Separating device convenient for residue removal in astaxanthin extraction process

By designing a separation device for the astaxanthin extraction process, using a motor drive cam and a roller to extrude and separate the solid particles, and quickly replace the filter frame through the limiting plate and return spring, the solid liquid in the prior art is solved The problem of poor separation effect improves the purity and processing efficiency of the extract.

CN222131123UActive Publication Date: 2024-12-10YUNNAN VITASOURCE BIOLOGICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420829727.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-10
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing astaxanthin separation device cannot effectively remove the residue of solid particles in solid-liquid separation through simple filtration, making it difficult to clean the extract and fixing slag, and cannot improve the filtration effect.

Method used

A device including a separation box, a driving mechanism, a cam, a contact plate, a mounting frame, a filter frame and a limiting plate is designed. The cam is driven to rotate counterclockwise by a motor, and the solid particles are extruded and separated by a roller and a filter. It also uses the limiting plate and return spring to quickly clean and replace the filter frame.

Benefits of technology

The extraction efficiency of the extract liquid is improved, the operation process of the filter box is simplified, the entire processing efficiency is improved, and the solid particles can be removed more effectively, and the purity of the extract liquid is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of astaxanthin processing, and discloses a separation device convenient for residue removal in an astaxanthin extraction process, which comprises a separation box, a driving mechanism is arranged at the top end of the side wall of the separation box, the output end of the driving mechanism is fixedly connected with a cam, the inner wall of the separation box is connected with a contact plate in a penetrating and sliding manner, and the contact plate is connected with a motor. A mounting frame is fixedly connected to the left end of the contact plate, a connecting plate is fixedly connected to the inner wall of the separation box, a rolling shaft is rotatably connected to the right end of the connecting plate through a hinge plate, a positioning block is fixedly connected to the inner wall of the separation box, and a filtering frame is in contact with the inner wall of the mounting frame. According to the utility model, the motor drives the cam to rotate anticlockwise, the mounting frame and the filter frame move vertically, the filter screen extrudes the rolling shaft to move, and the rolling shaft is utilized to repeatedly extrude solid particles, so that the collection of an extracting solution is improved, and the filtering effect is improved to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the field of astaxanthin processing, in particular to a separation device for facilitating slag removal in the astaxanthin extraction process. Background Art

[0002] Astaxanthin is a pigment naturally found in crustaceans such as shrimp, crab, and lobster, also known as astaxanthin or chitosan. It belongs to the carotenoid family, has an orange-red to red color, and is a powerful antioxidant. In production and processing, in order to obtain pure astaxanthin extract to improve the quality and purity of the product, it needs to be separated.

[0003] The prior art has the following defects: some existing astaxanthin separation devices simply use filtration to separate the solid and liquid, but the extract will still remain in the fixed particles, resulting in part of the extract and the fixed residue being cleaned, and the filtration effect cannot be improved. Therefore, a separation device that is convenient for cleaning the residue during the astaxanthin extraction process is proposed to solve the above problem. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a separation device for facilitating slag removal during astaxanthin extraction, aiming to improve the problem that the prior art cannot improve the filtering effect.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a separation device for facilitating slag cleaning during astaxanthin extraction, comprising a separation box, a driving mechanism is provided at the top end of the side wall of the separation box, a cam is fixedly connected to the output end of the driving mechanism, a contact plate passes through and is slidably connected to the inner wall of the separation box, a mounting frame is fixedly connected to the left end of the contact plate, a connecting plate is fixedly connected to the inner wall of the separation box, the right end of the connecting plate is rotatably connected to a roller via a hinged plate, a positioning block is fixedly connected to the inner wall of the separation box, and the inner wall of the mounting frame contacts a filter frame.

[0006] As a further description of the above technical solution:

[0007] The inner side wall of the installation frame is fixedly connected with a clamping plate, the inner wall at the left end of the installation frame is elastically connected with a limiting plate through a return spring, and the bottom end of the limiting plate is fixedly connected with a fixing block.

[0008] As a further description of the above technical solution:

[0009] The driving mechanism comprises a motor, and an output end of the motor is fixedly connected to an outer wall of the cam.

[0010] As a further description of the above technical solution:

[0011] The right end of the connecting plate is hinged to one end of the hinge plate, the other end of the hinge plate is rotatably connected to the side wall of the roller, and the outer wall of the hinge plate contacts the right end of the positioning block.

[0012] As a further description of the above technical solution:

[0013] The inner wall at the left end of the installation frame is fixedly connected to one end of the return spring, and the other end of the return spring is fixedly connected to the left end of the limiting plate.

[0014] As a further description of the above technical solution:

[0015] The limiting plate is slidably connected to the inner wall of the installation frame, and the limiting plate contacts the surface of the filter frame.

