Modularized assembly type concrete house floor slab production mold
The modular assembled concrete house floor production mold addresses inefficiencies in existing molds by enabling efficient production of floor slabs with inverted beams and precise embedded part positioning, while reducing costs and improving management.
Patent Information
- Application Number
- CN202420762468.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-15
AI Technical Summary
Existing concrete house molds are costly, inefficient to install and disassemble, difficult to manage, and lack precision in positioning embedded parts, with limited versatility in producing components with inverted beams.
A modular assembled concrete house floor production mold comprising adjustable side molds, fastening devices, and positioning tools, allowing for the production of floor slabs with inverted beams and reducing mold costs through reusable components.
Enables efficient production of floor slabs with inverted beams, reduces mold costs, improves management, and enhances precision in embedded part positioning, facilitating flexibility and accuracy.
Smart Images

Figure CN222135337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction, in particular to a modular assembled concrete house floor production mould. Background Art
[0002] With the rise of prefabricated buildings in China, many types of concrete components and various concrete component molds have emerged. At the same time, a prefabricated concrete house that uses modular standard design and modular assembly has also emerged. The house is assembled using multiple components, and a complete house can be assembled through bolt dry connection. The house needs to be produced using molds made according to the size and characteristics of each component.
[0003] Most of the existing concrete model house molds have one mold for each component. The molds are simple and easy to install and disassemble, but they have the following disadvantages:
[0004] (1) High mold cost: Each model of component requires a mold, the mold manufacturing cost is high, and the reuse rate is low;
[0005] (2) Low efficiency of mold installation and disassembly: When each type of component is produced, the mold needs to be replaced, and disassembly and installation are time-consuming;
[0006] (3) Difficulty in mold management: There are many types of molds, and the storage space is large; many molds have similar specifications and sizes, which can easily lead to misuse during storage and use;
[0007] (4) Embedded parts are difficult to position: Embedded parts are generally fixed directly to the template surface by hot melt adhesive, etc. The positioning accuracy is difficult to control, the firmness is poor, and it is easy to deviate;
[0008] (5) It is difficult to produce floor slabs with inverted beams: Traditional floor slab molds are mainly used for the production of flat floor slabs and are not suitable for the production of components with raised inverted beams. Utility Model Content
[0009] The utility model aims to at least improve one of the technical problems existing in the prior art. To this end, the utility model proposes a modular assembled concrete house floor production mold.
[0010] According to the first embodiment of the utility model, the modular assembled concrete house floor production mold comprises:
[0011] A basic floor slab mold, the basic floor slab mold comprising two side molds, a bottom mold and a side mold, the two ends of the bottom mold are fixedly connected with side molds, the side molds away from the bottom mold are connected with side molds, and floors of different sizes can be prepared by adjusting the distance between the side molds and the bottom mold;
[0012] A suspended mold, the suspended mold includes two side beams, a precast beam and a side beam, the side beam is fixedly connected to the bottom mold, the end of the side beam away from the bottom mold is fixedly connected to the precast beam, the precast beam is fixedly connected to the side mold, and the side beam is fixedly connected to the side mold.
[0013] In a possible implementation of the first aspect, it also includes a first fastening device, which includes a first threaded pull rod, a first nut and a first clamping seat, the first clamping seats are respectively clamped into the side edges of the side mold, the first pull rod passes through the through hole of the first clamping seat and is locked by the first nut, which is used to reinforce the side mold, thereby further reinforcing the foundation floor mold.
[0014] In a possible implementation of the first aspect, a second fastening device is also included, which includes a second threaded pull rod, a second nut and a second clamping seat, the second clamping seat is fixedly welded to the upper surface of the respective beams of the suspended mold, the second pull rod passes through the through hole of the second clamping seat and is locked by the second nut, so as to reinforce the suspended mold.
[0015] In a possible implementation of the first aspect, the invention further includes a positioning embedded part tool, wherein the positioning embedded part tool is fixedly installed between the side beam and the side mold.
[0016] and / or
[0017] The positioning embedded parts tooling is fixedly installed on the prefabricated beams and the side beams, and is used to reinforce the suspended mold, so that the produced floor slabs with reverse beams are more in line with the standards and reduce errors.
