Automatic UV coating and curing equipment for paperboard veneer

By designing UV automatic coating and curing equipment, the problems of low efficiency and high cost of existing equipment are solved, and efficient and material-saving UV varnish coating is achieved, which improves production efficiency and product quality and reduces operating costs.

CN222132476UActive Publication Date: 2024-12-10QINGHE COUNTY SHENGJIE MASCH EQUIP TECH CO LTD
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Patent Information

Application Number
CN202420525664.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2024-12-10
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

The existing UV vitrification coating equipment has problems such as low efficiency, high cost and large UV vitrification consumption, which limits the widespread application of UV coating technology, especially today when production speed and automation requirements are constantly increasing.

Method used

A cardboard finish UV automatic coating and curing equipment is designed, including installation chassis, conveying mechanism, oil coating mechanism and radiation curing device, adopting an optimized mechanical structure and intelligent control system to achieve efficient UV varnish coating and curing , reduces manual operation and waste of UV varnish, and recovers excess oil through the oil collection tank to accurately control the coating amount.

Benefits of technology

High-efficiency UV varnish coating is achieved, the coating quality is maintained, the production cost and raw material usage is reduced, the production efficiency and product quality is improved, and the operational cost is significantly reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic UV (ultraviolet) coating and curing equipment for a paperboard veneer. The automatic UV coating and curing equipment comprises a mounting case, and a conveying mechanism, an oil coating mechanism and an irradiation curing device which are assembled in the mounting case, the oiling mechanism is composed of a machine shell A, an oiling roller and a homogenizing roller which are arranged side by side, and oil collecting grooves, a filter, an oil storage barrel, an oil outlet pipe and the like which are communicated in sequence, gaps between the homogenizing roller and the oiling roller can ensure that oil is evenly coated, the oil outlet pipe is provided with an oil outlet facing the oiling roller, and the oil collecting grooves in the two sides collect residual oil. The irradiation curing device comprises a machine shell B, ultraviolet lamp strips and cooling fans, the ultraviolet lamp strips and the cooling fans are evenly distributed, the lamp strips irradiate vertically, and the fans are arranged in the opposite direction to optimize heat dissipation. The equipment is matched with accurate coating and an effective curing process, so that the quality of a UV gloss oil coating is guaranteed, raw materials are saved, the production cost is reduced, the production efficiency is remarkably improved, and the operation cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging paperboard processing, in particular to a paperboard facing UV automatic coating and curing device. Background Art

[0002] As the main materials for product packaging, corrugated cardboard and packaging cardboard bear the important demands for appearance and protection during transportation and display of goods. After color printing, these cardboards usually need to undergo a series of surface treatment processes to improve their physical properties and aesthetics. Traditionally, in order to give cardboard moisture-proof and waterproof properties and protect the printed colors from fading, the commonly used method is lamination, that is, covering with a layer of plastic film. This treatment can significantly improve the durability of cardboard, especially in long-distance logistics such as sea transportation, effectively protecting products from moisture and other environmental factors.

[0003] In the prior art, UV varnish coating and curing treatment on the surface of cardboard is an effective alternative to the lamination process. UV varnish coating not only provides moisture-proof and waterproof functions similar to plastic film, but also has better environmental protection and degradability. In addition, the surface of the cardboard after UV coating will be smoother and brighter, and have better wear resistance and scratch resistance. Despite this, the existing UV varnish coating equipment has problems such as low efficiency, high equipment cost and high UV varnish consumption during operation. These problems limit the widespread application of UV coating technology, especially today when the requirements for high-speed production and automation are constantly increasing. There is an urgent need for a UV varnish coating equipment that is efficient, saves materials and reduces operating costs. Utility Model Content

[0004] In view of the above-mentioned deficiencies existing in the prior art, the purpose of the utility model is to provide a cardboard facing UV automatic coating and curing equipment with high-efficiency coating capabilities, which can reduce production costs and raw material usage while maintaining the quality of UV varnish coating, thereby improving production efficiency and reducing the operating costs of the enterprise.

[0005] The technical solution adopted by the utility model to achieve the above-mentioned purpose is: a cardboard facing UV automatic coating and curing device, including an installation chassis and a conveying mechanism, an oiling mechanism, and a radiation curing device assembled in the installation chassis, wherein the oiling mechanism and the radiation curing device are arranged above the conveying mechanism and arranged sequentially along the transmission direction.

