Integrated production line for cocoon cage cleaning

Abstract

The utility model relates to an integrated production line for cocoon cage cleaning, which is characterized by comprising a feeding machine, a stacking machine, a spraying cleaning machine, an unstacking machine, a soaking cleaning machine and a conveying mechanism penetrating through the whole production line, cocoon cage plates are loaded on the conveying mechanism, and after stacking is completed, the cocoon cage plates enter a subsequent spraying cleaning machine under the action of the conveying mechanism; the cocoon cage plate is horizontally moved by the unstacking and horizontally moving mechanism to complete unstacking, and the cocoon cage plate is lowered to the conveying mechanism under the action of the unstacking hook and enters a subsequent soaking and cleaning machine. The cocoon cage cleaning device has the advantages that the purpose of cleaning cocoon cages is achieved in a high-automation mode, production efficiency is improved, and labor intensity of people is reduced; a three-time spraying and five-time soaking cleaning mode is adopted, so that the cleaning effect is good, and the silk quality is effectively improved; waste water and waste liquid are recycled through a waste liquid recycling pipeline and a waste liquid circulating filtering device, and energy conservation and environment protection are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to an integrated production line for cleaning cocoon cages. Background Art

[0002] The several production steps of silk cocoon reeling include picking, cleaning, cocoon boiling, silk reeling, winding and other processes. Among them, cleaning and cocoon boiling are the most important steps. At present, the cocoon cage picking is usually done manually, which has poor cleaning effect, slow speed and low efficiency, requires more labor costs, and is not suitable for large-scale modern production; cocoon boiling is usually completed using a circulating cocoon boiling equipment. In the cocoon boiling process, the cocoon boiling temperature is an important parameter. The control of the cocoon boiling temperature has a great influence on the reeling quality and the consumption of raw cocoons, and directly affects the quality of the raw cocoon steaming. If the temperature is too low or too high, the cocoons will be steamed too raw or too ripe, which will directly affect the quality indicators of the raw silk products such as cleanliness and cleanliness, and the process indicators and economic indicators such as raw material consumption, slow folding, and relaxation.

[0003] For this purpose, an integrated production line for cocoon cage cleaning was developed and designed. After replacing manual labor, the efficiency can be increased by dozens or even hundreds of times, thus meeting the needs of large-scale modern production. The efficiency of cocoon cage cleaning directly affects the scale development. After fully automatic cleaning, the efficiency of cocoon cage use can be improved, the amount of cocoon cage inventory can be reduced, the labor cost can be reduced, and the quality of silk can be improved. Utility Model Content

[0004] The utility model provides an integrated production line for cleaning cocoon cages to solve the problems in the prior art.

[0005] The technical problem solved by the utility model is achieved by the following technical solutions:

[0006] An integrated production line for cleaning cocoon cages, comprising: a feeder, a stacker, a spray cleaning machine, a depalletizer, a soaking cleaning machine, and a conveying mechanism that runs through the entire production line, which are connected in sequence; a cocoon cage plate is loaded on the conveying mechanism;

[0007] The palletizer comprises: a palletizer frame, a palletizer drive shaft, a first palletizer sprocket, a second palletizer sprocket, a palletizer translation mechanism, a palletizer bearing and a palletizer bearing seat, wherein the palletizer drive shaft is rotatably connected to the palletizer frame, the first palletizer sprocket, the second palletizer sprocket and the palletizer bearing are all sleeved on the shaft surface of the palletizer drive shaft, and the first palletizer sprocket slides in the axial direction of the palletizer drive shaft; the first palletizer sprocket and the second palletizer sprocket are provided with palletizer hooks for lifting the cocoon cage plate, and the lifted cocoon cage plate is translated by the palletizer translation mechanism to complete the palletizing into a pile; after the palletizing is completed, the palletizer enters a subsequent spray cleaning machine under the action of the conveying mechanism;

[0008] The destacking machine comprises: a destacking frame, a destacking driving shaft, a first destacking sprocket, a second destacking sprocket, a destacking translation mechanism, a destacking bearing and a destacking bearing seat. The destacking driving shaft is rotatably connected to the destacking frame. The first destacking sprocket, the second destacking sprocket and the destacking bearing are all sleeved on the shaft surface of the destacking driving shaft. The first destacking sprocket slides in the axial direction of the destacking driving shaft. The first destacking sprocket and the second destacking sprocket are provided with destacking hooks for lowering the cocoon cage plate. The cocoon cage plate is destacking after being translated by the destacking translation mechanism, and is lowered to the conveying mechanism under the action of the destacking hooks and enters the subsequent soaking and cleaning machine.

[0009] As a preferred technical solution, the spray cleaning machine includes at least 3 groups of spray mechanisms to ensure that the cocoon cage plates are fully soaked.

[0010] As a preferred technical solution, a waste liquid recovery pipeline is provided at the bottom of the spray cleaning machine to recover waste water.