[0016] As a further description of the above technical solution:

[0017] The fixing block is slidably connected to the inner wall of the installation frame.

[0018] As a further description of the above technical solution:

[0019] The clamping plate contacts the surface of the filter frame.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, the motor drives the cam to rotate counterclockwise, so that the installation frame and the filter frame move vertically, and the filter screen moves by squeezing the roller. The roller is used to repeatedly squeeze the solid particles, thereby improving the collection of the extract and improving the filtering effect to a certain extent.

[0022] 2. In the utility model, the filter frame can be quickly cleaned and replaced by the contact or separation between the limit plate and the lower surface of the filter frame, which is simple and convenient in actual operation, reduces the tedious process of bolt operation, and thus improves the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is an overall three-dimensional schematic diagram of a separation box of a separation device for facilitating slag removal in the astaxanthin extraction process proposed by the utility model;

[0024] Figure 2 This is a schematic overall cross-sectional view of a separation box of a separation device for facilitating slag removal during astaxanthin extraction proposed by the utility model;

[0025] Figure 3 This is an overall three-dimensional schematic diagram of a mounting frame and a filtering frame of a separation device for facilitating slag removal during astaxanthin extraction proposed by the utility model;

[0026] Figure 4 The utility model discloses a schematic cross-sectional view of an installation frame of a separation device for facilitating slag removal during astaxanthin extraction.

[0027] Legend:

[0028] 1. Separation box; 2. Motor; 3. Cam; 4. Contact plate; 5. Mounting frame; 6. Connecting plate; 7. Hinge plate; 8. Roller; 9. Positioning block; 10. Filter frame; 11. Card plate; 12. Reset spring; 13. Limiting plate; 14. Fixing block. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 1-Figure 2 The utility model provides an embodiment: a separation device for facilitating slag removal during astaxanthin extraction, comprising a separation box 1, wherein the upper end of the separation box 1 is provided with a feed port, and the bottom end is provided with a discharge port, so that astaxanthin material can enter the separation box 1 and the extract can flow out from the discharge port. A driving mechanism is provided at the top of the side wall of the separation box 1, and a shielding door is provided on the outer wall of the separation box 1. When the filter frame 10 is replaced or cleaned, the filter frame 10 on the mounting frame 5 can be disassembled and assembled by opening the shielding door. A cam 3 is fixedly connected to the output end of the driving mechanism, and the rotation trajectory of the motor 2 is counterclockwise rotation, so that the cam 3 can continuously contact the bottom end of the contact plate 4, and the inner wall of the separation box 1 is penetrated and slidably connected. There is a contact plate 4, and a groove is provided on the side wall of the separation box 1, so that the contact plate 4 can move vertically with the mounting frame 5, and the moving trajectory will not be offset. The left end of the contact plate 4 is fixedly connected to the mounting frame 5, and the inner wall of the separation box 1 is fixedly connected to the connecting plate 6. The right end of the connecting plate 6 is rotatably connected to the roller 8 through the hinge plate 7. The solid residue on the filter screen is repeatedly contacted and squeezed by the roller 8 to allow the residual extract of the solid residue to flow out. The inner wall of the separation box 1 is fixedly connected to a positioning block 9. The positioning block 9 can position the hinge plate 7 to a specified position when it is reset. The inner wall of the mounting frame 5 contacts a filter frame 10, and a filter screen is provided on the filter frame 10. The solid residue and the extract are separated into solid and liquid through the filter screen.

[0031] Reference Figure 3-Figure 4The inner side wall of the mounting frame 5 is fixedly connected with a clamping plate 11, and the filter frame 10 can be clamped therebetween by cooperating with the clamping plate 11 and the limiting plate 13. The inner wall of the left end of the mounting frame 5 is elastically connected with the limiting plate 13 through a reset spring 12. The limiting plate 13 is an inclined surface. When squeezed, the limiting plate 13 will slide along the inner wall of the mounting frame 5. The bottom end of the limiting plate 13 is fixedly connected with a fixing block 14, and the fixing block 14 moves the limiting plate 13.

[0032] Reference Figure 1-Figure 2 The driving mechanism includes a motor 2, the output end of the motor 2 is fixedly connected to the outer wall of the cam 3, the right end of the connecting plate 6 is hinged to one end of the hinged plate 7, and since the hinged plate 7 is in a certain inclined state, when the filter frame 10 moves upward, the roller 8 will slide along the surface of the filter screen, and the other end of the hinged plate 7 is rotatably connected to the side wall of the roller 8, and the outer wall of the hinged plate 7 contacts the right end of the positioning block 9.