[0006] The oiling mechanism includes a casing A, an oiling roller, a homogenizing roller, and an oil collecting tank, an oil filter, an oil storage barrel, and an oil outlet pipe that are sequentially connected. The oiling roller and the homogenizing roller are arranged side by side and rotatably mounted on the casing A. The assembly gap between the homogenizing roller and the oiling roller is adjustable. The oil outlet pipe is mounted on the casing A and arranged above the oiling roller and the homogenizing roller, and an oil outlet facing the oiling roller is opened on the oil outlet pipe. Oil collecting tanks are arranged on both sides of the conveying mechanism.

[0007] The radiation curing device includes a casing B and multiple groups of ultraviolet light strips and cooling fans fixedly mounted on the casing B. The ultraviolet light strips are evenly distributed above the conveying mechanism and are kept vertically irradiated downward. The power adapters matching each ultraviolet light strip are adjacently arranged with cooling fans, and the directions of two adjacent groups of cooling fans are kept in opposite directions.

[0008] In some of the implementations, in order to ensure that the conveying mechanism can be stably installed on the mounting chassis, ensure its stable operation to transport the cardboard to be coated with UV varnish, and ensure that the oil collection tank is stably assembled on both sides of the conveying mechanism to collect excess UV varnish, the following technical solution is provided.

[0009] The conveying mechanism includes a transmission roller, a transmission belt, a No. 1 driving motor, and a limiting wheel. The transmission rollers are rotatably installed at both ends of the top of the installation chassis. The transmission belt is wound around two groups of transmission rollers in a taut posture. The No. 1 driving motor maintains a power connection with one group of transmission rollers. The limiting wheel is rotatably installed inside the installation chassis, and the limiting wheel maintains contact with both sides of the transmission belt. The oil collection groove is arranged below the upper belt surface of the transmission belt.

[0010] In some of the implementations, in order to ensure that the oil coating roller and the homogenizing roller can be stably installed in the housing A, and to ensure that the gap between the homogenizing roller and the oil coating roller can be adjusted while the homogenizing roller rotates freely, the following technical solutions are provided.

[0011] The top of the casing A is provided with an installation opening A, and the installation opening A is hinged with a cover A. Both sides of the casing A are equipped with installation supports, and sliding seats are slidably installed on the installation supports. The oiling roller is rotatably installed on the installation supports, and the homogenizing roller is rotatably installed on the sliding seats.

[0012] The oiling mechanism also includes a gap adjustment component, which includes an adjusting motor, an adjusting screw, and a transmission shaft. The adjusting motor is fixedly mounted on one of the groups of mounting supports and maintains a power connection with the transmission shaft. The transmission shaft is rotatably mounted between the two groups of mounting supports and remains parallel to the homogenizing roller and the oiling roller. Both groups of mounting supports are rotatably mounted with adjusting screws that are rotationally connected to the sliding seats on the corresponding sides, and the two groups of adjusting screws maintain a power connection with the transmission shaft.

[0013] In some of the implementations, in order to ensure that the oil coating roller and the homogenizing roller can operate in coordination and to avoid affecting the stable operation of the homogenizing roller and the oil coating roller when the gap adjustment component adjusts the gap between the homogenizing roller and the oil coating roller, the following technical solutions are provided.

[0014] The oiling mechanism also includes a driving assembly, which includes a No. 2 driving motor, a mounting shaft, a bevel gear A, a bevel gear a, a bevel gear B, and a bevel gear b. The No. 2 driving motor is fixedly mounted on one of the mounting supports and maintains a power connection with the oiling roller. The same end of the oiling roller and the homogenizing roller is respectively fixedly connected to the bevel gear A and the bevel gear B. The mounting shaft is rotatably mounted on one of the mounting supports, and the mounting shaft is fixedly connected to the bevel gear a that is meshed with the bevel gear A. One of the sliding seats is rotatably mounted with a bevel gear b that is meshed with the bevel gear B, and the mounting shaft is fixedly connected to a spline shaft that is slidably connected with the bevel gear b.

[0015] In some of the implementations, in order to ensure that the UV varnish stored in the oil storage barrel can be stably supplied to the outlet pipe and facilitate accurate regulation of the oil output from the oil outlet, the following technical solutions are provided.

