Safety chemical reaction kettle

The safe chemical reaction kettle addresses the inefficiencies and safety concerns of multi-step chemical reactions by employing a dual heating chamber and pressure relief system for staged feeding and temperature control, enhancing reaction efficiency and safety.

CN222131881UActive Publication Date: 2024-12-10TIANJIN YUNSHENGLONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202323410942.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2024-12-10
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

Existing technologies face challenges in efficiently addressing temperature control and ensuring safety during multi-step chemical production, with existing technologies struggling to effectively solve the issues of temperature control and ensuring safety during multi-step chemical reactions, particularly in chemical reactors, where multiple feedings are required, leading to inconvenience and potential accidents.

Method used

A safe chemical reaction kettle with a dual heating chamber design, a connecting mechanism, and a pressure relief mechanism, allowing staged feeding and separate temperature control for each chamber, ensuring efficient and safe multi-step reactions by isolating and integrating reaction stages.

Benefits of technology

Enables efficient and safe multi-step chemical reactions by allowing separate heating and staged material addition, improving processing efficiency and reaction completeness while preventing accidents through pressure relief.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safe chemical reaction kettle, which belongs to the field of chemical technical equipment and comprises a main body, a stirring mechanism is mounted in the main body, a connecting mechanism is mounted on the side surface of the main body, a pressure relief mechanism is arranged on the connecting mechanism, the connecting mechanism comprises a connecting box, and a damping rotating shaft is rotatably connected in the connecting box. The side face of the damping rotating shaft is fixedly connected with a conversion block. The device has the beneficial effects that the connecting mechanism is arranged, the heat insulation plate divides the interior of the shell into the first heating chamber and the second heating chamber, and the first connecting pipe and the second connecting pipe communicate with the first heating chamber and the second heating chamber correspondingly, so that feeding can be conducted in a staged mode for multi-step chemical production; reaction intermediate products and subsequently added raw materials are respectively heated, so that the next chemical reaction is carried out after the primary reaction is sufficient, and the processing efficiency and the reaction sufficient degree are improved.
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Description

Technical Field

[0001] The utility model relates to the field of chemical technology equipment, in particular to a safe chemical reaction kettle. Background Art

[0002] A reactor is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. It is widely used in petroleum, chemical, rubber, pesticide, dye, medicine, and food. It is a pressure vessel for completing processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation.

[0003] After searching, the Chinese patent announcement number CN219984686U discloses a safe chemical reactor, which relates to the technical field of chemical reactors. The patent discloses a feeding pipe on the top of the outer surface of the tank body, a motor on the top of the tank body, a stirring rod rotatably connected to the inner wall of the tank body, one end of the stirring rod is fixedly connected to the output end of the motor, and the bottom of the stirring rod is arranged on an auxiliary cleaning device. The auxiliary cleaning device includes a U-shaped scraper. The device can clean the U-shaped scraper and the stirring rod by inserting the hexagonal block into the hexagonal through hole and the inner wall of the auxiliary block under the action of the hexagonal block. The rod is fixed, and the motor is started at this time. The motor will drive the U-shaped scraper connected to the stirring rod to rotate synchronously on the inner wall of the tank. The scraper will scrape off the substances attached to the inner wall of the tank during the rotation, which can effectively prevent these substances from becoming impurities in the next reaction and ensure the normal use of the reactor. However, in actual production, for chemical production with multi-step reactions, since it is necessary to produce intermediate products before the next step of reaction, multiple feedings are required. In the prior art, multiple feedings are required, temperature control is inconvenient, and accidents are easy to cause. The practicality needs to be enhanced. Utility Model Content

[0004] The purpose of the utility model is to provide a safe chemical reaction kettle in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A safe chemical reactor comprises a main body, a stirring mechanism is installed in the main body, a connecting mechanism is installed on the side of the main body, a pressure relief mechanism is arranged on the connecting mechanism, the connecting mechanism comprises a connecting box, a damping shaft is rotatably connected in the connecting box, a rotating block is fixedly connected to one end of the damping shaft, a conversion block is fixedly connected to the side of the damping shaft, and a first sealing gasket and a second sealing gasket are fixedly connected to opposite sides of the conversion block.