[0018] In a possible implementation of the first aspect, the side mold is stepped, including a first step portion and a second step portion, wherein the first step portion and the second step portion are stamped integrally, the second step portion is higher than the first step portion, and mounting holes are provided on the surfaces of the first step portion and the second step portion.
[0019] In a possible implementation manner of the first aspect, the positioning embedded part tooling includes a single-joint embedded part and a double-joint embedded part, and the double-joint embedded part is composed of two single-joint embedded parts combined by a connecting piece.
[0020] In a possible implementation manner of the first aspect, the side beam is fixedly connected to the mounting hole on the upper surface of the first stepped portion by bolts, and the upper surface of the side beam is flush with the upper surface of the second stepped portion.
[0021] In a possible implementation of the first aspect, the bottom mold as a whole is a concave-shaped structure, including a bottom mold middle beam and a bottom mold side beam, wherein the bottom mold side beams are arranged on both sides of the bottom mold middle beam, and the side beams are fixedly installed on the upper surface of the bottom mold middle beam close to the bottom mold side beam for fixedly installing the side beams.
[0022] In a possible implementation of the first aspect, the side formwork is arranged parallel to the side beam to ensure uniform size of the floor slab with reverse beams.
[0023] In a possible implementation of the first aspect, the second fastening devices are symmetrically arranged about the axis, so as to facilitate uniform stress in the manufactured floor slab.
[0024] According to the modular assembled concrete house floor production mold of the embodiment of the utility model, two kinds of floor slabs can be prepared by using one set of molds. Specifically, two floor slab molds of different sizes are formed by adjustable side molds, which reduces mold costs, facilitates mold management, reduces component production sites, and increases the flexibility and variability of molds. At the same time, the utility model can produce floor slabs with reverse beams in an integrated manner, and uses new tooling to fix embedded parts. There is no need to consider whether the embedded parts conflict with the molds. The position can also be fixed to prevent the embedded parts from shifting, and it can also be used repeatedly on different components, which increases the accuracy of the embedded parts.
[0025] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 It is a structural schematic diagram of a modular assembled concrete house floor production mold according to an embodiment of the utility model;
[0028] Figure 2 It is a schematic diagram of the side mold structure of the modular assembled concrete house floor production mold according to the embodiment of the utility model;
[0029] Figure 3 It is a schematic diagram of the bottom mold structure of a modular assembled concrete house floor production mold according to an embodiment of the utility model;
[0030] Figure 4 This is a schematic structural diagram of a first fastening device of a modular assembled concrete house floor production mold according to an embodiment of the utility model;
[0031] Figure 5 yes Figure 4 An enlarged schematic diagram of part A.
[0032] Reference numerals:
[0033] A foundation floor mold 100, a side mold 110, a bottom mold 120, a bottom mold middle beam 121, a bottom mold side beam 122, and a side mold 130;
[0034] Suspended mold 200, side beam 210, prefabricated beam 220, side beam 230;
[0035] A first fastening device 300, a first pull rod 310, a first nut 320, and a first clamping seat 330;
[0036] A second fastening device 400, a second pull rod 410, a second nut 420, and a second clamping seat 430;
[0037] Positioning embedded parts tooling 500. DETAILED DESCRIPTION
[0038] The embodiments of the present invention are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0039] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0041] The terms "first", "second", "third", etc. in the specification and claims of the present application and the drawings are used to distinguish different objects rather than to describe a specific order. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a series of steps or units are included, or optionally, steps or units not listed are included, or optionally, other steps or units inherent to these processes, methods, products or devices are included.
[0042] Only the part relevant to the present application but not all content is shown in the accompanying drawings.Before discussing exemplary embodiments in more detail, it should be mentioned that some exemplary embodiments are described as processing or methods described as flow charts.Although flow charts describe various operations (or steps) as sequential processing, many operations therein can be implemented in parallel, concurrently or simultaneously.In addition, the order of various operations can be rearranged.Described processing can be terminated when its operation is completed, but can also have additional steps not included in the accompanying drawings.Described processing can correspond to method, function, procedure, subroutine, subprogram etc.