[0016] The oil storage barrel is connected to the oil outlet pipe through an oil supply pipe, and the oil supply pipe is equipped with a pressure pump, an electromagnetic switch valve, and an electronic flow meter arranged in the casing A.

[0017] In some of the implementations, in order to facilitate the automated control of the conveying mechanism, the oiling mechanism, and the radiation curing device to improve the efficiency of processing the cardboard surface, the following technical solutions are provided.

[0018] The installation chassis is also equipped with an electric control box, which maintains signal connection with the No. 1 drive motor, No. 2 drive motor, regulating motor, booster pump, electromagnetic switch valve, electronic flow meter, power adapter, and cooling fan.

[0019] Beneficial effects of the utility model:

[0020] 1. High-efficiency coating capability: The equipment can continuously coat cardboard with UV varnish, greatly improving production efficiency. Through optimized mechanical structure and intelligent control system, the equipment can accurately adjust the coating thickness of UV varnish, and can efficiently coat cardboards of different thicknesses, achieving fast and uniform coating, shortening the processing time of a single cardboard, and increasing the throughput of the entire production line.

[0021] 2. Maintain the quality of UV varnish coating: The uniformity and curing effect of the coating are taken into consideration in the design of the equipment. Precise coating heads and efficient UV curing lamps are used to ensure that the UV varnish coating of each cardboard is uniform and has high gloss. The cured coating has good physical and chemical stability, thus ensuring the high quality standards of the product finish.

[0022] 3. Reduce production costs: The automated coating process reduces the need for manual operation and reduces labor costs. At the same time, the equipment's high-efficiency coating reduces energy consumption and UV varnish waste, and recycles excess varnish through the oil collection tank. By accurately controlling the coating amount, it reduces excessive oiling and dripping, further reducing the amount and cost of raw materials.

[0023] 4. Save raw materials: The equipment can adjust the coating parameters according to the size of the cardboard and the properties of the UV varnish, ensuring that only the minimum amount of UV varnish is used for each coating, reducing the consumption of raw materials. In addition, precise coating also means reducing the generation of scraps, further saving resources.

[0024] In summary, this patented solution achieves dual optimization of production efficiency and product quality through innovations in automated coating and curing technology, significantly reduces production costs and raw material usage, and has important economic benefits and market application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is a structural schematic diagram of another perspective of the utility model;

[0027] Figure 3 It is a schematic diagram of the structure of the conveying mechanism and the matching installation of the conveying mechanism and the oil collecting tank;

[0028] Figure 4 It is a structural schematic diagram of a radiation curing device;

[0029] Figure 5 This is a schematic diagram of the structure of the supporting installation of the UV light strip, power adapter, and cooling fan in the radiation curing device;

[0030] Figure 6 It is a structural schematic diagram of the oiling mechanism;

[0031] Figure 7 A schematic diagram of the structure of one set of mounting supports and various components mounted thereon;

[0032] Figure 8 A schematic diagram of the structure of another set of mounting brackets and various components mounted thereon;

[0033] Fig. 9 For the Figure 8 Detailed diagram of some of the structures in the figure.

[0034] In the figure: 1 mounting chassis, 11 assembly port, 12 sealing cover, 13 universal roller, 14 support foot, 2 conveying mechanism, 21 transmission roller, 211 No. 1 transmission bevel gear, 212 annular limit strip, 22 transmission belt, 23 No. 1 drive motor, 231 No. 1 drive bevel gear, 24 limit wheel, 3 oiling mechanism, 31 housing A, 311 mounting port A, 312 cover A, 313 mounting support, 3131 electric telescopic cylinder, 314 sliding seat, 32 oiling roller, 321 No. 4 transmission bevel gear, 33 homogenizing roller, 34 oil collecting tank, 35 oil filter, 36 oil storage barrel, 361 oil supply pipe, 362 pressure pump, 363 electromagnetic switch valve, 364 electronic flowmeter, 37 oil outlet pipe, 381 regulating motor, 3811 No. 2 driving bevel gear, 382 adjusting screw, 3821 No. 3 transmission bevel gear, 383 transmission shaft, 3831 No. 2 transmission bevel gear, 3832 No. 3 driving bevel gear, 391 No. 2 driving motor, 3911 No. 4 driving bevel gear, 392 mounting shaft, 393 bevel gear A, 394 bevel gear a, 395 bevel gear B, 396 bevel gear b, 397 spline shaft, 4 radiation curing device, 41 housing B, 411 assembly frame plate, 412 mounting port B, 413 cover B, 42 UV light strip, 421 power adapter, 43 cooling fan, 5 electric control box. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] See also Figure 1-9 A cardboard facing UV automatic coating and curing device includes an installation chassis 1 and a conveying mechanism 2, an oiling mechanism 3, and a radiation curing device 4 assembled in the installation chassis 1. The oiling mechanism 3 and the radiation curing device 4 are arranged above the conveying mechanism 2 and arranged sequentially along the transmission direction.

