Ultrasonic casting separator

Abstract

The utility model relates to an ultrasonic casting separator, which aims to solve the technical problem that a casting and a waste material cannot be respectively placed at present, so that the casting and the waste material are easily mixed together, and comprises a rack in which a transmission assembly is arranged, and a material separating mechanism and a separating assembly are fixedly placed on the upper end surface of the rack, the material distributing mechanism is in sliding fit with the separating assembly, the separating assembly comprises a supporting frame, the upper end face of the supporting frame is fixedly connected with a hydraulic rod, the telescopic end of the hydraulic rod penetrates through the side wall of the supporting frame and is fixedly connected with a bottom plate, and the lower end face of the bottom plate is fixedly connected with an ultrasonic generator; a cylinder is fixedly connected to one side of the bottom plate, a spiral groove is formed in the surface of the cylinder, the spiral groove is of a spiral arc-shaped groove body structure, the two ends of the spiral groove are bent towards the ends of the cylinder respectively, and the spiral groove is semicircular in the radial section direction of the cylinder. And therefore, the casting collecting efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic casting separation, in particular to an ultrasonic casting separator. Background Art

[0002] With the progress of science and technology and industrial production, casting technology has achieved extremely rapid development and has been widely used in the production of metal buttons and other objects. In the production process of die-casting objects, the die-casting machine produces multiple blank products connected into one because of the runner body, and there are extra slugs on each blank product. Therefore, in order to obtain a single material product, the runner body and slug of the casting blank need to be separated.

[0003] After the ultrasonic casting separation device in the prior art separates the casting and the waste, it is unable to place the casting and the waste separately, which easily causes the casting and the waste to be mixed together. The staff is required to manually pick the castings, which results in high labor costs.

[0004] Mixed castings and waste need to be sorted manually, which has high labor costs. Therefore, it is particularly important to provide a device that can automatically collect castings and waste separately. In view of this, we propose an ultrasonic casting separator. Utility Model Content

[0005] The utility model aims to overcome the shortcomings of the prior art, meet the actual needs, and provide an ultrasonic casting separator to solve the current technical problem that castings and waste materials cannot be placed separately, which easily leads to the castings and waste materials being mixed together.

[0006] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing an ultrasonic casting separator, including a frame with a transmission component arranged inside, a material separation mechanism and a separation component are fixedly placed on the upper end surface of the frame, and the material separation mechanism and the separation component are slidably matched;

[0007] The separation component includes a support frame, the upper end surface of the support frame is fixedly connected to a hydraulic rod, the telescopic end of the hydraulic rod passes through the side wall of the support frame and is fixedly connected to a bottom plate, the lower end surface of the bottom plate is fixedly connected to an ultrasonic generator, and one side of the bottom plate is fixedly connected to a cylinder, a spiral groove is opened on the surface of the cylinder, and the spiral groove is a spiral arc-shaped groove structure with both ends bent toward the end of the cylinder respectively, and the spiral groove is semicircular in the radial section direction of the cylinder.

[0008] Preferably, the material dispensing mechanism includes a fixed frame, a fixed seat is fixedly connected to the surface of the fixed frame, a fixed groove is opened in the fixed seat, a rotating shaft is rotatably connected in the fixed groove, an extension rod is fixedly connected to the surface of the rotating shaft, the end of the extension rod is spherical, and the end of the extension rod is slidably connected in the spiral groove.

[0009] Preferably, the bottom end of the extension rod is fixedly connected to a transmission rod, and the lower end surface of the transmission rod is fixedly connected to a material dividing plate.

[0010] Preferably, the transmission assembly comprises a servo motor, an output end of the servo motor passes through a side wall of the frame and is fixedly connected to a shaft, and a surface of the shaft is transmission-connected to a conveyor belt.

[0011] Preferably, a connecting frame is fixedly connected to the inside of the frame, and a plurality of partitions are fixedly connected to the lower end surface of the connecting frame.

[0012] Preferably, a plurality of collection boxes are placed under the partitions.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By setting the spiral groove, the linkage between the dividing plate and the ultrasonic generator can be improved. When the ultrasonic generator moves downward, the spiral groove forces the extension rod to rotate, driving the dividing plate to deflect, and when the ultrasonic generator moves upward, the spiral groove can simultaneously drive the extension rod to deflect in the opposite direction, thereby realizing the separate collection of castings and waste materials, avoiding manual sorting, and improving the collection efficiency of castings.

[0015] 2. By setting up a dividing plate, this device can limit and protect the transportation trajectories of castings and waste materials when they are transported separately. At the same time, by setting up a semicircular spiral groove, the contact between the extension rod and the extension rod can be smoother, making the swing of the extension rod smoother, thereby improving the efficiency of casting division and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the transmission assembly structure of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the material dividing mechanism of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the separation component of the utility model;

[0020] In the figure: 1. frame; 2. transmission assembly; 201. servo motor; 202. conveyor belt; 3. material distribution mechanism; 301. fixed frame; 302. fixed seat; 303. rotating shaft; 304. extension rod; 305. transmission rod; 306. material distribution plate; 307. connecting frame; 308. partition; 309. collecting box; 4. separation assembly; 401. support frame; 402. hydraulic rod; 403. bottom plate; 404. ultrasonic generator; 405. cylinder; 406. spiral groove. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0022] Example: An ultrasonic casting separator, see Figures 1 to 4 , comprising a frame 1 with a transmission assembly 2 disposed therein, a material distribution mechanism 3 and a separation assembly 4 are fixedly placed on the upper end surface of the frame 1, and the material distribution mechanism 3 and the separation assembly 4 are slidably matched;

[0023] The separation component 4 includes a support frame 401, the upper end surface of the support frame 401 is fixedly connected to a hydraulic rod 402, the telescopic end of the hydraulic rod 402 passes through the side wall of the support frame 401 and is fixedly connected to a bottom plate 403, the lower end surface of the bottom plate 403 is fixedly connected to an ultrasonic generator 404, and one side of the bottom plate 403 is fixedly connected to a cylinder 405, and a spiral groove 406 is provided on the surface of the cylinder 405, and the spiral groove 406 is a spiral arc groove structure with both ends bent toward the end of the cylinder 405, and the spiral groove 406 is semicircular in the radial section direction of the cylinder 405.

