Magnetic type carbon arc air gouging dust receiving device

Through the magnetic carbon arc gouging dust coupling device, the combined design of a ring-shaped magnetic magnet and fire-resistant cotton reinforcement plate is solved, and the problem of insufficient adsorption strength of the dust coupling box is realized. The carbon arc gouging slag and dust are achieved Effective collection reduces paint surface damage and improves construction efficiency and safety.

CN222133763UActive Publication Date: 2024-12-10CHINA RAILWAY BAOJI BRIDGE YANGZHOU CO LTD +1
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Patent Information

Application Number
CN202420868542.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-10
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

In the prior art, during carbon arc gouging construction, the dust box has insufficient adsorption force and cannot effectively collect weld waste slag, resulting in serious damage to the paint surface.

Method used

A magnetic carbon arc gouging dust coupling device was designed, using a strong magnetic magnet with ring for adsorption. The box body is equipped with a cavity and a slag blocking section, which combines fireproof cotton and reinforcement plate to improve the adsorption force and Box strength, effectively collecting slag and dust.

Benefits of technology

It significantly reduces paint surface damage, improves construction efficiency and safety, simplifies the installation and disassembly process, and is suitable for carbon arc gouging construction of transverse welds of various steel structures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetic suction type carbon arc air gouging dust receiving device, which relates to the technical field of steel tower and steel box beam bridge position construction, and particularly structurally comprises a box body, an accommodating cavity is formed in the box body, and a plurality of mounting holes are formed in the side wall of the box body; the adsorption units are arranged in the mounting holes; the box body comprises an assembling section, the assembling section is a groove body with an opening in the upper side, and mounting holes are formed in the side walls of the two sides of the assembling section; and the slag stopping section is installed above the end of the assembling section, the slag stopping section is a fan-shaped section, the arc-shaped side of the slag stopping section is a closed side, and the other two sides of the slag stopping section are open sides. The dust collecting box solves the technical problems that an existing dust collecting box is not strong in adsorption capacity and cannot well collect waste residues.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel tower and steel box girder bridge construction, in particular to a magnetic carbon arc gouging dust collecting device. Background Art

[0002] When steel structure products are manufactured in the factory, considering the risks and difficulty of bridge construction, they are usually shipped to the bridge site for erection after the topcoat is completed in the factory. At this time, the finished paint surface needs to be fully protected to reduce paint damage. Carbon arc gouging is a method of surface processing grooves that uses carbon rods or graphite rods as electrodes to generate an arc between the workpiece, melt the metal, and blow away the molten metal with compressed air.

[0003] In welding production, it is mainly used for gouging, eliminating weld defects and back cleaning. Carbon arc gouging uses the arc heat generated between the carbon rod and the workpiece to melt the metal, and at the same time uses compressed air to blow away the molten metal. Therefore, during the carbon arc gouging construction, its strong blowing force will cause a large range of slag splashing and dust pollution, resulting in large-scale damage to the painted surface.

[0004] At present, when carbon arc gouging is used to gouge the transverse weld seams of steel bridges, magnets are often used to attach the open dust collecting box to the surface of the steel structure. Although this operation method is simple and easy, the actual protection effect is very limited. First, the magnet is adsorbed on the steel structure through the dust collecting box, and it is close to the weld for a long time. Severe heat will cause the magnetic force to decay and the dust collecting box to fall. Then, when gouging the transverse weld seams, the waste slag will fly to both sides, and it is difficult for the bottom dust collecting box to effectively collect it. Utility Model Content

[0005] The utility model aims to provide a magnetic carbon arc gouging dust collecting device, which solves the technical problems in the prior art that the dust collecting box has weak adsorption force and cannot collect waste residue well.

[0006] The present application embodiment discloses a magnetic carbon arc gouging dust collecting device, comprising:

[0007] A box body, wherein a receiving cavity is provided inside the box body, and a plurality of mounting holes are opened on the side wall of the box body;

[0008] A plurality of adsorption units are arranged inside the mounting hole;

[0009] The box body comprises:

[0010] An assembly section, wherein the assembly section is a trough body with an upper opening, and the side walls on both sides of the assembly section are provided with the installation holes;

[0011] The slag blocking section is installed above the end of the assembly section, and the slag blocking section is a fan-shaped section, the arc side of the slag blocking section is a closed side, and the remaining two sides are open sides.