[0037] The oiling mechanism 3 includes a casing A31, an oiling roller 32, a homogenizing roller 33, and an oil collecting groove 34, an oil filter 35, an oil storage barrel 36, and an oil outlet pipe 37 which are connected in sequence. The oiling roller 32 and the homogenizing roller 33 are arranged side by side and rotatably installed on the casing A31. The assembly gap between the homogenizing roller 33 and the oiling roller 32 is adjustable. The oil outlet pipe 37 is installed on the casing A31 and arranged above the oiling roller 32 and the homogenizing roller 33. The oil outlet pipe 37 is provided with an oil outlet facing the oiling roller 32. Oil collecting grooves 34 are arranged on both sides of the conveying mechanism 2.

[0038] The radiation curing device 4 includes a housing B41 and multiple groups of ultraviolet light strips 42 and cooling fans 43 fixedly installed on the housing B41. The ultraviolet light strips 42 are evenly distributed above the conveying mechanism 2 and maintain multiple groups of vertical downward irradiation. The power adapter 421 matched with each ultraviolet light strip 42 is adjacently arranged with a cooling fan 43, and the directions of two adjacent groups of cooling fans 43 are kept in opposite directions.

[0039] The setting of the mounting chassis 1 can ensure that the conveying mechanism 2, the oiling mechanism 3, and the radiation curing device 4 are stably installed thereon. An assembly opening 11 connected to its inner cavity is opened on the side wall of the mounting chassis 1, which is convenient for installing various related equipment or components inside. A sealing cover plate 12 is installed on the assembly opening 11. The sealing cover plate 12 is installed by bolt fixing, which is convenient for disassembly and assembly.

[0040] Universal rollers 13 and telescopically adjustable feet 14 are also installed at the bottom corners of the installation chassis 1. When the feet 14 are in a retracted state, the universal rollers 13 are in direct contact with the ground, which facilitates the control of the transfer of the installation chassis 1. When the feet 14 are in an extended state, they are in direct contact with the ground, so that the installation chassis 1 can be stably installed in the production plant.

[0041] The top of the installation case 1 is designed to be open, so that the conveying mechanism 2 can be installed on the top. When the conveying mechanism 2 is in operation, it drives the cardboard to be coated with UV varnish from the upstream section to the downstream end, so that the cardboard can pass through the oiling mechanism 3 and the radiation curing device 4 in a stable order.

[0042] When the oiling mechanism 3 is running, the UV varnish stored in the oil storage barrel 36 is pumped to the oil outlet pipe 37, and the UV varnish is applied to the oiling roller 32 through the oil outlet opened on the oil outlet pipe 37. The oiling roller 32 usually adopts a rubber roller, which has a certain elasticity to ensure that the UV varnish thereon can be evenly applied to the upper surface of the cardboard, and the homogenizing roller 33 adopts a metal roller with a smooth surface. During the operation of the oiling roller 32 and the homogenizing roller 33, the UV varnish can be squeezed and evenly distributed to the oiling roller 32 with the help of the homogenizing roller 33. By adjusting the gap between the oiling roller 32 and the homogenizing roller 33, the thickness of the UV varnish can be achieved. During the operation of the equipment, the oiling roller 32 contacts the upper surface of the cardboard driven by the conveying mechanism 2, and then the UV varnish is evenly applied to the upper surface of the cardboard.

[0043] During the oiling process, excess UV varnish can fall into the oil collecting grooves 34 on both sides of the conveying mechanism 2, and then enter the oil filter 35 in sequence under the action of gravity and finally be collected in the oil storage barrel 36. The oil filter 35 adopts commonly used equipment on the market, which can filter the impurities (mostly cardboard scraps) carried by the UV varnish, so as to realize the recycling of excess UV varnish.