[0011] As a preferred technical solution, the soaking and cleaning machine includes 5 groups of soaking and cleaning mechanisms, each group of the soaking and cleaning mechanisms includes brush rollers arranged up and down to peel off residual excrement on the cocoon cage.

[0012] As a preferred technical solution, a waste liquid circulation filtering device is provided at the bottom of the immersion cleaning machine to collect residual excrement on the cocoon cage in time.

[0013] As a preferred technical solution, the cocoon cage board includes a plurality of cocoon cage rooms for storing cocoon cages.

[0014] As a preferred technical solution, a hook for fixing the cocoon cage is provided in the cocoon cage room.

[0015] As a preferred technical solution, the cocoon cage plate is provided with hollow holes to facilitate timely filtering and drainage.

[0016] The utility model has the following beneficial effects: (1) a highly automated method is adopted to achieve the purpose of cleaning the cocoon cage, thereby improving production efficiency and reducing labor intensity.

[0017] (2) The cleaning method of 3 sprays and 5 soaks has good cleaning effect and effectively improves the quality of silk.

[0018] (3) The wastewater and waste liquid are recycled through the waste liquid recovery pipeline and waste liquid circulation filtration device, which saves energy and protects the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 This is one of the structural schematic diagrams of the utility model: an integrated production line for cocoon cage cleaning.

[0021] Figure 2 This is the second structural schematic diagram of the utility model: an integrated production line for cocoon cage cleaning.

[0022] Figure 3 This is the third structural schematic diagram of the utility model: an integrated production line for cocoon cage cleaning.

[0023] Figure 4 The utility model is a structural schematic diagram of a palletizer for an integrated production line for cocoon cage cleaning.

[0024] Figure 5 The utility model is a structural schematic diagram of a destacker for an integrated production line for cocoon cage cleaning.

[0025] Figure 6 The utility model is a structural schematic diagram of a cocoon cage plate of an integrated production line for cocoon cage cleaning.

[0026] Among them: 100-loader, 200-palletizer, 300-spray cleaning machine, 400-depalletizer, 500-immersion cleaning machine, 600-conveyor mechanism, 99-cocoon cage plate, 901-cocoon cage room, 902-hook, 903-hollow hole,

[0027] 201-palletizing rack, 202-palletizing drive shaft, 203-first palletizing sprocket, 204-second palletizing sprocket, 205-palletizing translation mechanism, 206-palletizing bearing, 207-palletizing bearing seat, 208-palletizing hook

[0028] 301-Spraying mechanism, 302-Waste liquid recovery pipeline,

[0029] 401-destacking frame, 402-destacking drive shaft, 403-first destacking sprocket, 404-second destacking sprocket, 405-destacking translation mechanism, 406-destacking bearing, 407-destacking bearing seat, 408-destacking hook

[0030] 501-immersion cleaning mechanism, 502-brush roller, 503-waste liquid circulation filtering device. DETAILED DESCRIPTION

[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.

[0032] Example 1

[0033] Reference Figure 1-6 As shown, an integrated production line for cocoon cage cleaning includes: a feeder 100, a stacker 200, a spray cleaning machine 300, a depalletizer 400, an immersion cleaning machine 500, and a conveying mechanism 600 that are connected in sequence; a cocoon cage plate 99 is carried on the conveying mechanism 600; the cocoon cage plate 99 of the utility model includes a plurality of cocoon cage chambers 901 for storing cocoon cages. A hook 902 for fixing the cocoon cage is provided in the cocoon cage chamber 901. A hollow hole 903 is provided on the cocoon cage plate 99 to facilitate timely filtering and drainage.

[0034] The palletizer 200 of the utility model comprises: a palletizer frame 201, a palletizer driving shaft 202, a first palletizer sprocket 203, a second palletizer sprocket 204, a palletizer translation mechanism 205, a palletizer bearing 206 and a palletizer bearing seat 207, the palletizer driving shaft 202 is rotatably connected to the palletizer frame 201, the first palletizer sprocket 203, the second palletizer sprocket 204 and the palletizer bearing 206 are all sleeved on the shaft surface of the palletizer driving shaft 202, and the first palletizer sprocket 203 slides in the axial direction of the palletizer driving shaft 202; the first palletizer sprocket 203 and the second palletizer sprocket 204 are provided with a palletizer hook 902 for lifting a cocoon cage plate 99, and the lifted cocoon cage plate 99 is translated by the palletizer translation mechanism 205 to complete the palletizing into a pile; after the palletizing is completed, the cocoon cage plate 99 enters the subsequent spray cleaning machine 300 under the action of the conveying mechanism 600.