[0007] Preferably, a first connecting tube is fixedly connected to the top of the connecting box, a second connecting tube is fixedly connected to the bottom of the connecting box, and the first sealing gasket cooperates with the first connecting tube.

[0008] Preferably, the pressure relief mechanism includes a pressure relief pipe, which is fixedly connected to the side of the connection box and connected to the inside of the connection box. A plurality of pressure relief holes are arranged on the side of the pressure relief pipe, and the pressure relief pipe cooperates with the second sealing gasket.

[0009] Preferably, a sealing cover is fixedly connected to one end of the pressure relief pipe, a screw is threadedly connected to the sealing cover, one end of the screw is rotatably connected to a movable plate, the movable plate is slidably connected to the inside of the pressure relief pipe, a spring is fixedly installed on one side of the movable plate, and the other end of the spring is fixedly connected to a pressure plate.

[0010] Preferably, the main body includes a shell, a first heating chamber and a second heating chamber are arranged inside the shell, an insulation board is arranged between the first heating chamber and the second heating chamber, a feeding hopper is fixedly connected to the top of the shell, and a discharge pipe is fixedly connected to the bottom of the shell.

[0011] Preferably, the top end of the first connecting tube is at the bottom position of the first heating chamber, and the bottom end of the second connecting tube is connected to the top position of the second heating chamber.

[0012] Preferably, the stirring mechanism includes a motor, the motor is fixedly connected to the top of the shell, the output end of the motor is connected to a stirring shaft, the stirring shaft passes through the insulation board and is arranged in the first heating chamber and the second heating chamber.

[0013] The beneficial effect is that: a connecting mechanism is provided, and the heat insulation plate divides the inside of the shell into a first heating chamber and a second heating chamber, and the first connecting pipe and the second connecting pipe are respectively connected to the first heating chamber and the second heating chamber. With such a configuration, the feeding can be carried out in stages for multi-step chemical production, and the reaction intermediates and the subsequently added raw materials are heated separately, ensuring that the next chemical reaction is carried out after a sufficient reaction, thereby improving the processing efficiency and the degree of reaction sufficiency.

[0014] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of a safe chemical reaction kettle described in the utility model;

[0017] Figure 2 It is a front view of a safe chemical reaction kettle described in the utility model;

[0018] Figure 3It is a front cross-sectional view of a safety chemical reaction kettle described in the utility model;

[0019] Figure 4 This is the first schematic diagram of a conversion block of a safety chemical reactor described in the utility model;

[0020] Figure 5 This is the second schematic diagram of a conversion block of a safety chemical reactor described in the utility model;

[0021] Figure 6 It is an enlarged view of point A of a safety chemical reaction kettle described in the utility model.

[0022] The description of the accompanying drawings is as follows: 1. Main body; 101. Shell; 102. First heating chamber; 103. Heat insulation board; 104. Second heating chamber; 105. Feed hopper; 106. Discharge pipe; 2. Stirring mechanism; 201. Motor; 202. Stirring shaft; 3. Connecting mechanism; 301. First connecting pipe; 302. Connecting box; 303. Second connecting pipe; 304. Damping shaft; 305. Rotating block; 306. Conversion block; 307. First sealing gasket; 308. Second sealing gasket; 4. Pressure relief mechanism; 401. Pressure relief pipe; 402. Pressure relief hole; 403. Sealing cover; 404. Screw; 405. Moving plate; 406. Spring; 407. Pressure plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0025] The utility model is further described below in conjunction with the accompanying drawings:

[0026] like Figure 1 — Figure 6As shown, a safety chemical reactor comprises a main body 1, a stirring mechanism 2 is installed in the main body 1, a connecting mechanism 3 is installed on the side of the main body 1, a pressure relief mechanism 4 is arranged on the connecting mechanism 3, the main body 1 comprises a shell 101, a first heating chamber 102 and a second heating chamber 104 are arranged inside the shell 101, two sets of independently controlled heating wires are arranged inside the shell 101, which are used to provide heat to the first heating chamber 102 and the second heating chamber 104 respectively, an insulation board 103 is arranged between the first heating chamber 102 and the second heating chamber 104, a feeding hopper 105 is welded on the top of the shell 101, and a discharge pipe 106 is connected to the bottom of the shell 101 by bolts. When the device is in use, the main reaction occurs in the second heating chamber 104. When the reaction in the second heating chamber 104 is sufficient, the raw materials for the secondary reaction can be transported from the first heating chamber 102 to the second heating chamber 104 through the connecting mechanism 3 to carry out the next chemical reaction.

[0027] In this embodiment, the stirring mechanism 2 includes a motor 201, which is connected to the top of the shell 101 by bolts. The output end of the motor 201 is connected to a stirring shaft 202. The stirring shaft 202 passes through the insulation board 103 and is arranged in the first heating chamber 102 and the second heating chamber 104. According to the raw materials in the first heating chamber 102 and the second heating chamber 104 are heated to different temperatures respectively, the motor 201 drives the stirring shaft 202 to stir the raw materials in the first heating chamber 102 and the second heating chamber 104 to make the reaction more complete.

[0028] In this embodiment, the connecting mechanism 3 includes a first connecting tube 301, the top of the first connecting tube 301 is at the bottom of the first heating chamber 102, a connecting box 302 is welded to the bottom of the first connecting tube 301, a second connecting tube 303 is welded to the bottom side of the connecting box 302, the bottom end of the second connecting tube 303 is connected to the top of the second heating chamber 104, a first sealing gasket 307 cooperates with the first connecting tube 301, the connecting box 302, a damping shaft 304 is rotatably connected in the connecting box 302, and one end of the damping shaft 304 is connected to a rotating block by bolts. 305, a conversion block 306 is welded on the side of the damping shaft 304, and a first sealing gasket 307 and a second sealing gasket 308 are glued on opposite sides of the conversion block 306. When the reaction is in progress, the first sealing gasket 307 is located at the bottom of the first connecting tube 301. At this time, the second heating chamber 104 and the first heating chamber 102 are separated from each other and heated separately. When it is necessary to add the raw materials in the first heating chamber 102 into the second heating chamber 104, the first sealing gasket 307 is separated from the bottom of the first connecting tube 301 to mix the two parts of the raw materials.

[0029] In this embodiment, the pressure relief mechanism 4 includes a pressure relief pipe 401, which is welded to the side of the connecting box 302 and connected to the inside of the connecting box 302. A plurality of pressure relief holes 402 are arranged on the side of the pressure relief pipe 401. The pressure relief pipe 401 cooperates with the second sealing gasket 308. One end of the pressure relief pipe 401 is connected to a sealing cover 403 by bolts. A screw rod 404 is threadedly connected to the sealing cover 403. One end of the screw rod 404 is rotatably connected to a movable plate 405. The movable plate 405 is slidably connected to the inside of the pressure relief pipe 401. A spring 406 is fixedly installed on one side of the movable plate 405. The other end of the spring 406 is fixedly connected to a pressure plate 407. Rotating the screw rod 404 can change the position of the movable plate 405, thereby adjusting the distance between the pressure plate 407 and the pressure relief hole 402, so as to relieve pressure in response to different requirements, and has a high safety factor.