[0024] Specifically, the material dispensing mechanism 3 includes a fixed frame 301, a fixed seat 302 is fixedly connected to the surface of the fixed frame 301, a fixed groove is opened in the fixed seat 302, a rotating shaft 303 is rotatably connected in the fixed groove, an extension rod 304 is fixedly connected to the surface of the rotating shaft 303, the end of the extension rod 304 is spherical, and the end of the extension rod 304 is slidably connected in the spiral groove 406.

[0025] Furthermore, the bottom end of the extension rod 304 is fixedly connected to a transmission rod 305 , and the lower end surface of the transmission rod 305 is fixedly connected to a material dividing plate 306 .

[0026] Furthermore, the transmission assembly 2 includes a servo motor 201. By setting the servo motor 201, the conveyor belt 202 can perform stable transmission. The output end of the servo motor 201 passes through the side wall of the frame 1 and is fixedly connected to a shaft rod. The surface of the shaft rod is transmission-connected to the conveyor belt 202. By setting the conveyor belt 202, the separated castings and waste materials can be transported separately, thereby improving the efficiency of transportation.

[0027] It is worth noting that a connecting frame 307 is fixedly connected to the inside of the frame 1, and a plurality of partitions 308 are fixedly connected to the lower end surface of the connecting frame 307. By providing the partitions 308, the castings and waste materials can be limited and protected when they are transported separately.

[0028] It is worth noting that a plurality of collection boxes 309 are placed under the partition 308. By providing the collection boxes 309, it is convenient to collect the castings and the waste materials separately.

[0029] Working principle: The casting to be processed is placed on the conveyor belt 202, and the servo motor 201 is driven to drive the conveyor belt 202 to drive the casting to the bottom of the ultrasonic generator 404. At this time, the hydraulic rod 402 is stretched to drive the ultrasonic generator 404 downward to separate the casting from the waste. At this time, the cylinder 405 moves downward with the ultrasonic generator 404, driving the extension rod 304 to deflect to one side following the spiral groove 406, and at the same time driving the dividing plate 306 to deflect in the opposite direction and communicate with the partition 308 on one side. The ultrasonic generator 404 is completed. After the work is completed, the waste is pressed and held. At this time, the conveyor belt 202 drives the casting to move and enter the collection box 309 through the partition. Then the hydraulic rod 402 contracts, and at the same time drives the ultrasonic generator 404 and the cylinder 405 to move upward, so that the ultrasonic generator 404 cancels the pressure on the waste. At the same time, the extension rod 304 deviates to the opposite direction in the spiral groove 406, driving the dividing plate 306 to connect to the partition 308 on the other side. At this time, the conveyor belt 202 can drive the waste to move and place the waste in another collection box 309, completing the separate collection of the casting and the waste.

[0030] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An ultrasonic casting separator, characterized in that: It comprises a frame (1) having a transmission assembly (2) disposed therein, a material distribution mechanism (3) and a separation assembly (4) being fixedly placed on the upper end surface of the frame (1), and the material distribution mechanism (3) and the separation assembly (4) being slidably matched; The separation component (4) comprises a support frame (401), the upper end surface of the support frame (401) is fixedly connected to a hydraulic rod (402), the telescopic end of the hydraulic rod (402) penetrates the side wall of the support frame (401) and is fixedly connected to a bottom plate (403), the lower end surface of the bottom plate (403) is fixedly connected to an ultrasonic generator (404), and one side of the bottom plate (403) is fixedly connected to a cylinder (405), a spiral groove (406) is provided on the surface of the cylinder (405), and the spiral groove (406) is a spiral arc groove structure with two ends respectively bent toward the end of the cylinder (405), and the spiral groove (406) is semicircular in the radial section direction of the cylinder (405).

2. An ultrasonic casting separator as claimed in claim 1, characterized in that: The material distribution mechanism (3) comprises a fixed frame (301), a fixed seat (302) is fixedly connected to the surface of the fixed frame (301), a fixed groove is provided in the fixed seat (302), a rotating shaft (303) is rotatably connected in the fixed groove, an extension rod (304) is fixedly connected to the surface of the rotating shaft (303), the end of the extension rod (304) is spherical, and the end of the extension rod (304) is slidably connected in the spiral groove (406).

3. An ultrasonic casting separator as claimed in claim 2, characterized in that: The bottom end of the extension rod (304) is fixedly connected to a transmission rod (305), and the lower end surface of the transmission rod (305) is fixedly connected to a material dividing plate (306).

4. An ultrasonic casting separator as claimed in claim 1, characterized in that: The transmission assembly (2) comprises a servo motor (201), the output end of the servo motor (201) passing through the side wall of the frame (1) and fixedly connected to a shaft, and the surface of the shaft is transmission-connected to a conveyor belt (202).

5. An ultrasonic casting separator as claimed in claim 1, characterized in that: A connecting frame (307) is fixedly connected to the interior of the frame (1), and a plurality of partitions (308) are fixedly connected to the lower end surface of the connecting frame (307).

6. An ultrasonic casting separator as claimed in claim 5, characterized in that: A plurality of collection boxes (309) are respectively placed below the partitions (308).

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