Dust remover
By introducing a cyclone device into the dust collector, the centrifugal force is used to generate centrifugal force to separate the dust, the problems of high manufacturing costs of conventional dust collectors and unstable cyclone separators under high dust content are solved, and equipment life is extended and manufacturing cost savings are achieved.
Patent Information
- Application Number
- CN202420943072.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-06
AI Technical Summary
Conventional dust collectors require increased filtration area and equipment size under high dust content conditions, resulting in high manufacturing costs and difficult and unstable installation of cyclone separators under high pressure.
Design a dust collector, using a cyclone device to generate centrifugal force to separate dust through rotating airflow, including a backblowing device, filter shell, air conduction ring and cyclone device. The cyclone fan blade forms a cyclone structure, and more than 80% of the dust is centrifuged to reduce the filter bag Pressure and reduce the number of backblowing times.
It effectively reduces the cost of equipment manufacturing, extends service life, and maintains equipment stability under high pressure conditions.
Smart Images
Figure CN222131388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collectors, in particular to a dust collector. Background Art
[0002] Conventional dust collectors have only one-stage filter assembly for filtering and dust removal. When the dust content is low, as long as the filter area of the filter assembly basically meets the requirements, the normal operation of the equipment can be achieved. However, when the dust content is high, not only a large filter area needs to be added, but also the equipment dimensions need to be increased, and the number of back-blow valves also needs to be increased, thereby doubling the manufacturing cost of the equipment. In the patent published on the date of CN112870899A, a cyclone separator is added in the middle of the interior, and another device is installed inside the equipment to divide it into two working chambers, with a cyclone set in the middle. The rotation circle of the cyclone is small, and it is not easy to settle once high-pressure gas is used. The air inlet needs to pass through the inner wall of the outer device, so it is not easy to install and cannot withstand high pressure. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a dust collector. More than 80% of the dust is separated from the airflow by the rotating airflow generating centrifugal force on the dust, so that the filtration pressure of the filter bag is greatly reduced, the pressure drop rising rate is slowed down, and the number of backblowing times is reduced, which not only saves the equipment manufacturing cost, but also prolongs the service life of the equipment, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust collector, comprising a backblowing device, a filter shell, an air guide ring, a cyclone device and a filter element, the lower end of the filter shell is a conical structure, and the lower end of the filter shell is provided with a dust outlet, a filter element is provided in the middle of the interior of the filter shell, an air guide ring is provided inside the filter shell, the air guide ring is located below the filter element, and the upper end of the air guide ring is a conical structure and is connected to the inner side of the filter shell, a cyclone device is provided between the outer side of the lower end of the air guide ring and the inner side of the filter shell, an air inlet joint is provided on the side of the filter shell, the air inlet joint corresponds to the middle of the side of the air guide ring, a backblowing device is provided on the inner top surface of the filter shell, and an air outlet is provided on the upper end of the side of the filter shell.
[0005] Furthermore, the filter element includes a connecting plate connected to the filter shell, and through holes are evenly arranged on the connecting plate. A filter assembly is fixed at the lower end of the through hole, and the gas can be filtered through the filter assembly.
[0006] Furthermore, the cyclone device includes an outer support ring and an inner support ring, and cyclone fan blades are evenly arranged between the outer support ring and the inner support ring. The gas can be introduced into the interior of the filter shell through the air inlet joint. The gas entering the interior of the filter shell forms a cyclone structure through the cyclone fan blades. More than 80% of the dust is settled to the lower end of the interior of the filter shell due to the centrifugal force generated by the rotating airflow. The gas passes through the air guide ring and the filter element in turn and is finally discharged from the air outlet head.
[0007] Compared with the prior art, the utility model has the following beneficial effects: gas can be introduced into the interior of the filter shell through the air inlet joint, the gas entering the filter shell forms a cyclone structure through the cyclone fan blades, more than 80% of the dust is settled to the lower end of the filter shell through the centrifugal force generated by the rotating airflow, the gas passes through the air guide ring and the filter element in turn and is finally discharged from the air outlet head, the gas can be filtered through the filter assembly, the external blowing device is connected to the inlet of the backblowing pipe, in the dust collector, more than 80% of the dust is separated from the airflow through the rotating airflow, the filtering pressure of the filter bag is greatly reduced, the pressure drop rising speed is slowed down, and the number of backblowing times is reduced, which not only saves the equipment manufacturing cost, but also prolongs the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a schematic diagram of the structure of the utility model;
[0009] Figure 2 This is a schematic diagram of the structure of the cyclone device of the utility model.