[0043] As used in this specification, the terms "component", "module", "system", "unit", etc. are used to represent computer-related entities, hardware, firmware, a combination of hardware and software, software, or software in execution. For example, a unit can be, but is not limited to, a process running on a processor, a processor, an object, an executable file, an execution thread, a program, and / or distributed between two or more computers. In addition, these units can be executed from various computer-readable media having various data structures stored thereon. Units can communicate through local and / or remote processes, for example, based on signals having one or more data packets (e.g., data from a second unit interacting with another unit in a local system, a distributed system, and / or a network. For example, the Internet interacts with other systems via signals).
[0044] Example 1
[0045] See also Figures 1 to 5 As shown, this embodiment provides a modular assembled concrete house floor production mold, which includes:
[0046] A basic floor mold 100, the basic floor mold 100 comprises two side molds 110, a bottom mold 120 and a side mold 130, the two ends of the bottom mold 120 are fixedly connected with the side molds 110, the side molds 130 are connected between the side molds 110 away from the bottom mold 120, and floors of different sizes can be prepared by adjusting the distance between the side molds 130 and the bottom mold 120;
[0047] The suspended mold 200 includes two side beams 210, a precast beam 220 and a side beam 230. The side beams 210 are fixedly connected to the bottom mold 120, the ends of the side beams 210 away from the bottom mold 120 are fixedly connected to the precast beams 220, the precast beams 220 are fixedly connected to the side mold 110, and the side beams 230 are fixedly connected to the side mold 110.
[0048] It should be noted that it also includes a first fastening device 300, which includes a first threaded pull rod 310, a first nut 320 and a first clamping seat 330. The first clamping seats 330 are respectively inserted into the sides of the side mold 110. The first pull rod 310 passes through the through hole of the first clamping seat 330 and is locked by the first nut 320, so as to reinforce the side mold 110, thereby further reinforcing the foundation slab mold 100.
[0049] It should be noted that it also includes a second fastening device 400, which includes a threaded second pull rod 410, a second nut 420 and a second clamping seat 430. The second clamping seat 430 is fixedly welded to the upper surface of the respective beams of the suspended mold 200. The second pull rod 410 passes through the through hole of the second clamping seat 430 and is locked by the second nut 420, so as to reinforce the suspended mold 200.
[0050] It should be noted that the positioning embedded component tool 500 is also included, and the positioning embedded component tool 500 is fixedly installed between the side beam 210 and the side mold 110.
[0051] and / or
[0052] The positioning embedded parts tooling 500 is fixedly installed on the prefabricated beam 220 and the side beam 230, and is used to reinforce the suspended mold 200, so that the produced floor slab with reverse beams is more in line with the standard and reduces the error.
[0053] It should be noted that the side mold 110 is stepped, including a first step portion 201 and a second step portion 202, wherein the first step portion 201 and the second step portion 202 are stamped integrally, the second step portion 202 is higher than the first step portion 201, and mounting holes 203 are provided on the surfaces of the first step portion 201 and the second step portion 202.
[0054] It should be noted that the positioning embedded component tool 500 includes a single-link embedded component and a double-link embedded component, and the double-link embedded component is composed of two single-link embedded components combined by a connecting piece.
[0055] It should be noted that the side beam 230 is fixedly connected to the mounting hole 203 on the upper surface of the first stepped portion 201 by bolts, and the upper surface of the side beam 230 is flush with the upper surface of the second stepped portion 202 .
[0056] It should be noted that the bottom mold 120 is an overall concave-shaped structure, including a bottom mold middle beam 121 and a bottom mold side beam 122, wherein the bottom mold side beams 122 are arranged on both sides of the bottom mold middle beam 121, and the side beams 210 are fixedly installed on the upper surface of the bottom mold middle beam 121 close to the bottom mold side beams 122, for fixing the side beams 210.
[0057] It should be noted that the side formwork 110 is arranged in parallel with the side beam 210 to ensure uniform size of the floor slab with reverse beams.
[0058] It should be noted that the second fastening devices 400 are symmetrically arranged about the axis, so as to facilitate uniform stress in the manufactured floor slab.
