Punch forming device for stud machining die

Through the combination of Geneva intermittent rotating mechanism and positioning mechanism, the precise alignment and fixation of the double-head bolts in the stamping device is achieved, which solves the problem of misalignment between the double-head bolts and the stamping holes in the prior art, and improves the stamping accuracy and effect.

CN222133148UActive Publication Date: 2024-12-10HANDAN JUNZAI FASTENER MFG CO LTD
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Patent Information

Application Number
CN202420864760.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-10
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing double-head bolt processing mold forming devices are difficult to accurately control during the stamping process, resulting in the easy dislocation of the double-head bolts and stamping holes, affecting the stamping effect.

Method used

Using Geneva intermittent rotating mechanism and positioning mechanism, the first motor drives the drive plate rotation and the electric push rod to drive the stamping ring movement, combining the angle adjustment of multiple positioning blocks and adjustment plates to ensure the precise alignment of the double-head bolts in the stamping hole and fixed.

Benefits of technology

It effectively avoids the positional offset of the double-head bolts during the stamping process, and improves the stamping accuracy and effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of punch forming, in particular to a punch forming device of a stud bolt machining die, which comprises a base, a supporting block, a supporting column, a fixed shell, a punching disc, a daily tile intermittent rotating mechanism, a supporting opening and a punching mechanism, the supporting block is arranged on one side of the base, and the supporting column is fixedly arranged between the supporting block and the base. The fixed shell is fixedly arranged on the base, the stamping disc is rotationally arranged in the fixed shell, a plurality of stamping holes are formed in the stamping disc, the radians of the stamping holes are sequentially increased, the Japanese tile intermittent rotating mechanism is arranged in the fixed shell and used for controlling the stamping disc to rotate at intervals, the supporting opening is formed in the supporting block, and the stamping mechanism is arranged on the supporting block. According to the technical scheme, the problem that the stamping effect is affected due to the fact that the stud and the stamping hole are prone to dislocation in the stamping process in the related technology is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping and forming, in particular to a stamping and forming device for a stud bolt processing die. Background Art

[0002] Stud bolts, also called stud screws or studs, are used for the fixed connection of mechanical connections. Stud bolts have threads on both ends, and the screw in the middle can be thick or thin. They are generally used in mining machinery, bridges and large buildings. During the processing of stud bolts, a stamping forming device is required to stamp their ends.

[0003] The existing stamping forming mechanism clamps and fixes the stud bolts during use. The currently used stud bolt processing mold forming device uses a milling cutter to mill out the round head of the stud bolt. However, the accuracy cannot be well controlled when using the milling cutter, resulting in insufficient precision.

[0004] In order to improve the processing accuracy, after searching, the utility model patent with publication number CN209077515U in the prior art discloses a double-headed bolt processing mold stamping forming device, including a base, a body is fixedly arranged on the upper surface of the base, a first groove is opened inside the body, a motor is fixedly arranged inside the first groove, a second groove is opened on the upper surface of the body, the top end of the motor passes through the body and is arranged inside the second groove, and a stamping disk is fixedly arranged on the upper end of the body inside the second groove.

[0005] During use, the above-mentioned prior art fixes the lower end of the stud bolt by a clamping block, fixes the top end of the stud bolt by a limit block, and drives the stamping plate to rotate by a motor so that the stamping hole directly below the stud bolt is continuously replaced. The stud bolt is lowered by contracting the first hydraulic cylinder, so that the lower end of the stud bolt collides with the stamping hole to form a stamping shape. However, in the process of clamping the stud bolt by the clamping block, it is limited by only two clamping blocks and the limit block. The stud bolt is easily displaced in the direction perpendicular to the clamping block, thereby causing the stud bolt and the stamping hole to be misaligned, thereby affecting the stamping effect. Utility Model Content

[0006] The utility model provides a stamping and forming device for a double-headed bolt processing die, which solves the problem in the related art that the double-headed bolt is easily misaligned with the stamping hole during the stamping process, thus affecting the stamping effect.