[0010] In the figure: 1 backflush device, 2 air inlet connector, 3 filter housing, 4 dust outlet, 5 air guide ring, 6 cyclone device, 61 outer support ring, 62 inner support ring, 63 cyclone fan blades, 7 filter element, 71 filter assembly, 72 connecting plate, 8 air outlet. DETAILED DESCRIPTION
[0011] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0012] See also Figure 1-2The utility model provides a technical solution: a dust collector, comprising a back-blowing device 1, a filter shell 3, an air guide ring 5, a cyclone device 6 and a filter element 7. The lower end of the filter shell 3 is a conical structure, and the lower end of the filter shell 3 is provided with a dust outlet 4, a filter element 7 is provided in the middle of the interior of the filter shell 3, an air guide ring 5 is provided inside the filter shell 3, the air guide ring 5 is located below the filter element 7, and the upper end of the air guide ring 5 is a conical structure and connected to the inner side of the filter shell 3, a cyclone device 6 is provided between the outer side of the lower end of the air guide ring 5 and the inner side of the filter shell 3, an air inlet joint 2 is provided on the side of the filter shell 3, the air inlet joint 2 corresponds to the middle of the side of the air guide ring 5, a back-blowing device 1 is provided on the internal top surface of the filter shell 3, an air outlet head 8 is provided on the upper end of the side of the filter shell 3, the filter element 7 comprises a connecting plate 72 connected to the filter shell 3, and the connecting plate 72 is evenly provided with through holes. A filter assembly 71 is fixed at the lower end of the hole, and the gas can be filtered through the filter assembly 71. The cyclone device 6 includes an outer support ring 61 and an inner support ring 62. Cyclone fan blades 63 are evenly arranged between the outer support ring 61 and the inner support ring 62. The gas can be introduced into the interior of the filter shell 3 through the air inlet joint 2. The gas entering the interior of the filter shell 3 forms a cyclone structure through the cyclone fan blades 63. More than 80% of the dust is precipitated to the lower end of the interior of the filter shell 3 by the centrifugal force generated by the rotating airflow. The gas passes through the air guide ring 5 and the filter element 7 in turn and is finally discharged from the air outlet head 8. In this dust collector, more than 80% of the dust is separated from the airflow by the centrifugal force generated by the rotating airflow, so that the filtration pressure of the filter bag is greatly reduced, the pressure drop rise rate is slowed down, and the number of backblowing times is reduced, which not only saves the equipment manufacturing cost, but also prolongs the service life of the equipment.
[0013] During use: the gas can be introduced into the filter shell 3 through the air inlet joint 2, and the gas entering the filter shell 3 forms a cyclone structure through the cyclone fan blades 63. More than 80% of the dust is settled to the lower end of the filter shell 3 by the centrifugal force generated by the rotating airflow. The gas passes through the air guide ring 5 and the filter element 7 in turn and is finally discharged from the air outlet head 8. The gas can be filtered through the filter component 71. A 360° annular guide blade is made outside the inner cone of the equipment and in the middle of the equipment cylinder. The gas passes through the guide blade and is forced to rotate at a high speed so that the gas and solid can achieve a separator effect. The work is completed in one cavity in the equipment. The air inlet pipe is in the form of direct plug welding, which can withstand high pressure. It can be designed as a pressure vessel to work in high temperature and high pressure dust removal conditions.
[0014] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. A dust collector, comprising a backflush device (1), a filter housing (3), an air guide ring (5), a cyclone device (6) and a filter element (7), characterized in that: The lower end of the filter shell (3) is a conical structure, and a dust outlet (4) is provided at the lower end of the filter shell (3). A filter element (7) is provided in the middle of the filter shell (3). An air guide ring (5) is provided in the filter shell (3). The air guide ring (5) is located below the filter element (7). The upper end of the air guide ring (5) is a conical structure and is connected to the inner side of the filter shell (3). A cyclone device (6) is provided between the outer side of the lower end of the air guide ring (5) and the inner side of the filter shell (3). An air inlet joint (2) is provided on the side of the filter shell (3). The air inlet joint (2) corresponds to the middle of the side of the air guide ring (5). A backflush device (1) is provided on the inner top surface of the filter shell (3). An air outlet head (8) is provided at the upper end of the side of the filter shell (3).
2. A dust collector according to claim 1, characterized in that: The filter element (7) comprises a connecting plate (72) connected to the filter housing (3), the connecting plate (72) being evenly provided with through holes, the filter assembly (71) being fixed at the lower end of the through hole.
3. A dust collector according to claim 1, characterized in that: The cyclone device (6) comprises an outer support ring (61) and an inner support ring (62), and cyclone blades (63) are evenly arranged between the outer support ring (61) and the inner support ring (62).