Equipment for polishing automobile titanium alloy exhaust pipe through abrasive flow

By designing abrasive flow polishing equipment, using liquid nitrogen freezing and rubber ball impact to remove burrs of automobile titanium alloy exhaust pipes, and ensuring safe operation through temperature control switches, the problems of frostbite and low efficiency of workers in the existing technology are solved, and the problem of worker frostbite and low efficiency is achieved. Safe and efficient burr removal.

CN222134579UActive Publication Date: 2024-12-10ZIGONG BOZHONG AUTOMOBILE MAINTENANCE SERVICE CO LTD
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Patent Information

Application Number
CN202420878086.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-10
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

In the prior art, the method of removing burrs of automobile titanium alloy exhaust pipes using high-speed spraying refrigerated particles requires frequent removal and placement of frozen particles, which may cause frostbite by workers and low efficiency.

Method used

Abrasive flow polishing equipment is designed, including feeding buckets, de-pit pots, stirring blades and suction pumps. The burrs are removed by liquid nitrogen freezing and rubber ball impact, and the temperature control switch is used to ensure that the temperature in the de-pit pot returns to normal temperature. Open the door in front to prevent frostbite.

Benefits of technology

It realizes safe and efficient removal of burrs of automobile titanium alloy exhaust pipes, avoids frostbite for workers, and improves treatment efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production of automobile parts, in particular to equipment for polishing an automobile titanium alloy exhaust pipe through abrasive flow, which comprises a feeding barrel, a feeding hopper is arranged at the top of the feeding barrel, a stepping motor is arranged on one side of the feeding hopper, the output end of the stepping motor is connected with a feeding disc, and the feeding disc is connected with a motor. A communicating hole is formed in the side face of the feeding disc, a bearing plate is arranged below the feeding disc, a feeding port is formed in the bearing plate, and a deburring basin is arranged below the feeding port. According to the accessory deburring equipment, compared with the prior art, when the temperature in the deburring basin recovers to the normal temperature level, the temperature control switch can be turned on, and then a connecting circuit of the electromagnetic lock door is cut off, so that a worker can open the bin door to take out a workpiece subjected to deburring in the deburring basin, and in this way, the work efficiency is improved. The bin door can be prevented from being opened when the interior of the thorn removing basin is too low, and workers are prevented from being frostbitten.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts production, in particular to a device for polishing an automobile titanium alloy exhaust pipe with abrasive flow. Background Art

[0002] Auto parts are generally made by injection molding and stamping in the previous process. However, this processing method will cause a lot of burrs on the molded workpiece. The general treatment method is to use manual handheld polishing equipment to remove the burrs. This operation method is not only inefficient, but also easy to cause work injuries. There is also a method of treating the auto parts with low temperature and then using high-speed sprayed frozen particles to impact the product to remove burrs. This method requires continuous removal and insertion of frozen particles, but when taking out the finished product, the low temperature may not have completely dissipated, which may cause frostbite to the workers. For this reason, we propose a device for abrasive flow polishing of automotive titanium alloy exhaust pipes.

[0003] Abrasive flow equipment can not only be used for polishing during processing, but also for polishing carbon deposits on automotive titanium alloy exhaust pipes after a period of use. Utility Model Content

[0004] The purpose of the utility model is to provide a device for abrasive flow polishing of automobile titanium alloy exhaust pipes, so as to solve the problem proposed in the above background technology that due to the method of removing burrs by impacting the product with frozen particles sprayed at high speed, the frozen particles need to be taken out and put in continuously, but when the finished product is taken out, the low temperature may not have completely dissipated, which may cause frostbite to the workers.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a device for abrasive flow polishing of automobile titanium alloy exhaust pipe, comprising:

[0006] A feeding barrel, a feeding hopper is arranged on the top of the feeding barrel, a stepper motor is arranged on one side of the feeding hopper, a feeding tray is connected to the output end of the stepper motor, a connecting hole is opened on the side of the feeding tray, a carrying plate is arranged below the feeding tray, a feeding port is opened inside the carrying plate, a deburring basin is arranged below the feeding port, an electromagnetic lock door is arranged on the outside of the deburring basin, a temperature control switch is arranged at one end of the electromagnetic lock door, a support column is arranged at the bottom of the deburring basin, a driving motor is arranged inside the support column, a stirring blade is connected to the output end of the driving motor, a screening net is arranged at the bottom of the stirring blade, a large number of rubber balls are laid around the stirring blade, a number of rubber thorns are arranged around the rubber balls, a suction pump is arranged on one side of the support column, and a waste barrel is connected to one side of the suction pump.