[0012] The present application designs the box body and provides a slag blocking section, which can fully complete the collection of slag and protect the painted surface.

[0013] Based on the above technical solution, the embodiment of the present application can also be improved as follows:

[0014] Furthermore, fireproof cotton is arranged inside the box body, and the fireproof cotton is divided into two sections, one section of the fireproof cotton is laid on the inner bottom side of the assembly section, and the remaining section of the fireproof cotton is laid on the arc-shaped side inner wall of the assembly section. The beneficial effect of adopting this step is that the fireproof cotton can prevent slag from splashing and avoid deformation of the box body.

[0015] Furthermore, at least one reinforcing rib plate is provided on the inner side of the assembly section. The beneficial effect of adopting this step is that the strength of the box body can be ensured by the reinforcing rib plate.

[0016] Furthermore, the height of the slag blocking section is greater than the height of the assembly section. The beneficial effect of adopting this step is that the slag blocking section can better block the slag.

[0017] Furthermore, the box body is made of a steel plate cut in one piece and then bent and welded. The beneficial effect of adopting this step is that it is easy to process.

[0018] Furthermore, the thickness of the steel plate is 0.5 mm or 0.8 mm. The beneficial effect of adopting this step is to ensure the strength of the box body.

[0019] Furthermore, the adsorption unit is a strong magnetic magnet with a ring, and the beneficial effect of adopting this step is that adsorption is performed through the adsorption unit.

[0020] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0021] 1. The present application can effectively solve the problem of carbon arc gouging slag splashing and contaminating the finished product paint surface by providing a box body with a cavity.

[0022] 2. This application uses a strong magnetic magnet with a ring for connection, which does not require welding for fixing, thereby improving the quality of the project.

[0023] 3. The present invention has a simple structure, strong versatility, is light overall and easy to move, and is suitable for various steel structure transverse weld carbon arc gouging construction related issues. At the same time, the present invention is easy to install and disassemble, and quick to adjust, which can significantly improve construction efficiency.

[0024] 4. This application has a stable structure, is safe and reliable, reduces the amount of on-site painting work, and reduces the safety risks during high-altitude repainting. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a structural schematic diagram of a magnetic carbon arc gouging dust collecting device according to a specific embodiment of the utility model;

[0027] Figure 2 for Figure 1 Axonometric view of

[0028] 1-box body; 2-adsorption unit;

[0029] 101 - accommodating cavity; 102 - mounting hole; 103 - assembly section; 104 - fireproof cotton; 105 - slag blocking section. DETAILED DESCRIPTION

[0030] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0031] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.

[0032] In this application, unless otherwise clearly specified and limited, the terms "installation", "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0034] Example:

[0035] like Figure 1-2As shown, the present application discloses a magnetic carbon arc gouging dust collecting device, which is installed at the weld to collect slag splash and dust pollution caused by carbon arc gouging, avoid damage to the painted surface of the finished steel structure, reduce on-site repainting construction at the bridge site, and thus improve construction efficiency and safety.

[0036] The specific structure of this application includes:

[0037] A box body 1, wherein a receiving cavity 101 is provided inside the box body 1, and a plurality of mounting holes 102 are provided on the side wall of the box body 1. The present application designs the box body 1, specifically a cavity with an upper opening, for collecting slag and dust to avoid damage to the painted surface;

[0038] A plurality of adsorption units 2 are arranged inside the mounting hole 102, and the adsorption units 2 are detachable, so that the box body 1 can be adsorbed again after the box body 1 is moved;

[0039] The box body 1 comprises:

[0040] An assembly section 103, wherein the assembly section 103 is a slot body with an upper opening, and the side walls of the assembly section 103 are provided with the mounting holes 102;

[0041] The slag blocking segment 105 is installed above the end of the assembly segment 103, and the slag blocking segment 105 is a fan-shaped segment, the arc side of the slag blocking segment 105 is a closed side, and the remaining two sides are open sides; the slag blocking segment 105 and the assembly segment 103 in the present application cooperate with each other to block slag and dust and collect them at the same time to avoid damaging the painted surface of other steel parts.