[0035] The destacking machine 400 of the utility model comprises: a destacking frame 401, a destacking driving shaft 402, a first destacking sprocket 403, a second destacking sprocket 404, a destacking translation mechanism 405, a destacking bearing 406 and a destacking bearing seat 407. The destacking driving shaft 402 is rotatably connected to the destacking frame 401. The first destacking sprocket 403, the second destacking sprocket 404 and the destacking bearing 406 are all sleeved on the shaft surface of the destacking driving shaft 402. The first destacking sprocket 403 slides in the axial direction of the destacking driving shaft 402. The first destacking sprocket 403 and the second destacking sprocket 404 are provided with a destacking hook 902 for lowering a cocoon cage plate 99. The cocoon cage plate 99 is destacking after being translated by the destacking translation mechanism 405, and is lowered to the conveying mechanism 600 under the action of the destacking hook 902, and enters the subsequent soaking and cleaning machine 500.

[0036] The spray cleaning machine 300 of the utility model comprises at least three groups of spray mechanisms 301 to ensure that the cocoon cage plate 99 is fully soaked. A waste liquid recovery pipeline 302 is provided at the bottom of the spray cleaning machine 300 to recover waste water.

[0037] The soaking and cleaning machine 500 of the utility model comprises 5 groups of soaking and cleaning mechanisms 501, each group of soaking and cleaning mechanisms 501 comprises brush rollers 502 arranged up and down for stripping residual excrement on the cocoon cage. A waste liquid circulation filtering device 503 is arranged at the bottom of the soaking and cleaning machine 500 for timely collecting residual excrement on the cocoon cage.

[0038] The utility model has the following beneficial effects: (1) a highly automated method is adopted to achieve the purpose of cleaning the cocoon cage, thereby improving production efficiency and reducing labor intensity.

[0039] (2) The cleaning method of 3 sprays and 5 soaks has good cleaning effect and effectively improves the quality of silk.

[0040] (3) The wastewater and waste liquid are recycled through the waste liquid recovery pipeline and waste liquid circulation filtration device, which saves energy and protects the environment.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0042] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0043] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated production line for cocoon cage cleaning, characterized in that: include: The sequentially connected feeder, palletizer, spray cleaning machine, depalletizer, soaking cleaning machine, and the conveying mechanism throughout the entire production line; A cocoon cage plate is carried on the conveying mechanism; The palletizer comprises: a palletizer frame, a palletizer drive shaft, a first palletizer sprocket, a second palletizer sprocket, a palletizer translation mechanism, a palletizer bearing and a palletizer bearing seat, wherein the palletizer drive shaft is rotatably connected to the palletizer frame, the first palletizer sprocket, the second palletizer sprocket and the palletizer bearing are all sleeved on the shaft surface of the palletizer drive shaft, and the first palletizer sprocket slides in the axial direction of the palletizer drive shaft; the first palletizer sprocket and the second palletizer sprocket are provided with palletizer hooks for lifting the cocoon cage plate, and the lifted cocoon cage plate is translated by the palletizer translation mechanism to complete the palletizing into a pile; after the palletizing is completed, the palletizer enters a subsequent spray cleaning machine under the action of the conveying mechanism; The destacking machine comprises: a destacking frame, a destacking driving shaft, a first destacking sprocket, a second destacking sprocket, a destacking translation mechanism, a destacking bearing and a destacking bearing seat. The destacking driving shaft is rotatably connected to the destacking frame. The first destacking sprocket, the second destacking sprocket and the destacking bearing are all sleeved on the shaft surface of the destacking driving shaft. The first destacking sprocket slides in the axial direction of the destacking driving shaft. The first destacking sprocket and the second destacking sprocket are provided with destacking hooks for lowering the cocoon cage plate. The cocoon cage plate is destacking after being translated by the destacking translation mechanism, and is lowered to the conveying mechanism under the action of the destacking hooks and enters the subsequent soaking and cleaning machine.

2. The integrated production line for cocoon cage cleaning according to claim 1, characterized in that: The spray cleaning machine comprises at least 3 groups of spray mechanisms to ensure that the cocoon cage plates are fully wetted.

3. The integrated production line for cocoon cage cleaning according to claim 1, characterized in that: A waste liquid recovery pipeline is arranged at the bottom of the spray cleaning machine to recover waste water.

4. The integrated production line for cocoon cage cleaning according to claim 1, characterized in that: The soaking and cleaning machine comprises 5 groups of soaking and cleaning mechanisms, and each group of the soaking and cleaning mechanisms comprises brush rollers arranged up and down to peel off residual excrement on the cocoon cage.

5. The integrated production line for cocoon cage cleaning according to claim 1, characterized in that: A waste liquid circulation filtering device is arranged at the bottom of the soaking and cleaning machine to collect residual excrement on the cocoon cage in time.

6. The integrated production line for cocoon cage cleaning according to claim 1, characterized in that: The cocoon cage plate comprises a plurality of cocoon cage chambers for storing cocoon cages.

7. The integrated production line for cocoon cage cleaning according to claim 6, characterized in that: A hook for fixing the cocoon cage is provided in the cocoon cage chamber.

8. The integrated production line for cocoon cage cleaning according to claim 6, characterized in that: The cocoon cage plate is provided with hollow holes.

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