[0007] Preferably, the feeding barrel is further provided with:

[0008] A feeding pipe is connected to one side of the feeding barrel, a stop valve is arranged at one end of the feeding pipe, and a liquid nitrogen tank is connected to the other end of the feeding pipe. A pressure gauge is installed near the stop valve side of the stepping motor.

[0009] Preferably, the feeding pipe and the feeding barrel are interconnected, and the feeding pipe and the liquid nitrogen tank are interconnected.

[0010] Preferably, the feeding tray and the supporting plate are rotatably connected, and a sealing structure is formed between the feeding tray and the feeding barrel.

[0011] Preferably, the suction pump is connected to the thorn removal basin, and the suction pump is connected to the waste bin.

[0012] Preferably, the feed port passes through the interior of the carrying plate, and the carrying plate and the thorn removal basin are fixedly connected.

[0013] Preferably, the communicating hole passes through the side wall of the feeding tray, and the diameter of the communicating hole is larger than the diameter of the feeding tube.

[0014] Compared with the prior art, the utility model provides a device for abrasive flow polishing of automotive titanium alloy exhaust pipes, which has the following beneficial effects: for the accessory deburring equipment, when the temperature inside the deburring basin returns to normal temperature, the temperature control switch will open, thereby cutting off the connection circuit of the electromagnetic lock door, so that the staff can open the door and take out the workpiece that has been deburred inside the deburring basin. In this way, the door cannot be opened before the temperature inside the deburring basin returns to normal temperature, thereby avoiding opening the door when the temperature inside the deburring basin is too low to prevent frostbite of the staff.

[0015] 1. The stop valve provided in the utility model can open the feeding pipe by starting the stop valve, allowing liquid nitrogen to enter the interior of the feeding tray, and quickly freeze the surface of the auto parts, thereby embrittle the burrs on the surface of the auto parts, which can facilitate the treatment of the burrs;

[0016] 2. The utility model is provided with a stirring blade, and the automobile parts treated with liquid nitrogen will enter the deburring basin. Under the stirring of the stirring blade, the rubber ball moves irregularly in the deburring basin and hits the parts through the micro rubber thorns on the surface, thereby knocking the brittle burrs off the parts;

[0017] 3. The utility model is provided with a suction pump, and the burrs that fall off will be screened by the screening net and then fall off, and the suction pump will send the burrs into the waste barrel for collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2This is a schematic diagram of the structure of the feeding tray of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the thorn removal basin of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the rubber ball of the utility model.