[0059] According to the modular assembled concrete house floor production mold of the embodiment of the utility model, two kinds of floor slabs can be prepared by using one set of molds. Specifically, two floor slab molds of different sizes are formed by adjustable side molds, which reduces mold costs, facilitates mold management, reduces component production sites, and increases the flexibility and variability of molds. At the same time, the utility model can produce floor slabs with reverse beams in an integrated manner, and uses new tooling to fix embedded parts. There is no need to consider whether the embedded parts conflict with the molds. The position can also be fixed to prevent the embedded parts from shifting, and it can also be used repeatedly on different components, which increases the accuracy of the embedded parts.
[0060] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the utility model.
[0061] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example.
[0062] Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Mentioning "embodiment" in this article means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present embodiment application. The appearance of this phrase in various positions in the specification is not necessarily the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It can be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0063] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A modular prefabricated concrete house floor production mold, characterized in that: include: A basic floor slab mold (100), the basic floor slab mold (100) comprising two side molds (110), a bottom mold (120) and a side mold (130), the two ends of the bottom mold (120) being fixedly connected to the side molds (110), the side molds (130) being connected between the side molds (110) away from the bottom mold (120), and floor slabs of different sizes being prepared by adjusting the distance between the side molds (130) and the bottom mold (120); A suspended mold (200), the suspended mold (200) comprising two side beams (210), a precast beam (220) and a side beam (230), the side beams (210) being fixedly connected to the bottom mold (120), the ends of the side beams (210) away from the bottom mold (120) being fixedly connected to the precast beams (220), the precast beams (220) being fixedly connected to the side mold (110), and the side beams (230) being fixedly connected to the side mold (110).
2. The modular assembled concrete house floor production mold according to claim 1 is characterized in that: It also includes a first fastening device (300), which includes a first threaded pull rod (310), a first nut (320) and a first clamping seat (330), wherein the first clamping seats (330) are respectively clamped into the side edges of the side mold (110), and the first pull rod (310) passes through the through hole of the first clamping seat (330) and is locked by the first nut (320), thereby further reinforcing the foundation slab mold (100).
3. The modular assembled concrete house floor production mold according to claim 1 is characterized in that: It also includes a second fastening device (400), which includes a second threaded pull rod (410), a second nut (420) and a second clamping seat (430), wherein the second clamping seat (430) is fixedly welded to the upper surface of each beam of the suspended mold (200), and the second pull rod (410) passes through the through hole of the second clamping seat (430) and is locked by the second nut (420).
4. The modular assembled concrete house floor production mold according to claim 1, characterized in that: It also includes a positioning embedded component tool (500), wherein the positioning embedded component tool (500) is fixedly installed between the side beam (210) and the side mold (110) and / or The positioning embedded component tooling (500) is fixedly installed on the prefabricated beam (220) and the side beam (230).
5. The modular assembled concrete house floor production mold according to claim 1, characterized in that: The side mold (110) is stepped, comprising a first step portion (201) and a second step portion (202), wherein the first step portion (201) and the second step portion (202) are integrally stamped, the second step portion (202) is higher than the first step portion (201), and mounting holes (203) are provided on the surfaces of the first step portion (201) and the second step portion (202).
6. The modular assembled concrete house floor production mold according to claim 4, characterized in that: The positioning embedded component tool (500) comprises a single-link embedded component and a double-link embedded component, wherein the double-link embedded component is formed by combining two single-link embedded components via a connecting piece.
7. The modular assembled concrete house floor production mold according to claim 5, characterized in that: The side beam (230) is fixedly connected to the mounting hole (203) on the upper surface of the first stepped portion (201) by means of bolts, and the upper surface of the side beam (230) is flush with the upper surface of the second stepped portion (202).
8. The modular assembled concrete house floor production mold according to claim 1, characterized in that: The bottom mold (120) is in a concave shape as a whole, and comprises a bottom mold middle beam (121) and a bottom mold side beam (122), wherein the bottom mold side beams (122) are arranged on both sides of the bottom mold middle beam (121), and the side beams (210) are fixedly mounted on the upper surface of the bottom mold middle beam (121) close to the bottom mold side beams (122).
9. The modular assembled concrete house floor production mold according to claim 1, characterized in that: The side mold (110) is arranged in parallel with the side beam (210).
10. The modular assembled concrete house floor production mold according to claim 3, characterized in that: The second fastening device (400) is arranged symmetrically about the axis.