[0030] Working principle: When the device is in use, the raw materials for the initial reaction are first preheated in the first heating chamber 102 and then passed into the second heating chamber 104. The main reaction occurs in the second heating chamber 104, and then the raw materials for the subsequent reaction are put into the first heating chamber 102. In this state, the first sealing gasket 307 is located at the bottom of the first connecting pipe 301, and the first heating chamber 102 and the second heating chamber 104 are in an isolated state. According to the raw materials in the first heating chamber 102 and the second heating chamber 104 are heated to different temperatures, the motor 201 drives the stirring shaft 202 to stir the raw materials in the first heating chamber 102 and the second heating chamber 104 to make the reaction more complete. When the reaction in the second heating chamber 104 is sufficient, the staff rotates the rotating block 305, and the rotating block 305 drives the damping shaft 304 to rotate, and the damping shaft 304 separates the first sealing gasket 307 from the bottom of the first connecting pipe 301 through the conversion block 306, and the second sealing gasket 308 rotates to the position of the pressure relief pipe 401. At this time, the first heating chamber 102 is connected with the second heating chamber 104, and the raw materials of the secondary reaction are transported from the first heating chamber 102 to the second heating chamber 104. Then, the conversion block 305 is rotated to separate the second sealing gasket 308 from the position of the pressure relief pipe 401, and the first sealing gasket 307 re-seals the bottom of the first connecting pipe 301, and the next chemical reaction is carried out in the second heating chamber 104. The high pressure generated by the reaction will push the pressure plate 407 in the pressure relief pipe 401. When the pressure reaches a certain level, the pressure plate 407 compresses the spring 406 until the pressure plate 407 moves to the position of the pressure relief hole 402, and the pressure is automatically relieved, which is highly safe.

[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A safe chemical reactor, comprising a main body, wherein a stirring mechanism is installed in the main body, characterized in that: A connecting mechanism is installed on the side of the main body, and a pressure relief mechanism is arranged on the connecting mechanism. The connecting mechanism includes a connecting box, and a damping shaft is rotatably connected in the connecting box. A rotating block is fixedly connected to one end of the damping shaft, and a conversion block is fixedly connected to the side of the damping shaft. A first sealing gasket and a second sealing gasket are fixedly connected to opposite sides of the conversion block.

2. A safe chemical reactor according to claim 1, characterized in that: The top of the connection box is fixedly connected with a first connection pipe, the bottom of the connection box is fixedly connected with a second connection pipe, and the first sealing gasket matches with the first connection pipe.

3. A safe chemical reactor according to claim 1, characterized in that: The pressure relief mechanism comprises a pressure relief pipe, which is fixedly connected to the side of the connection box and communicated to the inside of the connection box. A plurality of pressure relief holes are arranged on the side of the pressure relief pipe, and the pressure relief pipe cooperates with the second sealing gasket.

4. A safe chemical reactor according to claim 3, characterized in that: A sealing cover is fixedly connected to one end of the pressure relief pipe, a screw is threadedly connected to the sealing cover, a movable plate is rotatably connected to one end of the screw, the movable plate is slidably connected to the inside of the pressure relief pipe, a spring is fixedly installed on one side of the movable plate, and a pressure plate is fixedly connected to the other end of the spring.

5. A safe chemical reactor according to claim 2, characterized in that: The main body includes a shell, a first heating chamber and a second heating chamber are arranged inside the shell, an insulation board is arranged between the first heating chamber and the second heating chamber, a feeding hopper is fixedly connected to the top of the shell, and a discharge pipe is fixedly connected to the bottom of the shell.

6. A safe chemical reactor according to claim 5, characterized in that: The top end of the first connecting pipe is at the bottom position of the first heating chamber, and the bottom end of the second connecting pipe is connected to the top position of the second heating chamber.

7. A safe chemical reactor according to claim 5, characterized in that: The stirring mechanism comprises a motor, the motor is fixedly connected to the top of the shell, the output end of the motor is connected to a stirring shaft, the stirring shaft passes through the insulation board and is arranged in the first heating chamber and the second heating chamber.