[0022] In the figure: 1. Feeding barrel; 2. Feeding hopper; 3. Stepping motor; 4. Pressure gauge; 5. Stop valve; 6. Feeding pipe; 7. Liquid nitrogen tank; 8. Suction pump; 9. Support column; 10. Deburring basin; 11. Feeding tray; 12. Connecting hole; 13. Waste barrel; 14. Carrying plate; 15. Feeding port; 16. Stirring blade; 17. Driving motor; 18. Rubber thorns; 19. Rubber ball; 20. Screening net; 21. Temperature control switch; 22. Electromagnetic lock door. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1-Figure 4As shown, an abrasive flow polishing device for automobile titanium alloy exhaust pipe comprises: a feeding barrel 1, a feeding hopper 2 is arranged on the top of the feeding barrel 1, a stepping motor 3 is arranged on one side of the feeding hopper 2, a feeding tray 11 is connected to the output end of the stepping motor 3, a connecting hole 12 is arranged on the side of the feeding tray 11, a supporting plate 14 is arranged below the feeding tray 11, the feeding tray 11 and the supporting plate 14 are rotatably connected, and a sealing structure is formed between the feeding tray 11 and the feeding barrel 1; a feeding port 15 is arranged inside the supporting plate 14, a thorn removal basin 10 is arranged below the feeding port 15, and a feeding port 15 is arranged at the bottom of the feeding port 15. The material port 15 passes through the interior of the carrier plate 14, and the carrier plate 14 is fixedly connected to the deburring basin 10; an electromagnetic lock door 22 (model: A280) is arranged on the outside of the deburring basin 10, and a temperature control switch 21 (model: KSD9700) is arranged at one end of the electromagnetic lock door 22. When the temperature inside the deburring basin 10 returns to the normal temperature level, the temperature control switch 21 will open, thereby cutting off the connection circuit of the electromagnetic lock door 22, so that the staff can open the warehouse door, thereby taking out the workpiece that has been deburred inside the deburring basin 10. In this way, in the deburring basin, The door cannot be opened before the temperature inside the thorn removal basin 10 returns to normal temperature, so as to avoid opening the door when the temperature inside the thorn removal basin 10 is too low to prevent frostbite of the staff; a support column 9 is provided at the bottom of the thorn removal basin 10, a drive motor 17 is provided inside the support column 9, a stirring blade 16 is connected to the output end of the drive motor 17, a sieve net 20 is provided at the bottom of the stirring blade 16, a large number of rubber balls 19 are laid around the stirring blade 16, and a plurality of rubber thorns 18 are provided around the rubber balls 19, and a suction pump 8 is provided on one side of the support column 9, and a suction pump 8 is provided on one side of the suction pump 8. A waste barrel 13 is connected to the side, and the suction pump 8 is interconnected with the burr removal basin 10. The suction pump 8 and the waste barrel 13 are interconnected. The automobile titanium alloy exhaust pipe treated with liquid nitrogen will enter the burr removal basin 10. Under the stirring of the stirring blade 16, the rubber ball 19 moves irregularly in the burr removal basin 10, and hits the automobile titanium alloy exhaust pipe through the micro rubber thorns 18 on the surface, thereby knocking the brittle burrs off the automobile titanium alloy exhaust pipe. The fallen burrs will fall after being screened by the screening net 20, and the suction pump 8 will send the burrs to the waste barrel 13 for collection.

[0025] like Figure 1As shown, an abrasive flow polishing device for an automobile titanium alloy exhaust pipe comprises: a feed pipe 6, which is connected to one side of a feed barrel 1, a connecting hole 12 passes through the side wall of a feed tray 11, and the diameter of the connecting hole 12 is larger than the diameter of the feed pipe 6; a stop valve 5 is provided at one end of the feed pipe 6, and a liquid nitrogen tank 7 is connected to the other end of the feed pipe 6, a pressure gauge 4 is installed near the stop valve 5 side of a stepper motor 3, the feed pipe 6 is interconnected with the feed barrel 1, and the feed pipe 6 is interconnected with the liquid nitrogen tank 7, and starting the stop valve 5 can open the feed pipe 6, allowing liquid nitrogen to enter the interior of the feed tray 11, and quickly freezing the surface of the automobile titanium alloy exhaust pipe, thereby embrittlement of the burrs on the surface of the automobile titanium alloy exhaust pipe, which can facilitate the treatment of the burrs.