[0044] The cardboard treated by the oiling mechanism 3 is conveyed to the radiation curing device 4 by the conveying mechanism 2. An assembly frame plate 411 is fixedly connected to the inner cavity of the casing B41. An installation opening B412 is opened on the top of the casing. A cover B413 is installed at the installation opening B412 to facilitate disassembly and maintenance of the ultraviolet light strip 42 and the cooling fan 43 inside.

[0045] The ultraviolet light strip 42, the power adapter 421, and the cooling fan 43 are all fixedly mounted on the assembly frame plate 411. The ultraviolet light strip 42 adopts LED lamps, which can quickly cure UV varnish. Since the ultraviolet light strip 42 composed of the LED irradiation lamp group does not generate much heat during the irradiation process, the power adapter 421 matched with the ultraviolet light strip 42 has a low heat dissipation requirement. As a specific implementation scheme, the ultraviolet light strip 42 is arranged in two rows, and the power adapters 421 of each ultraviolet light strip 42 included in the two rows are each provided with a cooling fan 43 that blows air upward, and a cooling fan 43 that blows air downward is independently arranged between the two rows of ultraviolet light strips 42, so as to form a circulating airflow in the casing B41, so as to circulate and cool the ultraviolet light strip 42 and the matching power adapter 421. The casing B41 is a closed box without heat dissipation holes to prevent mosquitoes from entering and attaching.

[0046] In order to ensure that the conveying mechanism 2 can be stably installed on the mounting chassis 1, to ensure its stable operation to transport the cardboard to be coated with UV varnish, and to ensure that the oil collecting tank 34 is stably assembled on both sides of the conveying mechanism 2 to collect excess UV varnish, the following technical solution is provided.

[0047] The conveying mechanism 2 includes a transmission roller 21, a transmission belt 22, a No. 1 driving motor 23, and a limiting wheel 24. The transmission rollers 21 are rotatably installed at both ends of the top of the installation chassis 1. The transmission belt 22 is wound around two groups of transmission rollers 21 in a taut posture. The No. 1 driving motor 23 maintains a power connection with one group of transmission rollers 21. The limiting wheel 24 is rotatably installed inside the installation chassis 1, and the limiting wheel 24 maintains contact with both sides of the transmission belt 22. The oil collection groove 34 is arranged below the upper belt surface of the transmission belt 22.

[0048] The transmission roller 21 and the transmission belt 22 cooperate to form a belt transmission device. The No. 1 driving motor 23 is fixedly installed inside the installation chassis 1, and a No. 1 driving bevel gear 231 is fixedly connected to its output shaft. The end of one group of transmission rollers 21 is fixedly connected to a No. 1 transmission bevel gear 211 that is meshed with the No. 1 driving bevel gear 231. When the No. 1 driving motor 23 drives the transmission roller 21 to operate, the transmission belt 22 that is connected end to end can be stably transmitted in a specific direction, thereby stably transmitting the cardboard placed on the transmission belt 22.

[0049] The limiting wheels 24 are arranged at both ends of the mounting chassis 1, and limiting wheels 24 are arranged on both sides of each end. Each limiting wheel 24 is kept in contact with the side edge of the line layer belt surface of the transmission belt 22, which can effectively limit the axial invalid displacement of the transmission belt 22, so as to prevent the transmission belt 22 from running off and affecting the stability of the cardboard conveying, and also avoid the interference between the limiting wheels 24 and the conveyed cardboard. Annular limiting strips 212 can also be designed at both ends of the transmission roller 21, and the transmission belt 22 is arranged between two sets of annular limiting strips 212 to accurately limit it.

[0050] The oil collecting tank 34 is arranged below the upper transmission belt 22 , and can effectively collect excess UV varnish and transport it to the oil filter 35 .

[0051] In order to ensure that the oiling roller 32 and the homogenizing roller 33 can be stably installed in the housing A31, and to ensure that the gap between the homogenizing roller 33 and the oiling roller 32 can be adjusted while the homogenizing roller 33 rotates freely, the following technical solution is provided.

