 18 is arranged on one side of the top of the mounting base plate 1, and a right connecting plate 19 is arranged on the other side of the top of the mounting base plate 1.

[0028] A movable screw 20 is rotatably arranged between the left connecting plate 18 and the right connecting plate 19. The thread of the movable screw 20 passes through the middle of the fixed connecting plate 17. The end of the movable screw 20 rotates and passes through the left connecting plate 18. A second servo motor 21 is installed on the left connecting plate 18. The driving shaft of the second servo motor 21 is connected to the end of the movable screw 20 through a wound second transmission belt 22.

[0029] Embodiment 2: The difference between this embodiment and embodiment 1 is that the digital operating table 3 and the second servo motor 21 are connected via a data line.

[0030] The rotation of the second servo motor 21 can be effectively controlled by the digital operating table 3 .

[0031] Embodiment 3: The difference between this embodiment and embodiment 1 is that, an annular groove for winding the first transmission belt 16 is provided at the end of the output shaft of the first servo motor 15 .

[0032] This makes it easier for the first servo motor 15 to drive the elevator driving wheel 13 through the first transmission belt 16 .

[0033] Embodiment 4: The difference between this embodiment and embodiment 1 is that, the end of the moving screw 20 and the end of the output shaft of the second servo motor 21 are both provided with an annular groove for sleeve installation of the second transmission belt 22 .

[0034] The second servo motor 21 can be more conveniently sleeved with the second transmission belt 22 through the annular groove arranged at the end thereof to drive the moving screw 20 .

[0035] In this embodiment, since precast concrete box girders are widely used in highway bridges, the box girder construction must be slope-adjusted to adapt to the road slope design. In the existing box girder prefabrication construction, manual methods are usually used for slope adjustment, which has poor accuracy and difficult to control stability.

[0036] In summary, in the specific implementation, a movable connecting plate 6 is arranged on the mounting base plate 1, and the bottom end of the movable connecting plate 6 slides on the limiting slide rail 4 through the movable slider 5, so that the driving signal emitted by the digital operating table 3 to the second servo motor 21 can enable the second servo motor 21 to drive the movable screw 20 to rotate through the second transmission belt 22, and the movable screw 20 is threadedly inserted in the middle of the fixed connecting plate 17, thereby driving the fixed connecting plate 17 and the side connecting plate 7 connected to the fixed connecting plate 17 to move.

[0037] Thereby, the slope plate 10, which is rotatably connected to the top of the side connecting plate 7 through the first movable connecting sleeve 8 and the second movable connecting sleeve 11, can be accurately moved to the opening in the middle of the top of the top support frame 2, and the first servo motor 15 is also connected to the digital operating table 3 through the set data line, and is started by the signal control of the digital operating table 3. When the first servo motor 15 is started by the signal sent by the digital operating table 3, the first servo motor 15 drives the elevator driving wheel 13 to rotate through the first transmission belt 16, and the elevator driving wheel 13 then drives the high-precision elevator 12, so that the high-precision elevator 12 can move up and down, so that the high-precision elevator 12 can adjust the upper and lower heights of the slope plate 10 through the connecting block and the rotating rod set on the slope plate 10.

[0038] Through the raising and lowering adjustment of two high-precision lifts 12, the inclination slope of the slope plate 10 can be adjusted, and the driving signal sent to the first servo motor 15 is controlled by the digital control panel 3, so that the inclination slope of the slope plate 10 can be more accurately controlled, so that the slope adjustment of the slope plate 10 is more accurate and stable, and can be effectively and conveniently controlled, so that the user can accurately control the slope of the slope plate 10.

Claims

1. A prefabricated beam wedge block slope adjustment device, comprising a mounting base plate (1), characterized in that: A top support frame (2) is arranged at the top of the installation base plate (1), a digital operating table (3) is arranged at the side of the installation base plate (1), two limit slide rails (4) are symmetrically arranged on the installation base plate (1), two movable sliders (5) are slidably arranged on the limit slide rails (4), a movable connecting plate (6) is arranged above the installation base plate (1), and the movable sliders (5) are connected to both sides of the bottom end of the movable connecting plate (6); The movable connecting plate (6) is evenly provided with three side connecting plates (7), the top of the side connecting plate (7) is provided with a first movable connecting sleeve (8), each of the first movable connecting sleeves (8) is rotatably penetrated by a limited transmission rod (9), the top of the first movable connecting sleeve (8) is provided with a slope plate (10), the bottom end of the slope plate (10) is evenly provided with three second movable connecting sleeves (11), the middle part of each of the second movable connecting sleeves (11) is rotatably penetrated by the limited transmission rod (9), two high-precision lifts (12) are symmetrically provided on both sides of the top of the movable connecting plate (6), and two connecting blocks are symmetrically provided at the bottom end of the slope plate (10), and the two connecting blocks are connected by a rotatably inserted rotating rod, and the rotating rod penetrates the high The top of the precision elevator (12), the bottom of the side of the high-precision elevator (12) is provided with an elevator driving wheel (13), the top of the movable connecting plate (6) is provided with a mounting connecting block (14), a first servo motor (15) is installed on the mounting connecting block (14), the output end of the first servo motor (15) is connected to the elevator driving wheel (13) through a wound first transmission belt (16), a fixed connecting plate (17) is provided on the side connecting plate (7), a left connecting plate (18) is provided on one side of the top of the mounting base plate (1), a right connecting plate (19) is provided on the other side of the top of the mounting base plate (1), and a moving screw (20) is rotatably provided between the left connecting plate (18) and the right connecting plate (19).

2. A precast beam wedge block slope adjustment device according to claim 1, characterized in that: The movable screw rod (20) is threadedly passed through the middle of the fixed connecting plate (17), and the end of the movable screw rod (20) is rotated to pass through the left connecting plate (18).

3. The precast beam wedge block slope adjustment device according to claim 2, characterized in that: A second servo motor (21) is mounted on the left connecting plate (18), and a driving shaft of the second servo motor (21) is connected to the end of the moving screw rod (20) by means of a wound second transmission belt (22).

4. The precast beam wedge block slope adjustment device according to claim 3, characterized in that: The digital operating console (3) and the second servo motor (21) are connected via a data line.

5. The precast beam wedge block slope adjustment device according to claim 4, characterized in that: An annular groove for winding the first transmission belt (16) is provided at the end of the output shaft of the first servo motor (15).

6. The precast beam wedge block slope adjustment device according to claim 5, characterized in that: The end of the moving screw (20) and the end of the output shaft of the second servo motor (21) are both provided with an annular groove for sleeve installation of the second transmission belt (22).