[0007] The technical solution of the utility model is as follows: a stamping and forming device for a stud bolt processing die, comprising a base, a support block, a support column, a fixed shell, a stamping plate, a Geneva intermittent rotating mechanism, a support port and a stamping mechanism;

[0008] The support block is arranged on one side of the base;

[0009] The support column is fixedly arranged between the support block and the base;

[0010] The fixed housing is fixedly arranged on the base;

[0011] The punching disc is rotatably arranged in the fixed housing, and a plurality of punching holes are opened on the punching disc, and the curvature of the punching holes increases successively;

[0012] The Geneva intermittent rotation mechanism is arranged in the fixed housing and is used to control the stamping plate to rotate at intervals;

[0013] The support opening is provided on the support block;

[0014] The punching mechanism is arranged on the supporting block and is used for punching the stud bolts.

[0015] Preferably, the Geneva intermittent rotation mechanism comprises:

[0016] A first driving column, the first driving column is rotatably disposed on the inner bottom wall of the fixed housing;

[0017] A sheave, the sheave being fixedly disposed on the first driving column;

[0018] a second driving column, the second driving column being fixedly disposed between the groove wheel and the stamping plate;

[0019] A first driving disk, the first driving disk being rotatably disposed on one side of the first driving column;

[0020] a second driving disk, the second driving disk being fixedly disposed on the first driving disk;

[0021] A driving through slot, wherein the driving through slot is formed on the second driving disk;

[0022] A round pin, the round pin being fixedly arranged on the first driving disk corresponding to the driving through slot;

[0023] A first motor is fixedly disposed in the fixed housing, and an output end of the first motor is fixedly connected to the first driving disk.

[0024] Furthermore, the stamping mechanism comprises:

[0025] A stamping ring, the stamping ring being slidably disposed in the supporting opening;

[0026] A support plate, the support plate being fixedly arranged on the outer wall of the stamping ring;

[0027] a first electric push rod, the first electric push rod being fixedly disposed between the support block and the support plate;

[0028] A positioning mechanism is arranged in the stamping ring and is used to clamp and position the stud bolts.

[0029] Furthermore, the positioning mechanism includes:

[0030] A positioning groove, wherein the positioning groove is provided in plurality, and the plurality of positioning grooves are opened on the inner wall of the stamping ring;

[0031] A first cavity, the first cavity is opened on one side of the positioning groove, and the first cavity is communicated with the positioning groove;

[0032] A second cavity, the second cavity is configured as a ring, the second cavity is opened on one side of the first cavity, and the second cavity is connected to the first cavity;

[0033] A positioning block, the positioning block is arranged in the positioning groove;

[0034] A positioning plate, two of which are hingedly provided between each positioning block and the first cavity side wall;

[0035] An angle adjustment mechanism is disposed in the second cavity and is used to control the positioning plate to adjust its angle.

[0036] Furthermore, the angle adjustment mechanism includes:

[0037] an adjusting ring, the adjusting ring being slidably disposed in the second cavity;

[0038] An adjusting rod, the adjusting rod being hingedly arranged between the positioning plate and the adjusting ring;

[0039] An adjusting groove, wherein the adjusting groove is provided on the stamping ring;

[0040] The second electric push rod is fixedly arranged at the bottom of the adjusting groove, and the output end of the second electric push rod is fixedly connected to the adjusting ring.

[0041] On the basis of the above scheme, it also includes a support frame, which is fixedly arranged on the stamping ring, a positioning column is arranged on one side of the support frame corresponding to the inner wall of the stamping ring, and a third electric push rod is fixedly arranged between the positioning column and the support frame.

[0042] The working principle and beneficial effects of the utility model are:

[0043] 1. In the utility model, through the setting of the Geneva intermittent rotation mechanism, the operation of the first motor can drive the first drive disk and the second drive disk to rotate, and then drive the round pin to move around the first drive disk. During the movement of the round pin, the cooperation between the round pin and the groove wheel can intermittently control the stamping disk to rotate a certain angle, so that different stamping holes are aligned with the stamping ring, so that the round head of the stud bolt is stamped through the stamping hole with a gradually increasing arc, and the accuracy can be well controlled;

[0044] 2. In the utility model, through the arrangement of the punching mechanism, after the stud bolt is fixed in the punching hole by the positioning mechanism, the punching ring and the stud bolt can be driven to move by the operation of the first electric push rod, so as to facilitate punching the stud bolt through the punching hole;