[0052] A mounting opening A311 is provided on the top of the casing A31, and a cover A312 is hingedly connected to the mounting opening A311. Mounting supports 313 are provided on both sides of the casing A31, and a sliding seat 314 is slidably mounted on the mounting supports 313. The oiling roller 32 is rotatably mounted on the mounting supports 313, and the homogenizing roller 33 is rotatably mounted on the sliding seat 314.

[0053] The oiling mechanism 3 also includes a gap adjustment component, which includes an adjusting motor 381, an adjusting screw 382, ​​and a transmission shaft 383. The adjusting motor 381 is fixedly mounted on one set of mounting supports 313 and maintains a power connection with the transmission shaft 383. The transmission shaft 383 is rotatably mounted between the two sets of mounting supports 313 and remains parallel to the homogenizing roller 33 and the oiling roller 32. The two sets of mounting supports 313 are rotatably mounted with adjusting screws 382 that are screwed to the corresponding side sliding seats 314. The two sets of adjusting screws 382 maintain a power connection with the transmission shaft 383.

[0054] In order to avoid spatial interference between the homogenizing roller 33 and the mounting support 313 , a clearance hole is opened on the side wall of the mounting support 313 to ensure that the homogenizing roller 33 is not interfered by the mounting support 313 , and the oil outlet pipe 37 is also fixedly mounted on the mounting support 313 .

[0055] The adjusting motor 381 is fixedly installed in the casing A31, and a No. 2 driving bevel gear 3811 is fixedly connected to its output shaft, a No. 2 driving bevel gear 3831 which is meshed with the No. 2 driving bevel gear 3811 is fixedly connected to the transmission shaft 383, and a No. 3 driving bevel gear 3832 which is symmetrically arranged is also fixedly connected to both ends of the transmission shaft 383, and the ends of the two sets of adjusting screws 382 are fixedly connected to a No. 3 driving bevel gear 3821 which is meshed with the No. 3 driving bevel gear 3832 on the corresponding side, and the thread spiral directions of the two sets of adjusting screws 382 are arranged in opposite directions.

[0056] When the adjustment motor 381 is running, the power can be transmitted sequentially to the two sets of adjustment screws 382 through the No. 2 driving bevel gear 3811, the No. 2 transmission bevel gear 3831, the transmission shaft 383, the No. 3 driving bevel gear 3832, and the No. 3 transmission bevel gear 3821. Since the two sets of No. 3 driving bevel gears 3832 are arranged symmetrically, the two sets of adjustment screws 382 run in opposite directions. By setting the threads of the two sets of adjustment screws 382 in opposite directions, the two sets of sliding seats 314 can be driven to maintain synchronous and stable operation at the same time, thereby driving the equalizing roller 33 mounted thereon to run stably, so as to accurately adjust the gap between the equalizing roller 33 and the oiling roller 32.

[0057] In order to ensure that the oiling roller 32 and the homogenizing roller 33 can operate in coordination and to prevent the gap adjustment component from affecting the stable operation of the homogenizing roller 33 and the oiling roller 32 when adjusting the gap between the homogenizing roller 33 and the oiling roller 32, the following technical solution is provided.

[0058] The oiling mechanism 3 also includes a driving assembly, which includes a No. 2 driving motor 391, a mounting shaft 392, a bevel gear A393, a bevel gear a394, a bevel gear B395, and a bevel gear b396. The No. 2 driving motor 391 is fixedly mounted on one of the mounting supports 313 and maintains a power connection with the oiling roller 32. The same end of the oiling roller 32 and the homogenizing roller 33 is respectively fixedly connected with a bevel gear A393 and a bevel gear B395. The mounting shaft 392 is rotatably mounted on one of the mounting supports 313, and a bevel gear a394 that meshes with the bevel gear A393 is fixedly connected to the mounting shaft 392. A bevel gear b396 that meshes with the bevel gear B395 is rotatably mounted on one of the sliding seats 314. A spline shaft 397 that maintains a sliding connection with the bevel gear b396 is fixedly connected to the mounting shaft 392.

[0059] A fourth driving bevel gear 3911 is fixedly connected to the output shaft of the second driving motor 391, and a fourth transmission bevel gear 321 meshing with the fourth driving bevel gear 3911 is fixedly connected to the oiling roller 32, so that the oiling roller 32 can be driven to operate stably when the second driving motor 391 is working.