[0042] In order to further ensure safety, the box body 1 described in the present application is provided with fireproof cotton 104, and the fireproof cotton 104 is divided into two sections, one section of the fireproof cotton 104 is laid on the inner bottom side of the assembly section 103, and the remaining section of the fireproof cotton 104 is laid on the arc-shaped side inner wall of the assembly section 103. This can avoid slag splashing and at the same time isolate the heat of the slag to prevent the dust collecting box from deforming due to high temperature, thereby extending the service life of the dust collecting box.

[0043] Wherein, at least one reinforcing rib plate 107 is disposed on the inner side of the assembly section 103 , and the reinforcing rib plate 107 is used to strengthen the strength of the assembly section 103 , so as to ensure the strength of the box body 1 .

[0044] The height of the slag blocking section 105 is greater than the height of the assembly section 103. During assembly, the box body is installed about 200 mm below the weld according to the weld height, and the assembly section is about 300 mm higher than the weld.

[0045] The box body 1 is made of a steel plate cut in one piece and then bent and welded. Specifically, it is cut and formed in one piece by laser according to the size of the unfolded drawing to ensure its geometric accuracy, and then the thin plate is bent, and the interface positions are connected by argon arc welding.

[0046] The thickness of the steel plate is 0.5 mm or 0.8 mm, and is specifically a stainless steel plate or a galvanized steel plate.

[0047] Specifically, the adsorption unit 2 is a ring-shaped strong magnetic magnet, which is placed in the mounting hole and has a size matching that of the ring-shaped strong magnetic magnet. When in use, the magnet can be placed in the mounting hole to fix the dust box.

[0048] Working process of this application:

[0049] First, the length of the box body is selected according to the length of the horizontal weld, and the height of the box body is determined according to the height of the waste slag splashing during the on-site air gouging construction;

[0050] According to the size of the adsorption unit, determine the installation holes of the box;

[0051] Paste fireproof cotton at the bottom of the assembly section and the slag blocking section of the box body;

[0052] According to the height of the weld, install the box body about 200mm below the weld, and the slag blocking section is about 300mm higher than the weld;

[0053] The box body is firmly fixed by a strong magnetic ring magnet to ensure that the box body is in close contact with the steel tower to prevent waste slag from leaking out of the gap;

[0054] After the air planing construction, wait for the slag in the dust box to cool down, loosen the strong magnetic ring magnet, remove the box body, clean up the waste slag, and reuse it for the next round of assembly.

[0055] In the specification of the present utility model, a lot of specific details are described. However, it is understood that the embodiments of the present utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.

[0056] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A magnetic carbon arc gouging dust collecting device, characterized in that: include: A box body, wherein a receiving cavity is provided inside the box body, and a plurality of mounting holes are opened on the side wall of the box body; A plurality of adsorption units are arranged inside the mounting hole; The box body comprises: An assembly section, wherein the assembly section is a trough body with an upper opening, and the side walls on both sides of the assembly section are provided with the installation holes; The slag blocking section is installed above the end of the assembly section, and the slag blocking section is a fan-shaped section, the arc side of the slag blocking section is a closed side, and the remaining two sides are open sides.

2. The magnetic carbon arc gouging dust collecting device according to claim 1 is characterized in that: Fireproof cotton is arranged inside the box body, and the fireproof cotton is divided into two sections, one section of the fireproof cotton is laid on the inner bottom side of the assembly section, and the remaining section of the fireproof cotton is laid on the arc-shaped side inner wall of the assembly section.

3. The magnetic carbon arc gouging dust collecting device according to claim 1 is characterized in that: At least one reinforcing rib plate is arranged on the inner side of the assembly section.

4. The magnetic carbon arc gouging dust collecting device according to claim 1 is characterized in that: The height of the slag blocking section is greater than the height of the assembly section.

5. The magnetic carbon arc gouging dust collecting device according to claim 1 is characterized in that: The box body is made of a steel plate cut in one piece and then bent and welded.

6. The magnetic carbon arc gouging dust collecting device according to claim 5 is characterized in that: The thickness of the steel plate is 0.5 mm or 0.8 mm.

7. The magnetic carbon arc gouging dust collecting device according to claim 1 is characterized in that: The adsorption unit is a strong magnetic magnet with a ring.