[0045] 3. In the utility model, through the setting of the positioning mechanism, the second electric push rod can push the adjustment ring to move, and then push the positioning plate to adjust the angle through the adjustment rod. At the same time, the angle adjustment of the positioning plate can drive the positioning block to move, so that the stud bolt can be clamped and fixed by multiple positioning blocks, thereby avoiding the position deviation of the stud bolt;

[0046] 4. In the present invention, after the stud bolt is clamped and positioned by the positioning mechanism, the positioning column can be driven to move by the operation of the third electric push rod, so that the positioning column contacts the stud bolt, thereby preventing the stud bolt from being offset in the height direction during the stamping process;

[0047] 5. In the utility model, through the arrangement of the base, the support block, the support column, the fixed shell, the stamping disk, the Geneva intermittent rotation mechanism, the support port and the stamping mechanism, it is convenient to drive the stamping disk to intermittently rotate a certain angle through the operation of the Geneva intermittent rotation mechanism, and at the same time, the stud bolts are clamped and positioned through the positioning mechanism, thereby solving the problem in the related art that the stud bolts are easily misaligned with the stamping holes during the stamping process, thereby affecting the stamping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0049] Figure 1 It is a schematic diagram of the structure of the utility model;

[0050] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0051] Figure 3 This is a schematic cross-sectional view of the positioning mechanism of the utility model;

[0052] Figure 4It is a schematic diagram of the structure of the Geneva intermittent rotation mechanism of the utility model.

[0053] In the figure: 1. base; 2. support block; 3. support column; 4. fixed shell; 5. stamping disk; 6. stamping hole; 7. groove wheel; 8. first drive disk; 9. second drive disk; 10. round pin; 11. stamping ring; 12. support plate; 13. first electric push rod; 14. positioning groove; 15. first cavity; 16. positioning block; 17. positioning plate; 18. adjustment ring; 19. adjustment rod; 20. second electric push rod; 21. support frame; 22. positioning column; 23. third electric push rod. DETAILED DESCRIPTION

[0054] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0055] like Figure 1~Figure 4 As shown, this embodiment proposes a stamping and forming device for a stud bolt processing mold, including a base 1, a support block 2, a support column 3, a fixed shell 4, a stamping disk 5, a Geneva intermittent rotation mechanism, a support port and a stamping mechanism, the support block 2 is arranged on one side of the base 1, the support column 3 is fixedly arranged between the support block 2 and the base 1, the fixed shell 4 is fixedly arranged on the base 1, the stamping disk 5 is rotatably arranged in the fixed shell 4, a plurality of stamping holes 6 are opened on the stamping disk 5, and the curvature of the stamping holes 6 increases successively, the Geneva intermittent rotation mechanism is arranged in the fixed shell 4, and is used to control the stamping disk 5 to rotate at intervals, the support port is opened on the support block 2, and the stamping mechanism is arranged on the support block 2, and is used to stamp the stud bolts.

[0056] Among them, the Geneva intermittent rotation mechanism includes a first driving column, a groove wheel 7, a second driving column, a first driving disk 8, a second driving disk 9, a driving through groove, a round pin 10 and a first motor. The first driving column is rotatably set on the inner bottom wall of the fixed shell 4, the groove wheel 7 is fixedly set on the first driving column, the second driving column is fixedly set between the groove wheel 7 and the stamping disk 5, the first driving disk 8 is rotatably set on one side of the first driving column, the second driving disk 9 is fixedly set on the first driving disk 8, the driving through groove is opened on the second driving disk 9, the round pin 10 is fixedly set on the first driving disk 8 corresponding to the driving through groove, the first motor is fixedly set in the fixed shell 4, and the output end of the first motor is fixedly connected to the first driving disk 8.

[0057] Specifically, the operator controls the operation of the first motor, and the operation of the first motor can drive the first drive disk 8 and the second drive disk 9 to rotate, thereby driving the round pin 10 to move around the first drive disk 8. During the movement of the round pin 10, the cooperation between the round pin 10 and the groove wheel 7 can be used to intermittently control the stamping disk 5 to rotate a certain angle, so that different stamping holes 6 are aligned with the stamping ring 11, so that the round head of the stud bolt is stamped through the stamping hole 6 with a gradually increasing arc, and the accuracy can be well controlled.