[0060] When the oiling roller 32 is in operation, the combination of bevel gear A393 and bevel gear a394 drives the mounting shaft 392 and the spline shaft 397 to operate stably. When the gap adjustment component drives the sliding seat 314 and the homogenizing roller 33 to operate in a straight line, the bevel gear b396 thereon slides along the spline shaft 397 and can always receive the power transmitted from the mounting shaft 392, and then drives the homogenizing roller 33 to operate stably through the combination of bevel gear b396 and bevel gear B395. The bevel gear a394 and bevel gear b396 are kept symmetrically arranged, thereby realizing the reverse operation of the oiling roller 32 and the homogenizing roller 33, and then evenly coating the UV varnish attached to the oiling roller 32.

[0061] As an optimization solution, in order to facilitate the highly synchronous adjustment of the mounting bracket 313 and the components assembled thereon, so that the oiling roller 32 can effectively fit the cardboard on the transmission belt 22 for uniform coating of UV varnish, a group of electric telescopic cylinders 3131 are fixedly connected to the two groups of mounting brackets 313, and the other end of the electric telescopic cylinder 3131 is fixed in the casing A31, and the mounting bracket 313 is assembled in the casing A31 in a relatively sliding manner. Controlling the synchronous operation of the two groups of electric telescopic cylinders 3131 can drive the mounting bracket 313 and the components assembled thereon to rise and fall synchronously, so as to adjust the gap between the oiling roller 32 and the transmission belt 22.

[0062] In order to ensure that the UV varnish stored in the oil storage barrel 36 can be stably supplied to the outlet pipe and facilitate accurate regulation of the oil output of the oil outlet, the following technical solution is provided.

[0063] The oil storage barrel 36 is connected to the oil outlet pipe 37 through the oil supply pipe 361, and the oil supply pipe 361 is equipped with a pressure pump 362, an electromagnetic switch valve 363, and an electronic flow meter 364 arranged in the casing A31.

[0064] The oil supply pipe 361 is made of a hose material. During the process of controlling the lifting and lowering of the mounting support 313, it can ensure that the oil supply pipe 361 always remains connected with the oil outlet pipe 37 that lifts and lowers synchronously. The pressure pump 362 can transport the UV varnish stored in the oil storage barrel 36 to the oil outlet pipe 37 through the oil supply pipe 361. The electronic flow meter 364 can accurately detect the flow of the UV varnish passing through, and then adjust the flow in coordination with the opening and closing posture of the electromagnetic switch valve 363.

[0065] In order to facilitate the automated control of the conveying mechanism 2, the oiling mechanism 3, and the radiation curing device 4 so as to improve the efficiency of processing the cardboard surface, the following technical solution is provided.

[0066] The mounting chassis 1 is also equipped with an electric control box 5, which maintains signal connection with the No. 1 drive motor 23, the No. 2 drive motor 391, the regulating motor 381, the booster pump 362, the electromagnetic switch valve 363, the electronic flow meter 364, the power adapter 421, and the cooling fan 43.

[0067] In addition, the electric control box 5 can also be connected to the signal of the electric telescopic cylinder 3131 equipped with the oiling mechanism 3, thereby receiving the flow data detected by the electronic flow meter 364, and regulating the operating status of the No. 1 drive motor 23, the No. 2 drive motor 391, the adjustment motor 381, the pressure pump 362, the electromagnetic switch valve 363, the power adapter 421, the cooling fan 43, and the electric telescopic cylinder 3131, so as to realize the efficient operation of the equipment through automatic control, reduce personnel participation to improve the equipment operation stability and the efficiency of processing cardboard facings.

[0068] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0069] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A UV automatic coating and curing device for cardboard facing, characterized by: The invention comprises an installation case (1) and a conveying mechanism (2), an oiling mechanism (3), and a radiation curing device (4) mounted in the installation case (1); the oiling mechanism (3) and the radiation curing device (4) are arranged above the conveying mechanism (2) and arranged in sequence along the transmission direction; the oiling mechanism (3) comprises a casing A (31), an oiling roller (32), a homogenizing roller (33), and an oil collecting tank (34), an oil filter (35), an oil storage barrel (36), and an oil outlet pipe (37) which are connected in sequence; the oiling roller (32) and the homogenizing roller (33) are arranged side by side and are rotatably mounted on the casing A (31); the assembly gap between the homogenizing roller (33) and the oiling roller (32) is adjustable; the oil outlet pipe (37) 37) is mounted on the housing A (31) and arranged above the oil coating roller (32) and the homogenizing roller (33), and an oil outlet facing the oil coating roller (32) is opened on the oil outlet pipe (37), and oil collecting grooves (34) are arranged on both sides of the conveying mechanism (2); the radiation curing device (4) comprises a housing B (41) and a plurality of groups of ultraviolet light strips (42) and cooling fans (43) fixedly mounted on the housing B (41), the ultraviolet light strips (42) are evenly distributed above the conveying mechanism (2) and maintained in a plurality of groups for vertically irradiating downward, and the power adapter (421) matched with each ultraviolet light strip (42) is adjacently arranged with a cooling fan (43), and the directions of the two adjacent groups of cooling fans (43) are kept in opposite directions.