[0033] Reference Figure 3-Figure 4 The inner wall of the left end of the mounting frame 5 is fixedly connected to one end of the return spring 12. When the limit plate 13 moves to the left, the return spring 12 will be compressed. When resetting, the elastic band of the return spring 12 is used to reset the limit plate 13. The other end of the return spring 12 is fixedly connected to the left end of the limit plate 13. The limit plate 13 is slidably connected to the inner wall of the mounting frame 5. The limit plate 13 contacts the surface of the filter frame 10. The fixed block 14 is slidably connected to the inner wall of the mounting frame 5. The mounting frame 5 is provided with a notch corresponding to the fixed block 14. The card plate 11 contacts the surface of the filter frame 10.

[0034] Working principle: First, when the solid particles of astaxanthin need to be separated, the solid particles only need to be poured into the separation box 1 from the feed port, and then the motor 2 is started to make the motor 2 rotate counterclockwise with the cam 3, so that the surface of the cam 3 continuously contacts and squeezes the contact plate 4 to move the mounting frame 5 and the filter frame 10 upward. At this time, when the filter frame 10 moves upward, it will squeeze the roller 8, so that the roller 8 rolls along the filter screen on the filter frame 10 with the hinged plate 7, and the solid particles can be squeezed to squeeze out the extract. The extract flows into the discharge port through the filter screen of the filter frame 10. When the cam 3 rotates to the initial position, the contact plate 4 will reset with the mounting frame 5. Since the hinged plate 7 and the connecting plate 6 are hinged, the roller 8 will flip and reset with the hinged plate 7. According to this operation, the solid particles can be continuously squeezed to obtain the extract.

[0035] When it is necessary to clean the solid residue on the filter screen of the filter frame 10, it is only necessary to move the fixed block 14 to the left to move the limit plate 13 and compress the reset spring 12, so that the limit plate 13 no longer blocks the filter frame 10 and the filter frame 10 can be taken out. Finally, the fixed block 14 is released and the limit plate 13 can be reset using the reverse elastic force of the reset spring 12. When it is necessary to install the filter frame 10, it is only necessary to move the filter frame 10 to the installation frame 5 so that the upper surface of the filter frame 10 squeezes the inclined surface of the limit plate 13, so that the limit plate 13 moves to the left and compresses the reset spring 12. When the filter frame 10 is stuck between the card plate 11 and the limit plate 13, the reverse elastic force of the reset spring 12 is used to reset the limit plate 13, so that the limit plate 13 blocks the filter frame 10 from moving out, and the filter frame 10 can be quickly disassembled and assembled.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A separation device for facilitating slag removal during astaxanthin extraction, comprising a separation box (1), characterized in that: A driving mechanism is provided at the top end of the side wall of the separation box (1), and a cam (3) is fixedly connected to the output end of the driving mechanism. A contact plate (4) passes through and is slidably connected to the inner wall of the separation box (1), and a mounting frame (5) is fixedly connected to the left end of the contact plate (4). A connecting plate (6) is fixedly connected to the inner wall of the separation box (1), and a roller (8) is rotatably connected to the right end of the connecting plate (6) via a hinge plate (7). A positioning block (9) is fixedly connected to the inner wall of the separation box (1), and the inner wall of the mounting frame (5) contacts a filter frame (10).

2. A separation device for facilitating slag removal in the astaxanthin extraction process according to claim 1, characterized in that: The inner side wall of the installation frame (5) is fixedly connected to a clamping plate (11), the inner wall at the left end of the installation frame (5) is elastically connected to a limiting plate (13) via a return spring (12), and the bottom end of the limiting plate (13) is fixedly connected to a fixing block (14).

3. A separation device for facilitating slag removal in the astaxanthin extraction process according to claim 1, characterized in that: The driving mechanism comprises a motor (2), and the output end of the motor (2) is fixedly connected to the outer wall of the cam (3).

4. A separation device for facilitating slag removal in an astaxanthin extraction process according to claim 1, characterized in that: The right end of the connecting plate (6) is hinged to one end of the hinge plate (7), the other end of the hinge plate (7) is rotatably connected to the side wall of the roller (8), and the outer wall of the hinge plate (7) is in contact with the right end of the positioning block (9).

5. A separation device for facilitating slag removal in the astaxanthin extraction process according to claim 1, characterized in that: The inner wall at the left end of the installation frame (5) is fixedly connected to one end of the return spring (12), and the other end of the return spring (12) is fixedly connected to the left end of the limiting plate (13).

6. A separation device for facilitating slag removal in the astaxanthin extraction process according to claim 2, characterized in that: The limiting plate (13) is slidably connected to the inner wall of the installation frame (5), and the limiting plate (13) is in contact with the surface of the filter frame (10).

7. A separation device for facilitating slag removal in the astaxanthin extraction process according to claim 2, characterized in that: The fixing block (14) is slidably connected to the inner wall of the installation frame (5).

8. A separation device for facilitating slag removal during astaxanthin extraction according to claim 2, characterized in that: The clamping plate (11) is in contact with the surface of the filter frame (10).