[0026] Working principle: When the automotive titanium alloy exhaust pipe deburring equipment is in use, first, the automotive titanium alloy exhaust pipe to be deburred can be fed into the feeding barrel 1 through the feeding hopper 2, and then the stepper motor 3 is started, so that the feeding tray 11 can be driven to rotate 120°, so that the connecting hole 12 and the feeding pipe 6 overlap; then, the stop valve 5 is started, and the liquid nitrogen in the liquid nitrogen tank 7 is passed through the feeding pipe 6 to allow the liquid nitrogen to enter the feeding tray 11, and the surface of the automotive titanium alloy exhaust pipe is quickly frozen. The pressure gauge 4 can monitor the internal air pressure to prevent excessive liquid nitrogen delivery; then, the stepper motor 3 is started again, so that the feeding tray 11 can be driven to rotate 120°, so that the automotive titanium alloy exhaust pipe will pass through the feeding port 1 5 falls into the burr removal basin 10, and the driving motor 17 is started to drive the stirring blade 16. Under the stirring of the stirring blade 16, the rubber ball 19 will make irregular movements in the burr removal basin 10, and hit the automobile titanium alloy exhaust pipe through the micro rubber thorns 18 on the surface, so that the brittle burrs will be knocked off from the automobile titanium alloy exhaust pipe. The fallen burrs will be screened by the screening net 20 and then fall off. The suction pump 8 will send the burrs to the waste barrel 13 for collection; finally, when the temperature inside the burr removal basin 10 returns to the normal temperature level, the temperature control switch 21 will be turned on, and then the connection circuit of the electromagnetic lock door 22 will be cut off, so that the staff can open the door to avoid frostbite of the staff due to the low temperature inside the burr removal basin 10.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for abrasive flow polishing of automotive titanium alloy exhaust pipes, characterized in that: include: A feeding barrel (1), wherein a feeding hopper (2) is arranged on the top of the feeding barrel (1), a stepping motor (3) is arranged on one side of the feeding hopper (2), an output end of the stepping motor (3) is connected to a feeding tray (11), a connecting hole (12) is provided on the side of the feeding tray (11), a supporting plate (14) is arranged below the feeding tray (11), a feeding port (15) is provided inside the supporting plate (14), a thorn removal basin (10) is arranged below the feeding port (15), an electromagnetic lock door (22) is arranged on the outside of the thorn removal basin (10), one end of the electromagnetic lock door (22) is A temperature control switch (21) is provided. A support column (9) is provided at the bottom of the thorn removal basin (10). A drive motor (17) is provided inside the support column (9). The output end of the drive motor (17) is connected to a stirring blade (16). A screening net (20) is provided at the bottom of the stirring blade (16). A large number of rubber balls (19) are laid around the stirring blade (16). A plurality of rubber thorns (18) are provided around the rubber balls (19). A suction pump (8) is provided on one side of the support column (9). A waste barrel (13) is connected to one side of the suction pump (8).

2. The device for abrasive flow polishing of automobile titanium alloy exhaust pipe according to claim 1 is characterized in that: The feeding barrel (1) is also provided with: A feeding pipe (6) is connected to one side of the feeding barrel (1); a stop valve (5) is provided at one end of the feeding pipe (6); the other end of the feeding pipe (6) is connected to a liquid nitrogen tank (7); and a pressure gauge (4) is installed on the side of the stepping motor (3) close to the stop valve (5).

3. The device for abrasive flow polishing of automobile titanium alloy exhaust pipe according to claim 2 is characterized in that: The feeding pipe (6) and the feeding barrel (1) are in communication with each other, and the feeding pipe (6) and the liquid nitrogen tank (7) are in communication with each other.

4. The device for abrasive flow polishing of automobile titanium alloy exhaust pipe according to claim 1 is characterized in that: The feeding tray (11) and the supporting plate (14) are rotatably connected, and a sealing structure is formed between the feeding tray (11) and the feeding barrel (1).

5. The device for abrasive flow polishing of automobile titanium alloy exhaust pipe according to claim 1 is characterized in that: The air suction pump (8) and the thorn removal basin (10) are interconnected, and the air suction pump (8) and the waste barrel (13) are interconnected.

6. The device for abrasive flow polishing of automobile titanium alloy exhaust pipe according to claim 1 is characterized in that: The feed port (15) passes through the interior of the carrying plate (14), and the carrying plate (14) and the thorn removal basin (10) are fixedly connected.

7. The device for abrasive flow polishing of automobile titanium alloy exhaust pipe according to claim 2 is characterized in that: The communication hole (12) passes through the side wall of the feeding tray (11), and the diameter of the communication hole (12) is greater than the diameter of the feeding tube (6).