2. The UV automatic coating and curing equipment for cardboard facing according to claim 1 is characterized by: The conveying mechanism (2) comprises a transmission roller (21), a transmission belt (22), a first drive motor (23), and a limiting wheel (24); the transmission rollers (21) are rotatably mounted at both ends of the top of the mounting case (1); the transmission belts (22) are wound around two groups of transmission rollers (21) in a taut posture; the first drive motor (23) is in power connection with one group of transmission rollers (21); the limiting wheel (24) is rotatably mounted inside the mounting case (1), and the limiting wheel (24) is in contact with both sides of the transmission belt (22); and the oil collecting groove (34) is arranged below the upper belt surface of the transmission belt (22).

3. The UV automatic coating and curing equipment for cardboard facing according to claim 2 is characterized by: The housing A (31) has a mounting opening A (311) at the top, and a cover A (312) is hingedly connected to the mounting opening A (311). Both sides of the housing A (31) are equipped with mounting supports (313), and a sliding seat (314) is slidably mounted on the mounting supports (313). The oiling roller (32) is rotatably mounted on the mounting supports (313), and the homogenizing roller (33) is rotatably mounted on the sliding seat (314). The oiling mechanism (3) also includes a gap adjustment component, and the gap adjustment component includes an adjustment motor (381), an adjustment The adjusting motor (381) is fixedly mounted on one of the mounting supports (313) and maintains a power connection with the transmission shaft (383). The transmission shaft (383) is rotatably mounted between the two mounting supports (313) and maintains parallelism with the homogenizing roller (33) and the oiling roller (32). The two mounting supports (313) are rotatably mounted with an adjusting screw (382) that is rotationally connected to a corresponding side sliding seat (314). The two adjusting screws (382) are in power connection with the transmission shaft (383).

4. The UV automatic coating and curing equipment for cardboard facing according to claim 3 is characterized by: The oiling mechanism (3) further comprises a driving assembly, wherein the driving assembly comprises a second driving motor (391), a mounting shaft (392), a bevel gear A (393), a bevel gear a (394), a bevel gear B (395), and a bevel gear b (396). The second driving motor (391) is fixedly mounted on one of the mounting supports (313) and maintains a power connection with the oiling roller (32). The same ends of the oiling roller (32) and the homogenizing roller (33) are respectively fixedly connected with the bevel gear A ( 393), bevel gear B (395), the mounting shaft (392) is rotatably mounted on one of the mounting supports (313), and a bevel gear a (394) meshing with the bevel gear A (393) is fixedly connected to the mounting shaft (392), a bevel gear b (396) meshing with the bevel gear B (395) is rotatably mounted on one of the sliding seats (314), and a spline shaft (397) slidably plugged with the bevel gear b (396) is fixedly connected to the mounting shaft (392).

5. The UV automatic coating and curing equipment for cardboard facing according to claim 4 is characterized by: The oil storage barrel (36) is connected to the oil outlet pipe (37) via an oil supply pipe (361), and the oil supply pipe (361) is equipped with a pressure pump (362), an electromagnetic switch valve (363), and an electronic flow meter (364) arranged in the housing A (31).

6. The UV automatic coating and curing equipment for cardboard facing according to claim 5 is characterized by: The mounting chassis (1) is also equipped with an electric control box (5), and the electric control box (5) maintains signal connection with the first drive motor (23), the second drive motor (391), the regulating motor (381), the booster pump (362), the electromagnetic switch valve (363), the electronic flow meter (364), the power adapter (421), and the cooling fan (43).