[0058] Among them, the stamping mechanism includes a stamping ring 11, a support plate 12, a first electric push rod 13 and a positioning mechanism. The stamping ring 11 is slidably set in the support mouth, the support plate 12 is fixedly set on the outer wall of the stamping ring 11, the first electric push rod 13 is fixedly set between the support block 2 and the support plate 12, and the positioning mechanism is set in the stamping ring 11 for clamping and positioning the stud bolts.

[0059] Specifically, after the stud bolt is fixed in the punching hole 6 by the positioning mechanism, the punching ring 11 and the stud bolt can be moved by the operation of the first electric push rod 13 , so that the stud bolt can be punched in cooperation with the punching hole 6 .

[0060] The positioning mechanism includes a positioning groove 14, a first cavity 15, a second cavity, a positioning block 16, a positioning plate 17 and an angle adjustment mechanism. The positioning groove 14 is provided in plurality, and the plurality of positioning grooves 14 are provided on the inner wall of the stamping ring 11. The first cavity 15 is provided on one side of the positioning groove 14, and the first cavity 15 is connected to the positioning groove 14. The second cavity is provided in an annular shape, and the second cavity is provided on one side of the first cavity 15, and the second cavity is connected to the first cavity 15. The positioning block 16 is provided in the positioning groove 14, and each positioning block 16 is connected to the first cavity 15. Two positioning plates 17 are hingedly arranged between the side walls, and an angle adjustment mechanism is arranged in the second cavity for controlling the positioning plate 17 for angle adjustment. The angle adjustment mechanism includes an adjustment ring 18, an adjustment rod 19, an adjustment groove and a second electric push rod 20. The adjustment ring 18 is slidably arranged in the second cavity, the adjustment rod 19 is hingedly arranged between the positioning plate 17 and the adjustment ring 18, the adjustment groove is opened on the stamping ring 11, and the second electric push rod 20 is fixedly arranged at the bottom of the adjustment groove, and the output end of the second electric push rod 20 is fixedly connected to the adjustment ring 18.

[0061] Specifically, the operator inserts the stud bolt into the stamping ring 11 and makes the bottom end of the stud bolt extend out of the stamping ring 11. Then the operator controls the second electric push rod 20 to work. The operation of the second electric push rod 20 can push the adjustment ring 18 to move, and then push the positioning plate 17 to adjust the angle through the adjusting rod 19. At the same time, the angle adjustment of the positioning plate 17 can drive the positioning block 16 to move, so that the stud bolt can be clamped and fixed by multiple positioning blocks 16, thereby avoiding the position displacement of the stud bolt.

[0062] The support frame 21 is also included. The support frame 21 is fixedly arranged on the punching ring 11 . A positioning column 22 is arranged on one side of the support frame 21 corresponding to the inner wall of the punching ring 11 . A third electric push rod 23 is fixedly arranged between the positioning column 22 and the support frame 21 .

[0063] Specifically, after the stud bolt is clamped and positioned by the positioning mechanism, the positioning column 22 can be moved by the operation of the third electric push rod 23, so that the positioning column 22 contacts the stud bolt, thereby avoiding height displacement of the stud bolt during the stamping process.

[0064] In this embodiment, when in use, the operator extends the stud bolt into the stamping ring 11 and makes the bottom end of the stud bolt extend out of the stamping ring 11, and then the operator controls the second electric push rod 20 to work. The operation of the second electric push rod 20 can push the adjusting ring 18 to move, and then push the positioning plate 17 to adjust the angle through the adjusting rod 19. At the same time, the angle adjustment of the positioning plate 17 can drive the positioning block 16 to move, so that the stud bolt can be clamped and fixed by multiple positioning blocks 16, thereby avoiding the position deviation of the stud bolt, and the positioning column 22 is driven to move by the operation of the third electric push rod 23, so that the positioning column 22 is in contact with the stud bolt, thereby avoiding the height direction deviation of the stud bolt during the stamping process. The position is offset, and then the operator controls the first motor to work. The work of the first motor can drive the first drive disk 8 and the second drive disk 9 to rotate, and then drive the round pin 10 to move around the first drive disk 8. In the process of the movement of the round pin 10, the cooperation between the round pin 10 and the groove wheel 7 can be used to intermittently control the stamping disk 5 to rotate a certain angle, so that different stamping holes 6 are aligned with the stamping ring 11, so that the round head of the stud bolt is stamped through the stamping hole 6 with a gradually increasing arc, and the accuracy can be well controlled. While the stamping disk 5 rotates, the stamping ring 11 and the stud bolt can be driven to move through the work of the first electric push rod 13, so that the stud bolt can be stamped in cooperation with the stamping hole 6.

[0065] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A stamping and forming device for a stud bolt processing die, characterized in that: include: Base (1); A support block (2), the support block (2) being arranged on one side of the base (1); A support column (3), the support column (3) being fixedly arranged between the support block (2) and the base (1); A fixed shell (4), the fixed shell (4) being fixedly arranged on the base (1); A punching plate (5), the punching plate (5) being rotatably disposed in the fixed housing (4), and the punching plate (5) being provided with a plurality of punching holes (6); A Geneva intermittent rotation mechanism, the Geneva intermittent rotation mechanism being arranged in the fixed housing (4) and used for controlling the stamping disc (5) to rotate at intervals; A support opening, the support opening being formed on the support block (2); A stamping mechanism, wherein the stamping mechanism is arranged on the support block (2) and is used for stamping the stud bolts.

2. A stamping and forming device for a stud bolt processing die according to claim 1, characterized in that: The Geneva intermittent rotation mechanism comprises: A first driving column, the first driving column being rotatably disposed on the inner bottom wall of the fixed housing (4); A sheave (7), the sheave (7) being fixedly arranged on the first driving column; A second driving column, the second driving column being fixedly arranged between the groove wheel (7) and the stamping plate (5); A first driving disk (8), the first driving disk (8) being rotatably arranged on one side of the first driving column; a second driving disk (9), the second driving disk (9) being fixedly arranged on the first driving disk (8); A driving through slot, the driving through slot being formed on the second driving disk (9); a round pin (10), the round pin (10) being fixedly arranged on the first driving disk (8) corresponding to the driving through slot; A first motor, the first motor is fixedly arranged in the fixed housing (4), and an output end of the first motor is fixedly connected to the first drive disk (8).

3. A stamping and forming device for a stud bolt processing die according to claim 2, characterized in that: The stamping mechanism comprises: A stamping ring (11), the stamping ring (11) being slidably disposed in the supporting opening; A support plate (12), the support plate (12) being fixedly arranged on the outer wall of the stamping ring (11); A first electric push rod (13), the first electric push rod (13) being fixedly arranged between the support block (2) and the support plate (12); A positioning mechanism, the positioning mechanism is arranged in the stamping ring (11) and is used to clamp and position the stud bolt.

4. A stamping and forming device for a stud bolt processing die according to claim 3, characterized in that: The positioning mechanism comprises: A positioning groove (14), wherein a plurality of the positioning grooves (14) are provided, and the plurality of positioning grooves (14) are opened on the inner wall of the stamping ring (11); A first cavity (15), the first cavity (15) being disposed on one side of the positioning groove (14), the first cavity (15) being in communication with the positioning groove (14); a second cavity, the second cavity being arranged in an annular shape, the second cavity being opened on one side of the first cavity (15), and the second cavity being communicated with the first cavity (15); A positioning block (16), the positioning block (16) being arranged in the positioning groove (14); A positioning plate (17), wherein two positioning plates (17) are hingedly provided between each positioning block (16) and the side wall of the first cavity (15); An angle adjustment mechanism, the angle adjustment mechanism is arranged in the second cavity and is used to control the positioning plate (17) to adjust the angle.

5. A stamping and forming device for a stud bolt processing die according to claim 4, characterized in that: The angle adjustment mechanism comprises: an adjusting ring (18), the adjusting ring (18) being slidably disposed in the second cavity; an adjusting rod (19), the adjusting rod (19) being hingedly arranged between the positioning plate (17) and the adjusting ring (18); an adjusting groove, the adjusting groove being formed on the stamping ring (11); A second electric push rod (20), the second electric push rod (20) is fixedly arranged at the bottom of the adjustment groove, and the output end of the second electric push rod (20) is fixedly connected to the adjustment ring (18).

6. A stamping and forming device for a stud bolt processing die according to claim 5, characterized in that: It also includes a support frame (21), the support frame (21) being fixedly arranged on the punching ring (11), a positioning column (22) being arranged on one side of the support frame (21) corresponding to the inner wall of the punching ring (11), and a third electric push rod (23) being fixedly arranged between the positioning column (22) and the support frame (21).